All rights reserved. The information contained herein is proprietary and is provided solely for the purpose of
allowing customers to operate and/or service Omron Microscan-manufactured equipment and is not to be
released, reproduced, or used for any other purpose without written permission of Omron Microscan.
Throughout this manual, trademarked names might be used. We state herein that we are using the names to the
benefit of the trademark owner, with no intention of infringement.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
Latest Manual Version
For the latest version of this manual, see the Download Center on our web site at: www.microscan.com.
For current warranty information, see: www.microscan.com/warranty.
Omron Microscan Systems, Inc.
United States Corporate Headquarters
+1.425.226.5700 / 800.762.1149
United States Northeast Technology Center
+1.603.598.8400 / 800.468.9503
European Headquarters
+31.172.423360
Asia Pacific Headquarters
+65.6846.1214
Statements of Compliance
FCC
HAWK MV-4000 Smart Cameras have been tested for compliance with FCC (Federal Communications
Commission) requirements and have been found to conform to applicable FCC standards.
To comply with FCC RF exposure compliance requirements, this device must not be co-located
with or operate in conjunction with any other antenna or transmitter.
Changes or modifications not expressly approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
CE
HAWK MV-4000 Smart Cameras have been tested for compliance with CE (Conformité Européenne)
requirements, and have been found to conform to applicable CE standards.
The CE Declaration of Conformity for this product is available from Omron Microscan upon request.
HAWK MV-4000 Smart Cameras have been tested by an independent electromagnetic compatibility
laboratory in accordance with the applicable specifications and instructions.
UL
HAWK MV-4000 Smart Cameras have been tested for compliance with UL (Underwriters Laboratories)
standards and guidelines, and have been found to conform to applicable UL standards.
Restricted Substances
See www.microscan.com/quality for Omron Microscan compliance statements related to all
applicable restricted substances.
FCC Compliance Statement
Warning: Changes or modifications to these units not expressly approved by the party responsible for the compliance
could void the user's authority to operate this equipment.
The use of shielded cables for connections of these devices to other peripherals is required to meet the regulatory
requirements.
Note: These devices comply with Part 15 of FCC Rules. Operation is subject to the following two conditions:
1.These devices may not cause harmful interference, and
2.These devices must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for Class A digital devices, pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of these devices in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his/her own expense.
Industry Canada Compliance Statement
These digital apparatuses do not exceed the Class A limits for radio noise emission from digital apparatuses set out
in the Radio Interference Regulations of Industry Canada.
Ces appareils numériques n’émettent pas de bruits radioélectriques dépassant les limites applicables aux appareils
numériques de Classe A prescrites dans le Règlement sur le brouillage radioélectrique édicté par Industrie Canada.
EU Notice (European Union)
WARNING: These are class A products. In a domestic environment these products may cause radio interference in
which case the user may be required to take adequate measures.
AVERTISSEMENT: Ces appareils sont des produits informatiques de Classe A. Lorsque ces appareils sont utilisent
dans un environnement résidentiel, ces produits peuvent entraîner des interférences radioélectriques. Dans ce cas,
l'usager peut être prié de prendre des mesures correctives appropriées.
This device complies with Directive 2004/108/EC for Class A digital devices. They have been tested and found to
comply with EN55022/CISPR22 and EN55024/CISPR24.
Ces unités sont conformes à la Directive communautaire Directive 2004/108/EC pour les unités numériques de
Classe A. Les tests effectués one prouvé qu’elles sont conformes aux normes EN55022/CISPR22 et EN55024/CISPR24.
Directive on Waste Electrical and Electronic Equipment (WEEE)
Europe
(English) European user’s information – Directive on Waste Electrical and Electronic Equipment (WEEE)
Please refer to the Omron Microscan website (www.microscan.com) for recycling information.
(Français) Informations aux utilisateurs Européens – Règlementation des déchets d’équipements électriques
et électroniques (DEEE)
Se référer au site Web de Omron Microscan (www.microscan.com) pour l’information concernant le recyclage.
(Deutsch) Information für europäische Anwender – Europäische Regelungen zu Elektro- und Elektronikaltgeräten
(WEEE)
Bitte wenden Sie sich an dem Omron Microscan-Website (www.microscan.com) für Recycling Informationen.
(Italiano) Informazioni per gli utenti europei – Direttiva sui rifiuti di apparecchiature elettriche ed elettroniche
(RAEE)
Si prega di riferirsi al sito Web Omron Microscan (www.microscan.com) per le informazioni di riciclaggio.
HAWK MV-4000 Safety Warnings and Symbols Key
Before using the HAWK MV-4000 Smart Camera, you should be aware of the meanings of the
safety warnings and symbols on the device. The following is a list of HAWK MV-4000 symbols and
their meanings.
Symbol
a
Description
• Caution: Read the HAWK MV-4000 Smart Camera Guideb (this document)
before using the device. The guide contains product specifications, hardware
configurations, connector and cable pin assignments, wiring instructions,
accessory
operation of the device.
•
This product must be used as specified. The protection provided by its components
may be compromised if the product is used improperly.
• Refer to the electrical specifications section in the HAWK MV-4000 Smart Camera Guide for voltage and current ratings.
• There are no user-serviceable parts inside this product. Contact Omron Microscan for repair or replacement.
• To maintain IP67 conformity, all unused connectors on the HAWK MV-4000
must be capped and the optional IP case must be screwed firmly into place.
• This product meets Category 1 installation requirements per industry standards.
• This product is designed for use in a Pollution Degree 2 environment per
industry standardsc.
configuration instructions, and additional information related to the
• This product is designed for indoor use only.
•
This product is designed for operation at temperatures ranging from 0° C to 50° C.
• This product is not intended for use at altitudes exceeding 2000 meters.
• DC current only.
• The HAWK MV-4000 can only be powered using a 24VDC power source.
a. Symbol color or shape may be slightly different on the product.
b. HAWK MV-4000 Smart Camera Guide available on Tools Drive (P/N 37-000010-01) or at www.microscan.com.
c. Per CAN/CSA-C22.2 No 61010-1-12, UL std. No 61010-1 (3rd edition), and EN Std. No. 61010-1 (3rd edition).
Contents
PREFACEWelcome viii
Purpose of This Manual viii
Manual Conventions viii
CHAPTER 1Introduction 1-1
Product Summary 1-2
Features and Benefits 1-3
Applications 1-4
Package Contents 1-4
HAWK MV-4000 Smart Camera Models 1-5
HAWK MV-4000 Part Number Structure 1-6
CHAPTER 2System Components 2-1
Hardware Components and Accessories 2-2
HAWK MV-4000 Dimensions 2-6
Label Information 2-10
Mounting, Connecting, and Wiring 2-11
Connecting to the I/O Interface 2-17
Connectors and Pinouts 2-19
Outputs 2-20
Inputs 2-29
Input/Output Wiring Using Flying Lead Cable 61-9000151-01 2-38
Ground and Shield Considerations 2-39
Electrical and I/O Specifications 2-41
Environmental Specifications 2-42
Status Indicators 2-43
Adding a HAWK MV-4000 to a Network 2-44
Setting Up a Job in AutoVISION 2-45
Trigger Debounce 2-50
Setting Up Partial Scan 2-52
CHAPTER 3Lighting 3-1
Illumination 3-2
External Illumination Control and Wiring 3-3
HAWK MV-4000 Smart Camera Guidevi
APPENDIX A
APPENDIX B
APPENDIX C
APPENDIX D
APPENDIX E
APPENDIX F
APPENDIX G
APPENDIX H
Selecting a Lens A-1
Lens Selection A-2
Lens Specifications A-4
Cable Specifications B-1
61-9000132-01 Cable, Adapter, HAWK MV-4000 to QX-1 B-2
61-9000134-0X Cable, Ethernet, X-Code/RJ45 CAT 6A, 1 m, 3 m, 5 m B-3
M12 to Smart Series and Camera Cables B-4
97-000012-01 Power Supply, M12 12-Pin Socket, 1.3 m B-5
99-9000016-01 Photo Sensor, VIS, NPN, Light On/Dark OnB-6
General Specifications C-1
Sensor Board C-2
CPU Board C-3
VGA/USB Port C-4
Electrical Specifications C-5
Environmental Specifications C-6
Dimensions C-7
Digital I/O and Power Adapter Cable Connector C-8
100/1000 Base-T Connector C-10
VGA/USB Connector C-11
Liquid Lens Connector C-13
MVMonitor Web Page D-1
Using the MVMonitor Web Page D-2
CloudLink Web HMI E-1
Connecting E-2
Application Overview E-3
Application Bar E-4
Pages, Panels, and Widgets E-5
Serial Commands F-1
Operating System Save and Restore G-1
Restore to Omron Microscan Factory Settings G-2
Access Omron Microscan Rescue Utility G-7
Back Up/Restore/Capture the OS Image with Omron Microscan Rescue
Utility G-11
OS Config Application H-1
Global Settings Tab H-2
Write Filter Tab H-3
Capture OS Tab H-4
Languages Tab H-5
eMMC Tab H-6
EULA Tab H-7
viiHAWK MV-4000 Smart Camera Guide
Preface
PREFACEWelcome
Purpose of This Manual
This manual contains detailed information about how to configure and operate the HAWK
MV-4000 Smart Camera.
Manual Conventions
•Items emphasizing important information are bolded.
•Menu selections, menu items, and entries in screen images are indicated as: Run
(triggered), Modify..., etc.
HAWK MV-4000 Smart Camera Guideviii
1
CHAPTER 1Introduction
HAWK MV-4000 Smart Camera
1
Introduction
HAWK MV-4000 Smart Camera Guide1-1
Chapter1Introduction
Product Summary
The HAWK MV-4000 is Omron Microscan’s high-performance smart camera. It is the
middle tier in a suite of products that includes MicroHAWK MV Smart Cameras at the
lower end and Visionscape PC-Based GigE Camera systems at the higher end.
The HAWK MV-4000 is a C-Mount camera fully accessorized for use with Omron
Microscan’s NERLITE Smart Series of machine vision lighting products.
The HAWK MV-4000 features a full range of sensors, from 0.3 MP to 5 MP in both
monochrome and color. The sensors are all based on the ON Semiconductor PYTHON
CMOS series. All sensors have a 4.8 μm pixel size enabling them to capture very high-quality
images at very high frame rates.
The combination of C-Mount lens, external lighting, and 0.3 to 5 MP sensors allows users
to configure the system to accomplish virtually any application, from reading tiny 1D or 2D
symbols on flat panel displays to inspecting entire automotive assemblies.
The processor is a Dual-Core Intel Celeron N2807 with 2 GB of RAM and 32 GB of eMMC
(flash disk) storage memory. The HAWK MV-4000 is able to store, load, and run up to 50 simple
or complex jobs. Processing times reach near-PC speeds, enabling the camera to keep up with
line rates of up to 6,000 parts per minute and speeds of over 300 inches per second.
The camera is also equipped with real-time Digital I/O, RS-232, and GigE Ethernet ports.
Through these communication channels, the user can control and trigger the unit, as well as
receive results and images. The GigE port allows images to be ported to a display at nearly
the same speed as the frame rate. EtherNet/IP allows seamless integration with most of the
key PLC platform devices on the market.
Finally, like MicroHAWK MV or Visionscape PC-Based GigE Camera systems, the HAWK
MV-4000 can be programmed through a variety of user interfaces. This includes
AutoVISION, which is a highly intuitive and simple UI that can be mastered by a casual
user on the factory floor. It also includes Visionscape FrontRunner, which is the full
professional UI offering the entire Visionscape tool set to the user, including scripting tools
that allow the user to create custom tools and algorithms. The HAWK MV-4000 can be
controlled and monitored through custom web interfaces or UIs specifically designed and
programmed for the application using Visionscape’s powerful .NET controls.
1-2HAWK MV-4000 Smart Camera Guide
Features and Benefits
Features and Benefits
•Standard-fidelity and high-fidelity C-Mount optics;
•Designed for use with NERLITE Smart Series machine vision illuminators;
•Full range of sensors with speeds up to 290 frames per second;
–0.3 MP (640 x 480), 1.3 MP (1280 x 1024), 2.0 MP (1920 x 1200), and 5.0 MP
(2592 x 2048) resolution;
–Monochrome and color versions;
1
Introduction
–4.8
•Dual-Core Intel processor capable of near-PC processing speeds
•32 GB of eMMC and 2 GB of RAM for storing and running many large and complex jobs;
•Real-time Digital I/O, RS-232, and GigE comm. channels;
•IP67-rated design (when lens cover is installed) for use in industrial environments;
•Simplified configuration with AutoVISION Software;
•Advanced configuration with Visionscape FrontRunner software;
•Custom UI creation and machine integration using Visionscape .NET controls, Rest
APIs, and serial command set;
•HMI via VGA and USB connectivity, or via web using CloudLink UI;
•Scalable down to Omron Microscan’s MicroHAWK MV Smart Camera;
•Scalable up to Omron Microscan’s Multi-GigE Camera PC-Based Systems.
μm
pixel size;
HAWK MV-4000 Smart Camera Guide1-3
Chapter1Introduction
Applications
•Fast-moving consumer goods inspection;
•Automotive assembly inspection and verification;
•High-precision gauging and guidance;
•Electronics assembly verification and identification;
•Semiconductor packaging and component inspection;
•1D, 2D, and OCR symbol reading for any size mark;
•Fast inline 1D and 2D symbol verification and validation;
•Color inspection and verification.
Package Contents
Before you install AutoVISION Software and connect the HAWK MV-4000 Smart Camera,
please take a moment to confirm that the following items are present:
•HAWK MV-4000 Smart Camera;
•HAWK MV-4000 Adapter Cable, 61-9000132-01;
•Omron Microscan Tools Drive – USB flash drive containing AutoVISION Software and
full recovery image for the HAWK MV-4000;
•Required accessories such as a power supply cable.
1-4HAWK MV-4000 Smart Camera Guide
HAWK MV-4000 Smart Camera Models
HAWK MV-4000 Smart Camera Models
The table below lists and describes the basic HAWK MV-4000 Smart Camera models not
including lenses, lens caps, accessories, and lighting. PPP at the end of each part number
represents the license level. Each model can be ordered with one of the following five
license levels:
100 – AutoVISION Sensor (Includes
101 – AutoVISION (Includes AutoVISION’s machine vision and auto ID tools);
102 – AutoVISION + Visionscape (Includes AutoVISION’s machine vision and auto ID
tools and full Visionscape);
103 – AutoVISION + Verification/OCV (Includes AutoVISION’s machine vision and auto ID
, symbol verification, and optical character verification);
tools
104 – AutoVISION + Visionscape + Verification/OCV (Includes all AutoVISION and
Visionscape capabilities).
Additional part numbers that include lenses and lens caps are available in the Omron
Microscan Product Pricing Catalog and through Omron Microscan’s Order Management
System. Additional accessories and lights can be purchased separately.
This section contains specific information about system components as well
as information to help you connect your HAWK MV-4000 Smart Camera.
Note: There are no user-serviceable parts inside the camera.
2
System Components
HAWK MV-4000 Smart Camera Guide2-1
Chapter2System Components
Hardware Components and Accessories
This section contains information about system components as well as information to help
you connect the HAWK MV-4000 Smart Camera. Specific information describes connectors,
adapters, cables, pinouts, and signals.
HAWK MV-4000 Smart Cameras (All cameras ship with an adapter cable.)
0.3 Megapixel Mono
8011-0000-0100HAWK MV-4000-03, 0.3 Megapixel (640 x 480), Mono, AutoVISION Sensor
8011-0000-0101HAWK MV-4000-03, 0.3 Megapixel (640 x 480), Mono, AutoVISION
Camera Kits with License, Lens, IP Cover, and Mount
0.3 Megapixel, Standard Lens
8211-1090-0102HAWK MV-4000-03, AutoVISION + Visionscape, 9 mm Standard Lens, IP Cover, Universal Mount
8111-1160-0102HAWK MV-4000-03, AutoVISION + Visionscape, 16 mm Standard Lens, IP Cover, Universal Mount
1.3 Megapixel, Standard Lens
8112-1120-0104HAWK MV-4000-13, AutoVISION + Visionscape + Verification / OCV, 12.5 mm Std. Lens, IP Cover, Universal Mount
8112-1250-0104HAWK MV-4000-13, AutoVISION + Visionscape + Verification / OCV, 25 mm Std. Lens, IP Cover, Universal Mount
1.3 Megapixel, High Resolution Lens
8212-2160-0104
8212-2250-0104
8212-2350-0104
2.0 Megapixel, Standard Lens
8113-1160-0104
8113-1350-0104
2.0 Megapixel, High Resolution Lens
8213-2160-0104
8213-2250-0104
8213-2350-0104
2.0 Color, Standard Lens
8117-1090-0102HAWK MV-4000-20C, AutoVISION + Visionscape, 9 mm Standard Lens, IP Cover, Universal Mount
8117-1160-0102HAWK MV-4000-20C, AutoVISION + Visionscape, 16 mm Standard Lens, IP Cover, Universal Mount
8117-1350-0102HAWK MV-4000-20C, AutoVISION + Visionscape, 35 mm Standard Lens, IP Cover, Universal Mount
5.0 Megapixel, 1" Lens
8014-3160-0104
8214-3250-0104
8214-3350-0104
HAWK MV-4000-13, AutoVISION + Visionscape + Ver. / OCV, 16 mm High Res. Lens, IP Cover, Universal Mount
HAWK MV-4000-13, AutoVISION + Visionscape + Ver. / OCV, 25 mm High Res. Lens, IP Cover, Universal Mount
HAWK MV-4000-13, AutoVISION + Visionscape + Ver. / OCV, 35 mm High Res. Lens, IP Cover, Universal Mount
HAWK MV-4000-20, AutoVISION + Visionscape + Verification / OCV, 16 mm Std. Lens, IP Cover, Universal Mount
HAWK MV-4000-20, AutoVISION + Visionscape + Verification / OCV, 35 mm Std. Lens, IP Cover, Universal Mount
HAWK MV-4000-20, AutoVISION + Visionscape + Ver. / OCV, 16 mm High Res. Lens, IP Cover, Universal Mount
HAWK MV-4000-20, AutoVISION + Visionscape + Ver. / OCV, 25 mm High Res. Lens, IP Cover, Universal Mount
HAWK MV-4000-20, AutoVISION + Visionscape + Ver. / OCV, 35 mm High Res. Lens, IP Cover, Universal Mount
HAWK MV-4000-50, AutoVISION + Visionscape + Verification / OCV, 16 mm 1" Lens, No Cover, Universal Mount
HAWK MV-4000-50, AutoVISION + Visionscape + Verification / OCV, 25 mm 1" Lens, IP Cover, Universal Mount
HAWK MV-4000-50, AutoVISION + Visionscape + Verification / OCV, 35 mm 1" Lens, IP Cover, Universal Mount
2
System Components
HAWK MV-4000 Smart Camera Guide2-5
Chapter2System Components
HAWK MV-4000 Dimensions
Standard HAWK MV-4000 Front
2-6HAWK MV-4000 Smart Camera Guide
Standard HAWK MV-4000 Back
HAWK MV-4000 Dimensions
2
System Components
HAWK MV-4000 Smart Camera Guide2-7
Chapter2System Components
Standard HAWK MV-4000 Side
2-8HAWK MV-4000 Smart Camera Guide
Standard HAWK MV-4000 Base
HAWK MV-4000 Dimensions
2
System Components
HAWK MV-4000 Smart Camera Guide2-9
Chapter2System Components
Label Information
Each HAWK MV-4000 Smart Camera has a label that contains important information about
that camera.
•M/N: The model name of the camera.
• P/N: The Omron Microscan part number of the camera.
• MAC: The MAC address of the camera.
• S/N: The serial number of the camera.
2-10HAWK MV-4000 Smart Camera Guide
Mounting, Connecting, and Wiring
Mounting holes
(M4x0.7 thread,
4 mm deep)
¼-20 tripod
mounting hole
Mounts on standard tubing
with 6 mm hardware.
Adapter to
standard
APG mount.
Mounting, Connecting, and Wiring
Mounting the HAWK MV-4000
•Mount the camera (1) securely as required by the application.
Universal Mount and APG Mount
2
System Components
HAWK MV-4000 Smart Camera Guide2-11
Chapter2System Components
100/1000Base-T
Connector
Digital I/O and
Power Connector
VGA/USB
Connector
Connecting the HAWK MV-4000
•The HAWK MV-4000 Smart Camera has the following interfaces:
•100/1000 Base-T Connector. Provides connectivity between the HAWK MV-4000
and your computer or your network. The HAWK MV-4000 can gain access to a LAN
via Gigabit Ethernet (GigE, 1G Base-T, or 1000Base-T), fast Ethernet (100Base-T), or
twisted pair Ethernet (10Base-T).
•VGA/USB Connector. Provides connectivity between the HAWK MV-4000 and a
display device and/or USB device (such as a keyboard or a mouse).
•Digital I/O and Power Connector. Receives power from an external power source.
This connector can also receive trigger input and send/receive general auxiliary I/O
signals to/from third-party I/O devices. In addition, the connector has a specialized
analog dimmer output intended to be used with advanced Illumination lighting devices.
2-12HAWK MV-4000 Smart Camera Guide
Mounting, Connecting, and Wiring
5
2
4
1
15
61-9000132-01
CAMERA End
POWER End
6
14
7
Power Supply
(12-Pin Socket)
Hardware Configurations
Item DescriptionPart Number
1HAWK MV-4000 Smart Camera8X1X-XXX0-010X
2Lens, C-Mount98-90001XX-01
3IP67 Lens Cover for HAWK MV-4000, 50 mm or 70 mm (not shown)98-900015X-01
4Lens Extension Tube Set, 0.5 mm, 1 mm, 5 mm, 10 mm, 20 mm, 40 mm98-CO206
5Cable, HAWK MV-4000 Ethernet, X-CODE / RJ45 CAT 6A, 1 m, 3 m, or 5 m61-9000134-0X
6Cable, HAWK MV-4000 M12 to USB Socket or VGA / USB, 1 m61-900014X-01
7Cable, Adapter, HAWK MV-4000 to Accessory Cables / Power Supply (supplied with camera) 61-9000132-01
8Cable, HAWK MV-4000 M12 to Flying Leads, 3 m (no adapter required)61-9000151-01
9QX Cordset, HAWK MV-4000 Adapter to QX-1 M12 Plug (Screw-On), 1 m or 3 m61-0001XX-02