Omron FH-3 series, FH-5 series, FH-L series, FZ5-6 series, FZ5-8 series User Manual
...
Vision Sensor
FH/FHV/FZ5 Series
Vision System
User’s Manual
FH-1/FH-1-
FH-2/FH-2-
FH-3/FH-3-
FH-5/FH-5-
FH-L/FH-L-
FHV7-
FZ5-6/FZ5-6-
FZ5-8/FZ5-8-
FZ5-11/FZ5-11-
FZ5-12/FZ5-12-
FZ5-L35/FZ5-L35-
Z365-E1-05
NOTE
• All rights reserved. No part of this publication may be reproduced, stored in
a retrieval system, or transmitted, in any form, or by any means, mechanical,
electronic, photocopying, recording, or otherwise, without the prior written
permission of OMRON.
• No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because OMRON is constantly striving to improve
its high-quality products, the information contained in this manual is subject
to change without notice. Every precaution has been taken in the preparation of
this manual. Nevertheless, OMRON assumes no responsibility for errors or omis
sions. Neither is any liability assumed for damages resulting from the use of
the information contained in this publication.
Trademarks
•
Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation
in Japan and other countries for OMRON factory automation products.
•
This software is based in part on the work of the Independent JPEG Group.
Microsoft, Windows, Windows Vista, Excel, and Visual Basic are either registered trade-
•
marks or trademarks of Microsoft Corporation in the United States and other countries.
Intel, Core and Pentium are trademarks of Intel Corporation in the U.S. and/or other
•
countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff
•
Automation GmbH, Germany.
•
ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
The SD, SDHC, microSD, and microSDHC logos are trademarks of SD-3C, LLC.
•
QR Code is a registered trademark of DENSO WAVE INCORPORATED.
•
•
MELSEC is a registered trademarks of Mitsubishi Electric Corporation.
Other company names and product names in this document are the trademarks
or registered trademarks of their respective companies.
Copyrights
Microsoft product screen shots reprinted with permission from Microsoft Corporation.
Introduction
Thank you for purchasing the FH/FHV/FZ5.
This manual provides information regarding functions, performance and operating methods that are
required for using the FH/FHV/FZ5.
When using the FH/FHV/FZ5, be sure to observe the following:
• The FH/FHV/FZ5 must be operated by personnel knowledgeable in electrical engineering.
• To ensure correct use, please read this manual thoroughly to deepen your understanding of
the product.
• Please keep this manual in a safe place so that it can be referred to whenever necessary.
Introduction
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
1
Related Manuals
Related Manuals
The followings are the manuals related to this manual. Use these manuals for reference.
Name of Manual Man.No. Model Proposes Contents
Vision System FH
Instruction Sheet
Vision System FH
Instruction Sheet
Vision System FH-L
Instruction Sheet
Vision System FZ5
Instruction Sheet
Vision System FZ5
Instruction Sheet
Vision System
FZ5-L Instruction
Sheet
Smart Camera
FHV Instruction
Sheet
Smart Camera
Lighting Module
FHV-LTM
Instruction Sheet
Smart Camera Lens
Module FHV-LEM-S
Instruction Sheet
FHV Series
Smart Camera
Setup Manual
9607479-9 FH-1
FH-1-
FH-3
FH-3-
3102269-4 FH-2
FH-2-
FH-5
FH-5-
9606631-1 FH-L
FH-L-
9524422-4 FZ5-6
FZ5-6-
FZ5-11
FZ5-11-
9308317-7 FZ5-8
FZ5-8-
FZ5-12
FZ5-12-
9910002-2 FZ5-L35
FZ5-L35-
3129404-0 FHV7--C To confirm the safety and
3129276-4 FHV-LTM To confirm the safety and
3128622-5 FHV-LEM-S To confirm the safety and
Z408 FHV7--C
FHV7--S-
FHV7--S--
To confirm the safety and
usage precautions of the
Vision System FH series
Sensor Controller.
To confirm the safety and
usage precautions of the
Vision System FH-Lite
series Sensor Controller.
To confirm the setup
procedures, safety and
usage precautions of the
Vision System FZ5-600,
FZ5-1100 series Sensor
Controller, including I/O
setup and wiring
To confirm the setup
procedures, safety and
usage precautions of the
Vision System
FZ5-800,FZ5- 1200 series
Sensor Controller,
including I/O setup and
wiring
o confirm the setup
T
procedures, safety and
sage precautions of the
u
Vision System FZ5-L
Series Sensor Controller,
including I/O setup and
wiring.
usage precautions of the
Smart Camera FHV
series.
usage precautions of the
Smart camera lighting
module FHV-LTM.
usage precautions of the
Smart camera lens
module FHV-LEM.
When User want to know
about the hardware
specifications or to setup
the Smart camera FHV
series.
Describes the definitions of basic
terms, meaning of signal words,
and precautions for correct use of
FH series in the manual.
Describes the definitions of basic
terms, meaning of signal words,
and precautions for correct use of
FH-L series in the manual.
Describes the definitions of basic
terms, meaning of signal words,
and precautions for correct use of
FZ5-600, FZ5-1100 series in the
manual.
Describes the definitions of basic
terms, meaning of signal words,
and precautions for correct use of
FZ5-800, FZ5-1200 series in the
manual.
Describes the definitions of basic
terms, meaning of signal words,
and precautions for correct use of
FZ5-L series in the manual.
Describes the definitions of basic
terms, the meaning of signal
words, and precautions for
correct use of FHV series in the
manual.
Describes the definitions of basic
terms, the meaning of signal
words, and precautions for
correct use of the lighting module
FHV-LTM in the manual.
Describes the definitions of basic
terms, the meaning of signal
words, and precautions for
correct use of the lens module
FHV-LEM.
Describes FHV series
specifications, dimensions, part
names, I/O information,
installation information, and
wiring information.
2
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Related Manuals
Name of Manual Man.No. Model Proposes Contents
Vision System
FH/FHV/FZ5 Series
User’s
Manual
Vision System
FH/FZ5 series
Processing Item
Function Reference
Manual
Vision System
FH/FZ5 Series
User’s Manual for
Communications
gs
Settin
Vision System
FH/FZ5 series
Macro Customize
Functions
Programming
Manual
Vision System
FH/FZ5 series
Hardware Setup
Manual
Vision System FH
Series Operation
Manual for Sysmac
Studio
Z365 FH-1
FH-1-
FH-2
FH-2-
Z341 When User confirm the
Z342 When User
Z367 FH-1
Z366 When User want to know
Z343 FH-1
FH-3
FH-3-
FH-5
FH-5-
FH-L
FH-L-
FHV7--C
FHV7--S-
FHV7--S--
FZ5-L35
FZ5-L35-
FZ5-6
FZ5-6-
FZ5-8
FZ5-8-
FZ5-11
FZ5-11-
FZ5-12
FZ5-12-
FH-1-
FH-2
FH-2-
FH-3
FH-3-
FH-5
FH-5-
FH-L
FH-L-
FZ5-L35
FZ5-L35-
FZ5-6
FZ5-6-
FZ5-8
FZ5-8-
FZ5-11
FZ5-11-
FZ5-12
FZ5-12-
FH-1FHFH-2
FH-3
FH-3-
FH-5
FH-5-
2
-
When User want to know
how to setup the Sensor
Controller of the Vision
System FH/FZ5 series.
details of each processing
items at the create the
measurement flow or
operate it.
confirm the
setting of communication
functions.
When User operate or
programming using Macro
Customize functions.
about the Hard-ware
specifications or to setup
the Sensor Controller of
the Vision System FH/FZ5
series.
When User connect to NJ
series via EtherCAT
communication.
Describes the soft functions,
setup, and operations to use
Sensor Controller of the Vision
System FH/FZ5 series.
Describes the software functions,
settings, and operations for using
FH/FHV/FH5-series.
Describes the functions, settings,
and communications methods for
communicating between
FH/FHV/FH5 series.
The following communication
protocol are described.
Parallel, PLC Link, EtherNet/IP,
EtherCAT, and Non-procedure
Describes the functions, settings,
and operations for using Macro
Customize function of the
FH/FH5-series.
Describes FH/FZ5 series
specifications, dimensions, part
names, I/O information,
installation information, and
wiring information.
Describes the operating
procedures for setting up and
operating FH series Vision
Sensors from the Sysmac Studio
FH Tools.
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
3
Manual Structure
4-9
4 Installation and Wiring
NJ-series CPU Unit Hardware User’s Manual (W500)
stinU gnitnuoM 3-4
4
stnenopmoC rellortnoC gnitcennoC 1-3-4
4-3 Mounting Units
The Units that make up an NJ-series Controller can be connected simply by pressing the Units together
and locking the sliders by moving them toward the back of the Units. The End Cover is connected in the
same way to the Unit on the far right side of the Controller.
1 Join the Units so that the connectors fit exactly.
2 T he yellow sliders at the top and bottom of each Unit lock the Units together. Move the sliders
toward the back of the Units as shown below until they click into place.
Precautions for Correct UsePrecautions for Correct Use
4-3-1 Connecting Controller Components
Connector
Hook
Hook holes
Slider
Lock
Release
Move the sliders toward the back
until they lock into place.
Level 1 heading
Level 2 heading
Level 3 heading
Level 2 heading
A step in a procedure
Manual name
Special information
Level 3 heading
Page tab
Gives the current
headings.
Indicates a procedure.
Icons indicate
precautions, additional
information, or reference
information.
Gives the number
of the main section.
This illustration is provided only as a sample. It may not literally appear in this manual.
The sliders on the tops and bottoms of the Power Supply Unit, CPU Unit, I/O Units, Special I/O
Units, and CPU Bus Units must be completely locked (until they click into place) after connecting
the adjacent Unit connectors.
Manual Structure
Page Structure
The following page structure and icons are used in this manual.
4
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Precautions for Safe UsePrecautions for Safe Use
Precautions for Correct Use
Additional Information
Version Information
Special Information
Special information in this manual is classified as follows:
Precautions on what to do and what not to do to ensure safe usage of the product.
Precautions on what to do and what not to do to ensure proper operation and performance.
Additional information to read as required.
This information is provided to increase understanding or make operation easier.
Manual Structure
Information on differences in specifications and functionality for CPU Units and EtherCAT Coupler Units with different unit versions and for different versions of the Sysmac Studio is given.
Note References are provided to more detailed or related information.
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
5
Manual Structure
Conventions Used in This Manual
• Use of Quotation Marks and Brackets
In this manual, menus and other items are indicated as follows.
[]
“”
Menu Indicates the menu names or processing items shown in the menu bar.
Item name Indicates the item names displayed on the screen.
6
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Definitions of Basic Terms
Ter m Definition
FH Series All FH series model names as follows:
FH-1, FH-1-, FH-2, FH-2-, FH-3,
FH-3-, FH-5, FH-5-, FH-L, FH-L-
FH-1000 series All FH-1 series model names as follows:
FH-1, FH-1-
FH-2000 series All FH-2 series model names as follows:
FH-2, FH-2-
FH-3000 series All FH-3 series model names as follows:
FH-3, FH-3-
FH-5000 series All FH-5 series model names as follows:
FH-5, FH-5-
FH-L series All FH-L series model names as follows:
FH-L, FH-L-
FZ5 series All FZ series name shows the following:
FZ5-6, FZ5-6-, FZ5-8, FZ5-8-, FZ5-11, FZ5-11-,
FZ5-12, FZ5-12-, FZ
FZ5-600 series All FZ5-6series name the following:
FZ5-6, FZ5-6-
FZ5-800 series All FZ5-8series name the following:
FZ5-8, FZ5-8-
FZ5-1100 series All FZ5-11series name the following:
FZ5-11, FZ5-11-
FZ5-1200 series All FZ5-12series name the following:
FZ5-12, FZ5-12-
FZ5-L series All FZ5-L35 series name the following:
FZ5-L35, FZ5-L35-
Sensor Controller It is a generic name of FH/FZ5 series. For FHV series, it has the same meaning as
smart camera.
measurement flow
(abbreviated as “flow”)
measurement processing
Measurement ID Information of time when the sensor controller receives the measurement trigger and
A continuous flow of measurement processing. A measurement flow consists of a
scene created from a combination of processing items.
Executing processing items for inspections and measurements.
the line no.
Format of measurement ID: YYYY-MM-DD_HH-MM-SS-XXXX
YYYY: Year (4 digits)
MM: Month
DD: Date
HH: Hour
MM: Minute
SS: Second
XXXX: Millisecond
Example:
Measured time: 12/24/2007, 11:10:25.500:
Line: 0
Measurement ID: 2007-12-24_11-10-25-5000
5-L35, FZ5
Definitions of Basic Terms
-L35-
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
7
Definitions of Basic Terms
Ter m Definition
processing item Any of the individual items for vision inspections that are partitioned and packaged so
scene A unit for changing the measurement flow that consists of a combination of processing
processing unit (abbreviated as “unit”)
measurement trigger A trigger for executing measurements.
test measurement A measurement that is performed to manually test (check) measurements under the
single measurement A measurement that is executed only once in synchronization with the trigger input.
continuous measurement
that they can be flexibly combined.
These include the Search, Position Compensation, and Fine Matching items.
Processing items can be classified for image input ([Input image]), inspection/measurement ([Measurement]), image correction ([Compensate image]), inspection/measurement support ([Support measurement]), process branching ([Branch]), results
external output ([Output result]), resulting image display ([Display result]), etc.
You can freely classify processing items to handle a wide range of applications.
A scene (i.e., a unit for changing the measurement flow) is created by registering the
processing items as units.
items.
“Scene” is used because of the correspondence to the scene (i.e., type of measurement object and inspection contents) where measurements are performed.
A scene is created for each measurement or measurement contents.
You can easily achieve a changeover simply by changing the scene when the measurement object or inspection content changes.
Normally you can set up to 128 scenes. If you need more than 128 scenes, you can
separate them into different groups or use the Conversion Scene Group Data Tool to
create a scene group that contains over 128 scenes.
A processing item that is registered in a scene.
Numbers are assigned to processing units in order from the top and they are executed
in that order.
Processing items are registered for the processing units to create a scene (i.e., a unit
for changing the measurement flow).
With a parallel interface, the STEP signal or command 00 (Continuous Measurement)
is used. With a serial interface, an Execute One Measurement or a Start Continuous
Measurement command is used.
conditions that are set in the currently displayed scene.
Test measurements can be executed on an Adjustment Window. Processing is completed inside the Controller and the measurement results are not normally output on
an external interface.
However, you can select [Output] in [Test measurement] to output the measurement
results after executing measurements.
Measurements are executed repeatedly and automatically without a trigger input.
8
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Definitions of Basic Terms
Ter m Definition
operation
modes
parallel processing (an
option for any of the
above operation
modes)
multi-input function A function that is used to consecutively and quickly input images.
Double
Speed
Multi-input
Multi-line
Random-trigger
Non-stop
Adjustment
Standard A logging mode that allows complete parallel processing of measurements and log-
A mode that processes the measurement flow for the first trigger and then processes
the measurement flow in parallel for the second trigger to achieve a high-speed trigger
input interval. It is used together with the multi-input function.
A trigger mode that allows you to independently processing multiple measurement
flows.
With traditional image processing, two or more triggers cannot be acknowledged at the
same time.
In Multi-line Random-trigger Mode, you can randomly input multiple triggers into one
Controller to independently process multiple scenes in parallel.
A mode that allows you to adjust the flow and set parameters while performing measurements.
The enables adjustments without stopping the line or stopping inspections.
ging.
Traditionally, logging was not possible while processing measurements. Either measurements or logging had to be given priority and the other one had to wait.
With this mode, you can save the measurement images in external storage without
affecting the transaction time.
Parallel processing splits part of the measurement flow into two or more tasks, and
processes each task in parallel to shorten the transaction time.
Processing items for parallel processing are used so that the user can specify the
required parallel processing.
It allows the next STEP signal to be acknowledged as soon as the image input processing is completed. There is no need to wait for measurement processing to be
completed.
You can check whether image input processing has been completed with the status of
the READY signal. Even if the READY signal is ON when measurement processing is
being executed, the next STEP signal can be acknowledged.
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
9
Definitions of Basic Terms
When position of object to be measured is deflected
When position deflection correction is set in advance:
Object to be measured
overflows Measurement area.
Reference position
Measurement area and objects to be measured
are correctly aligned.
Object to be measured
Measurement area
Measurement will be carried out
after measured object enters into Measurement area.
Measurement will be carried out after
moving the Measurement area for a
corresponding deflection.
Measurement will be carried out
after moving the image for a
corresponding deflection and
returning to the reference position.
Ter m Definition
Position compensation When the location and direction of measured objects are not fixed, the positional devi-
ation between reference position and current position is calculated and measurement
is performed after correcting.
Please select processing items that are appropriate to the measurement object from
processing items that are related to position compensation.
Reference position The point that is always the reference. If the location of the registered model is differ-
Model The image pattern that serves as the inspection target. Characteristics portions are
ent from the reference position, the setting should be changed in [Ref. setting].
extracted from images of the object and registered as model registration.
10
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Definitions of Basic Terms
−“1” is expresses with 2’s Complement (for 8 bits)
00000000 (= 0)
−
)
(In the case of 1, minus 1)
00000001 (= 1)
11111111 (=−1)
1
1111111 (= −1)
00001001 (= 9)
+)00001010 (= 10)
Ter m Definition
2's complement Binary numbers are generally used to represent negative numbers.
Negative numbers are expressed by "Inverting all bits of a positive number and adding
1 to the result".
(Example) "−1" is expressed as 2's complement
"−1" can be calculated by "0-1".
There are methods for simple calculation without performing this kind of computation.
For instance, "Negative number = inverting all bits of a positive number and then adding 1 to the result".
00000001 (= 1)
Invert all bits
11111110
Plus 1
11111111 (=−1)
The first digit is used to judge whether the number is positive or negative.
When 0: Positive number (or 0)
When 1: Negative number
The advantage of two's complement numbers is that positive and negative numbers
can be used as is in calculations.
(Example) When −1+10=9
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
11
Definitions of Basic Terms
12
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
1
2
3
4
5
1 9
2 10
3
4
5 I
8
Creating
Measurement
Scenes
8
6
7
6
7
11
A
9
10
11
A
I
Overview
Features
Basic
Operations
Using Tools
Performing Measurement and Adjustment
Increasing/Switching Measurement Scenes
Setting Windows
Saving/
Loading Data
Advanced Usage
What to Do!
Appendices
Index
Sections in this Manual
Sections in this Manual
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
13
CONTENTS
CONTENTS
Introduction ..............................................................................................................1
Related Manuals .......................................................................................................2
Manual Structure ......................................................................................................4
Page Structure............................................................................................................................................. 4
Special Information...................................................................................................................................... 5
Conventions Used in This Manual............................................................................................................... 6
Definitions of Basic Terms ......................................................................................7
Sections in this Manual .........................................................................................13
CONTENTS..............................................................................................................14
Terms and Conditions Agreement ........................................................................22
Warranty, Limitations of Liability ................................................................................................................ 22
Safety Precautions .................................................................................................24
Precautions for Safe Use.......................................................................................26
Precautions for Correct Use.................................................................................. 31
Regulations and Standards...................................................................................37
All Series.................................................................................................................................................... 37
FH-1000/2000/3000/5000 series ............................................................................................................... 37
FH-L series ................................................................................................................................................ 38
FHV series................................................................................................................................................. 39
FZ5 series/FZ5-L series............................................................................................................................. 39
Revision History .....................................................................................................40
Section 1 Overview
1-1 Checking the System Configuration.................................................................................... 1-2
1-1-1 System Configuration..................................................................................................................1-2
1-1-2 Functional Comparison between the FH-series, FHV-series and FZ5-series Controllers........... 1-3
1-2 Flow of Application ............................................................................................................... 1-7
Section 2 Features
2-1 Basic Mechanism for Measurements................................................................................... 2-2
2-2 Support for a Variety of Scenes and Measurement Lines ................................................. 2-4
Section 3 Basic Operations
3-1 Preparing the Controller and Cameras................................................................................ 3-2
3-1-1 Camera Setup.............................................................................................................................3-2
3-1-2 Preparing a Controller................................................................................................................. 3-4
3-1-3 Adjusting the Camera.................................................................................................................. 3-5
14
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
CONTENTS
3-2 Basic Knowledge about Operations .................................................................................... 3-6
3-2-1 Inputting Values .......................................................................................................................... 3-6
3-2-2 Inputting Text .............................................................................................................................. 3-7
3-2-3 Selecting Files and Folders ...................................................................................................... 3-10
3-2-4 Available Operations in Select File Window ............................................................................. 3-13
3-2-5 Using the Zoom Function.......................................................................................................... 3-14
3-2-6 Setting Figures.......................................................................................................................... 3-15
3-2-7 Changing the Image Mode and Other Display Contents .......................................................... 3-24
3-2-8 Changing the Display Ratio ...................................................................................................... 3-25
3-3 Checking System Information............................................................................................ 3-27
3-4 Checking the Memory Consumption and Percentage of Memory Used ........................ 3-31
3-5 Capturing Screen Images ................................................................................................... 3-32
3-6 Saving Settings before Turning OFF the Power and Restarting ..................................... 3-34
3-6-1 Saving the Setting to the Controller [Data Save] ...................................................................... 3-34
3-6-2 Device Information Storage Tool............................................................................................... 3-35
3-6-3 Restarting the Controller: [System Restart] .............................................................................. 3-37
3-7 Initializing the Controller .................................................................................................... 3-39
3-8 Turning OFF the LCD ..........................................................................................................3-41
3-8-1 Turning OFF the LCD [LCD OFF]............................................................................................. 3-41
3-8-2 Restoring Power to the LCD..................................................................................................... 3-41
Section 4 Setting the Controller
4-1 Selecting Language [Startup Settings]................................................................................ 4-2
4-2 Setting the Status at Startup [Startup Settings].................................................................. 4-3
4-3 Setting Communication [Startup Settings] ......................................................................... 4-6
4-4 Setting Operation Mode [Startup Settings]....................................................................... 4-12
4-4-1 Setting the Operation Mode...................................................................................................... 4-13
4-4-2 Parallel Processing................................................................................................................... 4-29
4-5 Checking the Camera Connections: [Camera Connection] ............................................ 4-39
4-6 Setting the Trigger Delay [Inter-camera Setting].............................................................. 4-40
4-7 Setting the SHTOUT Signal [Output Signal Settings] ...................................................... 4-43
4-8 Setting the Conditions Related to Communications........................................................ 4-46
4-9 Setting Date/Time [Date/Time Settings]............................................................................. 4-47
4-10 Setting Fan Control [Fan Control Setting] ........................................................................ 4-49
4-11 Setting the Pulse Width for the STEP Input Detection
[STEP Signal Filter Setting] ................................................................................................ 4-50
4-12 Setting Encoder Trigger [Encoder Trigger Setting].......................................................... 4-51
4-13 Setting Network Drive [Network Drive Setting] ................................................................ 4-53
4-14 Setting Screen Capture [Screen Capture Setting]............................................................ 4-57
4-15 Setting the Conditions that are Related to Operation during
Measurement [Measurement Conditions] ......................................................................... 4-58
4-16 Setting Logging Conditions [Logging Setting]................................................................. 4-60
4-17 Setting Operation Log [Operation Log Setting]................................................................ 4-61
4-18 Setting the Operation at Error [Error Operation Setting]................................................. 4-62
4-19 Setting Character Code using Macro/Variable Function
[Macro/Variable Function Setting] ..................................................................................... 4-64
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
15
CONTENTS
Section 5 Creating Measurement Scenes
5-1 What Is a Scene? ................................................................................................................... 5-2
5-2 Creating a Scene ................................................................................................................... 5-5
5-3 Editing Processing Units in Scenes .................................................................................... 5-7
5-4 Displaying and Checking Processing Branches in a Scene ........................................... 5-10
5-5 Using Variables to Edit the Flow [TDM Editor] ................................................................. 5-14
5-5-1 Edit Flow Screen....................................................................................................................... 5-14
5-5-2 Editing Processing Units in a Scene .........................................................................................5-24
5-5-3 Editing Scenes ..........................................................................................................................5-34
5-5-4 Using Variables .........................................................................................................................5-43
Section 6 Performing Measurement and Adjustment
6-1 Executing Test Measurements ............................................................................................. 6-3
6-2 Key Points for Adjustment....................................................................................................6-5
6-2-1 Stabilizing Measurements...........................................................................................................6-5
6-2-2 Shortening Processing Time.......................................................................................................6-7
6-3 Useful Functions for Operation............................................................................................ 6-8
6-3-1 Logging Measurement Values and Measurement Images [Data Logging/Image Logging]......... 6-8
6-3-2 Saving Data to an External Device [FTP/Network Drive]..........................................................6-24
6-4 Useful Functions for Operation.......................................................................................... 6-27
6-4-1 Remeasuring Saved Images [Remeasurement] .......................................................................6-27
6-4-2 Improving Adjustment Efficiency [Judgement Result Monitoring] .............................................6-28
6-5 Analyzing Inspection and Measurement Results [NG Analyzer] .................................... 6-29
6-5-1 Layout of NG Analyzer Window ................................................................................................6-30
6-5-2 Using Method of NG Analyzer...................................................................................................6-33
6-5-3 Saving Measurement Values ....................................................................................................6-35
6-5-4 Changing Judgement Conditions without Stopping Measurement
[Simplified Non-stop Adjustment]..............................................................................................6-35
6-5-5 Changing Regions as a Batch [Shift area] ................................................................................6-37
6-6 Updating the Reference Position Data for a Unit in the Measurement Flow
[Update Standard Position Tool] ........................................................................................ 6-38
6-6-1 Monitoring Measurement Value Trends [Trend monitor] ...........................................................6-39
6-6-2 Clearing Measurement Results [Measurement Clear] ..............................................................6-41
6-6-3 Clearing Saved Images [Logging Image Clear] ........................................................................6-41
6-7 Managing Images used for Model Registration and Reference
[Registered Image Manager] .............................................................................................. 6-42
6-7-1 Specifying the Destination to Save ...........................................................................................6-42
6-7-2 Registering Images ...................................................................................................................6-44
6-7-3 Renaming Image Names ..........................................................................................................6-45
6-7-4 Deleting Images ........................................................................................................................6-46
6-7-5 Loading Images.........................................................................................................................6-46
6-8 Verifying Calibration Results [Calibration Support Tool] ................................................ 6-47
6-8-1 Data Setting .............................................................................................................................. 6-47
Section 7 Increasing/Switching Measurement Scenes
7-1 What Is a Scene Group? .......................................................................................................7-2
7-2 Switching the Scene or Scene Group.................................................................................. 7-4
7-2-1 Switching the Scene....................................................................................................................7-4
7-2-2 Switching Scene Groups.............................................................................................................7-4
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Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
7-3 Editing Scenes [Scene Maintenance] .................................................................................. 7-6
7-3-1 Copying Scenes.......................................................................................................................... 7-6
7-3-2 Deleting Scenes.......................................................................................................................... 7-6
7-3-3 Renaming a Scene and Adding a Description ............................................................................ 7-7
7-4 Editing Scene Groups [Scene Maintenance] ...................................................................... 7-8
7-4-1 Copying and Deleting Scene Groups ......................................................................................... 7-8
7-4-2 Renaming the Scene Group Name............................................................................................. 7-9
7-5 Saving Scene Groups in External Storage
[Scene Group Saving Destination Settings] ..................................................................... 7-10
7-6 Increasing the Number of Scenes in a Group to more than 128 Scenes
[Conversion Scene Group Data Tool] ................................................................................ 7-12
Section 8 Setting Windows
8-1 Windows................................................................................................................................. 8-3
8-1-1 Types of Windows....................................................................................................................... 8-3
8-1-2 Overview of Window Navigation ................................................................................................. 8-4
8-1-3 Main Window (Layout 0): Adjustment Window (Default) ............................................................ 8-5
8-1-4 Main Window (Layout 1): Run Window (Default) ...................................................................... 8-10
8-2 Adjustment Windows and Run Windows.......................................................................... 8-11
8-2-1 Main Window (Layout 0): Adjustment Window (Default) ...........................................................8-11
8-2-2 Main Window (Layout 1): Run Window (Default) ...................................................................... 8-12
8-2-3 Main Window (Layout 1): Switching to the Run Window .......................................................... 8-12
8-2-4 Main Window (Layout 1): Switching to the Adjustment Window............................................... 8-13
8-3 Arranging Windows
[Layout Functions]8-14
8-3-1 Arranging Window Elements (Layout Modification) .................................................................. 8-14
8-3-2 Setting the Behavior of Output Signals for Each Layout [Layout Settings]............................... 8-25
8-3-3 Switching Layout Numbers in the Main Window [Layout Switching] ........................................ 8-26
8-3-4 Judgement Pane....................................................................................................................... 8-27
8-3-5 Information Pane ...................................................................................................................... 8-27
8-3-6 Toolbox Pane............................................................................................................................ 8-28
8-3-7 Measurement Pane .................................................................................................................. 8-30
8-3-8 Flow Display Pane.................................................................................................................... 8-30
8-3-9 Detail Result Pane .................................................................................................................... 8-31
8-3-10 Image Container Pane.............................................................................................................. 8-32
8-3-11 Error Pane ................................................................................................................................ 8-35
8-3-12 Image File Display Pane........................................................................................................... 8-37
8-3-13 Label Pane ............................................................................................................................... 8-39
8-3-14 Extended Window Parts ........................................................................................................... 8-40
8-3-15 Data Grid Window (MDI_DataGrid.dll)...................................................................................... 8-41
8-3-16 Login Account Display Window (MDI_DispLoginUser.dll) ........................................................ 8-47
8-3-17 Setting Dialog Box Display Button Window (MDI_DispSetupBtn.dll)........................................ 8-48
8-3-18 Text Display Window (MDI_DispText.dll).................................................................................. 8-51
8-3-19 Custom Dialog Display Button Window (MDI_ExecuteBtn.dll) ................................................. 8-53
8-3-20 Macro Trigger Window (MDI_McrTrigger.dll) ............................................................................ 8-56
8-3-21 Message Box Display Window (MDI_MsgBox. dll)................................................................... 8-57
8-3-22 Value Input Window (MDI_NumBox.dll).................................................................................... 8-58
8-3-23 Data Settings Button Window (MDI_SetDataBtn.dll) ................................................................ 8-60
8-3-24 Simple Data Grid Window (MDI_SimpleDataGrid.dll)............................................................... 8-63
8-3-25 Troubleshooting........................................................................................................................ 8-66
8-4 Creating a Custom Dialog Box
[Custom Dialog Functions]8-67
8-4-1 Flow of Use............................................................................................................................... 8-67
8-4-2 Custom Dialog Tool................................................................................................................... 8-68
8-4-3 Launching Your Custom Dialog Box ......................................................................................... 8-86
CONTENTS
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CONTENTS
Section 9 Saving/Loading Data
9-1 Saving Data to the FH series/FZ5 series ............................................................................. 9-3
9-1-1 About Saving Areas ....................................................................................................................9-3
9-1-2 External Drive Names .................................................................................................................9-5
9-1-3 Using External Storage Devices .................................................................................................9-6
9-1-4 Shared Folder on a Computer Connected to the Network .......................................................... 9-6
9-2 Saving Settings Data to the Flash Memory ......................................................................... 9-7
9-3 Saving Setting Data to the Controller RAMDisk or an External Storage Device ............. 9-8
9-4 Saving Logged Images in the Controller Memory (RAM) to a RAMDisk or
an External Storage Device ................................................................................................ 9-10
9-5 Copying or Moving Files between the Controller RAMDisk and
an External Storage Device ................................................................................................ 9-12
9-6 Loading Settings Data from the Controller RAMDisk or
an External Storage Device to the Sensor Controller ...................................................... 9-13
9-7 Backing up Sensor Controller Setting Data [Configuration Copy] ................................. 9-15
9-7-1 Before Backing up.....................................................................................................................9-15
9-7-2 Backing up Sensor Controller Settings ..................................................................................... 9-17
9-7-3 Restoring Saved Settings.......................................................................................................... 9-27
9-7-4 Troubleshooting ........................................................................................................................ 9-30
9-8 Copying Settings for Each Line in Multi-line Random-trigger Mode
[Line Maintenance] ..............................................................................................................9-32
9-8-1 Before use of Line Maintenance ...............................................................................................9-33
9-8-2 Line Maintenance tool operations ............................................................................................. 9-36
9-8-3 Operating with Functional Limitations ....................................................................................... 9-44
9-8-4 Troubleshooting ........................................................................................................................ 9-47
9-9 Saving Image Files to a RAMDisk or an External Storage Device [Image File Save].... 9-48
9-10 Outputting a list of Scene Data Setting Values
[Setting Values Download/Upload Tools].......................................................................... 9-51
9-10-1 Downloading Setting Values .....................................................................................................9-51
9-10-2 About Downloaded CSV Files...................................................................................................9-52
9-10-3 Uploading Setting Values ..........................................................................................................9-53
9-11 Saving/Loading Layout Settings [Layout Upload, Download Tool]................................ 9-55
Section 10 Advanced Usage
10-1 Remotely Operating the Controller [Remote Operation] ................................................. 10-3
10-1-1 Environment Settings................................................................................................................ 10-5
10-1-2 Connection Method for Remote Operation ............................................................................. 10-10
10-1-3 Terminating Remote Operation............................................................................................... 10-13
10-1-4 Differences from Local Operation and Limitations .................................................................. 10-14
10-2 Multi-trigger Imaging Processing with Any Timing [Multi-trigger Imaging]................. 10-15
10-2-1 Settings for Multi-trigger Imaging ............................................................................................ 10-16
10-2-2 Restrictions .............................................................................................................................10-17
10-2-3 Setting Methods ......................................................................................................................10-19
10-2-4 About Multi-input Function (Multi-trigger Imaging) .................................................................. 10-23
10-2-5 Troubleshooting ......................................................................................................................10-28
10-3 Limiting User Operations [Security Settings] ................................................................. 10-29
10-3-1 Setting Accounts (Account List) ..............................................................................................10-29
10-3-2 Setting Layout Restrictions ..................................................................................................... 10-33
10-3-3 Setting User Group Operation Restrictions............................................................................. 10-34
10-3-4 Saving/Loading/Deleting the Security Settings .......................................................................10-36
10-4 Recording the Operation History [Operation Log] ......................................................... 10-40
10-4-1 Using the Operation Log ......................................................................................................... 10-40
10-4-2 Operation Log Format............................................................................................................. 10-43
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Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
10-5 Setting the Keyboard Layout for the Controller [Keyboard Layout Selection Tool] ... 10-44
10-6 Switching User Accounts ................................................................................................. 10-45
10-6-1 Logging in ............................................................................................................................... 10-45
10-6-2 Logging out............................................................................................................................. 10-46
10-7 Customizing Communication Commands [Communication Command Macro] ......... 10-47
10-8 Extending the Functions in a Measurement Flow or Scene
[Scene Control Macro Tool].............................................................................................. 10-48
10-9 Positioning workpieces for stage and robot applications
[Alignment Function] ........................................................................................................ 10-49
10-9-1 Overview................................................................................................................................. 10-49
10-9-2 Execution of Calibration.......................................................................................................... 10-52
10-9-3 Troubleshooting...................................................................................................................... 10-59
10-9-4 Alignment................................................................................................................................ 10-60
10-9-5 Alignment Processing Items ................................................................................................... 10-67
Section 11 What to Do!
11-1 Error Messages and Troubleshooting............................................................................... 11-2
11-2 FAQ ....................................................................................................................................... 11-9
11-2-1 During Start-up...........................................................................................................................11-9
11-2-2 During Operation .....................................................................................................................11-10
11-2-3 For Measurement ....................................................................................................................11-11
11-2-4 About Parallel Interface ...........................................................................................................11-12
11-2-5 Serial Interface (RS-232C/422 Connection) ............................................................................11-13
11-2-6 Camera with Lighting Controller ..............................................................................................11-14
CONTENTS
Appendices
A-1 Menu List................................................................................................................................A-2
A-2 External Tool List...................................................................................................................A-5
A-3 FHV series Processing items ...............................................................................................A-6
A-4 FHV series tools ....................................................................................................................A-9
A-5 Measurement Mechanism...................................................................................................A-10
A-5-1 Color Processing Mechanism...................................................................................................A-10
A-5-2 Search Processing Mechanism ................................................................................................A-11
A-5-3 Edge Detection Measurement .................................................................................................. A-14
A-5-4 Defect Detection Measurement ................................................................................................ A-18
A-5-5 Handling Coordinates ..............................................................................................................A-19
A-6 Image file ..............................................................................................................................A-20
A-7 About Number of Logging Images.....................................................................................A-23
A-8 About Max. Number of Loading Images during Multi-input ............................................A-27
A-9 About Memories Usable with FH series/FZ5 series .........................................................A-29
A-10 Memory Usage Guidance For Processing Items ..............................................................A-30
A-11 Memory Display Image on PLC I/O ....................................................................................A-35
A-12 Sharing Data Within the Controller [User Data Tool]........................................................A-37
A-12-1 Setting Procedure for User Data...............................................................................................A-37
A-13 About Limits on the Number of Image Input Processing Items Used ............................A-39
A-14 Operation log input information list ..................................................................................A-40
A-15 Character Code Table..........................................................................................................A-53
A-16 List for Processing Item Identifier .....................................................................................A-54
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19
CONTENTS
Index
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Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
CONTENTS
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
21
Terms and Conditions Agreement
Terms and Conditions Agreement
Warranty, Limitations of Liability
Warranties
Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in
writing by Omron). Omron disclaims all other warranties, express or implied.
Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based
on infringement by the Products or otherwise of any intellectual property right.
Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally
shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be
responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products
unless Omron’s analysis confirms that the Products were properly handled, stored, installed and
maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of
any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies
shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN
CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
22
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on
which liability is asserted.
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Application Considerations
Suitability of Use
Omron Companies shall not be responsible for conformity with any standards, codes or regulations
which apply to the combination of the Product in the Buyer’s application or use of the Product. At
Buyer’s request, Omron will provide applicable third party certification documents identifying ratings
and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall
take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A
WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Terms and Conditions Agreement
Programmable Products
Omron Companies shall not be responsible for the user’s programming of a programmable Product,
or any consequence thereof.
Disclaimers
Performance Data
Data presented in Omron Company websites, catalogs and other materials is provided as a guide
for the user in determining suitability and does not constitute a warranty. It may represent the result
of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual
performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications
Product specifications and accessories may be changed at any time based on improvements and
other reasons. It is our practice to change part numbers when published ratings or features are
changed, or when significant construction changes are made. However, some specifications of the
Product may be changed without any notice. When in doubt, special part numbers may be assigned
to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product.
Errors and Omissions
Information presented by Omron Companies has been checked and is believed to be accurate;
however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
23
Safety Precautions
WARNING
CAUTION
Safety Precautions
Symbols and the meanings for safety precautions described in this manual.
In order for the product to be used safely, the following indications are used in this book to draw your
attention to the cautions. The cautions with the indications describe the important contents for
safety.
Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate
injury, or may result in serious injury or death.
Additionally there may be significant property damage.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury or in property damage.
Meanings of Alert Symbols
General Prohibition
Indicates general prohibitions, including warnings, for which there is no specific symbol.
General Caution
Indicates general cautions, including warnings, for which there is no specific symbol.
Electrical Hazard
Indicates the possible danger of electric shock under specific conditions.
Explosion Hazard
Indicates the possible danger of explosion under specific conditions.
Laser Radiation Hazard
Indicates the possible danger of laser radiation or light.
High Temperature Caution
Indicates the possible danger of injury by high temperature under specific conditions.
24
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Safety Precautions
CAUTION
Alert statements in this Manual
WARNING
This product must be used according to this manual or Instruction sheet.
Failure to observe this may result in impairment of functions and performance of the product.
This product is not designed or rated for ensuring safety of persons. Do not use it for such purposes.
Never connect the AC power supply with this product.
When the AC power supply is connected, it causes the electric shock and a fire.
A lithium battery is built into the Controller and may occasionally combust, explode, or burn if not
treated properly. Dispose of the Controller as industrial waste, and never disassemble, apply pressure that would deform, heat to 100°C or higher, or incinerate the Controller.
Since camera that can be connected with this product emits a visible light that may have an adverse
effect on the eyes, do not stare directly into the light emitted from the LED. If a specular object is
used, take care not to allow reflected light enter your eyes.
Do not touch the terminals while the power supply is ON. Doing so may result in electrical shock.
Please take external safety measures so that the system as a whole should be on the safe side even
if a failure of a Sensor Controller or an error due to an external factor occurred. An abnormal operation may result in serious accident.
Please take fail-safe measures on your side in preparation for an abnormal signal due to signal conductor disconnection and/or momentary power interruption. An abnormal operation may result in a
serious accident.
Danger of burns. Do not touch the case while the LED is ON or just after power is turned OFF, since it
remains extremely hot.
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
25
Precautions for Safe Use
Precautions for Safe Use
Condition of the fitness of OMRON products
• Please do not use this product to directly or indirectly use to detect the human body for the purpose
of ensuring the safety. In the same application, please use the safety sensor that is published on our
sensor catalog.
• Omron products are designed and manufactured as general-purpose products for use in general
industrial applications. They are not intended to be used in the following critical applications. If you
are using Omron products in the following applications, Omron shall not provide any warranty for
such Omron products, unless otherwise specifically agreed or unless the specific applications are
intended by Omron.
(a) Applications with stringent safety requirements, including but not limited to nuclear power control
equipment, combustion equipment, aerospace equipment, railway equipment, elevator/lift equipment, amusement park equipment, medical equipment, safety devices and other applications that
could cause danger/harm to people’s body and life.
(b) Applications that require high reliability, including but not limited to supply systems for gas, water
and electricity, etc., 24 hour continuous operating systems, financial settlement systems and other
applications that handle rights and property.
(c) Applications under severe condition or in severe environment, including but not limited to outdoor
equipment, equipment exposed to chemical contamination, equipment exposed to electromagnetic
interference and equipment exposed to vibration and shocks
(d) Applications under conditions and environment not described in specifications
*1. In addition to the applications listed from (a) to (d) above, Omron products (see definition) are not intended for
use in vehicles designed human transport (including two wheel vehicles). Please do NOT use Omron products for vehicles designed human transport. Please contact the Omron sales staff for information on our automotive line of products.
*2. The above is part of the Terms and Conditions Agreement. Please use carefully read the contents of the guar-
antee and disclaimers described in our latest version of the catalog, data sheets and manuals.
Installation Environment (FH/FZ5 series)
• Do not use the product in areas where flammable or explosive gases are present.
• Install the product so that air can flow freely through its cooling vents.
• Clean the ventilation holes and fan outlet regularly to prevent dust and particles from clogging them.
If they are blocked, heat is trapped inside, causing a malfunction.
• Do not install the product close to high-voltage devices and power devices in order to secure the
safety of operation and maintenance.
• Make sure to tighten all installation screws securely.
• When mounting the Sensor Controller using the DIN rail mounting bracket, make sure the screw is
tightened.
• Make sure to mount the product on DIN-rail securely.
26
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
Precautions for Safe Use
Installation Environment (FHV series)
• Do not use the product in areas where flammable or explosive gases are present.
• Do not install the product close to high-voltage devices and power devices in order to secure the
safety of operation and maintenance.
• Do not install the product to a place where vibrations and/or impacts are expected.
• Do not install the product near to a device causing noises. if the product is installed in a noisy environment and operational errors are caused, be sure to take shielding measures.
Power Supply and Wiring (FH/FZ5 series)
• Make sure to use the product with the power supply voltage specified by this manual or Instruction
sheet.
• Do not connect AC power source to Sensor Controller. If connects AC power source, it might be a
cause of the failure.
• Use the wire of a suitable size (AWG 16 to 12) according to the current consumption.
• Use a DC power supply with safety measures against high-voltage spikes (safety extra low-voltage
circuits on the secondary side).
• Keep the power supply wires as short as possible.
• Do the following confirmations again before turning on the power supply.
• Is the voltage and polarity of the power supply correct? (24 VDC)
• Is not the load of the output signal short-circuited?
• Is the load current of the output signal appropriate?
• Is not the mistake found in wiring?
• Is the voltage and polarity of the encoder power (ENC0_VDD/GND ENC1_VDD/GND) supply? (5
VDC)
• The recommended power supply is the S8VS-24 (manufactured by OMRON) or
S8VK-G-24 (manufactured by OMRON).
Power Supply and Wiring (FHV series)
• Make sure to use the product with the power supply voltage specified. If a DC voltage exceeding the
rating or an AC voltage is applied, the circuit parts may be burnt or exploded.
• Do not connect the power supply with polarity reversed.
• Use a DC power supply with safety measures against high-voltage spikes (safety extra low-voltage
circuits on the secondary side).
• Use an independent power source for this product. Do not use a shared power source.
• Never apply more than the rated voltage or AC power supply to this product. It may cause malfunction.
• The recommended power supplies are as follows:
• When attaching the lighting module, use S8VK-G06024 (OMRON) or S8VS-06024 (OMRON).
• When not attaching the lighting module, use S8VK-G06024 (OMRON) or S8VS-06024 (OMRON).
• Wire high-voltage cables or power cables separately from the cables of this product. If the same
cable or duct is used, the product may receive induction and it may cause malfunctioning or breakage.
• Do not short-circuit load on the open collector output.
• Apply load not exceeding the rating.
• When wiring, put a crimp terminal of the specified size. Do not connect wires simply twisted together
to the power supply or terminal block directly.
Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
27
Precautions for Safe Use
• If using an I/O cable 20 m long, confirm that the power supply output is 24 VDC or higher. If it is lower
than 24 VDC, the product does not operate.
• Cut off unnecessary signal wires so that they do not contact any other signal wires.
• After wiring the cables, confirm if the power supply is appropriate, if there is miswiring such as shortcircuit of load, if the load current is appropriate, and if FG is connected appropriately. Otherwise, the
product may be broken due to miswiring etc.
• Take enough safety measures such as a failsafe circuit before using the product.
• Be sure to apply Class D grounding (100Ω or lower grounding resistance) to the case of the smart
camera and the ground wire of the I/O cable.
• Do not share the ground wire with some other devices or connect it to the beam of the building. The
product may be adversely affected.
• Determine the contact point as near as possible to shorten the ground wire as much as possible.
The product may be adversely affected.
Ground
• Make sure the power supply circuit of the FH Sensor Controller is insulated from the internal circuit.
Refer to this manual or Instruction sheet.
• When the connected camera to Sensor Control comes packaged with a base, make sure to mount
with the base. Since the enclosure of the camera main body made of metals is short-circuited with
the internal circuit, the internal circuit might be short-circuited with FG if no base is used, so that failures or malfunctions may be caused.
Perform Class D grounding (with a grounding resistance of 100 Ω or less).
Keep the ground line as short as possible by setting the grounding point as close as possible.
Ground the FH Sensor Controller independently. If sharing the ground line with other devices or con-
necting it with a building beam, the Sensor Controller might be adversely effected.
• Check wiring again before turning on the FH Sensor Controller.
• Do not ground the plus (+) terminal when the FH series Sensor Controller is connected to the
FH-SC12/FH-SM12. Doing so may cause a short circuit of the internal circuit, resulting in a malfunction.
The internal circuit is possible to be given damage, it can be cause the failure.
• FH-1000 series
• FH-2000 series
• FH-3000 series
• FH-5000 series
•FH-L series
• Do not ground the plus (+) terminal of the 24 VDC power source when the FH series Sensor Controller is connected to the FH-MT12 with a USB cable. Doing so may cause a short circuit of the internal
circuit, resulting in a malfunction.
• FH-1000 series
• FH-2000 series
• FH-3000 series
• FH-5000 series
•FH-L series
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Vision System FH/FHV/FZ5 Series User’s Manual (Z365)
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