Omron F500 DATASHEET

Vision Sensor
F500
Network-compatible Sensor supports everything from high­precision detection to production and quality control
F500
Features
The F500 enables high-precision inspections and measurements in the factory and then goes further to support easy construction of a production and quality control system for quality traceability.
High-precision Sensing
1-million-pixel Digital Interface Camera
Clear images are obtained by greatly reducing noise in high­resolution video signals.
User Customization for Even Simpler Operation
Various applications are supported through features like flow menus that flexibly handle even complicated applications and macros that enable user programming.
A Wealth of Algorithms to Achieve High-precision Measurements
High-precision measurements are achieved through original algorithms ideal for lowcontrast mark positioning, minute de­fect detection, and much more.
terface changes, measurement condition changes, and much more. Macros can be easily programmed using a simple text editor.
Storage for Production and Quality Control
Store inspection and measurement data for safe keeping. Provide feedback to quality control data, or analyze the data to improve quality. The stored data can be used in many ways.
Large Storage Capacity
Approximately 200 images minimum can be stored right in the Controller. Measurement images are stored without alteration for future use, such as repeating measurements to check measurement accuracy or attaching images to reports.
Remote Access and Operation
Applications Software
Build Flexible Applications
The F500 provides OMRON's new menu system called Flow Menus, which enable flexible measurements through menu settings including multiple filtering operations and conditional branches based on measurement results.
Easier to Use, Easy to Program
A Macro programming feature is provided to support mea­surement functions by enabling screen customization, I/O in-
across a Network
Easily achieve a production and quality control system using an IT environment that provides easy access to the production site and operating status.
Remote Access and Operation
Data such as the operating status of the Vision Sensor and images resulting from inspections can be remotely accessed. Measurements, storage, and communications can be execut­ed independently so that measurements will not stop even during random remote access.
C-55F500
Flexible User Customization for Any Purpose
Benefits of Increased Resolution
Doubling the horizontal and vertical resolutions increases to­tal resolution by a factor of four, enabling clear images for small or complicated workpieces.
250,000 pixels (previous systems) 1 million pixels
1-million-pixel Camera with Digital Interface
The video signal noise that hurt measurement precision has been greatly reduced to enable inspections of minute foreign matter or damage as well as highprecision positioning.
Line Brightness Image from an Analog Interface Camera
Partial Scan Function
Partial scans can be used to reduce the image reading time, which is often the bottleneck in measurement processing time.
Line Brightness Image from a Digital Interface Camera
Advanced Algorithms for High-precision Measure­ments
Positioning
ECM Searches Edge code models are used for pattern
searches. ECM searches are not easily af­fected by deformation and dirt, and can thus be very effective with low-contrast workpiec­es.
EC Positioning Model registration is not required for EC posi-
tioning. Searching is possible with shape in­formation, such as "circle," "rectangle," or "intersection." This achieves higher precision in measure­ments than conventional pattern matching methods.
Reference data: Repeatability is within 1/20 pixel (OMRON test data)
Appearance Inspections
EC Defect Geometric information is used to measure
minute defects or lowcontrast scratches in the measurement object at high precision. Stable detection is possible for applications like measuring deformation in O-rings.
EC Circle Count Circles are searched for based on a circle of
a specified size. Stable detection is possible without undue influence by deformation or dirt.
EC Circle Defect Defects in circles, such as depressions and
scorching in molded items, can be easily measured at high precision. The defect in the circle can be ex­tracted even with a patterned background.
Reduced Work with Simple Operations
Zoom Function for 1-million-pixel Images
Zoom in to see detail clearly for easier setting and adjustment (display enlargement supported).
ZOOM
Setting Screen
Full Frame Reading
Number of Pixels read Reading time
1,024 x 1,024 pixels 48.3 ms
1,024 x 512 pixels 27.6 ms 1,024 x 256 pixels 16.3 ms 1,024 x 128 pixels 10.7 ms
Partial Reading
Entire Screen Display
ZOOM
Measurement Screen
Enlarged Display
High-speed Serial USB Interface
A USB interface simplifies high-speed communications be­tween the Vision Sensor and a computer. Communications can be used to handle measurement data, setting data, sys­tem data, image data, and more.
C-56 Vision Systems
Networking to Access, Save, View and Edit Data
Batched Access and List Viewing of Logged Images
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Batch File Uploading
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The data stored in the Controller can be displayed in lists.
Batched Access and List Viewing of Measurement
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Data
Links can be created to spreadsheet software to statistically process measurement results or display graphs. All measurement data can be saved for feedback to trend management or to monitor variations in measurement data.
Log Production and Quality Control Information
Macros can be used to total production quantities, production information such as fault
rates, or NG products according to the type of inspection.
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Production 15400 pcs. Good products 14890 pcs. NG products 610 pcs.
Batch Transfer
Daily Report
Date:
Daily Report
Production quantity
Date:
Daily Report
Date:
Production quantity
Production quantity
Rate of operation
Rate of operation
Rate of operation
Display and Edit Scene Data
Scene data set in Vision Sensors connected to the network can be viewed and edited. The scene data displayed on the computer can also be printed.
The data saved in the Con­troller can be transferred to a computer as a batch upload. This function is useful when determining judgement values for initi­al settings or to back up data. And because measure­ments and communicati­ons are executed indepen­dently, files can be uploa­ded without affecting the Vision Sensor's measure­ment operation.
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F500
Managing and Transferring Setting Data
Files containing Vision Sensor setting data (such as scenes and system data) can be sent and received. The software version of the Vision Sensor can also be easily upgraded.
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Scheduled for release soon.
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C-57F500
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