Omron F3SN-A, F3SH-A TECHNICAL MANUAL

Safety Light Curtain / Multi-Beam Safety Sensor
F3SN-A/F3SH-A
Type 4 sensor complying with IEC and EN standards (IEC61496-1, -2, EN61496-1). Complies with EU machine directives (certified by BG/DEMKO).
Detection height = Sensor length meets the user’s requirements
Detection height 189 to 1822 mm. Sensing distance 7 and 10 m.
Various functions can be set by means of setting console.
Equipped with a LED bar for easy adjustment of the optical axis and quick detection of failures.
Features
Select the optimum safety sensor for the application. Omron provides two safety types, the "Safety Light Curtain" and the "Multi-Beam Safety Sensor".
Finger protection
Safety light curtain
F3SN-A####P14(H) Sensing distance : 7 m
Minimum detectable
object: 14 mm dia. (9 mm optical axis pitch)
Detection height:
189 to 1611 mm
Hand protection
Safety light curtain
F3SN-A####P25 Sensing distance : 10 m
Minimum detectable
object: 25 mm dia. (15 mm optical axis pitch)
Detection height:
217 to 1822 mm
For presence inspection with a horizontal installation, types with minimum de­tectable object sizes of 40 mm (optical axis pitch: 30 mm) and 70 mm (optical axis pitch: 60 mm) can also be manufactured. (Please contact your OMRON Representative.)
Body protection
Multi-beam safety curtain
F3SH-A09P03 Sensing distance : 10 m
Number of optical axes: 4 beams (300 mm optical axis pitch)
F3SN-A/F3SH-A
G-3F3SN-A/F3SH-A
Features
A superior standard of safety design prevents machine accidents.
Wide-range implementation of fail-safe design.
Self-failure diagnosis triggers output shut off.
Safe design for F3SN-A
Light source
breakage
Light circuit
breakage
Emitter
The sensor itself is always
checking to the internal circuit of a floor sensor,
or code disconnection and
unusual ON light.
Receiver
Power supply or circuit breakage
Light receiving breakage
CPU runs out of control
Cable disconnection or
short-circuit
CPU
Emergency stop
Even if a failure occurs,
the same OFF signal as the
normal break is
output, and machine
is stopped safely.
Technology-supported safety design
Safety is top priority based on the maximum standards of safety design and FMEA analysis.
Fail-safe design based on dual CPUs for mutual checking and duplex signal processing and output circuits. Relentless pur­suit of safety based FMEA analysis * to prove safe operation.
* FMEA: Failure Mode and Effects Analysis
Circuit block diagram
Emitter Receiver
Monitor
Monitor
Output
Output
Control part
Emit light part
Control part
Control part
Receiver unit
Monitor
Amp.
Light receiving circuit breakage
CPU runs out of control
CPU
Incident external light interference
Output drive circuit breakage
Output circuit breakage
Cable disconnection or short-circuit
In addition, an external relay monitor
function is also equipped.
Meets global safety standards for safety sensors.
Type 4 sensors complying with IEC and EN standards
Complies with international standards IEC61496-1 and IEC61496-2, and EN standard EN61496-1, which are state­of-the-art "musts" for safety sensors.
Complies with EU directives
Certification of compliance with EC testing and EMC direc­tives received from DEMKO and BG.
Received UL certification for models for the U.S. and Canada.
(Can be used in machines subject to OSHA rules and ANSI standards.) Received UL listing and UL listing for Canadian safety stan­dards based on UL508 and IEC61496-1/2. Can be used in machines subject to OSHA directives (29 CFR 1910.212), which are directives related to labor safety in the U.S. Meets also the requirements of ANSI/RIA R15.06-1999, a U.S. stan­dard for industrial robots.
IEC61496-1
UL
UL
IEC61496-1
IEC61496-2
IEC61496-2
Type
Type
4
4
G-4 Safety Sensors / Components
Features
We provide the perfect size for use in hazardous areas.
A new concept that perfectly fits the needs of the user.
The detection height equals to the sensor length. Excess space has been minimized.
Machine Machine
An excessive space
Up to 3 sets can be connected in series. Mutual interfer­ence can be prevented.
A standard type and a link-up type with a connector can be combined to connect up to 3 sets in series.
The conventional sensor
Sensing width
An excessive space
Select the optimum length
25 mm resolution Type 108 model
217 mm
F3S#-A
Sensing width
Note: When you order for a series connection type, please place an order with model-code F3SN-A####P## -01.
1822 mm
F3SN-A/F3SH-A
G-5F3SN-A/F3SH-A
Features
The setting console--the first in the industry--allows you an easy and safe setting of various functions.
Includes two types of blanking functions
Blanking function for changing the detection pattern of the safety light curtain. Basic pattern 1: Floating blanking function This function allows you to disable an unspecified 1, 2, or 3 optical axes. If more than the set optical axes is interrupted, the output shuts off. (Example of floating blanking function)
The moving rod that is installed on the machine, can move up and down in the protective field.
Floating-and-blanking function
Function display
Connection indicator (Power supply indicator)
Channel display The sensor of series connection
Mode display
Operation switch UP: Mode select DOWN: Mode select, numeric value decrease R: Mode select, digit move up L: Mode select, digit move up CANCEL: Cancel button ENTER: Confirmation button
Basic pattern 2: Fixed blanking function Specific optical axes are masked by teaching and disabled. (Example of fixed blanking function)
Optical axis can be shaded and disabled when a work piece is in detection area.
Blanking
A roller stop!!
Blanking release
A roller stop is
not carried out.
Blanking
Fix Blanking Function
The fix blanking function with F3SN, the instant the work stand removed, resets blanking, and the invalid optical axis returns effectively. Since it is detectable even if a hand invaded, it is safe.
However, nullification of mere optical axis will remain as it is, even if the work piece was removed. Since it is undetectable even if a hand invaded, it is dangerous.
Other functions to be set with the setting console
Auxiliary outputs: Outputs such as ON at Dark, ON at Light, light intensity diagnosis, and lockout can be selected.
Large indicator lamp outputs: large indicator lamp outputs can be selected from ON at Dark, ON at Light, light inten­sity diagnosis, and lockout.
External device monitoring function: Allows you to monitor the feedback of external devices.
Interlock function: Interlocks can be set at power-on and restart.
Setting copy function: Allows you to copy the settings of one sensor to another sensor.
Protect function: Changing of sensor settings can be pro­hibited and restricted.
G-6 Safety Sensors / Components
F3SH-A Multi-beam safety sensor
Recommended dimensions of EN standard for F3SH-A (4-optical axis multi-beam) Human body detection achieved
4 optical axes at a 300 mm pitch. Detects break by entire body.
In EN Standard EN999 (machine safety: positioning of protec­tive devices in relation to the approach speed of human body parts), the values in the following table are recommended as the most effective regarding the height from the reference sur­face (floor, etc.) of each optical axis of the 4 optical axis multi­beam sensor. The optical axis pitch of the F3SH-A matches the recommend­ed pitch, and, thus, in the installation shown in the following di­agram, every type of intrusion is detected, including intrusion by passing under the lowest optical axis and intrusion by passing over the highest optical axis. (Installation example based on EN999 recommended dimen­sions for multi-beam safety sensors)
The top end of the optical axisPeople cannot get over.
Equipped with LED bar for easy use.
Easy optical axis adjustment using LED displays. En­ables certain installation.
Optical axis adjustment indicator (green only)
@Insufficent light level
@ON state of a sensor (Unstable state)
@You can use in comfort.
The indicator LED are visible from two directions
Error modes can be clearly indicated to provide a safety backup.
Error display example (red only)
max.10m
300mm 600mm 900mm 1200mm
People cannot
pass through.
People cannot
pass through.
The number of
optical axis
4
Optical axis
range
The bottom end of
the optical axis
Independence stand
Floor face
Height from datum plane (floor etc.) (mm)
300, 600, 900, 1200
Easy safety application
Various safety functions are implemented. Can be adapted to various safety circuit system configurations.
Interlock function
Auto reset / manual reset can be selected
External device monitoring function
A wiring mistake and disconnection of an interlock selection input line or a reset input line
The welding of a relay, restoration takes time, a wiring mistake and disconnection of an external relay monitor line
Disconnection of a communication cable (RS-485), a wiring mistake, other error
Short-circuit of a control output, a wiring mistake, failure of a control output circuit
Full lineup of accessories (optional)
@Large-sized display indicator F39-A
When connecting, a series connection model (model end number -01) is required.The setting console can select the kind of signal.
Protective tube
Slit cover
Free location brackets
Muting controller
PSDI controller
@Reflecting mirror F39-MDG
When the optical axis from an emitter is reflected at the angle of 90 degrees with using a mirror, the 2nd plane and the 3rd plane can be protected by one set of sensors. Sensing distance is lowered 15% per mirror.
@
cover F39-HN
Spatter protection
F3SN-A/F3SH-A
G-7F3SN-A/F3SH-A
Ordering information
Sensors
Safety light curtain
Minimum detection
object
14 mm dia. (Finger protection)
Optical
axis
pitch
9 mm
Shape Sensing distance
0.2 to 7m
Number of
optical axes
21 to 179 (odd num­bers only)
Detection
width
189 to 1,611 mm (18 mm each)
Series
connection,
connector
No
Yes
F3SN-A####P14 F3SN-A####P14H
F3SN-A####P14-01*2
F3SN-A####P14H-01
Infrared ray
Model*1
25 mm dia. (Hand protection)
40 mm dia. (for presence protection)
70 mm dia. (for presence detection)
*1. #### in the model name indicates the detection width (mm). *2. F3SN-A####P14-01is a customized model. For order placement, please contact your OMRON representative.
15 mm 13 to 120
30 mm 7 to 60
60 mm 5 to 30
0.2 to 10m
0.2 to 10m
0.2 to 10m
217 to 1,822 mm (25 mm each)
217 to 1,807 mm
277 to 1,777 mm
No
Yes
No
Yes
No
Yes
F3SN-A####P25
F3SN-A####P25-01
F3SN-A####P40
F3SN-A####P40-01
F3SN-A####P70
F3SN-A####P70-01
Multi-beam safety sensor
Optical axis pitch Shape Sensing distance
Number of
optical axes
Distance between
optical
axes at
each end
Series
connection,
connector
Infrared ray
Model
Body protection 4 900 mm
0.2 to 10m
Accessories (Order Separately)
Control Unit
Appearance Output Model Remarks
Relay, 3NO + 1NC F3SP-B1P
No
Yes
For connection with the F3SN-A, and F3SH-A, use F39-JC@B cables fitted with connectors at both ends.
F3SH-A09P03
F3SH-A09P03-01
G-8 Safety Sensors / Components
Safety Relay Unit
Appearance Output Model Remarks
Muting Controller
Appearance Model Remarks
Setting Console
Appearance Model Accessories
Branching Connector
Appearance Model Remarks
Relay, 3NO G9SA-300-SC
F3SP-U2P-TGR F3SP-U4P-TGR
F39-MC11
F39-CN1
For connection with the F3SN-A, and F3SH-A, use F39-JC@A cables fitted with connectors at single end.
Purchase this connector when needed additionally for installing the F39-MC11.
For connection with the F3SN-A, and F3SH-A, use F39-JC@C cables fitted with connectors at both ends.
One branching connector, one connector cap, 2-m cable, instruction manual
Single-ended Connector Cable (For Emitter and Receiver Set)
Appearance Cable length Specification Model
3 m
7 m F39-JC7A
M 12 connector (8 pin)
10 m F39-JC10A
15 m F39-JC15A
F39-JC3A
Double-ended Connector Cable (For Emitter and Receiver Set)
Appearance Cable length Specification Model Application
0.2 m
0.5 m F39-JCR5B 3 m F39-JC3B 5 m F39-JC5B 7 m F39-JC7B 10 m F39-JC10B 15 m F39-JC15B 20 m F39-JC20B
0.2 m 1 m F39-JC1C 3 m F39-JC3C 7 m F39-JC7C 10 m F39-JC10C 15 m F39-JC15C
Note: 1. Cannot be used for series-connection purpose.
2. When two or more cables have to be used for connection with the G9SA-300-SC, connect the necessary number of F39-JC@B cables to one F39-JC@C cable. (Example) When a 35 m long cable is required, connect two F39-JC@B cables to one F39-JC@C.
M12 connector (8 pins)
M12 connector (8 pins)
F39-JCR2B
F39-JCR2C
Series connection or connection with F3SP-B1P
Connection with F3SP-B1P (see note 1)
Connection with G9SA-300-SC (see notes 1 and 2)
F3SN-A/F3SH-A
G-9F3SN-A/F3SH-A
External Indicators (Separate Models for Emitters and Receivers)
Appearance Specification Indicator Type Model
Red
M12 connector for PNP output
Green
Note: These indicators are used for connecting with series-connection type emitters/receivers (models ending in -01). The desired turn-ON timing
(type of signal) can be selected on setting console.
Emitter F39-A01PR-L
Receiver F39-A01PR-D
Emitter F39-A01PG-L
Receiver F39-A01PG-D
Spatter protection covers (1 set of 2 covers for both Emitter and receiver)
Shape Applicable models Model
F3SN-A####P14 F39-HN####-14
F3SN-A####P25
F3SN-A####P25-01
F39-HN####-25
F3SH-A09P03 F39-HH09-03
Note: #### in the model name indicates the 4-digit sensor detection width (in sensor models).
Refection mirror (15% sensing distance attenuation)
Mirror material Width (mm) Thickness (mm) Length (mm) Model
310 460 607 750
Glass mirror 125 31
907 1,057 1,207 1,357 1,500 1,657
Note: Other sizes are available upon request
IP67 environment-resistant Enclosure (A Package of tube, Gasket, and Bracket; see note)
Appearance Applicable sensor Model
F3SN-A@@@@P14(-01) F39-HP@@@@-14
F3SN-A@@@@P25(-01) F3SN-A@@@@P40(-01) F3SN-A@@@@P70(-01)
F39-HP@@@@-25
F39-MDG0310 F39-MDG0460 F39-MDG0607 F39-MDG0750 F39-MDG0907 F39-MDG1057 F39-MDG1207 F39-MDG1357 F39-MDG1500 F39-MDG1657
F3SH-A09P03(-01) F39-HPH09-03
Note: Purchase 2 sets when using both an emitter and a receiver.
G-10 Safety Sensors / Components
Mounting Bracket for Sensor (Optional)
Appearance Specification Model Remarks
Wall mounting bracket Material: Iron (zinc plating) (see note)
Free-location bracket Materials: Zinc die-cast (zinc plating)
Note: Not provided with an angle deflection
mechanism for beam control.
Free-location bracket Materials Sensor fixing element: Zinc die-cast (zinc plating) Mounting bracket: Iron (zinc plating)
Note: Provided with an angle deflection
mechanism for beam control
Note: Use these brackets for sensors having an operating range where no intermediate bracket is required (with an operating range of less than
640 mm)
F39-L18
F39-L19 Minimum order quantity: 1 pc.
F39-L20 Minimum order quantity: 1 pc.
For emitter: 2 pcs. For receiver: 2 pcs. Total: 4pcs./set
F3SN-A/F3SH-A
G-11F3SN-A/F3SH-A
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