Omron E5CC-800, E5CC-B-800, E5CC-U-800, E5AC-800, E5DC-800 Installation Manual

...
New Product
Refer to Safety Precautions on page 58.
Refer to your OMRON website for the most recent information on applicable safety standards.
* CSA conformance evaluation by UL.
48 × 48 mm
Screw Terminal
Blocks
E5CC-800
48 × 48 mm
Plug-in Models
E5CC-U-800
48 × 48 mm
Push-In Plus
Terminal Blocks
E5CC-B-800
Dual displays: PV/SV
4-digit displays
E5CC-800/E5CC-B-800/E5CC-U-800
Indication Accuracy
Thermocouple input: <E5CC-800/E5CC-B-800>±0.3%PV <E5CC-U-800>±1%PV
Pt input: ±0.2% of PV
Analog input: ±0.2% of FS
Sampling Period
50 ms
Control Output 1
PF (shift) Key
Temperature status display
Independent heating and
cooling PID control
Changed parameter display
Auxiliary Outputs
2
Event Inputs
Sensor Input
Universal input
Thermocouple
Pt
Analog current/voltage
Serial Communications <E5CC-800/E5CC-B-800>
None
RS-485
<E5CC-U-800>
None
<E5CC-800/E5CC-B-800>
None
2
<E5CC-U-800>
None
Relay output
Voltage output
(for driving SSR)
Linear current output
Digital Temperature Controller (Simple Type)
E5CC-800/E5CC-B-800/E5CC-U-800
(E5CC-800/-U-800) (E5CC-B-800)
(48 × 48 mm)
*
Setup and Operation. Models with Push-In Plus Terminal Blocks Added to Lineup.
• The white PV display with a height of 15.2 mm improves visibility.
• High-speed sampling at 50 ms.
• Select from models with screw terminal blocks, models with Push-In Plus terminal blocks for reduced wiring work, and Plug-in Models that can be removed from the terminal block.
• Short body with depth of only 60 mm. (Screw Terminal Blocks)
• Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other.
Main I/O Functions
1
E5CC-800/E5CC-B-800/E5CC-U-800
Model Number Legend and Standard Models
Model Number Legend
Models with Screw Terminal Blocks
E5CC-800 48 × 48 mm
Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model
Relay output
Voltage output E5CC-QX2ASM-800
Linear current output E5CC-CX2ASM-800
Relay output
Voltage output E5CC-QX2DSM-800
Linear current output E5CC-CX2DSM-800
Relay output
Voltage output E5CC-QX2ASM-801
Relay output
Voltage output E5CC-QX2DSM-801
Relay output
Voltage output E5CC-QX2ASM-802
Relay output
Voltage output E5CC-QX2DSM-802
Linear current output
Linear current output 24 VAC/VDC E5CC-CX2DSM-804
Note: Draw-out-type models of the E5CC-800 are available. Ask your OMRON representative for details.
Two
-
RS-485
--
Two
One
-
-Two
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC E5CC-CX2ASM-804
Models with Push-In Plus Terminal Blocks
E5CC-B-800 48 × 48 mm
Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model
Relay output
Voltage output E5CC-QX2ABM-800
Linear current output E5CC-CX2ABM-800
Relay output
Voltage output E5CC-QX2ABM-802
Linear current output - Two E5CC-CX2ABM-804
Two
--
RS-485
One
­100 to 240 VAC
E5CC-RX2ASM-800
E5CC-RX2DSM-800
E5CC-RX2ASM-801
E5CC-RX2DSM-801
E5CC-RX2ASM-802
E5CC-RX2DSM-802
E5CC-RX2ABM-800
E5CC-RX2ABM-802
Plug-in Models
E5CC-U-800 48 × 48 mm
Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model
Relay output
Voltage output E5CC-QX2AUM-800
Relay output
Voltage output E5CC-QX2DUM-800
Two - - -
100 to 240 VAC
24 VAC/VDC
E5CC-RW2AUM-800
E5CC-RW2DUM-800
Heating and Cooling Control
Using Heating and Cooling Control
A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics.
2
Optional Products (Order Separately)
Terminal Covers (for E5CC-800)
Model
E53-COV17
E53-COV23 (3pcs)
Note: The E53-COV10 cannot be used.
Refer to page 14 for the mounted dimensions.
Waterproof Packing
Model
Y92S-P8
Note: This Waterproof Packing is provided only with E5CC-800/
E5CC-B-800 Controllers. The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is attached.
Current Transformers (CTs)
Hole diameter Model
5.8 mm E54-CT1
5.8 mm E54-CT1L *
12.0 mm E54-CT3
12.0 mm E54-CT3L *
* Lead wires are included with these CTs. If UL certification is
required, use these CTs.
Adapter
Model
Y92F-45
Note: Use this Adapter when the panel has already been prepared for
an E5B@ Controller.
DIN Track Mounting Adapter (for E5CC-800)
Model
Y92F-52
E5CC-800/E5CC-B-800/E5CC-U-800
Sockets (for E5CC-U-800)
Type Model
Front-connecting Socket P2CF-11 Front-connecting Socket with Finger Protection P2CF-11-E Back-connecting Socket P3GA-11 Terminal Cover for Back-connecting socket
with Finger Protection
Waterproof Cover
Model
Y92A-48N
Mounting Adapter
Model
Y92F-49
Note: This Mounting Adapter is provided with the Digital Temperature
Controller.
Front Covers
Type Model
Hard Front Cover Y92A-48H Soft Front Cover Y92A-48D
Y92A-48G
3
E5CC-800/E5CC-B-800/E5CC-U-800
Specifications
Ratings
Power supply voltage
Operating voltage range 85% to 110% of rated supply voltage
Power consumption
Sensor input
Input impedance
Control method ON/OFF control or 2-PID control (with auto-tuning)
Relay output
Control output
Auxiliary output
Event input *1*2
Setting method Digital setting using front panel keys
Indication method
Multi SP
Other functions
Ambient operating temperature -10 to 55°C (with no condensation or icing) Ambient operating humidity 25% to 85% Storage temperature -25 to 65°C (with no condensation or icing) Altitude 2,000 m max. Recommended fuse T2A, 250 VAC, time lag, low-breaking capacity Installation environment Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1)
*1 There are no optional functions for the E5CC-U-800. Refer to Model Number Legend on page 2. *2 There are no optional functions for the E5CC-B-800. Refer to Model Number Legend on page 2.
Voltage output (for driving SSR)
Linear current output *1 4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: approx. 10,000 Number of outputs 2
Output specifications
Number of inputs 2 (depends on model)
External contact input specifications
A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC
Models with option selection of 800: 5.2 VA max. at 100 to 240 VAC, and 3.1 VA max. at 24 VAC or
All other models: 6.5 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC Temperature input
Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C
Analog input
Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, 0 to 10 V,or 0 to 50 mV (The 0 to 50 mV range applies to the E5CC-U-800 only for those manufactured in May 2014 or later.)
Current input: 150 Ω max., Voltage input: 1 MΩ min. (Use a 1:1 connection when connecting the ES2-HB-N/THB-N.)
E5CC-800/E5CC-B-800
E5CC-U-800: SPDT, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum
Output voltage: 12 VDC ±20% (PNP), max. load current: 21 mA, with short-circuit protection circuit
SPST-NO relay outputs, 250 VAC, E5CC-800/E5CC-U-800 models with 2 output: 3 A (resistive load), E5CC-B-800 models with 2 outputs: 2 A (resistive load) Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V
Contact input: ON: 1 kΩ max., OFF: 100 kΩ min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact
11-segment digital display and individual indicators Character height: PV: 15.2 mm, SV: 7.1 mm
Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications.
Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, temperature status display, moving average of input value
: SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, min-
imum applicable load: 5 V, 10 mA (reference value)
applicable load: 5 V, 10 mA (reference value)
1.6 W max. at 24 VDC
4
E5CC-800/E5CC-B-800/E5CC-U-800
Temperature range (°C)
Input Ranges (Universal inputs)
Thermocouple/Platinum Resistance Thermometer
Sensor
type
Sensor
specifica-
tion
Set value
Shaded settings are the default settings.
The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-2015, IEC 60584-1 JPt100: JIS C 1604-1989, JIS C 1606-1989 L: Fe-CuNi, DIN 43710-1985 Pt100: JIS C 1604-1997, IEC 60751 U: Cu-CuNi, DIN 43710-1985 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) C/W: W5Re/W26Re, JIS C 1602-2015, ASTM E988-1990
Platinum resistance
thermometer
Pt100 JPt100 K J T E L U N R S B
2300
1800
1700
1600
1500
1400
1300
1200
1100
1000
850 850 850
900
800
700
600
500
400
300
200
100
-100
-200
500.0 500.0 500.0
100.0 100.0
0
-200
0.0 0.0 00 000000
-199.9 199.9
1300 1300 1300
400.0
400
-20.0
-100
-200 -200
-20.0
400.0
-199.9
Thermocouple
600
400
-100
-200 -200
400.0
-199.9
C/W
2300
1800
1700 1700
100
-200
Infrared temperature
sensor
10 to 70°C
90
60 to
120°C
120 165
PLII
0123456789101112131415161718192021222324
115 to 165°C
140 to 260°C
260
Analog input
Input type Current Voltage
Input specification
Setting range
Set value 25 26 27 28 29 30
* The range applies to the E5CC-U-800 only for those manufactured in May 2014 or later.
4 to 20 mA 0 to 20 mA
1 to 5 V 0 to 5 V 0 to 10 V 0 to 50 mV *
Usable in the following ranges by scaling:
-1999 to 9999, -199.9 to 999.9,
-19.99 to 99.99 or -1.999 to 9.999
5
E5CC-800/E5CC-B-800/E5CC-U-800
*5
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
Alarm Outputs
Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified.
Note:
In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1.
Set
value
Alarm type
When alarm value X
Alarm output operation
When alarm value X
is positive
is negative
0 Alarm function OFF Output OFF No alarm
1 Upper- and lower-limit *1
2
(default)
Upper-limit
3 Lower-limit
Upper- and lower-limit
4
range *1
Upper- and lower-limit with
5
standby sequence *1
Upper-limit with standby
6
sequence
Lower-limit with standby
7
sequence
8 Absolute-value upper-limit
9 Absolute-value lower-limit
Absolute-value upper-limit
10
with standby sequence
Absolute-value lower-limit
11
with standby sequence
12
LBA (alarm 1 type only)
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
SP
X
SP
X
SP
LH
SP
LH
SP
X
SP
X
SP
X
0
X
0
X
0
X
0
*2
X
ON OFF PV
ON OFF PV
SP
X
SP
*3
*4
X
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
SP
X
SP
X
0
X
0
X
0
X
0
-*7
LH
13 PV change rate alarm - *8
SP absolute value
14
upper limit alarm
SP absolute value
15
lower limit alarm
Standard Control Standard Control
Description of function
Set the upward deviation in the set point for the alarm up­per limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is out­side this deviation range.
Set the upward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is higher than the SP by the deviation or more.
Set the downward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is lower than the SP by the deviation or more.
Set the upward deviation in the set point for the alarm up­per limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is inside this deviation range.
A standby sequence is added to the upper- and lower-limit alarm (1). *6
A standby sequence is added to the upper-limit alarm (2). *6
A standby sequence is added to the lower-limit alarm (3). *6
The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point.
The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point.
A standby sequence is added to the absolute-value upper­limit alarm (8). *6
A standby sequence is added to the absolute-value lower­limit alarm (9). *6
This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X).
This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X).
16
17
6
MV absolute value upper limit alarm *9
MV absolute value lower limit alarm *9
Heating/Cooling Control (Heating MV)
Heating/Cooling Control (Heating MV)
Always ON
Standard Control Standard Control
Heating/Cooling Control (Cooling MV)
Heating/Cooling Control (Cooling MV)
Always ON
This alarm type turns ON the alarm when the manipulated variable (MV) is higher than the alarm value (X).
This alarm type turns ON the alarm when the manipulated variable (MV) is lower than the alarm value (X).
E5CC-800/E5CC-B-800/E5CC-U-800
LH
H<0, L>0
|H| < |L|
SP
Case 1
LH
H>0, L<0
|H| > |L|
SP
Case 2
LH
H<0, L<0
SP
LH
H<0, L>0
|H| ≥ |L|
SP
LH
H>0, L<0
|H| ≤ |L|
SP
Case 3 (Always ON)
LH
H<0, L>0
|H| < |L|
SP
Case 1
LH
H>0, L<0
|H| > |L|
SP
Case 2
LH
H<0, L<0
SP
LLH
H<0, L>0
|H| ≥ |L|
SP
H
H>0, L<0
|H| ≤ |L|
SP
Case 3 (Always OFF)
*1 With set values 1, 4 and 5, the upper and lower limit values can be set
independently for each alarm type, and are expressed as “L” and “H.”
*2 Set value: 1, Upper- and lower-limit alarm
*3 Set value: 4, Upper- and lower-limit range
*4 Set value: 5, Upper- and lower-limit with standby sequence
For Upper- and Lower-Limit Alarm Described Above *2
• Case 1 and 2 Always OFF
when the upper-limit and lower-limit hysteresis overlaps.
• Case 3: Always OFF
*5. Set value: 5, Upper- and lower-limit with standby sequence
Always OFF
when the upper-limit and lower-limit hysteresis overlaps.
*6 Refer to the E5@C Digital Controllers User's Manual (Cat. No. H174) for
information on the operation of the standby sequence.
*7 Refer to the E5@C Digital Controllers User's Manual (Cat. No.H174) for
information on the loop burnout alarm (LBA).
*8 Refer to the E5@C Digital Controllers User's Manual (Cat. No. H174) for
information on the PV change rate alarm.
*9 When heating/cooling control is performed, the MV absolute upper limit
alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation.
7
E5CC-800/E5CC-B-800/E5CC-U-800
Characteristics
E5CC-800/E5CC-B-800 Thermocouple: (±0.3% of indication value or ±1°C, whichever is greater) ±1 digit max. *1 Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max.
Indication accuracy (at the ambient temperature of 23°C)
Simple transfer output accuracy ±0.3% FS max.*2
Influence of temperature *3
Influence of voltage *3
Influence of EMS. (at EN 61326-1)
Input sampling period 50 ms
Hysteresis
Proportional band (P)
Integral time (I) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Proportional band (P) for cooling
Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s)
Manual reset value 0.0 to 100.0% (in units of 0.1%)
Alarm setting range -1999 to 9999 (decimal point position depends on input type)
Affect of signal source resistance
Insulation resistance 20 MΩ min. (at 500 VDC)
Dielectric strength 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge
Vibration
Shock
Weight
Degree of protection
Memory protection Non-volatile memory (number of writes: 1,000,000 times)
Standards
EMC
*1 The indication accuracy of K thermocouples in the -200 to 1300°C range, T and N thermocouples at a temperature of -100°C max., and U and
L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800° is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of C/W thermocouples is (±0.3% of PV or ±3°C,
whichever is greater) ±1 digit max. The indication accuracy of PL II thermocouples is ±0.3% of PV or ±2°C, whichever is greater, ±1 digit max. *2 However, the precision between 0 and 4 mA for a 0 to 20 mA output is ±1% FS max. *3 Ambient temperature: -10°C to 23°C to 55°C, Voltage range: -15% to 10% of rated voltage *4 K thermocouple at -100°C max.: ±10°C max. *5 The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *6 The E5CC-U plug-in model is certified for UL listing only when used together with the OMRON P2CF-11 or P2CF-11-E Socket. The P3GA-11
is not certified for UL listing. *7 Access the following website for information on certified models. http://www.ia.omron.com/support/models/index.html *8 Refer to information on maritime standards in Shipping Standards on page 61 for compliance with Lloyd's Standards. *9 Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)
Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions
Resistance 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions
Malfunction 100 m/s2, 3 times each in X, Y, and Z directions
Resistance 300 m/s2, 3 times each in X, Y, and Z directions
Approved standards
Conformed standards EN 61010-1 (IEC 61010-1)
Analog input: ±0.2% FS ±1 digit max. CT input: ±5% FS ±1 digit max. E5CC-U-800 Thermocouple: (±1% of indication value or ±2°C, whichever is greater) ±1 digit max. *1 Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max. Analog input: ±0.2% FS ±1 digit max.
Thermocouple input (R, S, B, C/W, PL II): (±1% of indication value or ±10°C, whichever is greater) ±1 digit max. Other thermocouple input: (±1% of indication value or ±4°C, whichever is greater) ±1 digit max. *4 Platinum resistance thermometer: (±1% of indication value or ±2°C, whichever is greater) ±1 digit max. Analog input: ±1%FS ±1 digit max. CT input: ±5% FS ±1 digit max.
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Thermocouple: 0.1°C/Ω max. (100 Ωmax.) Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.)
E5CC-800/E5CC-B-800: Controller: Approx. 120 g, Adapter: Approx. 10 g E5CC-U-800: Controller: Approx. 100 g, Adapter: Approx. 10 g
E5CC-800/E5CC-B-800: Front panel: IP66, Rear case: IP20, Terminals: IP00 E5CC-U-800: Front panel: IP50, Rear case: IP20, Terminals: IP00
cULus: UL 61010-1/CSA C22.2 No.61010-1 *6, Korean wireless regulations (Radio law: KC Mark) (Some models only.) *7, Lloyd's standards *8
EMI: EN 61326-1 *9 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326-1 *9 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Voltage Dip/Interrupting Immunity: EN 61000-4-11
8
E5CC-800/E5CC-B-800/E5CC-U-800
4
Communications Specifications
Transmission line connection method
Communications Synchronization
method Protocol CompoWay/F, or Modbus Baud rate *1 9600, 19200, 38400, or 57600 bps Transmission code ASCII Data bit length *1 7 or 8 bits Stop bit length *1 1 or 2 bits
Error detection
Flow control None Interface RS-485 Retry function None Communications
buffer Communications
response wait time
*1 The baud rate, data bit length, stop bit length, and vertical parity
can be individually set using the Communications Setting Level.
*2 Modbus is a registered trademark of Schneider Electric.
RS-485: Multidrop
RS-485 (two-wire, half duplex)
Start-stop synchronization
Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *2
217 bytes
0 to 99 ms Default: 20 ms
Communications Functions
You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communi­cations with PLCs. No communications program­ming is required. Number of connected Temperature Controllers: 32 max. (Up to 16 for the FX Series)
Programless communications
Component Communications
*2
Copying
MELSEC is a registered trademark of Mitsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. *1 A Temperature Controller with version 1.1 or higher is required.
A Temperature Controller with version 2.1 or higher is required for the FX Series or the KV Series.
*2 Both the programless communications and the component
communications support the copying.
Applicable PLCs
*1
*1
OMRON PLCs
CS Series, CJ Series, CP Series, NJ Series, or NX1P
Mitsubishi Electric PLCs
MELSEC Q Series, L Series, FX3 Series, or iQ-R Series
KEYENCE PLCs
KEYENCE KV Series
When Digital Temperature Controllers are con­nected, set points and RUN/STOP commands can be sent from the Digital Temperature Control­ler that is set as the master to the Digital Temper­ature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Con­trollers: 32 max. (including master)
When Digital Temperature Controllers are con­nected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves.
Current Transformer (Order Separately) Ratings
E54-CT1 E54-CT3
Dielectric strength 1,000 VAC for 1 min 1,500 VAC for 1 min
Vibration resistance 50 Hz, 98 m/s
Weight
E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g
E54-CT3 Only
Accessories
Armatures (2) Plugs (2)
E54-CT1L E54-CT3L
2
E54-CT1: Approx. 14 g, E54-CT3: Approx. 57 g
None
Heater Burnout Alarms and SSR Failure Alarms
CT input (for heater current detection)
Maximum heater current
Input current indication accuracy
Heater burnout alarm setting range *1
SSR failure alarm setting range *2
*1 For heater burnout alarms, the heater current will be measured
when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value).
*2 For SSR failure alarms, the heater current will be measured when
the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection
current value). *3 The value is 30 ms for a control period of 0.1 s or 0.2 s. *4 The value is 35 ms for a control period of 0.1 s or 0.2 s.
Models with detection for single-phase heaters: One input
50 A AC
±5% FS ±1 digit max.
0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3
0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4
Electrical Life Expectancy Curve for Control output Relays (Reference Values)
500
300
operations)
100
50
Life (× 10
30
10
5
E5CC-800/E5CC-B-800 250 VAC, 30 VDC
3
(resistive load) cosφ = 1
1
0 1 2 3 4 5 6
Switching current (A)
9
E5CC-800/E5CC-B-800/E5CC-U-800
The E5CC-800 is set for a K-type thermocouple (input type = 5) by default. An input error (UGTT) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
Control output 1
Relay output
250 VAC, 3A (resistive load)
Voltage output
(for driving SSR) 12 VDC, 21 mA
Linear current output
0 to 20 mA DC 4 to 20 mA DC Load: 500 Ω max.
Relay outputs
Models with 2 auxiliary outputs: 250 VAC, 3 A (resistive load)
17
18 12
15
16
1
2
13
14
3
11
4
6
7
8
9
10
5
6
4
5
6
5
6
Pt
A
B B
+
-
m
A
-
+
5
4
V
­5
V
6
+
4
TC
4
I
(no polarity)
11
12
11
12
100 to 240 VAC 24 VAC/VDC
Auxiliary outputs 1, 2
7
8
9
10
Auxiliary output 2
Auxiliary output 1
804 Communications (RS-485), and Event Inputs 3 and 4
801 Event Inputs 1 and 2, and CT1
802 Communications (RS-485), CT1
B(+)
A(-)
RS-485
(2) Auxiliary Outputs
(3) Input Power Supply
(5) Sensor (Temperature/Analog) Input
(6) Options
+
-
3
1
2
3
1
2
-
Models with 1 Linear Current Output
Models with 1 Relay Output
3
(1) Control outputs 1, 2
OUT1 C
OUT1 Q
OUT1 R
1
2
Models with 1 Voltage Output (for Driving SSR)
+
RX QX CX
Auxiliary outputs 1, 2
E5CC-@@ 2 @ S M - 8@@
(1) (2) (3) (4) (5) (6)
Terminal type
Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses.
13
14
15
16
17
18
13
14
15
16
17
18
EV1
EV2
CT1
(-)
CT1
16
17
18
13
14
15
EV3
EV4
B(+)
A(-)
RS-485
(-)
External Connections
E5CC-800 (Screw Terminal Blocks)
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less.
If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
4. Connect M3 crimped terminals.
5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL
category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring).
10
E5CC-B-800 (Push-In Plus Terminal Blocks)
A
13
14
15
16
To another E5@C
Wiring Example:
Control output 1
Relay output
250 VAC, 3A (resistive load)
Voltage output
(for driving SSR) 12 VDC, 21 mA
(1) Control outputs 1
RX
Models with 1 Relay Output
1
2
(5) Sensor (Temperature/Analog) Input
(6) Options
OUT1 R
TC
A
6
­7
8
+
Models with 1 Voltage Output (for Driving SSR)
1
2
Pt
6
B
m
7
B
8
QX
802 Communications (RS-485), CT1
B(+)
17
RS-485
A(-)
CT1
18
19
20
21
22
*
*
23
24
Auxiliary outputs 1, 2
Relay outputs
outputs: 250 VAC, 2 A (resistive load)
Models with 1 Linear Current Output
OUT1
+
-
I
+
6
7
­88
1
Q
2
V
6
­7
V
+
804 Communications (RS-485), and Event Inputs 3 and 4
B(+)
17
RS-485
A(-)
18
19
20
(-)
21
(-)
22
23
EV3
24
EV4
CX
OUT1
+
C
-
*
*
*
E5CC-800/E5CC-B-800/E5CC-U-800
E5CC-@@ 2 @ B M - 8@@
(1) (2) (3) (4) (5)
Terminal type
The E5CC is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
1
2
3
6
7
8
17
18
19
204 12
215 13
22
23
24 16
(6)
9
10
11
14
15
(2) Auxiliary Outputs
Auxiliary output 2
9
10
13
14
15
16
11
12
*
*
Auxiliary output 1
(3) Input Power Supply
100 to 240 VAC
*
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less.
If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
@
4. Refer to Wiring Precautions for E5
C-B (Controllers with Push-In Plus Terminal Blocks) on page 65 for wire specifications and wiring
methods.
5. Common terminals are indicated with asterisks (*). You can use the input power supply and communications common terminals for crossover wiring. Do not exceed the maximum number of Temperature Controllers given below if you use crossover wiring for the input power supply. 100 to 240 VAC Controllers: 16 max.
6. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring).
11
E5CC-800/E5CC-B-800/E5CC-U-800
A
B
B
+
250 VAC, 3 A (resistive load)
Control output 1
Auxiliary output 1
Relay output
+
V
mA
+
The E5CC-U is set for a K-type thermocouple (input type =
5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
Sensor (temperature/analog) input
Auxiliary output 2: Control output (cooling side)
Control output 1:
Control output 1
100 to 240 VAC
24 VAC/DC (no polarity)
RW
Models with 1 Relya Output
QX
+
Models with 1 Voltage Output (for Driving SSR)
Output 1
Q
Output 1
R
E5CC-UM-800
Control output 1
Auxiliary outputs 1 and 2
Voltage output (for driving SSR) 12 VDC, 21 mA
Relay output (three terminals used) SPDT, 250 VAC, 3 A (resistive load)
Input power supply
I
V
TC
Pt
E5CC-U-800
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less.
If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
4. Connect M3.5 crimped terminals for the E5CC-U-800.
12
Isolation/Insulation Block Diagrams
Communications and event inputs
Sensor input and CT input
Voltage output (for driving SSR) and linear current output
Relay output
Auxiliary output 1
Power supply
Auxiliary output 2
: Reinforced insulation
: Functional isolation
Sensor input
Voltage output (for driving SSR)
Relay output
Auxiliary outputs 1 and 2
: Reinforced insulation
: Functional isolation
Power
supply
E5CC-800 E5CC-B-800 E5CC-U-800
E5CC-800/E5CC-B-800/E5CC-U-800
E5CC-800
Models with 2 Auxiliary Outputs
E5CC-B-800
Models with 2 Auxiliary Outputs
Sensor input and CT input
Power supply
Voltage output (for driving SSR) and linear current output
: Reinforced insulation
: Functional isolation
Communications
Relay output
Auxiliary outputs 1, 2
Nomenclature
E5CC-U-800
Models with 2 Auxiliary Outputs
Temperature unit
Front panel
Operation indicators
Press O Key once to go to Adjustment Level.
Press O Key for at least 3 seconds to go to Initial Setting Level.
Top View of E5CC-800
No. 1 display
PV or specified parameter
No. 2 display
SP or specified parameter value
Use the U D Keys to set the parameter.
Use S Key to change the digit (default setting).
Use the M Key to change to another parameter.
Top View of E5CC-B-800
Top View of E5CC-U-800
13
E5CC-800/E5CC-B-800/E5CC-U-800
48 × 48
4
1
73.1
60
Adapter (Accessory)
Terminal Cover (E53-COV17) (Sold separately)
5848.8
Waterproof Packing (Accessory)
44.8 × 44.8
44.8 × 44.8
E5CC-800
• Recommended panel thickness is 1 to 5 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller.
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
E5CC-B-800
58
76.8
58.6
4
14.2
48 × 48
Adapter (Accessory)
44.8 × 44.8
E5CC-U-800
• Recommended panel thickness is 1 to 5 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
Dimensions (Unit: mm)
Controllers
4
48 × 48
Waterproof Packing (Accessory)
Mounted Separately Group Mounted
60 min.
+0.6
45
0
+0.6
45
0
(71.4)
67.4
(1)
Adapter (Accessory)
Panel Cutout
(48 × number of units - 2.5)
0
44.8 × 44.8
45
44.8 × 44.8
58
+1.0
+0.6
0
14
+0.6
45
0
Panel Cutout
(48 × number of units - 2.5)
0
45
+1.0
+0.6
0
Mounted Separately Group Mounted
60 min.
+0.6
45
0
Accessories (Order Separately)
48
48.8
22
9.1
Terminal Covers E53-COV17
Terminal Covers E53-COV23 (Three Covers provided.)
Terminal Cover (for the P3GA-11 Back-connecting Socket) Y92A-48G
Note: You can attach the P3GA-11 Back-connecting Socket for finger protection.
Waterproof Packing Y92S-P8 (for DIN 48 × 48)
The Waterproof Packing is provided only with the E5CC-800/E5CC-B-800. It is not included with the E5CC-U-800. Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider three years as a rough standard.) The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is attached.
Twelve, 6.4-dia.
E5CC-800/E5CC-B-800/E5CC-U-800
2 3.8
10
Terminal Cover (E53-COV23)
44.8
34
Y92A-48G
47.4
47.7×47.7
UP
P C
16.5
24.6
48×48
27.6
15
E5CC-800/E5CC-B-800/E5CC-U-800
62.8
To back of the E5CC-800
72 × 72
48 × 48
Panel (1 to 8 mm)
Mounting Adapter Y92F-30 (Accessory)
2.2 4.7
Y92F-45
Mounted to E5CC-800
Note: 1. Use this Adapter when the Front Panel has already been prepared for the E5B@.
2. Only black is available.
Y92F-52
Mounted to E5CC-800
Note: 1. This Adapter cannot be used together with the Terminal Cover.
Remove the Terminal Cover to use the Adapter.
2. This Adapter cannot be used with the E5CC-B.
This Adapter is used to mount the E5CC-800 to a DIN Track. If you use the Adapter, there is no need for a plate to mount in the panel or to drill mounting holes in the panel.
Adapter
72 × 72
4.7
76
69.6 to 77.6
Fixture (Accessory)
8767 × 67
DIN Track Mounting Adapter
50
61
3.5
38
48
80.5
16
E5CC-800/E5CC-B-800/E5CC-U-800
67.6
69
12
21.9 14
(2)
79.2
87.7
28.9
The Mounting Adapter is provided with the Temperature Controller. Order this Adapter separately if it becomes lost or damaged.
This Protective Cover is soft type. It is able to operate the controller with using this cover.
Note: This Protective Cover cannot be used
if the Waterproof Packing is installed.
Y92A-48D
This Protective Cover is hard type. Please use it for the mis-operation prevention etc.
Note: 1. A model with finger protection (P2CF-11-E) is also available.
2. You cannot use the P2CF-11 or P2CF-11-E together with the Y92F-45.
Note: Can also be mounted
to a DIN track
5 6 7 8
4
3
2
9
10
11
1
25.6
27dia.
45
45
4.5 16.3 6.2
47
3
8.7
6
Terminal Layout/Internal Connections
(Bottom View)
Eleven, M3.5 sems screws
Note: 1. Using any other sockets will adversely affect accuracy. Use only the specified sockets.
2. A Protective Cover for finger protection (Y92A-48G) is also available.
3. You cannot use the P3GA-11 together with the Y92F-45.
Watertight Cover
Y92A-48N
Mounting Adapter
Y92F-49
Protective Cover Protective Cover
Y92A-48H
E5CC-U-800 Wiring Socket
Front-connecting Socket P2CF-11
Eleven, M3.5 × 7.5 sems screws
70 max.
4
50 max.
7.8
Two ,
4.5-dia. holes
3
31.2 max.
Terminal Layout/Internal Connections
4.5
35.4
Back-connecting Socket P3GA-11
(Top View)
8
9
10 11
567
4
3
21
Mounting Holes
Two, 4.5 dia. mounting holes
±0.2
40
17
E5CC-800/E5CC-B-800/E5CC-U-800
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 or E54-CT1L
Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 400
±2
Winding resistance: 18
±2 Ω
Thru-current (Io) A (r.m.s.)
1 10 100mA 1 10 100
1,000A
100V
Frequency: 50 Hz
Distortion factor 10%
3%
1%
100Ω
RL=10Ω
10
1
100mV
10
1
100μV
10
1kΩ
Output voltage (Eo) V (r.m.s.)
E54-CT1L
5.8 dia.
Filler (epoxy)
Case (PBT)
Shrinkable tube
Two, 3.5 dia.
Cable (AWG18)
25
2.5
115±5
8
21
10.5
40
30
5
15
10
Mark (yellow)
(12)
Current Transformers
Filler (epoxy)
25
2.5
5
21
15
5.8 dia.
Case
40
30
2.8
7.5
10.5
10
Two, 3.5 dia.
18
E5CC-800/E5CC-B-800/E5CC-U-800
E54-CT3 Accessories
• Armature
12 dia.
2.36 dia.
Two, M3 (depth: 4)
40 × 40
30
9
30
8
Filler (epoxy)
Case (PBT)
15
40
(22)
Approx. 6 dia.
E54-CT3
Connection Example
•Plug
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L
Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON
Digital Temperature Controller is 50 A.) Number of windings: 400±2 Winding resistance: 8±0.8
Ω
Thru-current (Io) A (r.m.s.)
1 10 100mA 1 10 100
1,000A
100V
Frequency: 50 Hz
Distortion factor 10%
3%
1%
1kΩ
100Ω
50Ω
RL=10Ω
500Ω
10
1
100mV
10
1
100μV
10
Output voltage (Eo) V (r.m.s.)
Filler (epoxy)
Case (PBT)
Cable (AWG18)
12.0 dia.
30
40
8
40 15
100±5
8
Two, M3 (depth: 4)
30
E54-CT3L
Approx. 3 dia.
Plug
18
Armature
Lead
19
MEMO
20
Digital Temperature Controller (Simple Type)
Refer to Safety Precautions on page 58.
Refer to your OMRON website for the most recent information on applicable safety standards.
*
(E5EC/AC-800) (E5EC-B-800)
* CSA conformance evaluation by UL.
48 × 96 mm
Screw Terminal
Blocks
E5EC-800
48 × 96 mm
Push-In Plus
Terminal
Blocks
E5EC-B-800
96 × 96 mm
Screw Terminal Blocks
E5AC-800
E5EC-800/E5EC-B-800
4-digit displays
Sensor Input
Control Output 1
Auxiliary Outputs
PF (shift) Key
Temperature status display
Independent heating and
cooling PID control
Changed parameter display
Dual displays: PV/SV
E5AC-800
Control Output 2
None
Relay output
Universal input
Thermocouple
Pt
Analog current/voltage
Relay output
Voltage output
(for driving SSR)
Linear current output
<E5EC-800>
None
2
<E5AC-800>
None
1
2
3
<E5EC-B-800>
2
Indication Accuracy
Thermocouple input: ±0.3% of PV
Pt input: ±0.2% of PV
Analog input: ±0.2% of FS
Sampling Period
50 ms
Serial Communications
None
RS-485
Event Inputs
<E5EC-800/E5AC-800>
None
2
4
<E5EC-B-800>
None
2
E5EC-800/E5EC-B-800/E5AC-800
(48 × 96 mm/96 × 96 mm)
Large White PV Display That’s Easier to Read. Easy to Use, from Model Selection to Setup and Operation. Models with Push-In Plus Terminal Blocks Added to 48 × 96-mm Lineup.
• A white LCD PV display with a height of approx. 18 mm for the E5EC/E5EC-B-800 and 25 mm for the E5AC-800 improves visibility.
• High-speed sampling at 50 ms.
• With 48 x 96-mm Controllers, you can select between screw terminal blocks or Push-In Plus terminal blocks to save wiring work.
• Short body with depth of only 60 mm. (Screw Terminal Blocks)
• Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other.
Main I/O Functions
21
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