Thank you for purchasing the FZ3 Series.
This manual provides information regarding functions, performance and operating methods that
are required for using the FZ3 Series.
When using the FZ3 Series, be sure to observe the following:
• The FZ3 Series must be operated by personnel knowledgeable in electrical engineering.
• To ensure correct use, please read this manual thoroughly to deepen your understanding of the
product.
• Please keep this manual in a safe place so that it can be referred to whenever necessary.
Contents
1. Before Operation
Operation Flow ………………………………………………………………………………………………8
Layouts of Screens/Windows ………………………………………………………………………………9
Layout of Main Screen (ADJUST Window) ……………………………………………………………9
Layout of Main Screen (RUN Window)…………………………………………………………………12
Layout of Edit Flow Window ……………………………………………………………………………15
Layout of Property Setting Window ……………………………………………………………………17
Checking System Configuration …………………………………………………………………………18
Basic Configuration of FZ3 Series………………………………………………………………………18
Preparing Controllers and Cameras ………………………………………………………………………19
Saving Settings and Turning Power Off …………………………………………………………………24
Turning Off LCD …………………………………………………………………………………………24
…………………………………………………………………………………………7
2. Setting Scenes (Measurement Flow)
What Is a Scene?……………………………………………………………………………………………28
Scene Examples …………………………………………………………………………………………28
What Is a Scene Group?……………………………………………………………………………………32
Creating a Scene ……………………………………………………………………………………………33
Processing Item Selection Guidelines ……………………………………………………………………35
Selecting Measurement Processing Items Using a Chart ……………………………………………35
Selecting Measurement Processing Items According to the Measurement Method and Purpose
……………………………………………………………………………………………………………………42
Editing Processing Units in Scenes ………………………………………………………………………48
Switching Scenes and Scene Groups ……………………………………………………………………50
Switching to the RUN Window …………………………………………………………………………62
Switching to the ADJUST Window ……………………………………………………………………62
Performing Test Measurement ……………………………………………………………………………63
Key Points for Adjustment …………………………………………………………………………………65
Basic Knowledge about Data Saving ……………………………………………………………………94
About Saving Areas………………………………………………………………………………………94
About USB Drive Names ………………………………………………………………………………94
Saving Settings Data to Controller Memory………………………………………………………………96
When Using Scene Group 0 ……………………………………………………………………………96
When Using Scene Groups 1 to 31 ……………………………………………………………………96
Saving Settings Data to RAMDisk/USB Device …………………………………………………………98
Saving Logging Images to RAMDisk/USB Device ……………………………………………………100
Copying/Moving Files ……………………………………………………………………………………101
Loading Settings Data to Controller ……………………………………………………………………103
5. Changing the System Environment
Setting Conditions for Camera Use ……………………………………………………………………106
Checking Camera Connections [Camera Connection] ……………………………………………106
Setting Trigger Delay [Inter-camera Setting]…………………………………………………………106
Setting Conditions Related to Operation during Measurement ………………………………………108
Setting the System Operation Environment ……………………………………………………………110
Setting the Date and Time [Date-time Setting] ………………………………………………………110
Selecting the Language [Language Setting] …………………………………………………………110
Setting the Fan Rotation Speed [Fan Control Setting]………………………………………………111
…………………………………………………………………………………93
…………………………………………………………105
2FZ3 User's Manual
Setting the Start-up Status [Startup Setting] …………………………………………………………112
Setting the RUN Window Display [RUN mode View Setting] ………………………………………114
Setting the RUN Window Shortcut [Create Shortcut] ………………………………………………115
Setting the Encoder Trigger [Encoder Trigger Setting] ……………………………………………115
Setting the STEP Input Detection Pulse Width [STEP Setting] ……………………………………116
Setting the RUN Window Password [Password Setting]……………………………………………117
Checking System Information [System Information] ………………………………………………119
6. Methods for Connecting and Communicating with External Devices
About Connecting with External Devices ………………………………………………………………122
Communicating through Serial Communication (PLC Link) …………………………………………123
Communication Processing Flow (PLC Link) ………………………………………………………123
Setting Communication Specifications (Ethernet - PLC Link) ……………………………………123
Setting Communication Specifications (RS-232C/422-PLC Link) …………………………………126
Display Last NG Image …………………………………………………………………………………247
8. Appendixes
About Lenses ………………………………………………………………………………………………250
Error Messages and Troubleshooting …………………………………………………………………256
FAQ …………………………………………………………………………………………………………259
During Start-up …………………………………………………………………………………………259
During Operation ………………………………………………………………………………………259
For Measurement ………………………………………………………………………………………260
About Parallel Interface ………………………………………………………………………………260
About Serial Interface (RS-232C/422 Connection) …………………………………………………261
Measurement Mechanism ………………………………………………………………………………262
Color Processing Mechanism …………………………………………………………………………262
About OR Setting/NOT Setting ………………………………………………………………………290
About Number of Logging Images ………………………………………………………………………292
About Limits on the Number of Image Input Processing Items Used ………………………………293
About Max. Number of Loading Images during Multiple Image Input ………………………………295
Character Code Table ……………………………………………………………………………………296
Upper Limits of Processing Item Parameters …………………………………………………………297
About Memories Usable with FZ Series…………………………………………………………………298
………………………………………………………………………………………………249
Index
FZ3 User's Manual5
……………………………………………………………………………………………………………299
How This Manual Is Organized
This manual includes two manuals: the "User's Manual", which describes basic operations and settings
for vision sensors, and the "Processing Item List Manual", which describes the setting options for each
processing item.
Conventions Used in This Manual
Symbols
The symbols used in this manual have the following meanings.
Indicates relevant operational precautions that must be followed.
Indicates operation-related suggestions from OMRON.
Use of Quotation Marks and Brackets
In this manual, menus and other items are indicated as follows.
[ ]MenuIndicates the menu names or processing items shown in the menu bar.
" "Item nameIndicates the item names displayed on the screen.
Version Upgrade Information
The newly added functions are described here
Revision history from Version 2.0 to 2.1
Added FunctionNote on Newly-Added FunctionReference in Manual
Shape Search+
Handling size change
2D Code+
Support code colors
Measurement is now possible even when the size of
measurement objects change.
Measurement is now possible for white 2D codes on
black backgrounds.
Reference:"Processing
Item List Manual", " Shape
Search+" (p.94)
R e fe r e n c e :"P r o c e s s in g It e m
L ist M a n u al", " 2 D C o d e +" ( p .2 6 5 )
6FZ3 User's Manual
Before Operation
This chapter describes the basic flow and preparations
before beginning operation.
Reference: Operation Flow (p.8)
Reference: Layouts of Screens/Windows (p.9)
Reference: Checking System Configuration (p.18)
Reference: Preparing Controllers and Cameras (p.19)
Reference: Input Operations (p.21)
Reference: Returning Controller to Factory Settings (p.23)
Reference: Saving Settings and Turning Power Off (p.24)
1
Before Operation
FZ3 User's Manual7
1
Before Operation
Operation Flow
Operation flow is explained here.
8Operation FlowFZ3 User's Manual
Layouts of Screens/Windows
Screens vary with the status of the operation being performed. The structure of some typical screens
and the functions for the various buttons are described here.
1
Before Operation
Layout of Main Screen (ADJUST Window)
This screen is used to check whether measurement is being performed correctly according to the set
conditions.
FZ3 User's ManualLayouts of Screens/Windows9
1
Before Operation
Menu Bar
a.
Select operations and settings menus related to measurement.
Measurement Information Display Area
b.
Overall judgement
1.
Displays a scene's overall judgement result ( [OK]/ [NG]).
Processing time
2.
Displays the time required for the measurement process.
Status display
3.
Displays the scene group number, scene number, external output status, and image mode
for the currently displayed scene.
Toolbar
c.
Commonly-used functions appear in the toolbar.
●
Edit flow
The Edit Flow window is displayed. Addition and deletion of processing units and switching
of the processing sequence is performed in the Edit Flow window.
●
Data save
Setting data is saved into the internal flash memory in the controller. Make sure to save
when settings have been modified.
●
Scene switch
To switch a scene group or scene.
●
Measure/Stop meas.
10Layouts of Screens/WindowsFZ3 User's Manual
Starts/stops measurement.
●
Switch to RUN mode
Switches to the RUN window.
Image Display Area
d.
Displays the measured image.
Property setting buttons
1.
Displays the name of the currently selected processing item.Moving to the property setting
window can be done by tapping here.
Control Area
e.
Displays "Test measurement", "Flow", "Detail result", and "Image display".
●
Test measurement
Use when test measurement conditions and images that have been acquired are used for
remeasurement.
1
Before Operation
●
Flow
Displays the judgement results for the flow and each unit.
1. Moves to the top processing unit with an NG error.
2. Moves to the next processing unit with an NG error.
●
Detail result
The detailed measurement results of the processing units selected in the measurement
flow are displayed as text.
FZ3 User's ManualLayouts of Screens/Windows11
1
Before Operation
●
Image display
Sets the display method for the Image Display area.
Measurement Manager Bar
f.
[Capture]
1.
Saves the content displayed on the monitor as an image.
Reference:Set the save destination for captured images. (p.92)
[LCD Off] (Displayed only with LCD-integrated controllers.)
2.
Turns off power to the LCD monitor. Tap the bottom of the monitor screen to turn on power
to the LCD monitor again.
Layout of Main Screen (RUN Window)
This window is used during operation.
12Layouts of Screens/WindowsFZ3 User's Manual
Measurement Information Display Area
a.
1
Before Operation
Overall judgement
1.
Displays a scene's overall judgement result ( [OK]/ [NG]).
The judgement results for each processing unit are displayed in the Control area.
Processing time
2.
Displays the time required for the measurement process.
Scene Group Name, Scene Name
3.
Displays the scene group number and the scene number of the currently displayed scene.
Image Display Area
b.
Displays the measured image.
Property setting buttons
1.
Displays the name of the currently selected processing item.
FZ3 User's ManualLayouts of Screens/Windows13
1
Before Operation
Control Area
c.
Displays [Flow], [Detail result], [Image display], and [Tool box].
●
Flow
Displays the judgement results for the flow and each unit.
1. Moves to the top processing unit with an NG error.
2. Moves to the next processing unit with an NG error.
Note
●
The size of the processing unit buttons can be changed through [View] menu - [Display the enlarged flow] in the
ADJUST Window.
●
Detail result
The detailed measurement results of the processing units selected in the measurement
flow are displayed as text.
●
Image display
Sets the display method for the Image Display area.
●
Tool box
Starts and stops simplified non-stop adjustment, and switches to the ADJUST window.
Items for which operation is performed in the ADJUST window can be allocated to buttons,
and they can then be executed in the RUN window.
14Layouts of Screens/WindowsFZ3 User's Manual
Measurement Manager Bar
d.
[Capture]
1.
Saves the content displayed on the monitor as an image.
Reference:Set the save destination for captured images. (p.92)
[LCD Off] (Displayed only with LCD-integrated controllers.)
2.
Turns off power to the LCD monitor. Tap the bottom of the monitor screen to turn on power
to the LCD monitor again.
Layout of Edit Flow Window
This window is for compiling the measurement flow.Flow parts are displayed on the right side and the
measurement flow is displayed on the left. If the measurement trigger is activated, processing is
executed in sequence starting from the top of the flow.
1
Before Operation
Unit List
a.
Lists the processing units included in the flow.
You can create a flow for a scene by adding processing items to the unit list.
Property Setting Buttons
b.
Displays the property setting window where detailed settings can be performed.
End Marker
c.
Indicates the end of the flow.
Edit Flow Buttons
d.
●
FZ3 User's ManualLayouts of Screens/Windows15
Search up/Search down
1
Before Operation
Searching can be performed to find out what position a processing item occupies in the
unit list.
The icon for the processing item to be searched for is selected in the processing item tree
and clicked.
This function is convenient when setting long flows.
●
Select top/Select bottom
Selects the processing unit at the top or bottom of the flow.
●
Select above/Select below
Selects the processing unit located one above or one below the currently selected
processing unit.
●
Rename
Displays a window for renaming the selected processing unit.
●
Move up/Move down
Moves the selected processing unit upward or downward.
●
Copy
Copies the selected processing unit.
●
Paste
Pastes the copied processing unit immediately before the selected processing unit.Pasting
cannot be performed if any operations other than paste are performed after copying.
●
Delete
Deletes the selected processing unit.
●
Append (Bottom)
Adds a processing unit to the bottom of the flow.
●
Insert
Inserts a new processing unit immediately before the selected processing unit.
●
New folder
Used when multiple processing units are managed as one group.
●
Shift area
Changes related figure data in one batch.
●
Multiple selection
Used when processing units are copied or deleted together.
●
Set
Displays the processing item setting window for the selected processing unit.
Display Options
e.
●
Show guide
When checked, explanations for processing items are displayed.
●
Enlarge flow
When checked, the "a Unit list" flow is displayed with large icons.
●
Enlarge item tree
When checked, the "f Processing item tree" is displayed with large icons.
●
Ref. other Scene's flow
When checked, other scene flows within the same scene group can be referred to.
Processing Item Tree
f.
This area is for selecting processing items to add to the flow.Processing items are classified by
type and displayed as a tree. Tapping the plus sign "+" of any item displays expanded contents
16Layouts of Screens/WindowsFZ3 User's Manual
below that item. Tapping the minus sign "-" of any item collapses the expanded contents.
When "Ref. other Scene's flow" is checked, the scene select box and other scene flows are
displayed.
Guide
g.
Shows an explanation for the processing item selected in the processing item tree.These are
used as reference when selecting processing items. To display guides, check "Show guide" in "e
Display options".
Layout of Property Setting Window
This window is used for detailed setting of measurement parameters and judgement conditions for
processing items.
1
Before Operation
Item Tab Area
a.
Displays the settings items for the processing unit currently being set.Perform settings starting
with the item on the left.
Detail Area
b.
Set detailed items.
Image Display Area
c.
Displays camera images, figures, and coordinates.
Zoom Browser Area
d.
Zooms in and out from the displayed image.
FZ3 User's ManualLayouts of Screens/Windows17
1
Before Operation
Checking System Configuration
This product is a vision sensor for performing image processing measurement through a controller of
objects photographed using a camera.By connecting an external device such as a PC, measurement
commands can be input and measurement results can be output from the external device.
Basic Configuration of FZ3 Series
*1: The touch pen is an accessory of a controller.
*2: FZ-SC2M and FZ-S2M cannot be connected with the FZ3-3/FZ3-H3controllers.
*3: Lenses for small-size cameras are required for small-size 300,000-pixel cameras.
*4: FZ-SC5M and FZ-S5M can only be connected with the FZ3-70/FZ3-H70controllers.
18Checking System ConfigurationFZ3 User's Manual
Preparing Controllers and Cameras
Preparing Controllers
No special preparation is required with this product as processing items are pre-installed.Please check
that the controller is switched on and that the Main screen is displayed.
For details, see the User's Manual.
The first time the program is started up, the Language Setting window is displayed, so select the
language.
Reference:Selecting the Language [Language Setting] (p.110)
Adjusting Cameras
Confirm what kind of images are being taken.
Adjust the position of measurement objects and the focus of the lens.
Tap [] of "Image mode" in [Image display] of the Main screen Control area, and select
1.
"Through".
The through images captured from the camera are viewed in the Image Display area.
Reference:Changing Display Contents (p.69)
1
Before Operation
Note
●
The same operation is available by tapping [View] - [Image mode] - [Through].
Adjust the position of measurement objects so that they display at the center of the monitor.
2.
Adjust the focal distance of the lens.
3.
When using an auto-focus camera or an intelligent camera, focus and the iris can be
automatically adjusted.
Note
●
If a camera is used together with a lens, turn the focus ring of the lens to adjust the focus.
Reference:"Processing Item List Manual", "Lens Setting" (p.21)
●
The light intensity of an intelligent camera can be adjusted from the controller.
Reference:"Processing Item List Manual", "Lighting Control" (p.18)
FZ3 User's ManualPreparing Controllers and Cameras19
1
Before Operation
Important
●
When using a small-size digital camera, check that the model and serial number of the camera head
and camera amplifier match.When a camera head and camera amplifier of different models and serial
numbers are connected, they may not operate correctly.
Intelligent Camera (with Lighting Function)
Proper lighting is of crucial importance to vision sensors.
If an intelligent camera is connected, lighting can be controlled from the controller.
Features of intelligent cameras are as follows:
●
A single camera enables testing of illumination from various angles, so it is possible to shorten
the lighting setting time and test measurement time.
●
The controller controls lighting, so lighting can be adjusted depending upon the product type.
●
Reproducibility of lighting settings is improved.
●
Settings can be modified without changing lighting.
20Preparing Controllers and CamerasFZ3 User's Manual
Input Operations
Input operations differ depending on the type of controller.
●
Controller integrated with LCD: Operation with touch pen
●
BOX-type controller: Operation with mouse and trackball
Operation of Touch Pen
With a Controller integrated with LCD, perform the following operations when operating the touch screen
with the touch pen.
Tapping
Lightly touch the screen once with the touch pen and immediately take it off. Perform when selecting
items, etc.
1
Before Operation
Drag
Draw while pressing on the screen lightly with the touch pen.
Important
●
Be sure to use the supplied touch pen for touch screen operations.Using a pencil or ballpoint pen may damage
the touch screen.
●
In addition, response to operations may be delayed if the screen is tapped continuously and rapidly.
Basic Operation of Mouse and Trackball
With a BOX-type controller, use a mouse with a USB interface or commercially-available trackball.
(See the list for recommended products. Please refer to the product catalog.)
Note
●
Do not use the right mouse button, scroll wheel, or other buttons.
FZ3 User's ManualInput Operations21
1
Before Operation
Click
Press the left mouse button once. Perform when selecting items, etc.
Note
●
This document primarily describes operations using the term "tapping". When using a mouse or trackball, read
"Tapping" to mean "Clicking".
Drag
Move the mouse with the left mouse button held down.
22Input OperationsFZ3 User's Manual
Returning Controller to Factory Settings
All controller settings can be restored to factory default status (initialization).
In addition, the controller can be restarted.
Restores the controller to factory default status. Before initialization, back up required data such as
scene data and system data.
Reference:Saving Settings Data to RAMDisk/USB Device (p.98)
On the Main screen, tap [System] - [Controller] - [System initialization].
1.
The System Initialization window is displayed.
Tap [Execute].
2.
1
Before Operation
A confirmation window is displayed.
Tap [Yes].
3.
The controller is initialized and restarts.
Restarting Controller [System Restart]
Restart the controller. Before restarting, back up required data such as scene data and system data.
Reference:Saving Settings Data to Controller Memory (p.96)
On the Main screen, tap [System] - [Controller] - [System restart].
1.
The System Restart window is displayed.
Tap [OK].
2.
The controller restarts.
FZ3 User's ManualReturning Controller to Factory Settings23
1
Before Operation
Saving Settings and Turning Power Off
Before turning off power to the controller, perform the following operations to save the data that you
have set.
The controller loads scene data from the flash memory each time it is started up. Therefore, the power is
turned off without saving data to the flash memory and any changes made will not be saved.
On the Main screen (the ADJUST window), tap [Data save] in the toolbar to save the set data.
1.
Exit after powering off the controller.
2.
Note
●
Data to be saved
Scene data and system data are saved in the controller.Logging images and data saved in the RAMDisk
are not saved. Perform any of the following procedures to keep this data.
- Copy data saved in the RAMDisk to the USB memory.
Reference:Copying/Moving Files (p.101)
- Change the save destination for logging data to the USB memory.
Reference:Saving Logging Images to RAMDisk/USB Device (p.100)
●
When using the scene group function
The scene data set in scene group 0 is saved in the controller.The scene data from scene groups 1 to 31
is saved to the USB memory and overwrites previous saved data.
Turning Off LCD
This function is specific to FZ3-300/700 series LCD monitor integrated controllers.
Turn off the LCD monitor only without turning off the controller.
Open the measurement manager bar at the bottom right of the Main screen and tap [LCD Off].
1.
A confirmation message is displayed.
Tap [OK].
2.
24Saving Settings and Turning Power OffFZ3 User's Manual
Power to the LCD monitor is turned off.
Turning LCD On Again
This function is specific to FZ3-300/700 series LCD monitor integrated controllers.
Tap the lower part of the monitor screen.
The LCD will then be switched on.
1
Before Operation
FZ3 User's ManualSaving Settings and Turning Power Off25
1
Before Operation
26Saving Settings and Turning Power OffFZ3 User's Manual
Setting Scenes (Measurement Flow)
A measurement flow consisting of a series of combined
processing items is called a scene.This chapter explains
how to create and edit scenes.
Reference: Editing Processing Units in Scenes (p.48)
Reference: Switching Scenes and Scene Groups (p.50)
Reference: Editing Scenes (p.52)
Reference: Editing Scene Groups (p.55)
2
Setting Scenes (Measurement Flow)
FZ3 User's Manual27
2
Setting Scenes (Measurement Flow)
What Is a Scene?
Processing items for use with various measurement objects and measurement objectives are provided
in this product. By combining and executing these processing items, measurement adapted to the
purpose can be implemented. A combination of processing items is called a "scene" and scenes can be
easily created by combining processing items that are suited to the measurement purpose from the list
of processing items provided.
Changing the set-up using the scene function
Multiple scenes can be created.For example, by creating scenes for each measurement object such as
using "Scene 0" to inspect an "ABC" label and "Scene 1" to inspect an "XYZ" label, changing the set-up
can be performed smoothly just by changing the scene even when the measurement object and
measurement objective have changed.
Reference:Switching Scenes and Scene Groups (p.50)
Up to 32 scenes can be set. In case where over 32 scenes are required, these can be divided into scene
groups for easier management.
Reference:What Is a Scene Group? (p.32)
Scene Examples
The processing items registered to the scene are called processing units. In the Edit Flow window where
scenes are created, select processing items required for measurement and add them to the flow. The
number at the top of the processing unit is called the "Unit No.". If the measurement trigger is activated,
processing is executed in the numerical sequence of the processing unit numbers.
28What Is a Scene?FZ3 User's Manual
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