Omron H8GN, H8GN-AD, H8GN-AD-FLK User Manual

Preset Counter/Timer H8GN C-59
Counters
Preset Counter/Timer
H8GN
World’s Smallest Compact Preset Counter/ Timer
1/32-mm DIN with Communications
• Switch between 4-digit preset counter and 4-digit timer opera­tion.
• While using the preset counter, it is possible to switch the dis­play to monitor the totalizing count value (8 digits).
• Built-in prescaling for counter operation.
• ON/OFF-duty adjustable flicker mode that can be used to per­form cyclic control is available for timer operation.
• Four preset values that can be changed by the front panel key (SV-bank).
• Finger protection terminal block to meet VDE0106/P100.
• Panel surface compatible with NEMA4X/IP66.
• Conforms to UL, CSA, and IEC safety standards as well as CE Marking.
• Six-language instruction manual provided.
Model Number Structure
Model Number Legend
1. Supply Voltage
D: 24 VDC
2. Communications Output Type
None: Communications not supported FLK: RS-485
Ordering Information
List of Models
H8GN-AD-@
1 2
Supply voltage Output Communications
No communications RS-485
24 VDC Contact output (SPDT) H8GN-AD H8GN-AD-FLK
C-60 Preset Counter/Timer H8GN
Specifications
Ratings
Note: The figures given for maximum counting speed are for incrementing or decrementing operation with a prescale value of ×1. If prescaling is
used and 5 kHz is set, the maximum counting speed will be reduced to about half. The maximum counting speed will also be reduced to about half when the up/down mode is selected.
Rated supply voltage 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption 1.5 W max. (for max. DC load) (Inrush current: 15 A max.) Mounting method Flush mounting External connections Screw terminals (M3 screws) Terminal screw tightening torque 0.5 Nm max. Attachment Waterproof packing, flush mounting bracket Display 7-segment, negative transmissive LCD; time display (h, min, s); CMW, OUT, RST, TOTAL
Present value (red, 7-mm-high characters); Set value (green, 3.4-mm-high characters)
Digits PV: 4 digits
SV: 4 digits When total count value is displayed: 8 digits (Zeros suppressed)
Memory backup EEPROM (non-volatile memory) (number of writes: 100,000 times) Counter Maximum counting speed 30 Hz or 5 kHz (See note.)
Counting range 999 to 9,999 Input modes Increment, decrement, individual, quadrature inputs Output modes N, F, C, or K
Timer Time ranges 0.000 to 9.999 s, 0.00 to 99.99 s, 0.0 to 999.9 s, 0 to 9999 s, 0 min 00 s to 99 min 59 s, 0.0 to
999.9 min, 0 h 00 min to 99 h 59 min, 0.0 h to 999.9 h, 0 h to 9999 h
Timer modes Elapsed time (Up), remaining time (Down) Output modes A, B, D, E, F, or Z
Inputs Input signals For Counter: CP1, CP2, and reset
For Timer: Start, gate, and reset
Input method No-voltage input (contact short-circuit and open input)
Short-circuit (ON) impedance: 1 K max. (Approx. 2 mA runoff current at 0 Ω) Short-circuit (ON) residual voltage:2 VDC max. Open (OFF) impedance: 100 k min. Applied voltage: 30 VDC max.
Start, reset, gate Minimum input signal width: 1 or 20 ms (selectable)
Power reset Minimum power-opening time: 0.5 s Control output SPDT contact output: 3 A at 250 VAC/30 VDC, resistive load (cos φ = 1) Minimum applied load 10 mA at 5 VDC (failure level: P, reference value) Reset system External, manual, and power supply resets (for timer in A, B, D, E, or Z modes) Sensor waiting time 260 ms max. (Inputs cannot be received during sensor wait time if control outputs are turned OFF.)
Preset Counter/Timer H8GN C-61
Counters
Characteristics
Note: Refer to the Life-test Curve.
Timer function Accuracy of operating
time and setting error (including temperature and voltage effects)
Signal start: ± 0.03% ± 30 ms max. Power-ON start: ± 0.03% ± 50 ms max.
Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 1,500 VAC, 50/60 Hz for 1 min between output terminals and non-current-carrying metal
parts 510 VAC, 50/60 Hz for 1 min between current-carrying terminals (except output terminals) and non-current-carrying metal parts 1,500 VAC, 50/60 Hz for 1 min between output terminals and current-carrying terminals (ex­cept output terminals) 500 VAC, 50/60 Hz for 1 min between communications terminals and current-carrying termi­nals (except output terminals) 1,000 VAC, 50/60 Hz for 1 min between contacts not located next to each other
Noise immunity Square-wave noise by noise simulator;
±480 V (between power terminals), ± 600 V (between input terminals)
Static immunity ± 8 kV (malfunction), ± 15 kV (destruction) Vibration resistance Malfunction 10 to 55 Hz with 0.35-mm single amplitude each in three directions for 10 min
Destruction 10 to 55 Hz with 0.75-mm single amplitude each in three directions for 2 h
Shock resistance Malfunction
100 m/s
2
, 3 times each in six directions
Destruction
300 m/s
2
, 3 times each in six directions
Life expectancy Mechanical 10 million operations
Electrical 100,000 operations min. (3 A at 250 VAC, resistive load) (See note.)
Ambient temperature Operating 10°C to 55°C (with no icing or condensation)
Storage 25°C to 65°C (with no icing or condensation) Ambient humidity 25% to 85% EMC (EMI): EN61326
Emission Enclosure: EN55011 Group 1 Class A (EMS): EN61326 Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2)
8 kV air discharge (level 3)
Immunity RF-interference: EN61000-4-3: 10 V/m (Amplitude-modulated,
80 MHz to 1 GHz) (level 3); 10 V/m (Pulse-modulated, 900 MHz ± 5 MHz) (level 3)
Immunity Conducted Disturbance: EN61000-4-6: 3 V (0.15 to 80 MHz) (level 2) Immunity Burst: EN61000-4-4: 2 kV power-line (level 3);
1 kV I/O signal-line (level 4); 1 kV communications-line (level 3)
Immunity Surge: EN61000-4-5: 1 kV between lines
(power and output lines) (level 3); 2 kV between grounds (power and output lines) (level 3)
Approved standards UL508, CSA C22.2 No.14
Conforms to EN61010-1/IEC61010-1 (Pollution degree 2/overvoltage category II) Conforms to VDE0106/P 100 (Finger Protection)
Case color Rear section: Gray smoke; Front section: N1.5 (black) Degree of protection Panel surface: IP66 and NEMA Type 4X (indoors)
Rear case: IP20 Terminal block: IP20
Weight Approx. 80 g
C-62 Preset Counter/Timer H8GN
Communications Specifications
Note: The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the communications setting level.
Life-test Curve (Reference Values)
Resistive Load
Reference: A maximum current of 0.15 A can be switched at
125 VDC (cosφ = 1) and a maximum current of 0.1 A can be switched if L/R is 7 ms. In both cases, a life of 100,000 operations can be expected. The minimum applicable load is 10 mA at 5 VDC (failure level: P).
Connections
Block Diagram
Transmission path connections Multidrop Communications method RS-485 (two-wire, half duplex) Synchronization method Start-stop synchronization Baud rate (See note.) 1,200/2,400/4,800/9,600 bit/s Transmission code ASCII Data bit length (See note.) 7 or 8 bits Stop bit length (See note.) 1 or 2 bits Error detection (See note.) Vertical parity (none, even, or odd) (See note.)
Block check character (BCC)
Flow control Not supported. Interface RS-485 Retry function Not supported. Communications buffer 40 bytes Reading and writing from H8GN Reading present value and totalizing count value; reading/writing preset and set values; switching be-
tween SV-banks; switching between communications write-enabled/write-prohibited; reading/writing other initial and advanced function setting parameters
1,000
700
500
300
100
70
50
01 2 3
4
30 VDC (cosφ = 1)
250 VAC (cosφ = 1)
Switching operations (×10
3
)
Load current (A)
Input circuit
Output circuit
Display circuit
Communications circuit
(Functional insulation)
(Basic insulation)
(Basic insulation)
Internal control circuit
Power supply circuit
Key switch circuit
Preset Counter/Timer H8GN C-63
Counters
I/O Functions
Terminal Arrangement
Note: (2) and (6) are connected internally.
Do not use unused terminals as relay terminals.
Note: *Recommended power supply; eg. OMRON S8VS
Wiring
Use the following type of crimp terminals for M3 screw.
Inputs Counter inputs CP1/CP2 Receive count signals.
Receive increment, decrement, individual, and quadrature inputs.
In increment mode and decrement mode, CP1 is used for the count input and CP2 is used
for count prohibit input.
Reset Resets the present value. (Totalizing count value is not reset.)
(In increment mode or increment/decrement mode, the present value returns to 0; in Decre­ment Mode the present value returns to the set value.)
The count input is not received during resetting.
The RST indicator is lit during resetting.
Timer inputs Start Starts timing.
Reset Resets the timer. (In elapsed time mode the time returns to 0; in remaining time mode, the
time returns to the set value.)
During resetting, timing stops and the control output turns OFF.
The RST indicator is lit during resetting.
Gate Prohibits timing operation.
Outputs OUT Output made according to the output mode setting when the set value is reached.
RS-485
Communications*
Contact inputs
Output
Open-collector inputs
*Only models with communications
Reset
Not connected
CP1/ Start
CP2/ Gate
24-VDC power supply*
5.8 mm max.
5.8 mm max.
C-64 Preset Counter/Timer H8GN
Nomenclature
CMW
RST
OUT
TOTAL
Operation display 2
5 h 30 min
123.4 s
Level Key Mode Key
Down Key
Up/Reset Key
Indicator Meaning
Lit when communications writing is enabled.
Lit during reset using reset input or Reset Key.
Lit when control output is ON.
Lit when totalizing count value is displayed.
Example
No. 1 Display
Displays the present value or parameter type. When totalizing count is displayed, the leftmost 4 digits of the 8-digit totalizing count will be displayed. (Zeros suppressed)
Operation display 1
Displays the time unit when the timer function has been selected.
Flashes while timer is on 0.0 min, 0 h 00 min, 0.0 h, or 0 h.
Press this key to select the setup level. The setup level is selected in order "operation level" ←→ "adjustment level", "initial setting level" ←→ "communications setting level".
Press this key to select parameters within each level.
Each press of this key decreases values displayed on the No. 2 display. Hold down this key continuously to decrease values quickly. Also returns setting items.
Each press of this key increases values displayed on the No. 2 display. Hold down this key continuously to increase values quickly. Also advances setting items.
Reset Function
To reset the present value, press this key while the present value is displayed. If this key is pressed while the totalizing count value is displayed, the totalizing count value and the present value will be reset.
No. 2 Display
Displays set value or set value of the parameter. Displays the rightmost 4 digits of the count value (8 digits) when the H8GN is used as a totalizing counter. (Zeros suppressed)
Preset Counter/Timer H8GN C-65
Counters
Dimensions
Note: All units are in millimeters unless otherwise indicated.
7 mm
3.3 mm
3.4 mm
1.6 mm
No. 1 display digit size
Panel cutout
Gang mounting
40 min.
H8GN
No. 2 display digit size
Separate mounting
0
(48 × No. of units
2.5)
+1.0
The product cannot be made waterproof when gang-mounted.
Insert the H8GN in the square cutout,
insert the adapter from the back, and push the H8GN into the cutout as far as possible. Use screws to secure the H8GN. To make the H8GN waterproof, insert waterproof packing and tighten the screws.
When mounting two or more products
in a cutout, be sure that the ambient temperature does not exceed the specifications.
M3 terminal screw
C-66 Preset Counter/Timer H8GN
Precautions
!Caution
Do not use the product in locations subject to flammable or explo­sive gases. Doing so may result in explosion.
!Caution
The service life of the output relays depends on the switching ca­pacity and switching conditions. Consider the actual application conditions and use the product within the rated load and electrical service life. Using the product beyond its service life may result in contact deposition or burning.
!Caution
Do not disassemble, repair, or modify the product. Doing so may result in electric shock, fire, or malfunction.
!Caution
Do not allow metal objects or conductive wires to enter the prod­uct. Doing so may result in electric shock, fire, or malfunction.
Other Precautions
Store at the specified temperature. If the H8GN has been stored at
a temperature of less than 10°C, allow the H8GN to stand at room temperature for at least 3 hours before use.
Use the product within the ratings specified for vibration, shock,
submerging in water, and exposure to oil.
Do not use the product in locations subject to dust, corrosive
gases, or direct sunlight.
Use the product within the ratings specified for temperature and
humidity.
The product is designed for 24 VDC. Applying voltages other than
the rated one such as 100 to 240 VAC may damage the internal elements.
Separate the input signal devices, input signal cables, and the
product from the source of noise or high-tension cables producing noise.
Separate the product from the source of static electricity when
using the product in an environment where a large amount of static electricity is produced (e.g., forming compounds, powders, or fluid materials being transported by pipe).
Do not expose the product to organic solvent such as thinner or
benzine, strong alkali materials, or strong acid materials. Doing so may damage the product surface.
Application Precautions
1. Do not use the product in locations where condensation may
occur due to high humidity or where temperature changes are severe.
2. Be sure to wire terminals correctly, with the correct polarity.
3. Maintain the power supply voltage within the allowable ranges.
4. Connect the power supply through a relay or switch so that the
voltage reaches a fixed value immediately. If the voltage increases gradually the power supply may be reset or outputs may turn ON.
5. When the power is turned ON, an inrush current (approx. 15 A)
will flow momentarily. Depending on power supply capacities, the product may not start due to this leakage current. The power sup­ply must be of a sufficiently large capacity.
6. For the main power supply or the power supply for input devices,
use a power supply transformer whose primary side is insulated from the secondary side and whose secondary side is not grounded.
7. Leaving the H8GN with outputs ON at a high temperature for a
long time may hasten the degradation of internal parts (such as electrolytic capacitors). Therefore, use the product in combination with relays and avoid leaving the product as long as more than 1 month with the output turned ON.
Power Supplies
When turning the power ON and OFF, input signal reception is possi­ble, unstable, or impossible as shown in the diagram below.
Turn the power ON and OFF using a relay with a rated capacity of 15 A minimum to prevent contact deterioration due to inrush current caused by turning the power ON and OFF.
When power is turned ON, a starting current flows momentarily. Therefore, pay attention to the overcurrent detection level of the power supply used.
Timer Control with Power Start
To allow for the startup time of peripheral devices (sensors, etc.), the H8GN starts timing operation between 210 to 260 ms after power is turned ON (see diagram above). For this reason, in operations where timing starts from power ON, the time display will actually start from 258 ms. If the set value is 258 ms or less, the time until output turns ON will be a fixed value between 210 and 260. (Normal operation is possible for set value of 259 ms or more.) In applications where a set value of 258 ms or less is required, use start timing with signal input.
When the H8GN is used with power start in F mode (i.e., accumula­tive operation with output on hold), there will be a timer error (approx­imately 100 ms each time the H8GN is turned ON) due to the characteristics of the internal circuitry. Use the H8GN with signal start if timer accuracy is required.
Changing the Set Value
In Counter Operation
When changing the set value during operation, the output will turn ON if the set value equals the present value.
In Timer Operation
When changing the set value during operation, if the set value is changed in so that the conditions below are satisfied, the Timer oper­ates in the same way as when the present value reaches the set value because a constant read-in system is in use. Depending on the output mode, this may result in output turning ON.
Timer mode UP: Present value ≥ set value Timer mode DOWN:Elapsed time set value
(Present value = 0)
Note: When in DOWN mode, the amount set value is changed is add-
ed to or subtracted from the present value.
210 ms
5 ms
Input Impossible
Unstable
Possible ImpossibleUnstable
0 to 50 ms 0 to 500 ms
ON OFF
Power supply
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