OMRON products are manufactured for use according to proper procedures
by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this
manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGERIndicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
!WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
!CautionIndicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also
capitalized when it refers to an OMRON product, regardless of whether or not
it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON
products, often means “word” and is abbreviated “Wd” in documentation in
this sense.
The abbreviation “CM” means Coordinator Module and the abbreviation “MM”
means Motion Control Module.
Visual Aids
OMRON, 2004
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
The following headings appear in the left column of the manual to help you
locate different types of information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3...1. Indicates lists of one sort or another, such as procedures, checklists, etc.
This manual describes the operation of the Coordinator Module and Motion Control Modules of the
FQM1-series Flexible Motion Controller.
Please read this manual and all related manuals listed in the table below and be sure you understand
information provided before attempting to program or use FQM1-series Flexible Motion Controllers in a
control system.
FQM1 Series
FQM1-CM001, FQM1-MMP21, FQM1-MMA21
Flexible Motion Controller
Instructions Reference Manual
SYSMAC WS02-CXP@@-E
CX-Programmer Operation Manual Version 5.@
Section 1 describes the features of the FQM1 and its system configuration.
Section 2 provides the specifications of the FQM1 and describes the parts and their functions on the
Coordinator Module and Motion Control Modules.
Section 3 describes how to install and wire the FQM1
Section 4 describes the operation of the FQM1.
Section 5 describes the functions common to both the Coordinator Module and Motion Control Mod-
ules and the methods to transfer data between the Coordinator Module and Motion Control Modules.
Section 6 describes the serial communications functions, which are supported only by the Coordinator
Module.
Section 7 describes the various functions supported by the Motion Control Module.
Section 8 explains how to connect a personal computer running the CX-Programmer to the FQM1.
Section 9 provides information on identifying and correcting errors that occur during FQM1 operation.
Section 10 provides inspection and maintenance information.
The Appendices provide information on programming, I/O Memory, System Setup, and built-in I/O
allocations, and Auxiliary Area allocations.
O010This manual provides an overview of and describes
the following information for the FQM1-series Flexible
Motion Controller: features, system configuration,
system design, installation, wiring, maintenance, I/O
memory allocation, troubleshooting, etc.
O011Describes the ladder diagram programming instruc-
tions supported by FQM1-series Flexible Motion Controller. Use this manual together with the Operation Manual (Cat. No. O010).
W437Provides information on how to use the CX-Program-
mer, a Windows-based programming and monitoring
package for OMRON PLCs.
xi
xii
PRECAUTIONS
This section provides general precautions for using the FQM1-series Flexible Motion Controller and related devices.
The information contained in this section is important for the safe and reliable application of the FQM1-series
Flexible Motion Controller. You must read this section and understand the information contained before attempting
to set up or operate a control system using the FQM1-series Flexible Motion Controller.
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, petrochemical plants, and other systems,
machines, and equipment that may have a serious influence on lives and
property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
!WARNING It is extremely important that the FQM1 be used for the specified purpose and
under the specified conditions, especially in applications that can directly or
indirectly affect human life. You must consult with your OMRON representative before applying a FQM1 System to the above-mentioned applications.
3Safety Precautions
!WARNING Do not attempt to take any Modules apart while the power is being supplied.
Doing so may result in electric shock.
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Do not attempt to disassemble, repair, or modify any Modules. Any attempt to
do so may result in malfunction, fire, or electric shock.
!WARNING Provide safety measures in external circuits, i.e., not in the Flexible Motion
Controller (referred to as the “FQM1”), to ensure safety in the system if an
abnormality occurs due to malfunction of the FQM1 or another external factor
affecting the FQM1 operation. Not doing so may result in serious accidents.
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
• The FQM1 will turn OFF all outputs when its self-diagnosis function
detects any error or when a severe failure alarm (FALS) instruction is executed. As a countermeasure for such errors, external safety measures
must be provided to ensure safety in the system.
• The FQM1 outputs may remain ON or OFF due to destruction of the output transistors. As a countermeasure for such problems, external safety
measures must be provided to ensure safety in the system.
xiv
Safety Precautions3
• When the 24-VDC output (service power supply to the FQM1) is overloaded or short-circuited, the voltage may drop and result in the outputs
being turned OFF. As a countermeasure for such problems, external
safety measures must be provided to ensure safety in the system.
!WARNING Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes. Not doing so may
result in serious accidents.
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be
readable.
!Caution User programs and parameters written to the Coordinator Module or Motion
Control Module will be automatically backed up in the FQM1 flash memory
(flash memory function). The contents of I/O memory (including the DM Area),
however, are not written to flash memory. Part of the DM Area used as a holding area when recovering from a power interruption is backed up using a
super capacitor, but correct values will not be maintained if an error occurs
that prevents memory backup. As a countermeasure for such problems, take
appropriate measures in the program using the Memory Not Held Flag
(A404.14) when externally outputting the contents of the DM Area.
!Caution Confirm safety at the destination Module before transferring a program to
another Module or editing the I/O area. Doing either of these without confirming safety may result in injury.
!Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the
torque specified in the operation manual. The loose screws may result in
burning or malfunction.
!Caution Do not touch the Power Supply Unit while the power is ON, and immediately
after turning OFF the power. Touching hot surfaces may result in burning.
!Caution Pay careful attention to the polarities (+/-) when wiring the DC power supply.
A wrong connection may cause malfunction of the system.
3-1Operating Environment Precautions
!Caution Do not operate the control system in the following places:
• Locations subject to direct sunlight
• Locations subject to temperatures or humidity outside the range specified
in the specifications
• Locations subject to condensation as the result of severe changes in temperature
• Locations subject to corrosive or flammable gases
• Locations subject to dust (especially iron dust) or salts
• Locations subject to exposure to water, oil, or chemicals
• Locations subject to shock or vibration
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
xv
Safety Precautions3
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
!Caution The operating environment of the FQM1 System can have a large effect on
the longevity and reliability of the system. Improper operating environments
can lead to malfunction, failure, and other unforeseeable problems with the
FQM1 System. Make sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the life of the system.
3-2Application Precautions
!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
• Always connect to a ground of 100
Not doing so may result in electric shock.
• Always connect to a ground of 100
functional ground and line ground terminals of the Power Supply Unit, in
particular.
• Always turn OFF the power supply to the FQM1 before attempting any of
the following. Not turning OFF the power supply may result in malfunction
or electric shock.
• Mounting or dismounting Power Supply Unit, Coordinator Module, Motion Control Module, and End Module
• Assembling the Modules
• Setting DIP switches
• Connecting or wiring the cables
• Connecting or disconnecting the connectors
!Caution Failure to abide by the following precautions could lead to faulty operation of
the FQM1 or the system, or could damage the FQM1. Always heed these precautions.
• Always use the CX-Programmer (Programming Device for Windows) to
create new cyclic tasks and interrupt tasks.
• The user program and parameter area data in Coordinator Module and
Motion Control Modules is backed up in the built-in flash memory. Do not
turn OFF the power supply to the FQM1 while the user program or parameter area data is being transferred. The data will not be backed up if the
power is turned OFF.
• The FQM1 will start operating in RUN mode when the power is turned ON
with the default settings (i.e., if the operating mode at power ON (startup
mode) setting in the System Setup is disabled).
• Configure the external circuits so that the control power supply turns ON
after the power supply to the FQM1 turns ON. If the power is turned ON in
the opposite order, the built-in outputs and other outputs may momentarily malfunction and the control outputs may temporarily not operate correctly.
Ω or less when installing the FQM1.
Ω or less when short-circuiting the
xvi
Safety Precautions3
• Outputs may remain ON due to a malfunction in the built-in transistor outputs or other internal circuits. As a countermeasure for such problems,
external safety measures must be provided to ensure the safety of the
system.
• Part of the DM Area (data memory) in the Motion Control Module is held
using the super capacitor. Corrupted memory may prevent the correct
values from being saved, however. Take appropriate measures in the ladder program whenever the Memory Not Held Flag (A404.14) turns ON,
such as resetting the data in the DM Area.
• Part of the DM Area in the Coordinator Module is backed up in the built-in
flash memory when transferring data from the CX-Programmer. Do not
turn OFF the power to the FQM1 while data is being transferred. The data
will not be backed up if the power is turned OFF.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the FQM1
• Force-setting/force-resetting any bit in memory
• Changing the present value of any word or any set value in memory
• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning.
• Be sure that all the terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening
torque may result in malfunction.
• Mount the Modules only after checking the connectors and terminal
blocks completely.
• Before touching the Module, be sure to first touch a grounded metallic
object in order to discharge any static built-up. Not doing so may result in
malfunction or damage.
• Be sure that the terminal blocks, connectors, and other items with locking
devices are properly locked into place. Improper locking may result in
malfunction.
• Wire correctly according to the specified procedures.
• Always use the power supply voltage specified in the operation manuals.
An incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.
• Leave the dust protective label attached to the Module when wiring.
Removing the label may result in malfunction.
• Remove the dust protective label after the completion of wiring to ensure
proper heat dissipation. Leaving the label attached may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.
• Do not apply voltages to the built-in inputs in excess of the rated input
voltage. Excess voltages may result in burning.
xvii
Safety Precautions3
• Do not apply voltages or connect loads to the built-in outputs in excess of
the maximum switching capacity. Excess voltage or loads may result in
burning.
• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.
• Wire correctly and double-check all the wiring or the setting switches
before turning ON the power supply. Incorrect wiring may result in burning.
• Check that the DIP switches and data memory (DM) are properly set
before starting operation.
• Check the user program for proper execution before actually running it on
the Module. Not checking the program may result in an unexpected operation.
• Resume operation only after transferring to the new Module the contents
of the DM Areas, programs, parameters, and data required for resuming
operation. Not doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables. Doing so may break the cables.
• Use the dedicated connecting cables specified in operation manuals to
connect the Modules. Using commercially available RS-232C computer
cables may cause failures in external devices or the Coordinator Module.
• Do not connect pin 6 (+5V) on the RS-232C port on the Coordinator Module to any external device other than the NT-AL001 or CJ1W-CIF11 Conversion Adapter. Doing so may result in damage to the external device
and the Coordinator Module.
• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
• When transporting or storing the product, cover the PCBs with electrically
conductive materials to prevent LSIs and ICs from being damaged by
static electricity, and also keep the product within the specified storage
temperature range.
• Do not touch the mounted parts or the rear surface of PCBs because
PCBs have sharp edges such as electrical leads.
• When connecting the Power Supply Unit, Coordinator Module, Motion
Control Module, and End Module, slide the upper and lower sliders until a
click sound is heard to lock them securely. Desired functionality may not
be achieved unless Modules are securely locked in place.
• Be sure to mount the End Module supplied with the Coordinator Module
to the rightmost Module. Unless the End Module is properly mounted, the
FQM1 will not function properly.
• Make sure that parameters are set correctly. Incorrect parameter settings
may result in unexpected operations. Make sure that equipment will not
be adversely affected by the parameter settings before starting or stopping the FQM1.
xviii
Conformance to EC Directives4
4Conformance to EC Directives
4-1Applicable Directives
•EMC Directives
• Low Voltage Directive
4-2Concepts
EMC Directives
OMRON devices that comply with EC Directives also conform to the related
EMC standards so that they can be more easily built into other devices or the
overall machine. The actual products have been checked for conformity to
EMC standards (see the following note). Whether the products conform to the
standards in the system used by the customer, however, must be checked by
the customer.
EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of
the equipment or control panel on which the OMRON devices are installed.
The customer must, therefore, perform the final check to confirm that devices
and the overall machine conform to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
Always ensure that devices operating at voltages of 50 to 1,000 V AC and 75
to 1,500 V DC meet the required safety standards for the Motion Controller
(EN61131-2).
4-3Conformance to EC Directives
The FQM1-series Flexible Motion Controllers comply with EC Directives. To
ensure that the machine or device in which the Motion Controller is used complies with EC Directives, the Motion Controller must be installed as follows:
1,2,3...1. The Motion Controller must be installed within a control panel.
2. You must use reinforced insulation or double insulation for the DC power
supplies used for the communications power supply and I/O power supplies.
3. Motion Controllers complying with EC Directives also conform to the Common Emission Standard (EN61000-6-4). Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the
control panel used, other devices connected to the control panel, wiring,
and other conditions. You must therefore confirm that the overall machine
or equipment complies with EC Directives.
(Radiated emission: 10-m regulations)
4-4EMC Directive Conformance Conditions
The immunity testing condition of the Motion Control Modules is as follows:
Overall accuracy of FQM1-MMA21 analog I/O: +4%/
−2%
xix
Conformance to EC Directives4
4-5Relay Output Noise Reduction Methods
The FQM1-series Flexible Motion Controller conforms to the Common Emission Standards (EN61000-6-4) of the EMC Directives. However, noise generated by relay output switching may not satisfy these Standards. In such a
case, a noise filter must be connected to the load side or other appropriate
countermeasures must be provided external to the Motion Controller.
Countermeasures taken to satisfy the standards vary depending on the
devices on the load side, wiring, configuration of machines, etc. Following are
examples of countermeasures for reducing the generated noise.
Countermeasures
(Refer to EN61000-6-4 for more details.)
Countermeasures are not required if the frequency of load switching for the
whole system with the Motion Controller included is less than 5 times per
minute.
Countermeasures are required if the frequency of load switching for the whole
system with the Motion Controller included is more than 5 times per minute.
Countermeasure Examples
When switching an inductive load, connect an surge protector, diodes, etc., in
parallel with the load or contact as shown below.
CircuitCurrentCharacteristicRequired element
CR method
Power
supply
ACDC
YesYesIf the load is a relay or solenoid, there
C
R
Inductive
load
is a time lag between the moment the
circuit is opened and the moment the
load is reset.
If the supply voltage is 24 or 48 V,
insert the surge protector in parallel
with the load. If the supply voltage is
100 to 200 V, insert the surge protector
between the contacts.
The capacitance of the capacitor must
be 1 to 0.5 µF per contact current of
1 A and resistance of the resistor must
be 0.5 to 1 Ω per contact voltage of 1 V.
These values, however, vary with the
load and the characteristics of the
relay. Decide these values from experiments, and take into consideration that
the capacitance suppresses spark discharge when the contacts are separated and the resistance limits the
current that flows into the load when
the circuit is closed again.
The dielectric strength of the capacitor
must be 200 to 300 V. If the circuit is an
AC circuit, use a capacitor with no
polarity.
xx
Conformance to EC Directives4
CircuitCurrentCharacteristicRequired element
ACDC
Diode method
Power
supply
Varistor method
Power
supply
NoYesThe diode connected in parallel with
the load changes energy accumulated
by the coil into a current, which then
flows into the coil so that the current
will be converted into Joule heat by the
Inductive
load
resistance of the inductive load.
This time lag, between the moment the
circuit is opened and the moment the
load is reset, caused by this method is
longer than that caused by the CR
method.
YesYesThe varistor method prevents the impo-
sition of high voltage between the contacts by using the constant voltage
characteristic of the varistor. There is
time lag between the moment the cir-
Inductive
load
cuit is opened and the moment the load
is reset.
If the supply voltage is 24 or 48 V,
insert the varistor in parallel with the
load. If the supply voltage is 100 to
200 V, insert the varistor between the
contacts.
The reversed dielectric strength value
of the diode must be at least 10 times
as large as the circuit voltage value.
The forward current of the diode must
be the same as or larger than the load
current.
The reversed dielectric strength value
of the diode may be two to three times
larger than the supply voltage if the
surge protector is applied to electronic
circuits with low circuit voltages.
---
When switching a load with a high inrush current such as an incandescent
lamp, suppress the inrush current as shown below.
Countermeasure 2Countermeasure 1
OUT
R
COM
Providing a dark current of approx.
one-third of the rated value
through an incandescent lamp
OUT
COM
Providing a limiting resistor
R
The following Unit and Cables can be used with the FQM1-series Flexible
Motion Controller.
NameModelCable length
Relay UnitXW2B-80J7-1A--Controller Connect-
ing Cables
XW2Z-050J-A280.5 m
XW2Z-100J-A281 m
XW2Z-050J-A300.5 m
XW2Z-100J-A301 m
XW2Z-050J-A310.5 m
XW2Z-100J-A311 m
xxi
Data Backup5
5Data Backup
The user programs, I/O memories, and other data in the Coordinator Module
and Motion Control Modules is backed up either by a super capacitor or flash
memory, as listed in the following table.
ModuleDataData backup
Coordinator ModuleError logRAM with super
Motion Control Module DM Area words D30000 to D32767
Error log
Coordinator ModuleUser program
System Setup
DM Area words D30000 to D32767
Motion Control Module User program
System Setup
The data backup time of the super capacitor is given in the following table and
shown in the following graph.
TemperatureInitialAfter 5 yearsAfter 10 years
Ta = 2 5°C101.61 hours
(4.23 days)
Ta = 4 0°C26.39 hours
(1.09 days)
96.2 hours
(4.01days)
15.28 hours 4.16 hours
capacitor
Flash memory
90.8 hours
(3.78 days)
Super Capacitor Backup Times
120
25°C: 101.61 h
25°C: 96.20 h
96
Backup time (h)
25°C: 90.80 h
72
48
40°C: 26.39 h
24
40°C: 15.28 h
0
253545556575
Initial value,
40°C: 4.16 h
Ambient temperature (°C)
After 5 years, After 10 years
xxii
Note1. The times give above assume that the capacitor is completely charged.
Power must be supply to the FQM1 for at least 20 minutes to completely
charge the capacitor.
2. The backup time of the super capacitor is reduced as the capacitor ages.
It is also affected by the ambient temperature. Use portion of the DM Area
backed up by the super capacitor only for data that is to be held during mo-
Data Backup5
mentary power interruptions. For operating parameters and other longterm data, use the portion of DM Area stored in flash memory in the Coordinator Module and transfer it to the Motion Control Modules before starting operation.
The data in the DM Area and error log will become unstable or corrupted if the
power to the system is OFF for longer than the backup time.
If the power supply is to be turned OFF for an extended period of time, use
D30000 to D32767 in the Coordinator Module, which is backed up in flash
memory, to store data.
Otherwise, the Memory Not Held Flag (A404.14) can be used as the input
condition for programming using data in areas stored for power interruptions
to perform suitable processing.
A404.14: Turns ON when power is turned ON if data stored for power interruptions in the DM Area or error log is corrupted.
A404.14
Processing for
corruption of data
backed up for
power interruptions
DM Area words D30000 to D32767 in the Coordinator Module are backed up
in flash memory as described in the next section.
Backing Up DM Area Data in Flash Memory
DM Area words D30000 to D32767 in the Coordinator Module is read from
flash memory when the power supply is turned ON. We recommend using DM
Area words D30000 to D32767 in the Coordinator Module to store operating
parameters and other data required for system operation and then using the
DM transfer function to transfer the data from the Coordinator Module to the
Motion Control Modules at the start of operation.
xxiii
Data Backup5
xxiv
Features and System Configuration
This section describes the features of the FQM1 and its system configuration.
Outline of FQM1 Flexible Motion ControllerSection 1-1
1-1Outline of FQM1 Flexible Motion Controller
The FQM1 (Flexible Quick Motion) is a stand-alone Flexible Motion Controller
that can be used to create flexible high-speed, high-precision motion control
systems for 2 to 8 axes.
PT (Monitor
parameter
settings)
Power Supply Unit
Peripheral port
CX-Programmer
or
Coordinator Module
RS-232C port
Servo Relay Units
Motion Control Modules
RS-422A
Host Controller
End Module
Servomotors and
Servo Drivers
Flexible Configurations of
Up To 8 Axes
An FQM1 Flexible Motion Controller System is made up of a Power Supply
Unit, a Coordinator Module, one or more Motion Control Modules, and an End
Module.
Motion Control Modules are available with either pulse I/O or analog I/O, and
a mixture of up to four Motion Control Modules can be included in one system
(up to three if only analog I/O Motion Control Modules are used.) A flexible
system ideal for the application can be created because each Motion Control
Module controls two axes, giving total motion control of eight axes when four
Motion Control Modules are connected.
High-speed ProcessingEach Motion Control Module and Coordinator Module has independent ladder
programming, allowing high-speed independent control of pulse and analog
I/O. Data can be shared between all Modules. The Coordinator Module performs general-purpose I/O control and manages overall system operation.
2
Outline of FQM1 Flexible Motion ControllerSection 1-1
Coordinator Module
CXProgrammer
PT, host
computer,
etc.
Peripheral port
RS-232C
Normal I/O
Built-in RS-232C Port in
Coordinator Module
Ladder
program
RS-422A
Servo Driver
Motion Control
Module #1
Ladder
program
Special I/O
(pulse or
analog I/O)
Basic I/O
Motion Control
Module #2
Ladder
program
Special I/O
(pulse or
analog I/O)
Basic I/O
Motion Control
Module #3
Ladder
program
Special I/O
(pulse or
analog I/O)
Basic I/O
Motion Control
Module #4
Ladder
program
Special I/O
(pulse or
analog I/O)
Basic I/O
A Programmable Terminal (PT) can be connected to the Coordinator Module
to monitor present values on the PT or make parameter settings for Servomotors from the PT.
The RS-232C port is useful for a variety of applications. It can be used, for
example, to connect to a host computer or for a Serial PLC Link connection to
a SYSMAC CJ1M Programmable Controller.
Built-in RS-422A Port in
Coordinator Module
Motion Control with
Familiar Ladder
Programming
Built-in General-purpose
I/O in Coordinator Module
Built-in General-purpose
I/O in Motion Control
Modules
Connections for Absolute
Servomotors
High-speed Counter Latch
Function
Pulse Input Sampling
Function
A PT can be connected to the Coordinator Module so that Servo parameters
can be read from and written to Servomotors/Servo Drivers using a Serial
Gateway Function.
Commands can also be sent from the Coordinator Module ladder program to
Servomotors/Servo Drivers.
The Coordinator Module and Motion Control Modules each have their own
ladder program, which perform basic I/O and special I/O (pulse I/O and analog I/O).
The Coordinator Module has 24 built-in I/O (16 inputs and 8 outputs) for communications with host controllers and 12 inputs and 8 outputs for Motion Control Modules.
Motion Control Modules have 12 contact inputs and 8 contact outputs for I/O
with peripheral devices.
Motion Control Modules can read absolute position data from W-series Absolute Servomotors/Servo Drivers.
The high-speed counter latch function latches the high-speed counter's PV
using 2 external signals. Ladder programs can then be used to read the
latched values.
The number of pulse inputs within a specified time can be measured.
3
FQM1 ConfigurationSection 1-2
Pulse Input Frequency
Measurement Function
Wide Variety of Interrupt
Functions
The speed of pulse inputs can be measured at the same time as the number
of pulse inputs is counted.
The FQM1 can provide high-speed I/O responses because it has a wide variety of functions for starting interrupt tasks, in addition to input interrupts, interval timer interrupts, high-speed counter interrupts, and pulse output interrupts.
High-speed Analog I/O
Supported
Motion Control Modules with analog I/O support linear (displacement/length
measurement) sensor input, inverter control, and control of Servomotors with
analog-input Servo Drivers. This gives flexibility for a great variety of motion
applications.
Writing and Monitoring
Ladder Programs
The ladder program for each Module is written using CX-Programmer Ver.
5.01 or later (see note) and then written to each Module via the peripheral
port on the Coordinator Module.The ladder program is saved in each Module
and operation of the program can be monitored from the CX-Programmer.
NoteFQM1 Patch Software must be installed for CX-Programmer Ver. 5.0.
1-2FQM1 Configuration
Coordinator Module
Power Supply Unit
Peripheral port
Motion Control Modules
End Module
CX-Programmer
NoteThe number of Motion Control Modules with Analog I/O that can be connected
RS-232C port
Servo Relay Units
Servomotors/
Servo Drivers
RS-422A
The FQM1 consists of a Power Supply Unit, a Coordinator Module, one or
more Motion Control Modules, and an End Module. Motion Control Modules
are available with either pulse I/O or analog I/O and up to four Motion Control
Modules can be connected in one system. (See note.)
is limited by the output capacity of the Power Supply Unit.
4
FQM1 ConfigurationSection 1-2
FQM1-CM001 Coordinator
Module
FQM1-MMP21/MMA21
Motion Control Modules
One Coordinator Module is required in an FQM1. The Coordinator Module
provides the following:
I/O: 16 inputs, 8 outputs
Program capacity: 5 Ksteps
DM Area capacity: 32 Kwords (DM)
• The CX-Programmer (Ver. 5.01 or later) is connected to the peripheral
port on the Coordinator Module, and a PT (Programmable Terminal) or
other device is connected to the RS-232C port.
• The Coordinator Module has its own ladder program, which is used to
coordinate Motion Control Module data.
• The Coordinator Module has 24 general-purpose I/O (16 inputs and 8 outputs).
• The Coordinator Module has a Cyclic Refresh Bit Area, in which 10 words
are allocated for cyclic refreshing with each Motion Control Module. This
area is refreshed each Coordinator Module cycle.
• The Coordinator Module has a Synchronous Data Link Bit Area, in which
4 words are allocated for sharing with the Synchronous Data Link Bit Area
of each Motion Control Module.
Each Motion Control Module provides the following:
Pulse inputs:2
Analog inputs:1
Analog outputs:2
General-purpose inputs: 12
General-purpose outputs: 8
CJ1W-PA202/PA205R
Power Supply Units
• Rotary Encoders, Linear Sensors, Servos, Inverters, etc., can be connected to the special I/O.
• Each Motion Control Module has a ladder program for executing motion
control and other functions.
• Each Motion Control Module has 20 general-purpose I/O (12 inputs and 8
outputs).
• Each Motion Control Module has 10 words allocated in the Coordinator
Module's Cyclic Refresh Bit Area that is refreshed every Coordinator
Module cycle.
• Each Module cycle, 4 words of Motion Control Module Synchronous Data
Link Bit Area data is shared with the Coordinator Module's Synchronous
Data Link Bit Area.
SYSMAC CJ-series Power Supply Units are used.
CJ1W-PA202100 to 240 V AC, output capacity: 5 V DC, 2.8 A, 24 V DC, 0.4 A,
up to 14 W total.
CJ1W-PA205R100 to 240 V AC, output capacity: 5 V DC, 5.0 A, 24 V DC, 0.8 A,
up to 25 W total.
Select a Power Supply Unit with a capacity greater than the total current consumption of the connected Modules.
5
ModulesSection 1-3
FQM1-TER01 End ModuleOne End Module is supplied with the Coordinator Module. Always attach the
End Module because it acts as a terminator for the system. A fatal error will
occur if no End Module is attached.
Other Peripheral DevicesSpecial Servo Relay Units are available for connecting the FQM1 Flexible
Motion Control system to OMRON W-series and SMARTSTEP Servo Drivers.
Specific cables suitable for the connected Servomotor/Servo Driver models
and the FQM1 Motion Control Module models are also available.
1-3Modules
The Coordinator Module acts as the interface between the FQM1 system and
peripheral devices, shares data with each Motion Control Module, and synchronizes specific data (e.g., virtual axis data) between Modules.
ItemDetails
Functions Interfaces for
peripheral
devices
Sharing data with
each Motion
Control Module
(each Coordinator Module cycle)
Synchronized
sharing of special
data between
Modules (broadcast at specified
sync cycle)
DM data transfer
with specific
Motion Control
Modules (as
required)
I/OSerial communi-
cations
General-purpose
I/O
Programs Program capacity 5 Ksteps (for data exchange with host computer, coordination of Motion Control Modules,
Connection with the CX-Programmer (peripheral port)
Connection with PT for monitoring and parameter settings (RS-232C port)
Connections with Servo Drivers (RS-422A port)
The 10 words are allocated for each Motion Control Module in the Cyclic Refresh Bit Area
of the Coordinator Module (CIO 0100 to CIO 0139), based on the Motion Control Module
slot number. These words correspond to CIO 0100 to CIO 0109 in the Cyclic Refresh Bit
Area of each Motion Control Module.
• Coordinator Module to Motion Control Module: 5 words (General-purpose output)
• Motion Control Module to Coordinator Module: 5 words (General-purpose input: 4 words,
program RUN, fatal errors, non-fatal errors)
This cyclic refresh data is refreshed every Coordinator Module cycle.
User-specified synchronous data (see following list) can be allocated to CIO 0200 to CIO
0219 in the Synchronous Data Link Bit Area of the Coordinator Module and each Motion
Control Module, 4 words at a time (2 types of data × 2 words). The allocations are fixed,
starting with the Coordinator Module and followed by Motion Control Modules in order of
slot number.
• Any ladder program data
• High-speed counter PV
• Pulse output PV
• Analog input PV
• Analog output PV
• Built-in I/O input values
The synchronous data is broadcast each specified sync cycle and all other Modules
receive this data in essentially real-time.
DM data (499 words max.) can be transferred in the specified direction between the specified words in the DM Area in the specified Motion Control Module and the specified DM
Area words in the Coordinator Module when the DM Write Request Bit (A530.00) or DM
Read Request Bit (A530.01) in the Auxiliary Area of the Coordinator Module turns ON.
• Peripheral port: Peripheral bus (for CX-Programmer)
• One RS-232C port: NT Link (for OMRON PTs), Host Link (for host computers), or no protocol (for PLCs)
• One RS-422A port (Same connector as general-purpose I/O): 1:N communications with
Servo Drivers (for transferring parameters to Servo Drivers)
Ladder programLadder programLadder programLadder programLadder program
CX-Programmer
Motion Control
Module #1
Motion Control
Module #2
Motion Control
Module #3
Motion Control
Module #4
Cyclic Refresh Bit
Area (refreshed each
Coordinator Module
cycle)
Sync Data Link Bit
Area (Broadcast
each Motion
Control Module
cycle)
Peripheral port
RS-232C
PT
PLC
Coordinator
Module
Motion Control
Modules
DMDM
DM data transfer
(as required)
16 inputs
8 outputs
RS-422A
(for parameter settings)
12 inputs
8 outputs
Special I/O 12 inputs
W-series/
SMART
STEP
Servo
Driver
8 outputs
Special I/O 12 inputs
W-series/
SMART
STEP
Servo
Driver
8 outputs
Special I/O12 inputs
8 outputs
Special I/O
• Peripheral port for connecting CX-Programmer and RS-232C port for connecting PTs and other
devices
• Ladder program for coordinating Motion Control Module data and other functions
• 24 general-purpose I/O
• 10 words of cyclic refresh data for each Motion Control Module allocated in Cyclic Refresh Bit Area,
which is refreshed each Coordinator Module cycle
• 4 synchronous data link words allocated for each Motion Control Module in Coordinator Module's Synchronous Data Link Bit Area, which is shared each Module cycle
• Linear Sensors, Servo Drivers, Inverters, etc., connected to special I/O
• Ladder program for executing motion control and other functions
• 20 general-purpose I/O
• 10 words of cyclic refresh data for each Motion Control Module allocated in its Cyclic Refresh Bit Area,
which is refreshed each Coordinator Module cycle
• 4 synchronous data link words allocated for each Motion Control Module in Coordinator Module's Synchronous Data Link Bit Area, which is shared each Module cycle
7
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