Omron E5CC-800, E5CC-B-800, E5CC-U-800, E5AC-800, E5DC-800 Installation Manual

...
Page 1
New Product
Refer to Safety Precautions on page 58.
Refer to your OMRON website for the most recent information on applicable safety standards.
* CSA conformance evaluation by UL.
48 × 48 mm
Screw Terminal
Blocks
E5CC-800
48 × 48 mm
Plug-in Models
E5CC-U-800
48 × 48 mm
Push-In Plus
Terminal Blocks
E5CC-B-800
Dual displays: PV/SV
4-digit displays
E5CC-800/E5CC-B-800/E5CC-U-800
Indication Accuracy
Thermocouple input: <E5CC-800/E5CC-B-800>±0.3%PV <E5CC-U-800>±1%PV
Pt input: ±0.2% of PV
Analog input: ±0.2% of FS
Sampling Period
50 ms
Control Output 1
PF (shift) Key
Temperature status display
Independent heating and
cooling PID control
Changed parameter display
Auxiliary Outputs
2
Event Inputs
Sensor Input
Universal input
Thermocouple
Pt
Analog current/voltage
Serial Communications <E5CC-800/E5CC-B-800>
None
RS-485
<E5CC-U-800>
None
<E5CC-800/E5CC-B-800>
None
2
<E5CC-U-800>
None
Relay output
Voltage output
(for driving SSR)
Linear current output
Digital Temperature Controller (Simple Type)
E5CC-800/E5CC-B-800/E5CC-U-800
(E5CC-800/-U-800) (E5CC-B-800)
(48 × 48 mm)
*
Setup and Operation. Models with Push-In Plus Terminal Blocks Added to Lineup.
• The white PV display with a height of 15.2 mm improves visibility.
• High-speed sampling at 50 ms.
• Select from models with screw terminal blocks, models with Push-In Plus terminal blocks for reduced wiring work, and Plug-in Models that can be removed from the terminal block.
• Short body with depth of only 60 mm. (Screw Terminal Blocks)
• Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other.
Main I/O Functions
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Page 2
E5CC-800/E5CC-B-800/E5CC-U-800
Model Number Legend and Standard Models
Model Number Legend
Models with Screw Terminal Blocks
E5CC-800 48 × 48 mm
Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model
Relay output
Voltage output E5CC-QX2ASM-800
Linear current output E5CC-CX2ASM-800
Relay output
Voltage output E5CC-QX2DSM-800
Linear current output E5CC-CX2DSM-800
Relay output
Voltage output E5CC-QX2ASM-801
Relay output
Voltage output E5CC-QX2DSM-801
Relay output
Voltage output E5CC-QX2ASM-802
Relay output
Voltage output E5CC-QX2DSM-802
Linear current output
Linear current output 24 VAC/VDC E5CC-CX2DSM-804
Note: Draw-out-type models of the E5CC-800 are available. Ask your OMRON representative for details.
Two
-
RS-485
--
Two
One
-
-Two
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC E5CC-CX2ASM-804
Models with Push-In Plus Terminal Blocks
E5CC-B-800 48 × 48 mm
Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model
Relay output
Voltage output E5CC-QX2ABM-800
Linear current output E5CC-CX2ABM-800
Relay output
Voltage output E5CC-QX2ABM-802
Linear current output - Two E5CC-CX2ABM-804
Two
--
RS-485
One
­100 to 240 VAC
E5CC-RX2ASM-800
E5CC-RX2DSM-800
E5CC-RX2ASM-801
E5CC-RX2DSM-801
E5CC-RX2ASM-802
E5CC-RX2DSM-802
E5CC-RX2ABM-800
E5CC-RX2ABM-802
Plug-in Models
E5CC-U-800 48 × 48 mm
Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model
Relay output
Voltage output E5CC-QX2AUM-800
Relay output
Voltage output E5CC-QX2DUM-800
Two - - -
100 to 240 VAC
24 VAC/VDC
E5CC-RW2AUM-800
E5CC-RW2DUM-800
Heating and Cooling Control
Using Heating and Cooling Control
A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics.
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Page 3
Optional Products (Order Separately)
Terminal Covers (for E5CC-800)
Model
E53-COV17
E53-COV23 (3pcs)
Note: The E53-COV10 cannot be used.
Refer to page 14 for the mounted dimensions.
Waterproof Packing
Model
Y92S-P8
Note: This Waterproof Packing is provided only with E5CC-800/
E5CC-B-800 Controllers. The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is attached.
Current Transformers (CTs)
Hole diameter Model
5.8 mm E54-CT1
5.8 mm E54-CT1L *
12.0 mm E54-CT3
12.0 mm E54-CT3L *
* Lead wires are included with these CTs. If UL certification is
required, use these CTs.
Adapter
Model
Y92F-45
Note: Use this Adapter when the panel has already been prepared for
an E5B@ Controller.
DIN Track Mounting Adapter (for E5CC-800)
Model
Y92F-52
E5CC-800/E5CC-B-800/E5CC-U-800
Sockets (for E5CC-U-800)
Type Model
Front-connecting Socket P2CF-11 Front-connecting Socket with Finger Protection P2CF-11-E Back-connecting Socket P3GA-11 Terminal Cover for Back-connecting socket
with Finger Protection
Waterproof Cover
Model
Y92A-48N
Mounting Adapter
Model
Y92F-49
Note: This Mounting Adapter is provided with the Digital Temperature
Controller.
Front Covers
Type Model
Hard Front Cover Y92A-48H Soft Front Cover Y92A-48D
Y92A-48G
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E5CC-800/E5CC-B-800/E5CC-U-800
Specifications
Ratings
Power supply voltage
Operating voltage range 85% to 110% of rated supply voltage
Power consumption
Sensor input
Input impedance
Control method ON/OFF control or 2-PID control (with auto-tuning)
Relay output
Control output
Auxiliary output
Event input *1*2
Setting method Digital setting using front panel keys
Indication method
Multi SP
Other functions
Ambient operating temperature -10 to 55°C (with no condensation or icing) Ambient operating humidity 25% to 85% Storage temperature -25 to 65°C (with no condensation or icing) Altitude 2,000 m max. Recommended fuse T2A, 250 VAC, time lag, low-breaking capacity Installation environment Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1)
*1 There are no optional functions for the E5CC-U-800. Refer to Model Number Legend on page 2. *2 There are no optional functions for the E5CC-B-800. Refer to Model Number Legend on page 2.
Voltage output (for driving SSR)
Linear current output *1 4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: approx. 10,000 Number of outputs 2
Output specifications
Number of inputs 2 (depends on model)
External contact input specifications
A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC
Models with option selection of 800: 5.2 VA max. at 100 to 240 VAC, and 3.1 VA max. at 24 VAC or
All other models: 6.5 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC Temperature input
Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C
Analog input
Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, 0 to 10 V,or 0 to 50 mV (The 0 to 50 mV range applies to the E5CC-U-800 only for those manufactured in May 2014 or later.)
Current input: 150 Ω max., Voltage input: 1 MΩ min. (Use a 1:1 connection when connecting the ES2-HB-N/THB-N.)
E5CC-800/E5CC-B-800
E5CC-U-800: SPDT, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum
Output voltage: 12 VDC ±20% (PNP), max. load current: 21 mA, with short-circuit protection circuit
SPST-NO relay outputs, 250 VAC, E5CC-800/E5CC-U-800 models with 2 output: 3 A (resistive load), E5CC-B-800 models with 2 outputs: 2 A (resistive load) Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V
Contact input: ON: 1 kΩ max., OFF: 100 kΩ min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact
11-segment digital display and individual indicators Character height: PV: 15.2 mm, SV: 7.1 mm
Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications.
Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, temperature status display, moving average of input value
: SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, min-
imum applicable load: 5 V, 10 mA (reference value)
applicable load: 5 V, 10 mA (reference value)
1.6 W max. at 24 VDC
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Page 5
E5CC-800/E5CC-B-800/E5CC-U-800
Temperature range (°C)
Input Ranges (Universal inputs)
Thermocouple/Platinum Resistance Thermometer
Sensor
type
Sensor
specifica-
tion
Set value
Shaded settings are the default settings.
The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-2015, IEC 60584-1 JPt100: JIS C 1604-1989, JIS C 1606-1989 L: Fe-CuNi, DIN 43710-1985 Pt100: JIS C 1604-1997, IEC 60751 U: Cu-CuNi, DIN 43710-1985 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) C/W: W5Re/W26Re, JIS C 1602-2015, ASTM E988-1990
Platinum resistance
thermometer
Pt100 JPt100 K J T E L U N R S B
2300
1800
1700
1600
1500
1400
1300
1200
1100
1000
850 850 850
900
800
700
600
500
400
300
200
100
-100
-200
500.0 500.0 500.0
100.0 100.0
0
-200
0.0 0.0 00 000000
-199.9 199.9
1300 1300 1300
400.0
400
-20.0
-100
-200 -200
-20.0
400.0
-199.9
Thermocouple
600
400
-100
-200 -200
400.0
-199.9
C/W
2300
1800
1700 1700
100
-200
Infrared temperature
sensor
10 to 70°C
90
60 to
120°C
120 165
PLII
0123456789101112131415161718192021222324
115 to 165°C
140 to 260°C
260
Analog input
Input type Current Voltage
Input specification
Setting range
Set value 25 26 27 28 29 30
* The range applies to the E5CC-U-800 only for those manufactured in May 2014 or later.
4 to 20 mA 0 to 20 mA
1 to 5 V 0 to 5 V 0 to 10 V 0 to 50 mV *
Usable in the following ranges by scaling:
-1999 to 9999, -199.9 to 999.9,
-19.99 to 99.99 or -1.999 to 9.999
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E5CC-800/E5CC-B-800/E5CC-U-800
*5
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
Alarm Outputs
Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified.
Note:
In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1.
Set
value
Alarm type
When alarm value X
Alarm output operation
When alarm value X
is positive
is negative
0 Alarm function OFF Output OFF No alarm
1 Upper- and lower-limit *1
2
(default)
Upper-limit
3 Lower-limit
Upper- and lower-limit
4
range *1
Upper- and lower-limit with
5
standby sequence *1
Upper-limit with standby
6
sequence
Lower-limit with standby
7
sequence
8 Absolute-value upper-limit
9 Absolute-value lower-limit
Absolute-value upper-limit
10
with standby sequence
Absolute-value lower-limit
11
with standby sequence
12
LBA (alarm 1 type only)
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
SP
X
SP
X
SP
LH
SP
LH
SP
X
SP
X
SP
X
0
X
0
X
0
X
0
*2
X
ON OFF PV
ON OFF PV
SP
X
SP
*3
*4
X
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
SP
X
SP
X
0
X
0
X
0
X
0
-*7
LH
13 PV change rate alarm - *8
SP absolute value
14
upper limit alarm
SP absolute value
15
lower limit alarm
Standard Control Standard Control
Description of function
Set the upward deviation in the set point for the alarm up­per limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is out­side this deviation range.
Set the upward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is higher than the SP by the deviation or more.
Set the downward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is lower than the SP by the deviation or more.
Set the upward deviation in the set point for the alarm up­per limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is inside this deviation range.
A standby sequence is added to the upper- and lower-limit alarm (1). *6
A standby sequence is added to the upper-limit alarm (2). *6
A standby sequence is added to the lower-limit alarm (3). *6
The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point.
The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point.
A standby sequence is added to the absolute-value upper­limit alarm (8). *6
A standby sequence is added to the absolute-value lower­limit alarm (9). *6
This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X).
This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X).
16
17
6
MV absolute value upper limit alarm *9
MV absolute value lower limit alarm *9
Heating/Cooling Control (Heating MV)
Heating/Cooling Control (Heating MV)
Always ON
Standard Control Standard Control
Heating/Cooling Control (Cooling MV)
Heating/Cooling Control (Cooling MV)
Always ON
This alarm type turns ON the alarm when the manipulated variable (MV) is higher than the alarm value (X).
This alarm type turns ON the alarm when the manipulated variable (MV) is lower than the alarm value (X).
Page 7
E5CC-800/E5CC-B-800/E5CC-U-800
LH
H<0, L>0
|H| < |L|
SP
Case 1
LH
H>0, L<0
|H| > |L|
SP
Case 2
LH
H<0, L<0
SP
LH
H<0, L>0
|H| ≥ |L|
SP
LH
H>0, L<0
|H| ≤ |L|
SP
Case 3 (Always ON)
LH
H<0, L>0
|H| < |L|
SP
Case 1
LH
H>0, L<0
|H| > |L|
SP
Case 2
LH
H<0, L<0
SP
LLH
H<0, L>0
|H| ≥ |L|
SP
H
H>0, L<0
|H| ≤ |L|
SP
Case 3 (Always OFF)
*1 With set values 1, 4 and 5, the upper and lower limit values can be set
independently for each alarm type, and are expressed as “L” and “H.”
*2 Set value: 1, Upper- and lower-limit alarm
*3 Set value: 4, Upper- and lower-limit range
*4 Set value: 5, Upper- and lower-limit with standby sequence
For Upper- and Lower-Limit Alarm Described Above *2
• Case 1 and 2 Always OFF
when the upper-limit and lower-limit hysteresis overlaps.
• Case 3: Always OFF
*5. Set value: 5, Upper- and lower-limit with standby sequence
Always OFF
when the upper-limit and lower-limit hysteresis overlaps.
*6 Refer to the E5@C Digital Controllers User's Manual (Cat. No. H174) for
information on the operation of the standby sequence.
*7 Refer to the E5@C Digital Controllers User's Manual (Cat. No.H174) for
information on the loop burnout alarm (LBA).
*8 Refer to the E5@C Digital Controllers User's Manual (Cat. No. H174) for
information on the PV change rate alarm.
*9 When heating/cooling control is performed, the MV absolute upper limit
alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation.
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E5CC-800/E5CC-B-800/E5CC-U-800
Characteristics
E5CC-800/E5CC-B-800 Thermocouple: (±0.3% of indication value or ±1°C, whichever is greater) ±1 digit max. *1 Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max.
Indication accuracy (at the ambient temperature of 23°C)
Simple transfer output accuracy ±0.3% FS max.*2
Influence of temperature *3
Influence of voltage *3
Influence of EMS. (at EN 61326-1)
Input sampling period 50 ms
Hysteresis
Proportional band (P)
Integral time (I) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Proportional band (P) for cooling
Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s)
Manual reset value 0.0 to 100.0% (in units of 0.1%)
Alarm setting range -1999 to 9999 (decimal point position depends on input type)
Affect of signal source resistance
Insulation resistance 20 MΩ min. (at 500 VDC)
Dielectric strength 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge
Vibration
Shock
Weight
Degree of protection
Memory protection Non-volatile memory (number of writes: 1,000,000 times)
Standards
EMC
*1 The indication accuracy of K thermocouples in the -200 to 1300°C range, T and N thermocouples at a temperature of -100°C max., and U and
L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800° is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of C/W thermocouples is (±0.3% of PV or ±3°C,
whichever is greater) ±1 digit max. The indication accuracy of PL II thermocouples is ±0.3% of PV or ±2°C, whichever is greater, ±1 digit max. *2 However, the precision between 0 and 4 mA for a 0 to 20 mA output is ±1% FS max. *3 Ambient temperature: -10°C to 23°C to 55°C, Voltage range: -15% to 10% of rated voltage *4 K thermocouple at -100°C max.: ±10°C max. *5 The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *6 The E5CC-U plug-in model is certified for UL listing only when used together with the OMRON P2CF-11 or P2CF-11-E Socket. The P3GA-11
is not certified for UL listing. *7 Access the following website for information on certified models. http://www.ia.omron.com/support/models/index.html *8 Refer to information on maritime standards in Shipping Standards on page 61 for compliance with Lloyd's Standards. *9 Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)
Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions
Resistance 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions
Malfunction 100 m/s2, 3 times each in X, Y, and Z directions
Resistance 300 m/s2, 3 times each in X, Y, and Z directions
Approved standards
Conformed standards EN 61010-1 (IEC 61010-1)
Analog input: ±0.2% FS ±1 digit max. CT input: ±5% FS ±1 digit max. E5CC-U-800 Thermocouple: (±1% of indication value or ±2°C, whichever is greater) ±1 digit max. *1 Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max. Analog input: ±0.2% FS ±1 digit max.
Thermocouple input (R, S, B, C/W, PL II): (±1% of indication value or ±10°C, whichever is greater) ±1 digit max. Other thermocouple input: (±1% of indication value or ±4°C, whichever is greater) ±1 digit max. *4 Platinum resistance thermometer: (±1% of indication value or ±2°C, whichever is greater) ±1 digit max. Analog input: ±1%FS ±1 digit max. CT input: ±5% FS ±1 digit max.
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Thermocouple: 0.1°C/Ω max. (100 Ωmax.) Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.)
E5CC-800/E5CC-B-800: Controller: Approx. 120 g, Adapter: Approx. 10 g E5CC-U-800: Controller: Approx. 100 g, Adapter: Approx. 10 g
E5CC-800/E5CC-B-800: Front panel: IP66, Rear case: IP20, Terminals: IP00 E5CC-U-800: Front panel: IP50, Rear case: IP20, Terminals: IP00
cULus: UL 61010-1/CSA C22.2 No.61010-1 *6, Korean wireless regulations (Radio law: KC Mark) (Some models only.) *7, Lloyd's standards *8
EMI: EN 61326-1 *9 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326-1 *9 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Voltage Dip/Interrupting Immunity: EN 61000-4-11
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E5CC-800/E5CC-B-800/E5CC-U-800
4
Communications Specifications
Transmission line connection method
Communications Synchronization
method Protocol CompoWay/F, or Modbus Baud rate *1 9600, 19200, 38400, or 57600 bps Transmission code ASCII Data bit length *1 7 or 8 bits Stop bit length *1 1 or 2 bits
Error detection
Flow control None Interface RS-485 Retry function None Communications
buffer Communications
response wait time
*1 The baud rate, data bit length, stop bit length, and vertical parity
can be individually set using the Communications Setting Level.
*2 Modbus is a registered trademark of Schneider Electric.
RS-485: Multidrop
RS-485 (two-wire, half duplex)
Start-stop synchronization
Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *2
217 bytes
0 to 99 ms Default: 20 ms
Communications Functions
You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communi­cations with PLCs. No communications program­ming is required. Number of connected Temperature Controllers: 32 max. (Up to 16 for the FX Series)
Programless communications
Component Communications
*2
Copying
MELSEC is a registered trademark of Mitsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. *1 A Temperature Controller with version 1.1 or higher is required.
A Temperature Controller with version 2.1 or higher is required for the FX Series or the KV Series.
*2 Both the programless communications and the component
communications support the copying.
Applicable PLCs
*1
*1
OMRON PLCs
CS Series, CJ Series, CP Series, NJ Series, or NX1P
Mitsubishi Electric PLCs
MELSEC Q Series, L Series, FX3 Series, or iQ-R Series
KEYENCE PLCs
KEYENCE KV Series
When Digital Temperature Controllers are con­nected, set points and RUN/STOP commands can be sent from the Digital Temperature Control­ler that is set as the master to the Digital Temper­ature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Con­trollers: 32 max. (including master)
When Digital Temperature Controllers are con­nected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves.
Current Transformer (Order Separately) Ratings
E54-CT1 E54-CT3
Dielectric strength 1,000 VAC for 1 min 1,500 VAC for 1 min
Vibration resistance 50 Hz, 98 m/s
Weight
E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g
E54-CT3 Only
Accessories
Armatures (2) Plugs (2)
E54-CT1L E54-CT3L
2
E54-CT1: Approx. 14 g, E54-CT3: Approx. 57 g
None
Heater Burnout Alarms and SSR Failure Alarms
CT input (for heater current detection)
Maximum heater current
Input current indication accuracy
Heater burnout alarm setting range *1
SSR failure alarm setting range *2
*1 For heater burnout alarms, the heater current will be measured
when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value).
*2 For SSR failure alarms, the heater current will be measured when
the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection
current value). *3 The value is 30 ms for a control period of 0.1 s or 0.2 s. *4 The value is 35 ms for a control period of 0.1 s or 0.2 s.
Models with detection for single-phase heaters: One input
50 A AC
±5% FS ±1 digit max.
0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3
0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4
Electrical Life Expectancy Curve for Control output Relays (Reference Values)
500
300
operations)
100
50
Life (× 10
30
10
5
E5CC-800/E5CC-B-800 250 VAC, 30 VDC
3
(resistive load) cosφ = 1
1
0 1 2 3 4 5 6
Switching current (A)
9
Page 10
E5CC-800/E5CC-B-800/E5CC-U-800
The E5CC-800 is set for a K-type thermocouple (input type = 5) by default. An input error (UGTT) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
Control output 1
Relay output
250 VAC, 3A (resistive load)
Voltage output
(for driving SSR) 12 VDC, 21 mA
Linear current output
0 to 20 mA DC 4 to 20 mA DC Load: 500 Ω max.
Relay outputs
Models with 2 auxiliary outputs: 250 VAC, 3 A (resistive load)
17
18 12
15
16
1
2
13
14
3
11
4
6
7
8
9
10
5
6
4
5
6
5
6
Pt
A
B B
+
-
m
A
-
+
5
4
V
­5
V
6
+
4
TC
4
I
(no polarity)
11
12
11
12
100 to 240 VAC 24 VAC/VDC
Auxiliary outputs 1, 2
7
8
9
10
Auxiliary output 2
Auxiliary output 1
804 Communications (RS-485), and Event Inputs 3 and 4
801 Event Inputs 1 and 2, and CT1
802 Communications (RS-485), CT1
B(+)
A(-)
RS-485
(2) Auxiliary Outputs
(3) Input Power Supply
(5) Sensor (Temperature/Analog) Input
(6) Options
+
-
3
1
2
3
1
2
-
Models with 1 Linear Current Output
Models with 1 Relay Output
3
(1) Control outputs 1, 2
OUT1 C
OUT1 Q
OUT1 R
1
2
Models with 1 Voltage Output (for Driving SSR)
+
RX QX CX
Auxiliary outputs 1, 2
E5CC-@@ 2 @ S M - 8@@
(1) (2) (3) (4) (5) (6)
Terminal type
Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses.
13
14
15
16
17
18
13
14
15
16
17
18
EV1
EV2
CT1
(-)
CT1
16
17
18
13
14
15
EV3
EV4
B(+)
A(-)
RS-485
(-)
External Connections
E5CC-800 (Screw Terminal Blocks)
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less.
If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
4. Connect M3 crimped terminals.
5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL
category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring).
10
Page 11
E5CC-B-800 (Push-In Plus Terminal Blocks)
A
13
14
15
16
To another E5@C
Wiring Example:
Control output 1
Relay output
250 VAC, 3A (resistive load)
Voltage output
(for driving SSR) 12 VDC, 21 mA
(1) Control outputs 1
RX
Models with 1 Relay Output
1
2
(5) Sensor (Temperature/Analog) Input
(6) Options
OUT1 R
TC
A
6
­7
8
+
Models with 1 Voltage Output (for Driving SSR)
1
2
Pt
6
B
m
7
B
8
QX
802 Communications (RS-485), CT1
B(+)
17
RS-485
A(-)
CT1
18
19
20
21
22
*
*
23
24
Auxiliary outputs 1, 2
Relay outputs
outputs: 250 VAC, 2 A (resistive load)
Models with 1 Linear Current Output
OUT1
+
-
I
+
6
7
­88
1
Q
2
V
6
­7
V
+
804 Communications (RS-485), and Event Inputs 3 and 4
B(+)
17
RS-485
A(-)
18
19
20
(-)
21
(-)
22
23
EV3
24
EV4
CX
OUT1
+
C
-
*
*
*
E5CC-800/E5CC-B-800/E5CC-U-800
E5CC-@@ 2 @ B M - 8@@
(1) (2) (3) (4) (5)
Terminal type
The E5CC is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
1
2
3
6
7
8
17
18
19
204 12
215 13
22
23
24 16
(6)
9
10
11
14
15
(2) Auxiliary Outputs
Auxiliary output 2
9
10
13
14
15
16
11
12
*
*
Auxiliary output 1
(3) Input Power Supply
100 to 240 VAC
*
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less.
If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
@
4. Refer to Wiring Precautions for E5
C-B (Controllers with Push-In Plus Terminal Blocks) on page 65 for wire specifications and wiring
methods.
5. Common terminals are indicated with asterisks (*). You can use the input power supply and communications common terminals for crossover wiring. Do not exceed the maximum number of Temperature Controllers given below if you use crossover wiring for the input power supply. 100 to 240 VAC Controllers: 16 max.
6. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring).
11
Page 12
E5CC-800/E5CC-B-800/E5CC-U-800
A
B
B
+
250 VAC, 3 A (resistive load)
Control output 1
Auxiliary output 1
Relay output
+
V
mA
+
The E5CC-U is set for a K-type thermocouple (input type =
5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
Sensor (temperature/analog) input
Auxiliary output 2: Control output (cooling side)
Control output 1:
Control output 1
100 to 240 VAC
24 VAC/DC (no polarity)
RW
Models with 1 Relya Output
QX
+
Models with 1 Voltage Output (for Driving SSR)
Output 1
Q
Output 1
R
E5CC-UM-800
Control output 1
Auxiliary outputs 1 and 2
Voltage output (for driving SSR) 12 VDC, 21 mA
Relay output (three terminals used) SPDT, 250 VAC, 3 A (resistive load)
Input power supply
I
V
TC
Pt
E5CC-U-800
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less.
If the cable length exceeds 30 m, compliance with EMC standards will not be possible.
4. Connect M3.5 crimped terminals for the E5CC-U-800.
12
Page 13
Isolation/Insulation Block Diagrams
Communications and event inputs
Sensor input and CT input
Voltage output (for driving SSR) and linear current output
Relay output
Auxiliary output 1
Power supply
Auxiliary output 2
: Reinforced insulation
: Functional isolation
Sensor input
Voltage output (for driving SSR)
Relay output
Auxiliary outputs 1 and 2
: Reinforced insulation
: Functional isolation
Power
supply
E5CC-800 E5CC-B-800 E5CC-U-800
E5CC-800/E5CC-B-800/E5CC-U-800
E5CC-800
Models with 2 Auxiliary Outputs
E5CC-B-800
Models with 2 Auxiliary Outputs
Sensor input and CT input
Power supply
Voltage output (for driving SSR) and linear current output
: Reinforced insulation
: Functional isolation
Communications
Relay output
Auxiliary outputs 1, 2
Nomenclature
E5CC-U-800
Models with 2 Auxiliary Outputs
Temperature unit
Front panel
Operation indicators
Press O Key once to go to Adjustment Level.
Press O Key for at least 3 seconds to go to Initial Setting Level.
Top View of E5CC-800
No. 1 display
PV or specified parameter
No. 2 display
SP or specified parameter value
Use the U D Keys to set the parameter.
Use S Key to change the digit (default setting).
Use the M Key to change to another parameter.
Top View of E5CC-B-800
Top View of E5CC-U-800
13
Page 14
E5CC-800/E5CC-B-800/E5CC-U-800
48 × 48
4
1
73.1
60
Adapter (Accessory)
Terminal Cover (E53-COV17) (Sold separately)
5848.8
Waterproof Packing (Accessory)
44.8 × 44.8
44.8 × 44.8
E5CC-800
• Recommended panel thickness is 1 to 5 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller.
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
E5CC-B-800
58
76.8
58.6
4
14.2
48 × 48
Adapter (Accessory)
44.8 × 44.8
E5CC-U-800
• Recommended panel thickness is 1 to 5 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
Dimensions (Unit: mm)
Controllers
4
48 × 48
Waterproof Packing (Accessory)
Mounted Separately Group Mounted
60 min.
+0.6
45
0
+0.6
45
0
(71.4)
67.4
(1)
Adapter (Accessory)
Panel Cutout
(48 × number of units - 2.5)
0
44.8 × 44.8
45
44.8 × 44.8
58
+1.0
+0.6
0
14
+0.6
45
0
Panel Cutout
(48 × number of units - 2.5)
0
45
+1.0
+0.6
0
Mounted Separately Group Mounted
60 min.
+0.6
45
0
Page 15
Accessories (Order Separately)
48
48.8
22
9.1
Terminal Covers E53-COV17
Terminal Covers E53-COV23 (Three Covers provided.)
Terminal Cover (for the P3GA-11 Back-connecting Socket) Y92A-48G
Note: You can attach the P3GA-11 Back-connecting Socket for finger protection.
Waterproof Packing Y92S-P8 (for DIN 48 × 48)
The Waterproof Packing is provided only with the E5CC-800/E5CC-B-800. It is not included with the E5CC-U-800. Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider three years as a rough standard.) The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is attached.
Twelve, 6.4-dia.
E5CC-800/E5CC-B-800/E5CC-U-800
2 3.8
10
Terminal Cover (E53-COV23)
44.8
34
Y92A-48G
47.4
47.7×47.7
UP
P C
16.5
24.6
48×48
27.6
15
Page 16
E5CC-800/E5CC-B-800/E5CC-U-800
62.8
To back of the E5CC-800
72 × 72
48 × 48
Panel (1 to 8 mm)
Mounting Adapter Y92F-30 (Accessory)
2.2 4.7
Y92F-45
Mounted to E5CC-800
Note: 1. Use this Adapter when the Front Panel has already been prepared for the E5B@.
2. Only black is available.
Y92F-52
Mounted to E5CC-800
Note: 1. This Adapter cannot be used together with the Terminal Cover.
Remove the Terminal Cover to use the Adapter.
2. This Adapter cannot be used with the E5CC-B.
This Adapter is used to mount the E5CC-800 to a DIN Track. If you use the Adapter, there is no need for a plate to mount in the panel or to drill mounting holes in the panel.
Adapter
72 × 72
4.7
76
69.6 to 77.6
Fixture (Accessory)
8767 × 67
DIN Track Mounting Adapter
50
61
3.5
38
48
80.5
16
Page 17
E5CC-800/E5CC-B-800/E5CC-U-800
67.6
69
12
21.9 14
(2)
79.2
87.7
28.9
The Mounting Adapter is provided with the Temperature Controller. Order this Adapter separately if it becomes lost or damaged.
This Protective Cover is soft type. It is able to operate the controller with using this cover.
Note: This Protective Cover cannot be used
if the Waterproof Packing is installed.
Y92A-48D
This Protective Cover is hard type. Please use it for the mis-operation prevention etc.
Note: 1. A model with finger protection (P2CF-11-E) is also available.
2. You cannot use the P2CF-11 or P2CF-11-E together with the Y92F-45.
Note: Can also be mounted
to a DIN track
5 6 7 8
4
3
2
9
10
11
1
25.6
27dia.
45
45
4.5 16.3 6.2
47
3
8.7
6
Terminal Layout/Internal Connections
(Bottom View)
Eleven, M3.5 sems screws
Note: 1. Using any other sockets will adversely affect accuracy. Use only the specified sockets.
2. A Protective Cover for finger protection (Y92A-48G) is also available.
3. You cannot use the P3GA-11 together with the Y92F-45.
Watertight Cover
Y92A-48N
Mounting Adapter
Y92F-49
Protective Cover Protective Cover
Y92A-48H
E5CC-U-800 Wiring Socket
Front-connecting Socket P2CF-11
Eleven, M3.5 × 7.5 sems screws
70 max.
4
50 max.
7.8
Two ,
4.5-dia. holes
3
31.2 max.
Terminal Layout/Internal Connections
4.5
35.4
Back-connecting Socket P3GA-11
(Top View)
8
9
10 11
567
4
3
21
Mounting Holes
Two, 4.5 dia. mounting holes
±0.2
40
17
Page 18
E5CC-800/E5CC-B-800/E5CC-U-800
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 or E54-CT1L
Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 400
±2
Winding resistance: 18
±2 Ω
Thru-current (Io) A (r.m.s.)
1 10 100mA 1 10 100
1,000A
100V
Frequency: 50 Hz
Distortion factor 10%
3%
1%
100Ω
RL=10Ω
10
1
100mV
10
1
100μV
10
1kΩ
Output voltage (Eo) V (r.m.s.)
E54-CT1L
5.8 dia.
Filler (epoxy)
Case (PBT)
Shrinkable tube
Two, 3.5 dia.
Cable (AWG18)
25
2.5
115±5
8
21
10.5
40
30
5
15
10
Mark (yellow)
(12)
Current Transformers
Filler (epoxy)
25
2.5
5
21
15
5.8 dia.
Case
40
30
2.8
7.5
10.5
10
Two, 3.5 dia.
18
Page 19
E5CC-800/E5CC-B-800/E5CC-U-800
E54-CT3 Accessories
• Armature
12 dia.
2.36 dia.
Two, M3 (depth: 4)
40 × 40
30
9
30
8
Filler (epoxy)
Case (PBT)
15
40
(22)
Approx. 6 dia.
E54-CT3
Connection Example
•Plug
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L
Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON
Digital Temperature Controller is 50 A.) Number of windings: 400±2 Winding resistance: 8±0.8
Ω
Thru-current (Io) A (r.m.s.)
1 10 100mA 1 10 100
1,000A
100V
Frequency: 50 Hz
Distortion factor 10%
3%
1%
1kΩ
100Ω
50Ω
RL=10Ω
500Ω
10
1
100mV
10
1
100μV
10
Output voltage (Eo) V (r.m.s.)
Filler (epoxy)
Case (PBT)
Cable (AWG18)
12.0 dia.
30
40
8
40 15
100±5
8
Two, M3 (depth: 4)
30
E54-CT3L
Approx. 3 dia.
Plug
18
Armature
Lead
19
Page 20
MEMO
20
Page 21
Digital Temperature Controller (Simple Type)
Refer to Safety Precautions on page 58.
Refer to your OMRON website for the most recent information on applicable safety standards.
*
(E5EC/AC-800) (E5EC-B-800)
* CSA conformance evaluation by UL.
48 × 96 mm
Screw Terminal
Blocks
E5EC-800
48 × 96 mm
Push-In Plus
Terminal
Blocks
E5EC-B-800
96 × 96 mm
Screw Terminal Blocks
E5AC-800
E5EC-800/E5EC-B-800
4-digit displays
Sensor Input
Control Output 1
Auxiliary Outputs
PF (shift) Key
Temperature status display
Independent heating and
cooling PID control
Changed parameter display
Dual displays: PV/SV
E5AC-800
Control Output 2
None
Relay output
Universal input
Thermocouple
Pt
Analog current/voltage
Relay output
Voltage output
(for driving SSR)
Linear current output
<E5EC-800>
None
2
<E5AC-800>
None
1
2
3
<E5EC-B-800>
2
Indication Accuracy
Thermocouple input: ±0.3% of PV
Pt input: ±0.2% of PV
Analog input: ±0.2% of FS
Sampling Period
50 ms
Serial Communications
None
RS-485
Event Inputs
<E5EC-800/E5AC-800>
None
2
4
<E5EC-B-800>
None
2
E5EC-800/E5EC-B-800/E5AC-800
(48 × 96 mm/96 × 96 mm)
Large White PV Display That’s Easier to Read. Easy to Use, from Model Selection to Setup and Operation. Models with Push-In Plus Terminal Blocks Added to 48 × 96-mm Lineup.
• A white LCD PV display with a height of approx. 18 mm for the E5EC/E5EC-B-800 and 25 mm for the E5AC-800 improves visibility.
• High-speed sampling at 50 ms.
• With 48 x 96-mm Controllers, you can select between screw terminal blocks or Push-In Plus terminal blocks to save wiring work.
• Short body with depth of only 60 mm. (Screw Terminal Blocks)
• Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other.
Main I/O Functions
21
Page 22
E5EC-800/E5EC-B-800/E5AC-800
Model Number Legend and Standard Models
Model Number Legend
Models with Screw Terminal Blocks
E5EC-800 48 × 96 mm
Control output 1 Control output 2
Relay output -
Voltage output - E5EC-QX2ASM-800
Linear current output - E5EC-CX2ASM-800
Relay output Relay output E5EC-RR2ASM-800
Voltage output Relay output E5EC-QR2ASM-800
Linear current output Relay output E5EC-CR2ASM-800
Relay output -
Voltage output - E5EC-QX2DSM-800
Linear current output - E5EC-CX2DSM-800
Relay output Relay output E5EC-RR2DSM-800
Voltage output Relay output E5EC-QR2DSM-800
Linear current output Relay output E5EC-CR2DSM-800
Relay output Relay output
Voltage output Relay output E5EC-QR2ASM-808
Relay output Relay output
Voltage output Relay output E5EC-QR2DSM-808
Relay output Relay output
Voltage output Relay output E5EC-QR2ASM-810
Relay output Relay output
Voltage output Relay output E5EC-QR2DSM-810
Linear current output Relay output
Linear current output Relay output 24 VAC/VDC E5EC-CR2DSM-804
Relay output (Open)* Relay output (Close)* -
Relay output (Open)* Relay output (Close)*
Relay output (Open)* Relay output (Close)* RS-485 Two E5EC-PR2ASM-804
Auxiliary
output
Two
Two
Communications
---
RS-485
- Four
RS-485 - Two
-
* Position proportional control model.
Note: Draw-out-type models of the E5EC-800 are available. Ask your OMRON representative for details.
Heater
burnout
One
-
Event
inputs
Two
-
Power supply
voltage
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC E5EC-CR2ASM-804
100 to 240 VAC
Model
E5EC-RX2ASM-800
E5EC-RX2DSM-800
E5EC-RR2ASM-808
E5EC-RR2DSM-808
E5EC-RR2ASM-810
E5EC-RR2DSM-810
E5EC-PR0ASM-800
E5EC-PR2ASM-800
Models with Push-In Plus Terminal Blocks
E5EC-B-800 48 × 96 mm
Control output 1 Control output 2
Relay output -
Voltage output - E5EC-QX2ABM-800
Linear current output - E5EC-CX2ABM-800
Relay output Relay output E5EC-RR2ABM-800
Voltage output Relay output E5EC-QR2ABM-800
Linear current output -
Relay output Relay output
Voltage output Relay output E5EC-QR2ABM-808
Auxiliary
output
Two
Communications
-
RS-485 Two
Heater
burnout
-
One
Event
inputs
-
Power supply
voltage
100 to 240 VAC
Model
E5EC-RX2ABM-800
E5EC-CX2ABM-804
E5EC-RR2ABM-808
22
Page 23
E5EC-800/E5EC-B-800/E5AC-800
E5AC-800 48 × 96 mm
Control output 1 Control output 2
Relay output -
Voltage output - E5AC-QX1ASM-800
Linear current output - E5AC-CX1ASM-800
Relay output -
Voltage output - E5AC-QX3ASM-800
Linear current output - E5AC-CX3ASM-800
Relay output -
Voltage output - E5AC-QX1DSM-800
Linear current output - E5AC-CX1DSM-800
Relay output -
Voltage output - E5AC-QX3DSM-800
Linear current output - E5AC-CX3DSM-800
Relay output -
Voltage output - E5AC-QX3ASM-808
Relay output -
Voltage output - E5AC-QX3DSM-808
Relay output -
Voltage output - E5AC-QX3ASM-810
Relay output -
Voltage output - E5AC-QX3DSM-810
Linear current output -
Linear current output - 24 VAC/VDC E5AC-CX3DSM-804
Relay output (Open)* Relay output (Close)* -
Relay output (Open)* Relay output (Close)*
Relay output (Open)* Relay output (Close)* RS-485 Two E5AC-PR2ASM-804
Auxiliary
output
One
Three
One
Three
Two
Communications
---
RS-485
-Four
RS-485 - Two
-
* Position proportional control model.
Note: Draw-out-type models of the E5AC-800 are available. Ask your OMRON representative for details.
Heater
burnout
One
-
Event
inputs
Two
-
Power supply
voltage
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC E5AC-CX3ASM-804
100 to 240 VAC
Model
E5AC-RX1ASM-800
E5AC-RX3ASM-800
E5AC-RX1DSM-800
E5AC-RX3DSM-800
E5AC-RX3ASM-808
E5AC-RX3DSM-808
E5AC-RX3ASM-810
E5AC-RX3DSM-810
E5AC-PR0ASM-800
E5AC-PR2ASM-800
23
Page 24
E5EC-800/E5EC-B-800/E5AC-800
Heating and Cooling Control
Using Heating and Cooling Control
A Control Output Assignment If there is no control output 2, an auxiliary output is used as the cooling control output. If there is a control output 2, the two control outputs are used for heating and cooling. (It does not matter which output is used for heating and which output is used for cooling.) B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics.
Optional Products (Order Separately)
Terminal Covers (for E5EC-800/E5AC-800)
Model
E53-COV24 (3pcs)
Waterproof Packing
Applicable Controller Model
E5EC-800/
E5EC-B-800
E5AC-800 Y92S-P10
Note: This Waterproof Packing is provided with the Digital
Temperature Controller.
Y92S-P9
Waterproof Cover
Applicable Controller Model
E5EC-800/
E5EC-B-800
E5AC-800 Y92A-96N
Y92A-49N
Front Port Cover
Model
Y92S-P7
Note: This Front Port Cover is provided with the Digital Temperature
Controller.
Mounting Adapter
Model
Y92F-51
(Two Adapters are included.)
Note: This Mounting Adapter is provided with the Digital Temperature
Controller.
Current Transformers (CTs)
Hole diameter Model
5.8 mm E54-CT1
5.8 mm E54-CT1L
12.0 mm E54-CT3
12.0 mm E54-CT3L
* Lead wires are included with these CTs. If UL certification is
required, use these CTs.
*
*
24
Page 25
E5EC-800/E5EC-B-800/E5AC-800
Specifications
Ratings
Power supply voltage
Operating voltage range 85% to 110% of rated supply voltage
E5EC-800/ E5EC-B-800
Power consumption
E5AC-800
Sensor input
Input impedance
Control method ON/OFF control or 2-PID control (with auto-tuning)
Relay output
Control output
Auxiliary output
Event input
Potentiometer input * 100 Ω to 10 kΩ Setting method Digital setting using front panel keys
Indication method
Multi SP
Bank switching None
Other functions
Ambient operating temperature -10 to 55°C (with no condensation or icing) Ambient operating humidity 25% to 85% Storage temperature -25 to 65°C (with no condensation or icing) Altitude 2,000 m max. Recommended fuse T2A, 250 VAC, time lag, low-breaking capacity Installation environment Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1)
* There are no optional functions for the E5EC-B-800. Refer to Model Number Legend on page 22.
Voltage output (for driving SSR)
Linear current output 4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: approx. 10,000
Number of outputs
Output specifications
Number of inputs E5EC-800/E5AC-800: 2 or 4 (depend on model), E5EC-B-800: 2
External contact input specifications
A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC
Models with option selection of 800: 6.6 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or
2.3 W max. at 24 VDC
All other models: 8.3 VA max. at 100 to 240 VAC, and 5.5 VA max. at 24 VAC or 3.2 W max. at 24 VDC Models with option selection of 800: 7.0 VA max. at 100 to 240 VAC, and 4.2 VA max. at 24 VAC or
2.4 W max. at 24 VDC
All other models: 9.0 VA max. at 100 to 240 VAC, and 5.6 VA max. at 24 VAC or 3.4 W max. at 24 VDC Temperature input
Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C Analog input Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V
Current input: 150 Ω max., Voltage input: 1 MΩ min. (Use a 1:1 connection when connecting the ES2-HB-N/THB-N.)
SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10mA (reference value)
Output voltage: 12 VDC ±20% (PNP), max. load current: 40 mA, with short-circuit protection circuit (The maximum load current is 21 mA for models with two control outputs.)
E5EC-800: 0 or 2 (depend on model), E5EC-B-800: 2 E5AC-800: 0, 1, 2 or 3 (depend on model)
SPST-NO relay outputs, 250 VAC, 3 A (resistive load), Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5V (reference value)
Contact input: ON: 1 kΩ max., OFF: 100 kΩ min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact
11-segment digital display and individual indicators Character height: E5EC-800/E5EC-B-800: PV: 18.0 mm, SV: 11.0 mm, MV: 7.8 mm
E5AC-800: PV: 25.0 mm, SV: 15.0 mm, MV: 9.5 mm
Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications.
Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, temperature status display, moving av­erage of input value, FB moving average*
25
Page 26
E5EC-800/E5EC-B-800/E5AC-800
Temperature range (°C)
Input Ranges (Universal inputs)
Thermocouple/Platinum Resistance Thermometer
Sensor
type
Sensor
specifica-
tion
Set value
Shaded settings are the default settings.
The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-2015, IEC 60584-1 JPt100: JIS C 1604-1989, JIS C 1606-1989 L: Fe-CuNi, DIN 43710-1985 Pt100: JIS C 1604-1997, IEC 60751 U: Cu-CuNi, DIN 43710-1985 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) C/W: W5Re/W26Re, JIS C 1602-2015, ASTM E988-1990
Platinum resistance
thermometer
Thermocouple
Pt100 JPt100 K J T E L U N R S B
2300
1800
1700
1600
1500
1400
1300
1200
1100
1000
850 850 850
900
800
700
600
500
400
300
200
100
-100
-200
500.0 500.0 500.0
100.0 100.0 90
0.0 0.0 00 000000
-200 -199.9 -199.9 -200 -200 -199.9 -200 -200 -199.9 -200
1300 1300 1300
600
400.0 400 400.0 400 400.0
-20.0 -100 -20.0 -100
C/W
2300
1800
1700 1700
100
Infrared temperature
10 to
PLII
70°C
012345 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
sensor
60 to
120°C
120 165
115 to 165°C
140 to 260°C
260
Analog input
Input type Current Voltage
Input specification
Setting range
Set value 25 26 27 28 29
4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V
Usable in the following ranges by scaling:
-1999 to 9999, -199.9 to 999.9,
-19.99 to 99.99 or -1.999 to 9.999
26
Page 27
E5EC-800/E5EC-B-800/E5AC-800
ON OFF PV
SP
LH
SP
X
ON OFF PV
SP
X
ON OFF PV
SP
X
ON OFF PV
SP
X
ON OFF PV
SP
LH
ON OFF PV
SP
LH
ON OFF PV
*5
SP
X
ON OFF PV
SP
X
ON OFF PV
SP
X
ON OFF PV
SP
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
Alarm type
Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified.
Note:
In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1.
Set
value
Alarm type
When alarm value X
Alarm output operation
When alarm value X
is positive
is negative
0 Alarm function OFF Output OFF No alarm
1 Upper- and lower-limit *1
2
(default)
Upper-limit
*2
3 Lower-limit
Upper- and lower-limit
4
range *1
Upper- and lower-limit with
5
standby sequence *1
Upper-limit with standby
6
sequence
Lower-limit with standby
7
sequence
*3
*4
8 Absolute-value upper-limit
9 Absolute-value lower-limit
Absolute-value upper-limit
10
with standby sequence
Absolute-value lower-limit
11
with standby sequence
12
LBA (alarm 1 type only)
-*7
13 PV change rate alarm - *8
SP absolute value
14
upper limit alarm
SP absolute value
15
lower limit alarm
ON OFF SP
ON OFF SP
X
0
X
0
ON OFF SP
ON OFF SP
X
0
X
0
Standard Control Standard Control
MV absolute value
16
upper limit alarm *9
ON OFF MV
X
0
Heating/Cooling Control (Heating MV)
ON OFF MV
X
0
ON OFF MV
Heating/Cooling Control (Heating MV)
Always ON
X
0
Standard Control Standard Control
Description of function
Set the upward deviation in the set point for the alarm up­per limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is out­side this deviation range.
Set the upward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is higher than the SP by the deviation or more.
Set the downward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is lower than the SP by the deviation or more.
Set the upward deviation in the set point for the alarm up­per limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is inside this deviation range.
A standby sequence is added to the upper- and lower-limit alarm (1).*6
A standby sequence is added to the upper-limit alarm (2). *6
A standby sequence is added to the lower-limit alarm (3).*6
The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point.
The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point.
A standby sequence is added to the absolute-value upper­limit alarm (8). *6
A standby sequence is added to the absolute-value lower­limit alarm (9). *6
This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X).
This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X).
This alarm type turns ON the alarm when the manipulated variable (MV) is higher than the alarm value (X).
MV absolute value
17
lower limit alarm *9
Heating/Cooling Control (Cooling MV)
Heating/Cooling Control (Cooling MV)
Always ON
This alarm type turns ON the alarm when the manipulated variable (MV) is lower than the alarm value (X).
27
Page 28
E5EC-800/E5EC-B-800/E5AC-800
LHSP
Case 1
LHSP
Case 2
LHSP
LHSP
LHSP
Case 3 (Always ON)
H<0, L<0
H<0, L>0
|H| ≥ |L|
H>0, L<0
|H| ≤ |L|
H<0, L>0
|H| < |L|
H>0, L<0
|H| > |L|
LHSP
Case 1
LHSP
Case 2
LHSP
LLHSP
HSP
Case 3 (Always OFF)
H<0, L>0
|H| < |L|
H>0, L<0
|H| > |L|
H<0, L<0
H<0, L>0
|H| ≥ |L|
H>0, L<0
|H| ≤ |L|
*1 With set values 1, 4 and 5, the upper and lower limit values can be set
independently for each alarm type, and are expressed as “L” and “H.”
*2. Set value: 1, Upper- and lower-limit alarm
*3. Set value: 4, Upper- and lower-limit range
*4. Set value: 5, Upper- and lower-limit with standby sequence
For Upper- and Lower-Limit Alarm Described Above *2
• Case 1 and 2 Always OFF
when the upper-limit and lower-limit hysteresis overlaps.
• Case 3: Always OFF
*5. Set value: 5, Upper- and lower-limit with standby sequence
Always OFF
when the upper-limit and lower-limit hysteresis overlaps.
*6. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No.
H174) for information on the operation of the standby sequence.
*7. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No.
H174) for information on the PV change rate alarm. This setting cannot be used with a position-proportional model.
*8. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No.
H174) for information on the PV change rate alarm.
*9. When heating/cooling control is performed, the MV absolute upper limit
alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation.
28
Page 29
E5EC-800/E5EC-B-800/E5AC-800
Characteristics
Thermocouple: (±0.3% of indication value or ±1°C, whichever is greater) ±1 digit max. *1
Indication accuracy (at the ambient temperature of 23°C)
Influence of temperature *2
Influence of voltage *2
Influence of EMS. (at EN 61326-1)
Input sampling period 50ms
Hysteresis
Proportional band (P)
Integral time (I)
Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4
Proportional band (P) for cooling
Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range -1999 to 9999 (decimal point position depends on input type)
Affect of signal source resistance
Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge
Vibration
Shock
Weight
Degree of protection Front panel: IP66, Rear case: IP20, Terminals: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times)
Standards
EMC
*1. The indication accuracy of K thermocouples in the -200 to 1300°C range, T and N thermocouples at a temperature of -100°C max., and U and L thermocouples at
any temperatures is is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800°C is at a temperature of 200°C max. is
The indication accuracy of PL II thermocouples is ( *2. Ambient temperature: -10°C to 23°C to 55°C, Voltage range: -15% to 10% of rated voltage *3. K thermocouple at -100°C max.: *4. The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *5. Refer to your OMRON website for the most recent information on applicable models. *6. Refer to information on maritime standards in Shipping Standards on page 61 for compliance with Lloyd's Standards. *7. Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)
Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Resistance 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Resistance 300 m/s2, 3 times each in X, Y, and Z directions
E5EC-800/ E5EC-B-800
E5AC-800 Controller: Approx. 250 g, Adapter: Approx. 4 g × 2
Approved standards
Conformed standards EN 61010-1 (IEC 61010-1)
±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max.
±10°C max.
Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max. Analog input: ±0.2% FS ±1 digit max. CT input: ±5% FS ±1 digit max. Potentiometer input: ±5% FS ±1 digit max.
Thermocouple input (R, S, B, C/W, PL II): (±1% of indication value or ±10°C, whichever is greater) ±1 digit max. Other thermocouple input: (±1% of indication value or ±4°C, whichever is greater) ±1 digit max. *3 Platinum resistance thermometer: (±1% of indication value or ±2°C, whichever is greater) ±1 digit max. Analog input: ±1%FS ±1 digit max. CT input: ±5% FS ±1 digit max.
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1 to 999.9% FS (in units of 0.1% FS)
Standard, heating/cooling, or Position-proportional (Close) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) Position-proportional (Floating) 1 to 9999 s (in units of 1 s), 0.1 to 999.9 s (in units of 0.1 s)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1 to 999.9% FS (in units of 0.1% FS)
Thermocouple: 0.1°C/Ω max. (100 Ω max.) Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.)
Controller: Approx. 210 g, Adapter: Approx. 4 g × 2
cULus: UL 61010-1/CSA C22.2 No.61010-1, Korean wireless regulations (Radio law: KC Mark) (Some models only.) *
EMI EN 61326-1 *7 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326-1 *7 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Voltage Dip/Interrupting Immunity: EN 61000-4-11
±3°C ±1 digit max. The indication accuracy of C/W thermocouples is (±0.3 of PV or ±3°C, whichever is greater) ±1 digit max.
±0.3% of PV or ±2°C, whichever is greater) ±1 digit max.
5
, Lloyd's standards *6
±3°C max. The indication accuracy of the R and S thermocouples
29
Page 30
E5EC-800/E5EC-B-800/E5AC-800
500
300
100
50
30
10
5
3
1
0123456
Switching current (A)
E5EC-800/E5EC-B-800/E5AC-800 250 VAC, 30 VDC (resistive load) cosφ = 1
Life (× 10
4
operations)
Communications Specifications
Transmission line connection method
Communications RS-485 (two-wire, half duplex) Synchronization
method Protocol CompoWay/F, or Modbus Baud rate *1 9600, 19200, 38400, or 57600 bps Transmission
code Data bit length *1 7 or 8 bits Stop bit length *1 1 or 2 bits
Error detection
Flow control None Interface RS-485 Retry function None Communications
buffer Communications
response wait time
*1 The baud rate, data bit length, stop bit length, and vertical parity can be
individually set using the Communications Setting Level.
*2 Modbus is a registered trademark of Schneider Electric.
RS-485: Multidrop
Start-stop synchronization
ASCII
Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *2
217 bytes
0 to 99 ms Default: 20 ms
Communications Functions
You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communi­cations with PLCs. No communications program­ming is required. Number of connected Temperature Controllers:
Programless communications
Component Communications
*2
Copying
MELSEC is a registered trademark of Mitsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. *1 A Temperature Controller with version 1.1 or higher is required.
A Temperature Controller with version 2.1 or higher is required for the FX Series or the KV Series.
*2 Both the programless communications and the component
communications support the copying.
32 max. (Up to 16 for the FX Series) Applicable PLCs
*1
*1
OMRON PLCs
CS Series, CJ Series, CP Series, NJ Series, or NX1P MELSEC Q Series, L Series, FX3 Series, or iQ-R Series
KEYENCE PLCs
KEYENCE KV Series
When Digital Temperature Controllers are con­nected, set points and RUN/STOP commands can be sent from the Digital Temperature Control­ler that is set as the master to the Digital Temper­ature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Con­trollers: 32 max. (including master)
When Digital Temperature Controllers are con­nected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves.
Current Transformer (Order Separately) Ratings
E54-CT1 E54-CT3
Dielectric strength 1,000 VAC for 1 min 1,500 VAC for 1 min
Vibration resistance 50 Hz, 98 m/s
Weight
E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g
E54-CT3 Only
Accessories
Armatures (2) Plugs (2)
E54-CT1L E54-CT3L
2
E54-CT1: Approx. 14 g, E54-CT3: Approx. 57 g
None
Heater Burnout Alarms and SSR Failure Alarms
CT input (for heater current detection)
Maximum heater current
Input current indica­tion accuracy
Heater burnout alarm setting range *1
SSR failure alarm setting range *2
*1. For heater burnout alarms, the heater current will be measured when the
control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value).
*2. For SSR failure alarms, the heater current will be measured when the
control output is OFF, and the output will turn ON if the heater current is
higher than the set value (i.e., SSR failure detection current value). *3. The value is 30 ms for a control period of 0.1 s or 0.2 s. *4. The value is 35 ms for a control period of 0.1 s or 0.2 s.
Models with detection for single-phase heaters: One input
50 A AC
±5% FS ±1 digit max.
0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3
0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4
Electrical Life Expectancy Curve for Control Output Relays (Reference Values)
30
Page 31
External Connections
The E5EC-800/E5AC-800 is set for a K-type thermocouple (input type = 5) by default. An input error (UGTT) will occur if the inp ut t ype set ting does no t agree with the temperature sensor. Check the input type.
Relay output
250 VAC, 5 A (resistive load)
Voltage output
(for driving SSR) 12 VDC, 40 mA When There Is a Control Output 2: 21 mA
Linear current output
0 to 20 mA DC 4 to 20 mA DC Load: 500 Ω max.
2
1
2
100 to 240 VAC124 VAC/VDC
V
­23
V
24
+
22
TC
22
+
-
m
A
-
+
23
22
23
24
Pt I
24
22
23
24
A
B B
Terminal type
Auxiliary outputs 1, 2, 3
Control output 2
Control output 1
Relay output
250 VAC, 3 A (resistive load)
Relay output
250 VAC, 5 A (resistive load)
+
++
-
+
-
-
-
(1) Control output
Models with 1 Relay Output
Models with 1 Voltage Output (for Driving SSR)
Models with Voltage Output (for Driving SSR) and Relay Output
Models with 2 Relay Outputs
Models with Linear Current Output and Relay Output
Models with 1 Linear Current Output
3
4
5
6
3
4
5
6
3
4
5
6
3
4
5
6
3
4
5
6
3
4
5
6
RX
R
R
R
R
Q
Q
OUT1
OUT1
OUT1
C
C
QR*
RR*
CR*
QX CX
R
(2) Auxiliary Outputs
(3) Input Power Supply
(6) Options
(5) Sensor (Temperature/Analog) Input
(no polarity)
E5EC-@@ @ @ S M - 8@@
(1) (2) (3) (4) (5) (6)
23
24
11
12
19
20
21
22
9
10
2
7
8
175
6
3
4
14
15
16
18
Potentiometer input
20
O
21
19
W
C
Terminal type
E5AC-@@ @ @ S M - 8@@
(1) (2) (3) (4) (5) (6)
* E5EC-800 Only
OUT1
OUT1
OUT2
OUT2
OUT1
OUT2
7
8
11
12
Auxiliary outputs 1*
9
10
Auxiliary output 1
7
8
11
12
Auxiliary outputs 1 and 2
9
10
Auxiliary output 1
Auxiliary output 2
7
8
11
12
Auxiliary outputs 1, 2 and 3*
9
10
Auxiliary output 1
Auxiliary output 2
Auxiliary output 3
* E5AC-800 Only
19
20
21
13
14
15
16
17
18
808 Communications, 2 event inputs, and 1 CT input
804 Communications and 2 event inputs
19
20
21
13
14
15
17
18
16
EV1
EV2
EV1
EV2
B(+)
A(-)
RS-485
B(+)
A(-)
RS-485
19
20
21
13
14
15
16
17
18
810 Four event inputs and one 1 CT input
EV1
EV2
EV3
EV4
131
3
4
5
6
R
R
PR
Open
Close
Models with 2 Position-proportional Relay Output
(-) (-) (-)
(-)
Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses.
CT1
CT1
E5EC/E5AC-800 (Screw Terminal Blocks)
E5EC-800/E5EC-B-800/E5AC-800
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m,
compliance with EMC standards will not be possible.
4. Connect M3 crimped terminals.
5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring).
Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring).
31
Page 32
E5EC-800/E5EC-B-800/E5AC-800
27
28
26
17
29
30
31
32
19
20
18
21
22
23
24
25
1
2
3
4
32
Pt
A
B
B
+
-
m
A
-
+
31
30
32
31
30
32
31
30
32
31
30
V
-
V
+
TC
I
11
12
9
10
2
1
7
8
5
6
3
4
13
14
15
16
*
*
Terminal type
E5EC-@@ 2 A B M - 8@@
(1)
(2) (3) (4) (5) (6)
The E5EC-B-800 is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
Relay output
250 VAC, 5 A (resistive load)
Voltage output
(for driving SSR) 12 VDC, 40 mA 21 mA if there are two control outputs
Control output 1
Relay output
250 VAC, 5 A (resistive load)
Control output 2
Auxiliary outputs 1, 2
Relay output
Model with 2 auxiliary outputs: 250 VAC, 3 A (resistive load)
(1) Control output
100 to 240 VAC
(3) Input Power Supply
Auxiliary outputs 1, 2
(2) Auxiliary Outputs
9
10
11
12
13
14
15
16
Auxiliary output 1
Auxiliary output 2
(5) Sensor (Temperature/Analog) Input
(6) Options
Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses.
808
18
17
19
20
21
22
23
25
26
24
CT1
EV2
EV1
B(+)
A(-)
RS-485
*
*
*
Communications, 2 event inputs, and 1 CT input
(-)
(-)
804
18
17
19
20
21
22
23
25
26
24
EV2
EV1
B(+)
A(-)
RS-485
*
*
*
Communications, 2 event inputs
(-)
(-)
Models with 1 Relay Output
Models with Voltage Output (for Driving SSR) and Relay Output
Models with 2 Relay Outputs
RX
QR
RR
+
-
5
6
7
8
5
6
7
8
5
6
7
8
R
R
R
R
Q
Models with 1 Linear current output
CX
+
-
5
6
7
8
C
OUT1
OUT1
OUT1
OUT2
OUT1
OUT2
Models with 1 Voltage Output (for Driving SSR)
QX
+
-
5
6
7
8
Q
OUT1
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m,
compliance with EMC standards will not be possible.
4. Refer to Wiring Precautions for E5
@
C-B (Controllers with Push-In Plus Terminal Blocks) on page 65 for wire specifications and wiring
methods.
5. Common terminals are indicated with asterisks (*). You can use the input power supply and communications common terminals for
crossover wiring. Do not exceed the maximum number of Temperature Controllers given below if you use crossover wiring for the input power supply. 100 to 240 VAC Controllers: 16 max.
6. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring).
1
2
3
4
To another E5@C
Wiring Example:
E5EC-B-800 (Push-In Plus Terminal Blocks)
32
Page 33
Isolation/Insulation Block Diagrams
Operation indicators
Temperature unit
Use S Key to change the digit (default setting).
Use the M Key to change to another parameter.
No. 1 display
No. 2 display
PV or specified parameter
SP or specified parameter value
No. 3 display
Manipulated value or other value
Top View of E5EC-800
Use the U D Keys to set the parameter.
Front panel
Press O Key once to go to Adjustment Level.
Press O Key for at least 3 seconds to go to Initial Setting Level.
Top View of E5EC-B-800
E5EC-800/E5EC-B-800 E5AC-800
Sensor input, CT input, and potentiometer input
Communications and event inputs
Voltage output (for driving SSR) and linear current output
Power Supply
: Reinforced insulation
: Functional isolation
Relay output
Auxiliary output 1
Auxiliary output 2
Auxiliary output 3
Nomenclature
E5EC-800/E5EC-B-800/E5AC-800
Temperature unit
Operation indicators
Press the O Key once to go to the Adjustment Level.
Press the O Key for at least 3 seconds to go to the Initial Setting Level.
Front Panel
No. 1 display
PV or specified parameter
No. 2 display
SP or specified parameter value
No. 3 display
Manipulated value or other value
Press the U or D Key to set the parameter.
Press the S Key to change the digit (default setting).
Press the M Key to change to another parameter.
Top View of E5AC-800
33
Page 34
E5EC-800/E5EC-B-800/E5AC-800
E5EC-800
92
-0.8
0
92
+0.8
0
45
+0.6
0
120 min.
(48 × number of units − 2.5)
+1.0
0
Group mounting does not allow waterproofing.
Mounted Separately
Group Mounted
• Recommended panel thickness is 1 to 8 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller.
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
E5EC-B-800
110
67.4
(71.4)
4
(1)
96
48
44
91
Adapter (Accessory)
Waterproof Packing (Accessory)
Dimensions (Unit: mm)
Controllers
48
96
Waterproof Packing (Accessory)
4 1
(64)
60
Adapter (Accessory)
110
44
91
34
Page 35
E5EC-800/E5EC-B-800/E5AC-800
92
+0.8
0
92
+0.8
0
92
+0.8
0
120 min.
(96 × number of units − 3.5)
+1.0
0
Group mounting does not allow waterproofing.
Mounted Separately
Group Mounted
E5AC-800
• Recommended panel thickness is 1 to 8 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller.
• When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
(64)
4
96 × 96 91 × 91
60
1
Waterproof Packing (Accessory)
Adapter (Accessory)
110
91
35
Page 36
E5EC-800/E5EC-B-800/E5AC-800
10
91
2 3.8
Terminal Covers E53-COV24 (Three Covers provided.)
Waterproof Packing Y92S-P9 (for DIN 48 × 96)
The Waterproof Packing is provided with the Temperature Controller. Order the Waterproof Packing separately if it becomes lost or damaged. The degree of protection when the Waterproof Packing is used is IP66. To maintain an IP66 degree of protection, the Waterproof Packing and the Port Cover for the front­panel Setup Tool port must be periodically replaced because they may deteriorate, shrink, or harden depending on the operating environment. The replacement period will vary with the operating environment. Check the required period in the actual application. Use 3 years or sooner as a guideline.
Y92S-P10 (for DIN 96 × 96)
Mounting Adapter Y92F-51
(Two Adapters provided.)
One pair is provided with the Controller. Order this Adapter separately if it becomes lost or damaged.
131.7
115.6 28.9
21.9 (2)
Watertight Cover Y92A-96N (96 × 96)
Watertight Cover Y92A-49N (48 × 96)
131.7
67.6 28.9
21.9 (2)
Accessories (Order Separately)
36
Page 37
Current Transformers
5.8 dia.
Two, 3.5 dia.
30
21
15
25
2.5
40
10.5
2.8
7.5
5
10
Filler (epoxy)
Case
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 or E54-CT1L
Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 400
±2
Winding resistance: 18
±2 Ω
E54-CT1L
E5EC-800/E5EC-B-800/E5AC-800
100V
Frequency: 50 Hz
100mV
Output voltage (Eo) V (r.m.s.)
10
1
10
1kΩ
100Ω
1%
Distortion factor 10%
3%
115±5
25
8
(12)
2.5
21
15
Cable (AWG18)
Shrinkable tube
Case (PBT)
5.8 dia.
40
5
Filler (epoxy)
10.5
Two, 3.5 dia.
Mark (yellow)
10
1
100μV
10
1 10 100mA 1 10 100
RL=10Ω
1,000A
Thru-current (Io) A (r.m.s.)
30
37
Page 38
E5EC-800/E5EC-B-800/E5AC-800
E54-CT3 Accessories
• Armature
Approx. 3 dia.
18
(22)
Approx. 6 dia.
Plug
Armature
Lead
E54-CT3
Connection Example
•Plug
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L
Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON
Digital Temperature Controller is 50 A.) Number of windings: 400±2 Winding resistance: 8±0.8
Ω
E54-CT3L
Filler (epoxy)
40 × 40
8
40
30
30
12 dia.
Case (PBT)
Two, M3 (depth: 4)
2.36 dia.
15
9
100V
100mV
Output voltage (Eo) V (r.m.s.)
Frequency: 50 Hz
10
1
10
1kΩ
500Ω
1
100μV
10
1 10 100mA 1 10 100
Distortion factor 10%
3%
1%
100Ω
50Ω
RL=10Ω
1,000A
Thru-current (Io) A (r.m.s.)
8
30
100±5
12.0 dia.
40
8
Cable (AWG18)
Case (PBT)
Filler (epoxy)
40 15
Two, M3 (depth: 4)
30
38
Page 39
Digital Temperature Controller
22.5 mm Wide, and
DIN Track-mounting Type
E5DC-800
Refer to Safety Precautions on page 58.
Refer to your OMRON website for the most recent information on applicable safety standards.
E5DC-800
(22.5 mm Wide, and DIN Track-mounting Type)
The E5DC-800 Mounts to DIN Track and Is Ideal for Connections to HMIs and PLCs. It provides the Same Easy Operation and Advanced Performance as the Rest of the
E5@C-800 Series.
• A slim body at 85 × 22.5 mm (D × W) that fits into narrow control panels and mounts to DIN Track.
• Removable terminal block for easy replacement to simplify maintenance.
• High-speed sampling at 50 ms for applications with high-speed temperature increases.
• Easy connections to a PLC with programless communications.
• Models are available with up to 2 auxiliary outputs and 1 event input to complete basic functions.
• A white PV display (height: 8.5 mm) is easy to read when setting up, checking alarms, and making settings in a control panel.
Main I/O Functions
Sensor Input
Universal input
Thermocouple
Pt
Analog current/voltage
Indication Accuracy
Thermocouple input: ±0.3% of PV
Pt input: ±0.2% of PV
Analog input: ±0.2% of FS
Sampling Period
50 ms
Event Inputs
• None
• 1
Communications
• None
• RS-485
E5DC-800
• PF (shift) Key
• Temperature status display
• Independent heating and cooling PID control
• Changed parameter display
Dual displays: PV/SV
Control Output 1
• Relay output
Voltage output (for driving SSR)
• Linear current output
Auxiliary Outputs
• None
• 2
4-digit displays
39
Page 40
E5DC-800
Model Number Legend and Standard Models
Model Number Legend
Models with Screw Terminals
E5DC-800 22.5 × 96 mm
Control output Auxiliary output Communications Heater burnot Event inputs Power supply voltage Model *2
Relay output
Voltage output
Linear current output *1
--- RS-485
Relay output
Voltage output
Linear current output *1
Relay output
Voltage output
Linear current output *1
---
Relay output
Voltage output
Linear current output *1
Relay output
Voltage output
Linear current output *1 ---
Two
Relay output
Voltage output
Linear current output *1 ---
Relay output
Voltage output
Linear current output *1 ---
Relay output
Voltage output
Linear current output *1 ---
RS-485
---
Detection for Single-phase
Detection for Single-phase
Detection for Single-phase
Detection for Single-phase
heater
heater
heater
heater
---
---
One
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
100 to 240 VAC
24 VAC/VDC
*1 The control output can be used as a simple transfer output for the Digital Temperature Controllers manufactured in July 2014 or later. *2 Option 000 can be selected only if two auxiliary outputs are selected.
Options 002 and 017 can be selected only if the control output is a relay output or voltage output and two auxiliary outputs are selected. Option 015 cannot be selected if the control output is a relay output or voltage output and two auxiliary outputs are selected. Options 016 can be selected only if the control output is a linear current output and two auxiliary outputs are selected.
E5DC-RX0ASM-815
E5DC-RX0AUM-815
E5DC-QX0ASM-815
E5DC-QX0AUM-815
E5DC-CX0ASM-815
E5DC-CX0AUM-815
E5DC-RX0DSM-815
E5DC-RX0DUM-815
E5DC-QX0DSM-815
E5DC-QX0DUM-815
E5DC-CX0DSM-815
E5DC-CX0DUM-815
E5DC-RX2ASM-800
E5DC-RX2AUM-800
E5DC-QX2ASM-800
E5DC-QX2AUM-800
E5DC-CX2ASM-800
E5DC-CX2AUM-800
E5DC-RX2DSM-800
E5DC-RX2DUM-800
E5DC-QX2DSM-800
E5DC-QX2DUM-800
E5DC-CX2DSM-800
E5DC-CX2DUM-800
E5DC-RX2ASM-802
E5DC-RX2AUM-802
E5DC-QX2ASM-802
E5DC-QX2AUM-802
E5DC-CX2ASM-815
E5DC-CX2AUM-815
E5DC-RX2DSM-802
E5DC-RX2DUM-802
E5DC-QX2DSM-802
E5DC-QX2DUM-802
E5DC-CX2DSM-815
E5DC-CX2DUM-815
E5DC-RX2ASM-817
E5DC-RX2AUM-817
E5DC-QX2ASM-817
E5DC-QX2AUM-817
E5DC-CX2ASM-816
E5DC-CX2AUM-816
E5DC-RX2DSM-817
E5DC-RX2DUM-817
E5DC-QX2DSM-817
E5DC-QX2DUM-817
E5DC-CX2DSM-816
E5DC-CX2DUM-816
40
Page 41
Heating and Cooling Control
Using Heating and Cooling Control
A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics.
Optional Products (Order Separately)
Terminal Unit
Model
E5DC-SCT1S
End Plate
Model
PFP-M
E5DC-800
Current Transformers (CTs)
Hole diameter Model
5.8 mm E54-CT1
5.8 mm E54-CT1L *
12.0 mm E54-CT3
12.0 mm E54-CT3L *
* Lead wires are included with these CTs. If UL certification is
required, use these CTs.
Mounting Adapters
Model
Y92F-53 (2pcs)
Short Bars
Model
Y92S-P11 (4pcs)
Spacer
Model PFP-S
DIN Tracks
Model
PFP-100N
PFP-50N
Unit Labels
Model
Y92S-L2
End Cover
Model
Y92F-54
41
Page 42
E5DC-800
Specifications
Ratings
Power supply voltage
Operating voltage range 85% to 110% of rated supply voltage Power consumption 4.9 VA max. at 100 to 240 VAC, and 2.8 VA max. at 24 VDC or 1.5 W max. at 24 VDC
Sensor input
Input impedance
Control method ON/OFF control or 2-PID control (with auto-tuning)
Relay output
Control output
Auxiliary outputs
Event inputs
Setting method Digital setting using front panel keys
Indication method
Multi SP
Bank switching None
Other functions
Ambient operating temperature 10 to 55°C (with no condensation or icing) Ambient operating humidity 25% to 85% Storage temperature 25 to 65°C (with no condensation or icing) Altitude 2,000 m max. Recommended fuse T2A, 250 VAC, time lag, low-breaking capacity Installation environment Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1)
*1 Only two set points are selectable for event inputs. *2 Usage is possible for the Digital Temperature Controllers manufactured in July 2014 or later.
Voltage output (for driving SSR)
Linear current output 4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: Approx. 10,000 Number of outputs 2 (depends on model)
Output specifications
Number of inputs 1 (depends on model)
External contact input specifications
A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC
Temperature input
Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C
Analog input
Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V
Current input: 150 Ω max., Voltage input: 1 MΩ min. (Use a 1:1 connection when connecting the ES2-HB-N/THB-N.)
SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA (reference value)
Output voltage 12 VDC ±20% (PNP), max. Load current: 21 mA, with short-circuit protection circuit
SPST-NO relay outputs: 250 VAC, 2 A (resistive load), Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V (reference value)
Contact input ON: 1 kΩ max., OFF: 100 kΩ min. Non-contact input ON: Residual voltage 1.5 V max.; OFF: Leakage current 0.1 mA max. Current flow: approx. 7 mA per contact
11-segment digital displays and individual indicators Character height: PV: 8.5 mm, SV: 8.0 mm
Up to eight set points (SP0 to SP7) can be saved and selected using the event inputs, key operations, or serial communications.*1
Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burn­out (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, temperature status display, moving average of input value, simple transfer output,*2 and work bit message*2
42
Page 43
E5DC-800
Temperature range (°C)
Input Ranges
Thermocouple/Platinum Resistance Thermometer (Universal inputs)
Sensor
type
Sensor
specifica-
tion
Set value
Shaded settings are the default settings.
The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-2015, IEC 60584-1 JPt100: JIS C 1604-1989, JIS C 1606-1989 L: Fe-CuNi, DIN 43710-1985 Pt100: JIS C 1604-1997, IEC 60751 U: Cu-CuNi, DIN 43710-1985 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) C/W: W5Re/W26Re, JIS C 1602-2015, ASTM E988-1990
Platinum resistance
thermometer
Thermocouple
Pt100 JPt100 K J T E L U N R S B
2300
1800
1700
1600
1500
1400
1300
1200
1100
1000
850 850 850
900
800
700
600
500
400
300
200
100
-100
-200
500.0 500.0 500.0
100.0 100.0 90
0.0 0.0 00 00 0000
-200 -199.9 -199.9 -200 -200 -199.9 -200 -200 -199.9 -200
1300 1300 1300
600
400.0 400 400.0 400 400.0
-20.0 -100 -20.0 -100
C/W
2300
1800
1700 1700
100
Infrared temperature
10 to 70°C
60 to
120°C
120 165
PLII
sensor
0123456789101112131415161718192021222324
115 to 165°C
140 to 260°C
260
Analog input
Input type Current Voltage
Input specification 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V
Setting range
Set value 25 26 27 28 29
Usable in the following ranges by scaling:
-1999 to 9999, -199.9 to 999.9,
-19.99 to 99.99 or -1.999 to 9.999
43
Page 44
E5DC-800
ON OFF PV
SP
LH
SP
X
ON OFF PV
SP
X
ON OFF PV
SP
LH
ON OFF PV
*5
SP
X
ON OFF PV
SP
X
ON OFF PV
SP
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF PV
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF SP
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
0
X
ON OFF MV
Alarm Types
Each alarm can be independently set to one of the following 17 alarm types. The default is 2: Upper limit. (See note.) Auxiliary outputs are allocated to alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not
displayed. To use alarm 1, set the output assignment to alarm 1.
Set
value
Alarm type
When alarm value X
Alarm output operation
When alarm value X
is positive
is negative
0 Alarm function OFF Output OFF No alarm
1 Upper- and lower-limit *1
2
(default)
Upper-limit
3 Lower-limit
Upper- and lower-limit
4
range *1
Upper- and lower-limit
5
with standby sequence *1
Upper-limit with standby
6
sequence
Lower-limit with standby
7
sequence
Absolute-value upper-lim-
8
it
9 Absolute-value lower-limit
Absolute-value upper-lim-
10
it with standby sequence
Absolute-value lower-limit
11
with standby sequence
12
LBA (alarm 1 type only)
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
ON OFF PV
X
SP
X
SP
LH
SP
X
SP
X
0
X
0
X
0
X
0
*2
*3
*4
-*7
13 PV change rate alarm - *8
SP absolute-value
14
upper-limit alarm
SP absolute-value
15
lower-limit alarm
ON OFF SP
X
0
Standard Control Standard Control
Description of function
Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is outside this deviation range.
Set the upward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is higher than the SP by the deviation or more.
Set the downward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is lower than the SP by the deviation or more.
Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is inside this de­viation range.
A standby sequence is added to the upper- and lower-limit alarm (1). *6
A standby sequence is added to the upper-limit alarm (2). *6
A standby sequence is added to the lower-limit alarm (3). *6
The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point.
The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point.
A standby sequence is added to the absolute-value upper­limit alarm (8). *6
A standby sequence is added to the absolute-value lower­limit alarm (9). *6
This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X).
This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X).
16
17
44
MV absolute-value upper-limit alarm *9
MV absolute-value lower-limit alarm *9
Heating/Cooling Control (Heating MV)
ON OFF MV
X
0
Heating/Cooling Control (Heating MV)
Always ON
Standard Control Standard Control
ON OFF MV
Heating/Cooling Control (Cooling MV)
X
0
Heating/Cooling Control (Cooling MV)
Always ON
This alarm type turns ON the alarm when the manipulated variable (MV) is higher than the alarm value (X).
This alarm type turns ON the alarm when the manipulated variable (MV) is lower than the alarm value (X).
Page 45
E5DC-800
LHSP
LHSP
LHSP
LHSP
LHSP
Case 1
Case 2
Case 3 (Always OFF)
H<0, L>0
|H| < |L|
H>0, L<0
|H| > |L|
H<0, L<0
H<0, L>0
|H| ≥ |L|
H>0, L<0
|H| ≤ |L|
*1 With set values 1, 4, and 5, the upper- and lower-limit values can
be set independently for each alarm type, and are expressed as “L” and “H.”
*2 Set value: 1, Upper- and lower-limit alarm
*3 Set value: 4, Upper- and lower-limit range
Case 1
H<0, L>0
LHSP
|H| < |L|
Case 2
LHSP
H>0, L<0
|H| > |L|
Case 3 (Always ON)
LLHSP
HSP
H<0, L<0
LHSP
H<0, L>0
|H| ≥ |L|
H>0, L<0
|H| ≤ |L|
*4 Set value: 5, Upper- and lower-limit with standby sequence
For Upper- and Lower-Limit Alarm Described Above at *2
In cases 1 and 2 above, the alarm is always OFF
if the upper-
and lower-limit hysteresis overlaps.
In case 3, the alarm is always OFF
.
*5 Set value: 5, Upper- and lower-limit alarm with standby sequence
The alarm is always OFF
if upper- and lower-limit hysteresis
overlaps.
@
*6 Refer to the E5
C Digital Temperature Controllers User’s Manual
(Cat. No. H174) for information on the operation of the standby sequence.
@
*7 Refer to the E5
C Digital Temperature Controllers User’s Manual
(Cat. No. H174) for information on the LBA.
@
*8 Refer to the E5
C Digital Temperature Controllers User’s Manual
(Cat. No. H174) for information on the PV change rate alarm.
*9 When heating/cooling control is performed, the MV absolute-
value upper-limit alarm functions only for the heating operation and the MV absolute-value lower-limit alarm functions only for the cooling operation.
45
Page 46
E5DC-800
Characteristics
Indication accuracy (when mounted individually, ambi­ent temperature of 23°C)
Simple transfer output accuracy ±0.3% FS max.*2
Influence of temperature *3
Influence of voltage *3
Influence of EMS. (at EN 61326-1)
Installation influence (E5DC-800 only)
Input sampling period 50 ms
Hysteresis
Proportional band (P)
Integral time (I) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5
Proportional band (P) for cooling
Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0% to 100.0% (in units of 0.1%) Alarm setting range 1,999 to 9,999 (decimal point position depends on input type) Influence of signal source resis-
tance Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge
Vibration
Shock
Weight Main unit: Approx. 80 g, Terminal unit: Appox. 40 g Degree of protection Main unit: IP20, Terminal unit: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times)
Standards
EMC
*1 The indication accuracy of K thermocouples in the 200 to 1,300°C range, T and N thermocouples at a temperature of 100°C or less, and U
and L thermocouples at any temperature is ±2°C ±1 digit max. The indication accuracy of B thermocouples at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800°C is ±3°C max. The indication accuracy of R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of C/W thermocouples is (±0.3% of PV or ±3°C, whichever is greater) ±1 digit max.
The indication accuracy of PLII thermocouples is (±0.3% of PV or ±2°C, whichever is greater) ±1 digit max. *2 However, the precision between 0 and 4 mA for a 0 to 20 mA output is ±1% FS max. *3 Ambient temperature: 10 to 23 to 55°C, Voltage range: −15% to 10% of rated voltage *4 K thermocouple at −100°C max: ±10°C max. *5 The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *6 Refer to your OMRON website for the most recent information on applicable models. *7 Refer to information on maritime standards in Shipping Standards on page 61 for compliance with Lloyd's Standards. *8 Industrial electromagnetic environment (EN/IEC 61326-1 Table 2)
Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y and Z directions Resistance 10 to 55 Hz, 20 m/s2 for 2 hr each in X, Y, and Z directions Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Resistance 300 m/s2, 3 times each in X, Y, and Z directions
Approved standards
Conformed standards EN 61010-1 (IEC 61010-1)
Thermocouple: (±0.3% of indication value or ±1°C, whichever is greater) ±1 digit max. *1 Platinum resistance thermometer: (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max. Analog input: CT input: ±5% FS ±1 digit max.
Thermocouple input (R, S, B, C/W, PL II): (±1% of indication value or ±10°C, whichever is greater) ±1 digit max. Other thermocouple input: (±1% of indication value or ±4°C, whichever is greater) ±1 digit max. *4 Platinum resistance thermometer: (±1% of PV or ±2°C, whichever is greater) ±1 digit max. Analog input: ±1% FS ±1 digit max. CT input: ±5% FS ±1 digit max.
R, S, B, W, or PLII thermocouple: (±1% of PV or ±10°C, whichever is greater) ±1 digit max. Other thermocouple: (±1% of PV or ±4°C, whichever is greater) ±1 digit max. *4
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Temperature input: 0.1 to 999.9°C or °F (in units of 0.1°C or °F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS)
Thermocouple: 0.1°C/Ω max. (100 Ω max.), Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.)
cULus: UL 61010-1/CSA C22.2 No.61010-1, Korean wireless regulations (Radio law: KC Mark) (Some models only.) *
EMI: EN61326-1 *8 Radiated Interference Electromagnetic Field Strength: EN55011 Group 1, class A Noise Terminal Voltage: EN55011 Group 1, class A EMS: EN61326-1 *8 ESD Immunity: EN61000-4-2 Electromagnetic Field Immunity: EN61000-4-3 Burst Noise Immunity: EN61000-4-4 Conduction Disturbance Immunity: EN61000-4-6 Surge Immunity: EN61000-4-5 Voltage Dip/Interrupting Immunity: EN61000-4-11
±
0.2% FS ±1 digit max.
6
, Lloyd's standards *7
46
Page 47
E5DC-800
500
300
100
50
30
10
5
3
1
0 1 2 3 4 5 6
Switching current (A)
E5DC-800 250 VAC, 30 VDC (resistive load) cosφ = 1
Life (× 10
4
operations)
Communications Specifications
Transmission line connection method
Communications RS-485 (two-wire, half-duplex)
Synchronization method Start-stop synchronization
Protocol CompoWay/F or Modbus
Baud rate *1 9,600, 19,200, 38,400, or 57,600 bps
Transmission code ASCII
Data bit length *1 7 or 8 bits
Stop bit length *1 1 or 2 bits
Error detection
Flow control None
Interface
Retry function None
Communications buffer 217 bytes
Communications response wait time
*1 The baud rate, data bit length, stop bit length, and vertical parity
can be individually set using the Communications Setting Level.
*2 Modbus is a registered trademark of Schneider Electric.
RS-485: Multidrop
Vertical parity (none, even, or odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *2
RS-485
0 to 99 ms Default: 20 ms
Communications Functions
You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communications with the
Program­less communi­cations
Component Communi­cations
Copying
MELSEC is a registered trademark of Mitsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. *1 A Temperature Controller with version 2.1 or higher is required for
the FX Series or the KV Series.
*2 Both the programless communications and the component
communications support the copying.
PLC. No communications programming is required. Number of connected Digital Temperature Controllers: 32 max. (Up to 16 for the FX Series) Applicable PLCs: OMRON PLCs
*1
*1
*2
CS Series, CJ Series, CP Series, NJ Series, or NX1P MELSEC Q Series, L Series, FX3 Series, or iQ-R Series
KEYENCE PLCs
KEYENCE KV Series
When Digital Temperature Controllers are connected, set points and RUN/STOP commands can be sent from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Controllers: 32 max. (including master)
When Digital Temperature Controllers are connected, the pa­rameters can be copied from the Digital Temperature Control­ler that is set as the master to the Digital Temperature Controllers that are set as slaves.
Current Transformer (Order Separately) Ratings
E54-CT1 E54-CT3
Dielectric strength 1,000 VAC for 1 min 1,500 VAC for 1 min
Vibration resistance 50 Hz, 98 m/s
Weight
E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g
E54-CT3 Only
Accessories
Armatures (2) Plugs (2)
E54-CT1L E54-CT3L
2
E54-CT1: Approx. 14 g, E54-CT3: Approx. 57 g
None
Heater Burnout Alarms and SSR Failure Alarms
CT input (for heater current detection)
Maximum heater current 50 A AC
Input current indication accuracy
Heater burnout alarm setting range *1
SSR failure alarm setting range *2
*1 For heater burnout alarms, the heater current will be measured when the
control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value).
*2 For SSR failure alarms, the heater current will be measured when the
control output is OFF, and the output will turn ON if the heater current is
higher than the set value (i.e., SSR failure detection current value). *3 The value is 30 ms for a control period of 0.1 s or 0.2 s. *4 The value is 35 ms for a control period of 0.1 s or 0.2 s.
Models with detection for single-phase heat­ers: 1 input
±5% FS ±1 digit max.
0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3
0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4
Electrical Life Expectancy Curve for Control Output Relay (Reference Values)
47
Page 48
E5DC-800
-
+
12
13 14
12
13 14
12
13 14
12
13 14
TC
Pt
+
-
m
I
V
-
V
+
11
10
9
+
-
5
6
5
6
-
5
6
+
RX QX CX
C
Q
R
1
2
3
4
7
8
7
8
7
8
CT1
RS-485
B(+)
A(-)
3
4
RS-485
B(+)
A(-)
EV1
3
4
7
8
CT1
EV1
3
4
A
B
B
1
2
1
4
37
814
13
12
256910
11
Sensor (Temperature/Analog) Input
Auxiliary output 2
Auxiliary output 1
Control Output
1 linear current output
1 relay output
1 voltage output (for driving SSR)
Input Power Supply
(no polarity)
100 to 240 VAC
24 VAC/DC
Auxiliary Outputs
Control output
Relay output
250 VAC, 3 A (resistive load)
Voltage output (for driving SSR)
12 VDC, 21 mA
Linear current output
0 to 20 mA DC
Load: 500 Ω max.
4 to 20 mA DC
Relay outputs 250 VAC: 2 A
(resistive load)
Auxiliary outputs 1 and 2
Options
Control output
E5DC 8
817 One event input and 1 CT
816 One event input
815 Communications
802 Communications and 1 CT
Options
The E5DC-800 is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type.
Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses.
(-)
(-)
Sensor input and CT input
Communications and event input
Voltage output (for driving SSR) and linear current output
Relay output
Auxiliary outputs 1 and 2
: Reinforced insulation
: Functional isolation
Power
supply
External Connections
E5DC-800
Note: 1. The application of the terminals depends on the model.
2. Do not wire the terminals that are shown with a gray background.
3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30m,
compliance with EMC standards will not be possible.
4. Connect M3 crimped terminals.
5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring).
Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring).
Isolation/Insulation Block Diagrams
Note: Auxiliary outputs 1 and 2 are not insulated.
48
A
Page 49
Nomenclature
E5DC-800
22.7
+0.3 0
120 min
Mounted Separately Two-Unit Mounting Group Mounted
92
+0.8 0
45
+0.6 0
92
+0.8 0
92
+0.8 0
(22.5 × number of units)
+1.0
0
96
110 91
(85)
81
35
22.5
22.5
4
4
Mounting Adapter (Accessory: Sold separately)
E5DC-800
• Recommended panel thickness is 1 to 8 mm.
• Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.)
• When two or more Digital Termperature Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications.
The above figure shows the Terminal Unit attached to the Main Unit.
E5DC-800
Front panel
Bottom View of E5DC-800
Operation indicators
No. 1 display
PV or specified parameter
No.2 display
SP or specified parameter value
Press O Key once to go to Adjustment Level.
Press O Key for at least 3 seconds to go to Initial Setting Level.
Use the M Key to change to another parameter.
Use the U D Keys to set the parameter.
Use S Key to change the digit (default setting).
Dimensions (Unit: mm)
Controllers
49
Page 50
E5DC-800
Terminal Unit E5DC-SCT1S
E54-CT1
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 or E54-CT1L
Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 400
±2
Winding resistance: 18
±2 Ω
Thru-current (Io) A (r.m.s.)
1 10 100mA 1 10 100
1,000A
100V
Frequency: 50 Hz
Distortion factor 10%
3%
1%
100Ω
RL=10Ω
10
1
100mV
10
1
100μV
10
1kΩ
Output voltage (Eo) V (r.m.s.)
E54-CT1L
5.8 dia.
Filler (epoxy)
Case (PBT)
Shrinkable tube
Two, 3.5 dia.
Cable (AWG18)
25
2.5
115±5
8
21
10.5
40
30
5
15
10
Mark (yellow)
(12)
Accessories (Order Separately)
22.5
91
Current TransformersCurrent Transformers
Filler (epoxy)
25
2.5
5
21
15
5.8 dia.
Case
40
30
30.7
35
4
2.8
7.5
10.5
10
Two, 3.5 dia.
50
Page 51
E5DC-800
E54-CT3 Accessories
• Armature
12 dia.
2.36 dia.
Two, M3 (depth: 4)
40 × 40
30
9
30
8
Filler (epoxy)
Case (PBT)
15
40
(22)
Approx. 6 dia.
E54-CT3
Connection Example
•Plug
Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L
Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON
Digital Temperature Controller is 50 A.) Number of windings: 400±2 Winding resistance: 8±0.8
Ω
Thru-current (Io) A (r.m.s.)
1 10 100mA 1 10 100
1,000A
100V
Frequency: 50 Hz
Distortion factor 10%
3%
1%
1kΩ
100Ω
50Ω
RL=10Ω
500Ω
10
1
100mV
10
1
100μV
10
Output voltage (Eo) V (r.m.s.)
Filler (epoxy)
Case (PBT)
Cable (AWG18)
12.0 dia.
30
40
8
40 15
100±5
8
Two, M3 (depth: 4)
30
E54-CT3L
Approx. 3 dia.
Plug
18
Armature
Lead
51
Page 52
E5DC-800
This accessory is not included with the product. Order it separately to mount the product to a panel.
Use this product to connect between terminals (for power supplies, communications, etc.) when you use multiple E5DC-800 Controllers.
50
11.5
10
M4×8 pan head screw
M4 spring washer
4.8
1.3
1.8
1
10
6.2
1.8
35.5 35.3
4.5
15
25 25
10 10
1000 (500)*
25 25 15 (5)*
35
±0.3
7.3
±0.15
27
±0.15
1
* Dimensions in parentheses are for the PFP-50N.
5
16
12
44.3
34.8
16.5
The Unit Labels for the Digital Panel Meter are used. Use either the °C or °F label from the sheet.
5.3
3.9
68
96
Use the End Cover when you mount the E5DC to a panel to hide the gap between the Controller and the panel.
Mounting Adapters Y92F-53 (Two included.)
End Plate PFP-M
11.8
Short Bars Y92S-P11 (Four included.)
34.7
2.4
12
24.8
9.4
0.8
27.5
22.5
3
5
DIN Tracks PFP-100N
PFP-50N
Spacer PFP-S
End Cover Y92F-54 (Two included.)
52
Unit Labels Y92S-L2
Page 53
MEMO
53
Page 54
E5@C-800
Press O Key once (models with communications only).
Communications
Setting Level
Advanced Function
Setting Level
Power ON
Initial Setting Level
Operation Level
Used to set the input type and other basic settings.
Used to set communications.
Used for SP, alarm values, and other basic settings and monitoring.
Used to change adjustment parameters (PID constants, adjustment sensitivity, etc.).
Used to set protection
for operations.
Press the
O Key
for at least 1 s.
Press the O and M Keys for at least 1 s.
Press the
O and M Keys
for at least 3 s.*2
Press the
O Key
for at least 3 s.*2
S Key for at least 1 s.*1
Press the
O
Key for at
least 1 s or the
S
Key
for at least 1 s. *1
Only when Manual Mode was used just before power OFF
Level changes automatically.
Protect Level
Manual Control
Level
Used to set the MV manually.
Press the O Key for at least 1 s.
Adjustment Level
Stopped.Operating
O Key for at
least 3 s while a-m is displayed.*2
Press the
O
Key once.
Control and auxiliary outputs stop.
Release protection and then enter the password (169) for the amoV (Move to Advanced Setting Level) parameter.
Operation
Setting Levels Diagram
This diagram shows all of the setting levels. To move to the advanced function setting level and calibration level, you must enter passwords. Some parameters are not displayed depending on the protect level setting and the conditions of use. Control stops when you move from the operation level to the initial setting level.
*1. Set the PF Setting parameter to a-m (Auto/Manual). *2. The No. 1 display will flash when the keys are pressed for 1 s or longer.
54
Page 55
Error Displays (Troubleshooting)
When an error occurs, the No. 1 display or No. 2 display shows the error code. Take necessary measure according to the error code, referring the following table.
Display Name Meaning Action Operation
After the error occurs and it is displayed, the alarm output will operate as if the upper limit was exceeded. It will also operate as if transfer output exceeded the upper limit. If an input error is assigned to a control output or auxiliary output, the output will turn ON when the input error occurs. The error message will appear in the display for the PV.
Note: 1. The heating and cooling
control outputs will turn OFF.
2. When the manual MV, MV at stop, or MV at error is set, the control output is determined by the set value.
Control continues and operation is normal. The value will appear in the display for the PV. Refer to the E5@C Digital Controllers User’s Manual (Cat. No. H174) for information on the controllable range.
The control outputs, auxiliary outputs, and transfer outputs turn OFF. (A current output will be approx. 0 mA and a linear voltage output will be approx. 0V.)
The control outputs, auxiliary outputs, and transfer outputs turn OFF. (A current output will be approx. 0 mA and a linear voltage output will be approx. 0V.)
Control continues and operation is normal. The error message will appear for the following displays. Heater Current Value 1 Monitor Leakage Current Value 1 Monitor
The No. 1 display for the following parameter flashes in Operation Level or Adjustment Level. Heater Current Value 1 Monitor Leakage Current Value 1 Monitor However, control continues and operation is normal.
Close control: The control output is OFF or the value that is set for the MV at PV Error parameter is output. Floating control: Operation will be normal.
s.err
[[[[
]]]]
e333
e111
ffff
ct1
lcr1
----
Input error
Display range exceeded
A/D converter error
Memory error
Overcurrent
HB or HS alarm
Potentiometer Input Error (Position­proportional Models Only)
The input value exceeded the control range.* The input type is not set correctly. The sensor is disconnected or short­circuited. The sensor is not wired correctly. The sensor is not wired.
* Control Range Temperature resistance thermometer or thermocouple input:
SP Lower Limit - 20°C to SP Upper Limit + 20°C (SP Lower Limit - 40°F to SP Upper Limit + 40°F)
ESIB input:
Same as specified input range.
Analog input:
Scaling range -5% to 105%
This is not an error. It is displayed when the
Below -1,999
Above 9,999
There is an error in the internal circuits.
There is an error in the internal memory operation.
This error is displayed when the peak current exceeds 55.0 A.
If there is a HB or HS alarm, the No. 1 display will flash in the relevant setting level.
"----" will be displayed for the Valve Opening Monitor parameter if any of the following error occurs.
Motor calibration has not been performed.
The wiring of the potentiometer is incorrect or broken.
The potentiometer input value is incorrect (e.g., the input is out of range or the potentiometer has failed).
control range is wider than the display range and the PV exceeds the display range. The PV is displayed for the range that is given on the left (the number without the decimal point).
Check the wiring for input to be sure it is wired correctly, not broken, and not shorted. Also check the input type. If there are no problems in the wiring or input type settings, cycle the power supply. If the display remains the same, replace the Digital Temperature Controller. If the display is restored to normal, then the probable cause is external noise affecting the control system. Check for external noise.
Note: For a temperature resistance
thermometer, the input is considered disconnected if the A, B, or B’ line is broken.
-
First, cycle the power supply. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise.
First, cycle the power supply. If the display remains the same, the controller must be repaired. If the display is restored to normal, then a probable cause can be external noise affecting the control system. Check for external noise.
-
-
Check for the above errors.
E5@C-800
55
Page 56
E5@C-800
*1
*1
Starting in Manual Mode.
Starting in Automatic Mode.
PID Control only
PV/MV
Press the O Key less than 1 s.
Press the O and M Keys for at least 3 s.
Press the O and M Keys for at least 1 s.
Press the O Key less than 1 s.
Press the O Key for at least 1 s.
Press the O Key for less than 1 s.
Press the O Key for at least 3 s. Other than the Auto/Manual Switch display
Press the S Key*2
Press the
S
Key
for at least 1 s.
Press the O Key or the
S
Key for at least 1 s.
*1. When the PF Setting parameter is set to A-M. *2. When the PF Setting parameter is set to PFDP.
Press the S Key*2
Displayed only for models with communications. Changes are effective after cycling power or after a software reset.
*3. Used with component communications.
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
* Used with programless communications
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
pmsk
on
25
0
C
25
0
l.adj
ins
0.0
rss
0.0
inrt
1.000
rsrt
1.000
c-p
8.0
c-i
233
c-d
40
M
M
M
p
8.0
i
233
d
40
c-db
0.0
of-r
50.0
hys
1.0
chys
1.0
soak
1
wt-b
off
mv-s
0.0
pmov
0
psel
cwf
u-no
1
bps
9.6
len
7
sbit
2
prty
even
sdwt
20
maxu
0
area
0
adrh
0
adrl
0
rwat
1000
unit
0
up 1
1
up13
0
dn 1
31
dn13
75
copy
off
sps
1.000
spos
0.0
oapt
0
icpt
1
wtpt
off
pfpt
off
M
M
chgp
off
M
prlp
0
mv-e
0.0
sprl
same
M
sprt
off
w1on
w2on
w3on
w4of
w5on
w6on
w7on
w8on
w1of
w2of
w3of
w4on
w5of
w6of
w7of
w8of
plcm
0
ol-h
100.0
ol-l
0.0
M
sqrp
0
M
oc-h
0.8
at
off
cmwt
off
ct1
0.0
M
spmd
lsp
hb1
0.0
ct2
0.0
hb2
0.0
lcr1
0.0
hs1
50.0
lcr2
0.0
hs2
50.0
sp-0
0
sp-1
0
sp-2
0
sp-3
0
sp-4
0
sp-5
0
sp-6
0
sp-7
0
M
sp-3
0
r-s
run
v-m
in-t
5
in-h
100
in-l
0
dp
0
d-u
c
sl-h
1300
sl-l
-200
cntl
onof
s-hc
stnd
st
on
ptrn
off
cp
20
c-cp
20
orev
or-r
alt1
2
alh1
0.2
al-1
0
al1h
0
al1l
0
al-2
0
al2h
0
al2l
0
al-4
0
al4h
0
al4l
0
M
M
M
al-3
0
al3h
0
al3l
0
o
0.0
c-o
0.0
0.0
25
0
a-m
m-sp
0
sp-m
0
rsp
0.0
ct-1
0.0
ct-2
0.0
lcr1
0.0
lcr2
0.0
prst
rset
M
sktr
0
M
orl
0.0
M
db
2.0
Power ON
Adjustment Level
Press the O Key less than 1 s.
Manual Control Level
Adjustment Level Display Displayed only once when entering adjustment level.
AT Execute/Cancel
Communications Writing
Heater Current 1 Value Monitor
Heater Burnout Detection 1
Heater Current 2 Value Monitor
Heater Burnout Detection 2
Leakage Current 1 Monitor
Leakage Current 2 Monitor
HS Alarm 1
SP Mode
SP 4
SP 5
SP 6
SP 7
HS Alarm 2
SP 0
SP 1
SP 2
SP 3
Proportional Band (Cooling)
Integral Time (Cooling)
Derivative Time (Cooling)
Process Value Input Shift
Remote SP Input Shift
Process Value Slope Coefficient
Remote SP Input Slope Coefficient
Proportional Band
Integral Time
Derivative Time
Dead Band
SP Ramp Fall Value
Manual Reset Value
Hysteresis (Heating)
Hysteresis (Cooling)
Soak Time
Wait Band
MV at Stop
MV at PV Error
SP Ramp Set Value
MV Upper Limit
MV Lower Limit
MV Change Rate Limit
Work Bit 1 ON Delay
Work Bit 2 ON Delay
Work Bit 3 ON Delay
Work Bit 4 OFF Delay
Work Bit 5 ON Delay
Work Bit 6 ON Delay
Work Bit 7 ON Delay
Work Bit 8 ON Delay
Work Bit 1 OFF Delay
Work Bit 2 OFF Delay
Work Bit 3 OFF Delay
Work Bit 4 ON Delay
Work Bit 5 OFF Delay
Work Bit 6 OFF Delay
Work Bit 7 OFF Delay
Work Bit 8 OFF Delay
Extraction of Square Root Low-cut Point
Press the O Key for at least 3 s.
Process Value/ Set Point 1
Process Value/ Set Point 2
Auto/Manual Switch
Multi-SP Set Point Selection
Set Point During SP Ramp
Heater Current 1 Value Monitor
Heater Current 2 Value Monitor
Leakage Current 1 Monitor
Leakage Current 2 Monitor
Program Start
Soak Time Remain
RUN/STOP
Remote SP Monitor
Operation Level
Position Proportional Dead Band
Open/Close Hysteresis
Communications Monitor
Initial Setting Level
Alarm Value 1
Alarm Value Upper Limit 1
Alarm Value Lower Limit 1
Alarm Value 2
Alarm Value Upper Limit 2
Alarm Value Lower Limit 2
Alarm Value 3
Alarm Value Upper Limit 3
Alarm Value Lower Limit 3
MV Monitor (Heating)
MV Monitor (Cooling)
Alarm Value Upper Limit 4
Alarm Value Lower Limit 4
Alarm Value 4
Valve Opening Monitor
Protect Level
Communications Setting Level
Move to Protect Level : Displayed only when a password is set. Restricts moving to protect level.
Operation/Adjustment Protect
Initial Setting/Communications Protect
Setting Change Protect
Password to Move to Protect Level
PF Key Protect
Parameter Mask Enable
Changed Parameters Only
Protocol Setting: Switches between CompoWay/F and Modbus.
Communications Unit No.
Communications Baud Rate
Communications Data Length
Communications Stop Bits
Communications
Parit y
Send Data Wait
Time
ST (Self-tuning)
Input Type
Scaling Upper Limit
Scaling Lower Limit
Decimal Point
Temperature Unit °C, °F
SP Upper Limit
SP Lower Limit
PID ON/OFF
Standard or Heating/Cooling
Program Pattern
Control Period (Heating)
Control Period (Cooling)
Direct/Reverse Operation
Alarm 1 Type
Alarm 1
Hysteresis
Highest Communications Unit No.
The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting.
*3
Area
First Address Upper Word
First Address Lower Word
Receive Data Wait Time
*3
Communications Node Number
Upload Setting 1
Upload Setting 13
Download Setting 1
Download Setting 13
Copy
*3
SP Slope
*3
SP Offset
*3
000
000
800
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
M
alt2
2
Alarm 2 Type
M
alh2
0.2
Alarm 2
Hysteresis
: Indicates items that can be used only with the E5@C-@-0@@.
: Indicates items that can be used only with the E5@C-@-8@@.
Parameters
The following pages describe the parameters set in each level. Pressing the M (Mode) Key at the last parameter in each level returns to the top parameter in that level. Some parameters may not be displayed depending on the model and other settings.
Operation
56
Page 57
E5@C-800
SSSS
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
25
0
init
off
a1lt
off
a2lt
off
a3lt
off
a4lt
off
prlt
3
a1on
0
a2on
0
a3on
0
a4on
0
a1of
0
a2of
0
a3of
0
a4of
0
mvse
off
amad
off
mant
hold
mani
0.0
rt
off
hsu
on
pf
shft
pfd1
1
pfd2
0
pfd3
0
pfd4
0
pfd5
0
spd1
4
spd2
0
odsl
o
pvdp
on
pvst
off
svst
off
lcmt
0.2
cmov
0
hsl
off
hsh
0.1
lba
0
lbal
8.0
lbab
3.0
out1
o
out2
none
sub1
alm1
sub2
alm2
sub3
alm3
sub4
alm4
alma
49
t-u
m
alsp
sp-m
rs-t
4-20
rspu
off
rsph
1300
rspl
-200
M
M
M
M
M
sptr
off
p-db
0
pvrp
20
hctm
off
ompw
1.0
mspu
off
spru
m
rest
a
sb1n
n-o
sb2n
n-o
sb3n
n-o
sb4n
n-o
hbu
on
hbl
off
hbh
0.1
st-b
15.0
alfa
0.65
tidu
1
at-g
0.8
at-h
0.8
lcma
20.0
inf
0.0
mav
off
M
M
M
M
pmav
16
ret
off
brgt
3
alh2
0.2
alt4
2
alh4
0.2
M
M
alt3
2
alh3
0.2
tr-t
off
tr-h
100.0
tr-l
0.0
ev-1
msp0
ev-2
stop
ev-3
none
ev-4
none
M
M
ev-5
none
ev-6
none
sqr
off
M
mot
30
M
calb
off
M
clfl
flo
t
M
o1st
4-20
M
o2st
4-20
M
trst
4-20
amov
0
M
M
M
M
M
M
cjc
on
M
manl
off
M
pmvd
off
M
d.ref
0.25
Display Refresh Perio d
alt2
2
PV/SP No. 1 Display Selection
PV/SP No. 2 Display Selection
Integral/Derivative Time Unit
Integrated Alarm Assignment
Remote SP Input
Remote SP Enable
Remote SP Upper Limit
Remote SP Lower Limit
Moving Average Count
Manual Output Method
Manual MV Initial Value
Heating/Cooling Tuning Method
Minimum Output ON/OFF Band
SP Tracking
Display Brightness
Event Input Assignment 5 (E5EC/E5AC only)
Control Output 1 Signal
Control Output 2 Signal
Transfer Output Signal
Event Input Assignment 6 (E5EC/E5AC only)
RT
Monitor/Setting Item Level
Monitor/Setting Item Display 1
Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level).
Monitor/Setting Item Display 2
Monitor/Setting Item Display 3
Monitor/Setting Item Display 4
Monitor/Setting Item Display 5
Press the O Key for at least 1 s.
Advanced Function Setting Level
Alarm 2 Type
Alarm 3 Type
Alarm 2
Hysteresis
Alarm 3
Hysteresis
Transfer Output Type
Transfer Output Upper Limit
Transfer Output Lower Limit
Event Input Assignment 1
Event Input Assignment 2
Extraction of Square Root Enable
Move to Advanced Function Setting Level: Displayed when initial setting/communications protect is set to 0.
Move by setting password (169).
Parameter Initialization
Number of Multi-SP
Point s
SP Ramp Time Unit
Standby Sequence Reset
Auxiliary Output 1
Open in Alarm
Auxiliary Output 2
Open in Alarm
Auxiliary Output 3
Open in Alarm
HB ON/OFF
Heater Burnout Latch
Heater Burnout Hysteresis
ST Stable Range
AT Calculated Gain
α
AT Hysteresis
Limit Cycle MV
Amplitude
Input Digital Filter
FB Moving
Average Count
Automatic Display Return Time
Alarm 1 Latch
Alarm 2 Latch
Alarm 3 Latch
Move to Protect Level Time
Cold Junction Compensation Method
Alarm 1 ON Delay
Alarm 2 ON Delay
Alarm 3 ON Delay
Alarm 1 OFF Delay
Alarm 2 OFF Delay
Alarm 3 OFF Delay
MV at Stop and Error Addition
Auto/Manual Select Addition
HS Alarm Use
HS Alarm Latch
HS Alarm Hysteresis
LBA Detection Time
LBA Level
LBA Band
Control Output 1 Assignment
Control Output 2 Assignment
Auxiliary Output 4 Assignment
Soak Time Unit
Alarm SP Selection
Manual MV Limit Enable
PV Rate of Change
Calculation Period
Move to Calibration Level
PF Setting
Monitor/Setting Item 1
Monitor/Setting Item 2
Monitor/Setting Item 3
Monitor/Setting Item 4
Monitor/Setting Item 5
MV Display Selection
PV Decimal Point Display
PV Status Display Function
SV Status Display Function
Auxiliary Output 4
Open in Alarm
Alarm 4 Latch
Alarm 4 ON Delay
Alarm 4 OFF Delay
Auxiliary Output 1 Assignment
Auxiliary Output 2 Assignment
Auxiliary Output 3 Assignment
Alarm 4 Type
Alarm 4
Hysteresis
Event Input Assignment 3
Event Input Assignment 4
Motor Calibration
Close/Floating
Travel Time
PV Dead Band
Direct Setting of Position Proportional MV
000
* The default is 8 for models
other than the E5@C-@-0@.
* The default is 1 for models
other than the E5@C-@-0@.
LCT Cooling Output Minimum ON Time
M
M
M
o-dp
off
MV Display
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
M
M
o1th
1300
o1tl
-200
Simple Transfer Output 1 Upper Limit
Simple Transfer Output 1 Lower Limit
M
vmsl
meas
Valve Opening Monitor Selection
800
800
57
Page 58
E5@C-800
Safety Precautions
Be sure to read the precautions for all E5CC/E5CC-B/E5CC-U/E5EC/E5EC-B/E5AC/E5DC-800 models in the website at: http://www.ia.omron.com/.
Warning Indications
Indicates a potentially hazardous
CAUTION
Precautions for
Safe Use
Precautions for
Correct Use
situation which, if not avoided, may result in minor or moderate injury or in property damage.
Supplementary comments on what to do or avoid doing, to use the product safely.
Supplementary comments on what to do or avoid doing, to prevent failure to operate, malfunction or undesirable effect on product performance.
Meaning of Product Safety Symbols
Used to warn of the risk of electric shock under specific conditions.
Used for general prohibitions for which there is no specific symbol.
Used to indicate prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled.
Used for general CAUTION, WARNING, or DANGER precautions for which there is no specified symbol. (This symbol is also used as the alerting symbol, but shall not be used in this meaning on the product.)
Minor electric shock or fire may occasionally occur. Do not use any cables that are damaged.
Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur.
CAUTION - Risk of Fire and Electric Shock a. This product is UL recognised *1 as Open Type
Process Control Equipment. It must be mounted in an enclosure that does not allow fire to escape externally.
b. More than one disconnect switch may be required to de-
energize the equipment before servicing the product. c. Signal inputs are SELV, limited energy. *2 d. Caution: To reduce the risk of fire or electric shock, do not
interconnect the outputs of different Class 2 circuits. *3
If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions.
Even if you replace only the Main Unit of the E5DC-800 check the condition of the Terminal Unit. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Digital Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the Terminal Unit as well.
Used for general mandatory action precautions for which there is no specified symbol.
CAUTION
Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock.
Electric shock may occur. Do not touch any cables or connectors with wet hands.
Minor electric shock, fire, or malfunction may occasionally occur. Do not allow any metal, conductors, chips from mounting work, or water to enter the interior of the Digital Controller, the Setting Tool port, or between the pins on the Setting Tool cable connector.
Do not use the Digital Temperature Controller where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur.
Not doing so may occasionally result in fire. Do not allow dirt or other foreign objects to enter the Setup Tool port or ports, or between the pins on the connectors on the Setup Tool cable.
Tighten the terminal screws to the rated torque of between 0.43 and 0.58 N•m. *4 Loose screws may occasionally result in fire.
Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents.
A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the product, take appropriate safety measures, such as installing a monitoring device on a separate line.
*1. E5CC-800, E5EC-800, E5AC-800, and E5DC-800 Controllers that were
shipped through November 2013 are UL recognized.
*2. An SELV (separated extra-low voltage) system is one with a power supply
that has double or reinforced insulation between the primary and the secondary circuits and has an output voltage of 30 V r.m.s. max. and 42.4 V peak max. or 60 VDC max.
*3. A class 2 circuit is one tested and certified by UL as having the current and
voltage of the secondary output restricted to specific levels.
*4. The specified torque is 0.5 N·m for the E5CC-U.
58
Page 59
Precautions for Safe Use
Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product. Not doing so may occasionally result in faulty operation. Do not handle the Digital Temperature Controller in ways that exceed the ratings.
1. This product is specifically designed for indoor use only. Do not use this product in the following places:
Places directly subject to heat radiated from heating equipment.
Places subject to splashing liquid or oil atmosphere.
Places subject to direct sunlight.
Places subject to dust or corrosive gas (in particular, sulfide gas
and ammonia gas).
Places subject to intense temperature change.
Places subject to icing and condensation.
Places subject to vibration and large shocks.
2. Use and store the product within the rated ambient temperature and humidity. Gang-mounting two or more Digital Temperature Controllers, or mounting Digital Temperature Controllers above each other may cause heat to build up inside the Digital Temperature Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers.
3. To allow heat to escape, do not block the area around the Digital Temperature Controller. Do not block the ventilation holes on the Digital Temperature Controller.
4. Be sure to wire properly with correct signal name and polarity of terminals.
5. Use copper stranded or solid wires to connect bare wires.
Recommended Wire
Model Wire Size Wire Stripping length
E5@C-800 (Controllers with Screw Terminal Blocks)
E5CC-U-800 (Plug-in model)
E5@C-B-800 (Controllers with Push-In Plus Terminal Blocks)
Use the specified size of crimped terminals to wire the E5CC-800, E5EC-800, E5AC-800, E5DC-800 (models with screw terminal blocks) and E5CC-U-800 (plug-in models).
Recommended Crimped Terminal Size
E5@C-800 (Controllers with Screw Terminal Blocks)
E5CC-U-800 (Plug-in model)
For the E5@C-B-800 (Push-In Plus model), connect only one wire to each terminal. For other models, up to two wires of same size and type, or two crimp terminals, can be inserted into a single terminal.
6. Do not wire the terminals that are not used.
7. Use a commercial power supply for the power supply voltage input
to a Digital Temperature Controller with AC input specifications. Do not use the output from an inverter as the power supply. Depending on the output characteristics of the inverter, temperature increases in the Digital Temperature Controller may cause smoke or fire damage even if the inverter has a specified output frequency of 50/60 Hz.
AWG 24 to AWG18 (0.21 to 0.82 mm2 )
AWG 24 to 14 (0.21 to
2.08 mm2 )
0.25 to
1.5 mm
AWG 24 to 16
Model Wire Size
6 to 8 mm
5 to 6 mm
2
Ferrules not used: 8 mm
M3, Width: 5.8 mm max.
M3.5, Width: 7.2 mm max.
E5@C-800
8. To avoid inductive noise, keep the wiring for the product’s terminal
block away from power cables carry high voltages or large currents. Also, do not wire power lines together with or parallel to product wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils, or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the product. Allow as much space as possible between the product and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.
9. Use this product within the rated load and power supply.
10.Make sure that the rated voltage is attained within two seconds of
turning ON the power using a switch or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur.
11.Make sure that the Digital Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display.
12.When executing self-tuning for the E5DC-800, turn ON power to the load (e.g., heater) at the same time as or before supplying power to the product. If power is turned ON to the product before turning ON power to the load, self-tuning will not be performed properly and optimum control will not be achieved.
13.A switch or circuit breaker must be provided close to the product. The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for this unit.
14.Use a soft and dry cloth to clean the product carefully. Do not use organic solvent, such as paint thinner, benzine or alcohol to clean the product.
15.Design the system (e.g., control panel) considering the 2 seconds of delay that the product's output to be set after power ON.
16.The output may turn OFF when you move to the initial setting level. Take this into consideration when performing control operations.
17.The number of non-volatile memory write operations is limited. Therefore, use RAM write mode when frequently overwriting data during communications or other operations.
18.Always touch a grounded piece of metal before touching the Digital Temperature Controller to discharge static electricity from your body.
19.Use suitable tools when taking the Digital Temperature Controller apart for disposal. Sharp parts inside the Digital Temperature Controller may cause injury.
20.For compliance with Lloyd’s standards, the E5CC-800, E5CC-B­800, E5CC-U-800, E5EC-800, E5EC-B-800, E5AC-800, and E5DC-800 must be installed under the conditions that are specified in Shipping Standards.
21.Do not
22.Do not exceed the communications distance that is given in the
23.Do not bend the communications cables past their natural bending
24.Connectors may be damaged if they are inserted with excessive
25.For the E5DC-800, when you attach the Main Unit to the Terminal
26.For the E5CC-U-800, when you attach the Main Unit to the socket,
27.Install the DIN Track vertically to the ground.
touch the external power supply terminals or other metal
parts on the Digital Te
mperature Controller.
specifications and use the specified communications cable. Refer
@
to the E5
C Digital Temperature Controllers User’s Manual (Cat.
No. H174) for information on the communications distances and cables for the E5@C.
radius. Do not pull on the communications cables.
force. When connecting a connector, always make sure that it is oriented correctly. Do not force the connector if it does not connect smoothly.
Unit, make sure that the hooks on the Main Unit are securely inserted into the Terminal Unit.
make sure that the hooks on the socket are securely inserted into the Main Unit.
59
Page 60
E5@C-800
28.For the E5DC-800, always turn OFF the power supply before
connecting the Main Unit to or disconnecting the Main Unit from the Terminal Unit, and never touch nor apply shock to the terminals or electronic components. When connecting or disconnecting the Main Unit, do not allow the electronic components to touch the case.
29.Observe the following precautions when you wire the E5@C-B-
800.
• Always follow the wiring instructions provided in Wiring
Precautions for E5 Terminal Blocks) on page 64.
• Do not wire anything to the release holes.
• Do not tilt or twist a flat-blade screwdriver while it is inserted into a release hole on the terminal block. The terminal block may be damaged.
• Insert a flat-blade screwdriver into the release holes at an angle. The terminal block may be damaged if you insert the screwdriver straight in.
• Do not allow the flat-blade screwdriver to fall out while it is inserted into a release hole.
• Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection.
• Do not use crossover wiring except for the input power supply and communications.
@
C-B-800 (Controllers with Push-In Plus
60
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E5@C-800
Panel
Water Proof Packing
Terminal Cover (E53-COV17) (Sold separately)
Adapter
Terminal Cover (E53-COV23)
Shipping Standards
The E5CC-800, E5CC-B-800, E5CC-U-800, E5EC-800, E5EC-B-800, E5AC-800, and E5DC-800 comply with Lloyd's standards. When applying the standards, the following installation and wiring requirements must be met in the application. Also insert the Waterproof Packing on the backside of the front panel.
Application Conditions
Installation Location
The E5CC-800, E5CC-B-800, E5CC-U-800, E5EC-800, E5EC-B-800, E5AC-800, and E5DC-800 comply with installation category ENV1 and ENV2 of Lloyd's standards. Therefore, they must be installed in a location equipped with air conditioning. They cannot be used on the bridge or decks, or in a location subject to strong vibration.
Precautions for Correct Use
Service Life
1. Use the product within the following temperature and humidity
ranges:
Temperature: -10 to 55°C (with no icing or condensation) Humidity: 25% to 85% If the product is installed inside a control board, the ambient temperature must be kept to under 55°C, including the temperature around the product.
2. The service life of electronic devices like Digital Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Digital Temperature Controller.
3. When two or more Digital Temperature Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Digital Temperature Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors.
Measurement Accuracy
1. When extending or connecting the thermocouple lead wire, be
sure to use compensating wires that match the thermocouple types.
2. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same.
3. Mount the product so that it is horizontally level.
4. If the measurement accuracy is low, check to see if input shift has
been set correctly.
Operating Precautions
1. When starting operation after the Digital Temperature Controller
has warmed up, turn OFF the power and then turn it ON again at the same time as turning ON power for the load. (Instead of turning the Digital Temperature Controller OFF and ON again, switching from STOP mode to RUN mode can also be used.)
2. Avoid using the Digital Temperature Controller in places near a radio, television set, or wireless installing. These devices can cause radio disturbances which adversely affect the performance of the Controller.
Mounting
Mounting to a Panel
E5CC/E5CC-B/E5CC-U-800
• E5CC-800
There are two models of Terminal Covers that you can use with the E5CC-800.
• E5CC-U-800 For the Wiring Socket for the E5CC-U-800, purchase the P2CF-11 or P3GA-11 separately.
Waterproofing (Not applicable to the E5CC-U-800/E5DC-800)
The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof. Front panel: IP66, Rear case: IP20, Terminal section: IP00 When waterproofing is required, insert the Waterproof Packing on the backside of the front panel. The degree of protection when the Waterproof Packing is used is IP66. To maintain an IP66 degree of protection, the Waterproof Packing must be periodically replaced because they may deteriorate, shrink, or harden depending on the operating environment. The replacement period will vary with the operating environment. Check the required period in the actual application. Use 3 years or sooner as a guideline.
1.
For waterproof mounting, waterproof packing must be installed on the Digital Temperature Controller. Waterproofing is not possible when group mounting several Digital Temperature Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is inserted.
2. Insert the E5CC/E5CC-B/E5CC-U-800 into the mounting hole in
the panel.
3. Push the adapter from the terminals up to the panel, and
temporarily fasten the E5CC/E5CC-B/E5CC-U-800.
4. Tighten the two fastening screws on the adapter.
Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N·m.
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E5@C-800
Adapter
Adapter
Panel
Terminal Cover (E53-COV24)
Terminal Cover (E53-COV24)
Main Unit
Panel
Terminal Unit
Adapter
1. Pull down the hook.
2. Catch the top hook on the DIN Track.
4. Make sure that the hooks are locked in place.
3. Press the Unit onto the DIN Track.
(1)
(1)
(2)
Individual
Mounting
Group Mounting
A
B
E5EC/E5EC-B/E5AC-800
1. For waterproof mounting, waterproof packing must be installed on
the Digital Temperature Controller. Waterproofing is not possible when group mounting several Digital Temperature Controllers.
2. Insert the E5EC/E5EC-B/E5AC-800 into the mounting hole in the panel.
3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5EC/E5EC-B/E5AC-800.
4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N·m.
E5DC-800
Removing a Unit Pull down on the DIN Track Hook with a flat-blade screwdriver and lift up the Unit.
Removing the Main Unit
Press in the two hooks on the Main Unit and remove the Main Unit from the Terminal Unit.
1. Insert the E5DC-800 into the mounting hole in the panel. (Attach the Terminal Unit after you insert the Main Unit.)
2. Push the Adapter from the Terminal Unit up to the panel, and temporarily fasten the E5DC-800.
3. Tighten the two fastening screws on the Adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N·m.
Mounting to and Removing from DIN Track E5DC-800
Mounting a Unit Pull down the DIN Track hook on the Terminal Unit and catch the top hook on the DIN Track. Press the Unit onto the DIN Track until the DIN Track hooks are locked in place.
End Plate Installation
Make sure to attach PFP-M End Plates to the ends of the Units.
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E5@C-800
Vertical: OK
Horizontal: NG
Adapter
Terminal Cover (E53-COV17) (Sold separately)
E53-COV17 E53-COV23
Enlarged illustration of Terminal Section
Enlarged illustration of
Slightly bend the E53-COV24 Terminal Cover in the direction shown by the arrows to attach it to the terminal block.
Double-sided tape
Mounting the DIN Track
Attach the DIN Track to the inside of the control panel with screws to at least three locations.
DIN Track (sold separately) PFP-50N (50 cm) and PFP-100N (100 cm)
Install the DIN Track vertically to the ground.
Mounting the Terminal Cover E5CC-800
Slightly bend the E53-COV23 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction. E53-COV17 Terminal Cover can be also attached. Make sure that the "UP" mark is facing up, and then attach the E53­COV17 Terminal Cover to the holes on the top and bottom of the Digital Temperature Controller.
Attaching the End Cover E5DC-800
1. Install the E5DC-800 in a panel.
2. Peel off the release paper from the double-sided tape on the End
Cover.
3. Align the tabs on the End Cover with the depressions on the E5DC-800 and attach the End Cover.
E5EC/E5AC-800
Slightly bend the E53-COV24 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction.
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E5@C-800
5.8 mm max.
5.8 mm max.
NA
OK
4. Secure the End Cover so that the double-sided tape is firmly
attached.
Precautions when Wiring
• Separate input leads and power lines in order to prevent external noise.
• Use crimp terminals when wiring the screw terminal blocks.
• Use the suitable wiring material and crimp tools for crimp terminals.
• Tighten the terminal screws to a torque of 0.43 to 0.58 N·m. The specified torque is 0.5 N·m for the E5CC-U-800.
E5CC/E5EC/E5AC/E5DC-800 (Controllers with Screw Terminal Blocks) and E5CC-U-800 (Plug-in model)
Wire Size
Use the wire sizes and stripping lengths given in the following table.
If you use crimp terminals for the E5DC-800, use crimp terminals with insulation sleeves. If you use a bare crimp terminal with no insulation, the terminal may short with the terminal above or below it. If you use bare crimp terminals, cover the crimped sections with insulating marking tubes. Secure the marking tubes so that they do not move.
Although you can connect two crimp terminals with insulation sleeves to one terminal, you cannot do so if the diameter of the insulation sleeves is too large.
Recommended Crimp Terminals with Insulation Sleeves for the
-800
E5DC
Manufacturer Model number
J.S.T. Mfg. Co.
V1.25-B3A V0.5-3A
Model Wire Size Stripping length
E5CC/E5EC/E5AC/ E5DC-800 (Controllers with Screw Terminal Blocks)
E5CC-U-800
• If you use crimp terminals, use the stripping length that is recommended by the manufacturer of the crimp terminals.
• To reduce the affects of noise, use shielded twisted-pair cable for the signal lines.
AWG24 to AWG18 (0.21 to 0.82 mm
AWG24 to AWG14 (0.21 to 2.08 mm
2
)
2
)
6 to 8 mm (without crimp terminals)
5 to 6 mm (without crimp terminals)
Crimp Terminal
For the E5CC/E5EC/E5AC/E5DC-800 (Controllers with Screw Terminal Blocks), use the following of crimp terminals for M3 screws.
For the E5CC-U-800, use the following types of crimp terminals for M3.5 screws.
7.2 mm max.
64
7.2 mm max.
Page 65
E5@C-B-800 (Controllers with Push-In Plus Terminal Blocks)
Release hole
Terminal (Insertion) hole
Ferrules and Solid Wires
(1)
(2)
(3)
10 to 15°
Flat-blade screwdriver
1.9 mm max.
2.6 mm max.
8 mm
FrontSide
0.4 mm
2.5 mm dia.
2.5 mm
1. Connecting Wires to the Push-In Plus Terminal Block Part Names of the Terminal Block
Connecting Wires with Ferrules and Solid Wires
Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block.
If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wire.
Connecting Stranded Wires
Use the following procedure to connect the wires to the terminal block.
1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be between 10° and 15°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole.
2. With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until it strikes the terminal block.
3. Remove the flat-blade screwdriver from the release hole.
(2)
(1)
Flat-blade screwdriver
3. Recommended Ferrules and Crimp Tools Recommended ferrules
Applicable
wire
(mm2)
(AWG)
0.25 24
0.34 22
0.5 20
0.75 18
1/1.25
18/17
1.25/1.5
17/16
Recommended crimp tool
Note: 1. Make sure that the outer diameter of the wire coating is
2. Make sure that the ferrule processing dimensions conform
Recommended Flat-blade Screwdriver
Use a flat-blade screwdriver to connect and remove wires. Use the following flat-blade screwdriver. The following table shows manufacturers and models as of 2015/Dec.
E5@C-800
Ferrule
Conductor
length
(mm)
Wire
Stripping
length
(mm)
(Ferrules
used)
8 10 AI 0,25-8 H0.25/12 216-301
10 12 AI 0,25-10 --- ---
8 10 AI 0,34-8 H0.34/12 216-302
10 12 AI 0,34-10 --- ---
8 10 AI 0,5-8 H0.5/14 216-201
10 12 AI 0,5-10 H0.5/16 216-241
8 10 AI 0,75-8 H0.75/14 216-202
10 12 AI 0,75-10 H0.75/16 216-242
8 10 AI 1-8 H1.0/14 216-203
10 12 AI 1-10 H1.0/16 216-243
8 10 AI 1,5-8 H1.5/14 216-204
10 12 AI 1,5-10 H1.5/16 216-244
smaller than the inner diameter of the insulation sleeve of the recommended ferrule.
to the following figures.
Recommended ferrules
Phoenix Contact
product
CRIMPFOX6 CRIMPFOX6T-F CRIMPFOX10S
Weidmuller
product
PZ6 roto
Wago
product
Variocrimp4
10 to 15°
Checking Connections
• After the insertion, pull gently on the wire to make sure that it will not come off and the wire is securely fastened to the terminal block.
• If you use a ferrule with a conductor length of 10 mm, part of the conductor may be visible after the ferrule is inserted into the terminal block, but the product insulation distance will still be satisfied.
2. Removing Wires from the Push-In Plus Terminal Block
Use the following procedure to remove wires from the terminal block. The same method is used to remove stranded wires, solid wires, and ferrules.
1. Hold a flat-blade screwdriver at an angle and insert it into the release hole.
2. With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole.
3. Remove the flat-blade screwdriver from the release hole.
(3)
Model Manufacturer
ESD 0,40✕2,5 Wera
SZS 0,4✕2,5 SZF 0-0,42,5 *
0.42.575 302 Wiha
AEF.2,575 Facom
210-719 Wago
SDI 0.4✕2.5✕75 Weidmuller
Phoenix Contact
* OMRON's exclusive purchase model XW4Z-00B is available to
order as SZF 0-0,42,5 (manufactured by Phoenix Contact).
65
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MEMO
66
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Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
Page 68
OMRON Corporation Industrial Automation Company
Kyoto, JAPAN
Contact: www.ia.omron.com
Authorized Distributor:
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
OMRON TAIWAN ELECTRONICS INC.
6F, Home Young Budg., No.363, Fu-Shing N.Road, Taipei, Taiwan R.O.C Tel: (886) 2-2715-3331/Fax: (886) 2-2712-6712
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08(Lobby 2), Alexandra Technopark, Singapore 119967 Tel: 65-6835-3011/Fax: 65-6835-2711
© OMRON Corporation 2011-2017 All Rights Reserved.
In the interest of product improvement, specifications are subject to change without notice.
CSM_5_3_0418 Cat. No. H179-E1-09
0917(1111)
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