OMRON E5CSV User Manual

Temperature Controllers
E5CSV
Easy Setting Using DIP Switch and Simple Functions in DIN 48 × 48 mm-size Temperature Controllers
• Easy setting using DIP and rotary switches.
• Models with two alarms added to Series, ideal for temperature alarm applications.
• Multi-input (thermocouple/platinum resistance thermometer) models also available.
• Clearly visible digital display with character height of 13.5 mm.
• Models available with black or white cases.
• RoHS compliant.
Model Number Structure
Model Number Legend
Models with Terminal Blocks
E5CSV-@@@@-@
1 2 3 4 5
1. Output type
R: Relay Q: Voltage for driving SSR
2. Number of alarms
Blank: No alarm 1: 1 alarm 2: 2 alarms
Note: A functional explanation is provided here for illustration, but models are not necessarily available for all possible combinations. Refer to
Ordering Information when ordering.
Examples
Relay control output, without alarm, thermocouple input, light gray case: E5CSV-RKJ-W
Relay control output, one alarm output, multi-input, black case: E5CSV-R1T
3. Input type
KJ: Thermocouple P: Platinum resistance thermometer T: Thermocouple/platinum resistance
thermometer (multi-input)
4. Power supply voltage
Blank: 100 to 240 VAC D: 24 VAC/VDC
5. Case color
Blank: Black W: Light gray
Temperature Controllers E5CSV 1
Ordering Information
List of Models
Size Power supply
1/16 DIN
× 48 × 78 mm
48
× H × D)
(W
voltage
100 to 240 VAC 0 Relay E5CSV-RT --- ---
24 VAC/VDC 0 Relay E5CSV-RTD --- ---
Number of
alarm points
1 Relay E5CSV-R1T E5CSV-R1KJ-W E5CSV-R1P-W
2 (See note.) Relay E5CSV-R2T --- ---
1 Relay E5CSV-R1TD --- ---
2 (See note.) Relay E5CSV-R2TD --- ---
Control output TC/Pt multi-input
Voltage (for driving SSR) E5CSV-QT --- ---
Voltage (for driving SSR) E5CSV-Q1T E5CSV-Q1KJ-W E5CSV-Q1P-W
Voltage (for driving SSR) E5CSV-Q2T --- ---
Voltage (for driving SSR) E5CSV-QTD --- ---
Voltage (for driving SSR) E5CSV-Q1TD --- ---
Voltage (for driving SSR) E5CSV-Q2TD --- ---
Case color: Black
Note: Models with two alarm outputs always use the upper limit alarm mode for the alarm 2 output.
Accessories (Order Separately)
Protective Cover
Typ e Mo de l
Hard Protective Cover Y92A-48B
Terminal Cover
Model
E53-COV10
TC input
Case color: Light gray
Pt input
Case color: Light gray
Specifications
Ratings
Supply voltage 100 to 240 VAC, 50/60 Hz 24 VAC/VDC, 50/60 Hz
Operating voltage range 85% to 110% of rated supply voltage
Power consumption 5 VA 3 VA/2 W
Sensor input Thermocouple input type: K, J, L
Control output
Control method ON/OFF or 2-PID (with auto-tuning)
Alarm output SPST-NO, 250 VAC, 1A (resistive load)
Setting method Digital setting using front panel keys
Indication method 3.5 digit, 7-segment digital display (character height: 13.5 mm) and deviation indicators
Other functions
Ambient temperature
Ambient humidity 25% to 85%
Storage temperature
Relay output SPST-NO, 250 VAC, 3A (resistive load)
Voltage output (for driving the SSR) 12 VDC, 21 mA (with short-circuit protection circuit)
Platinum resistance ther mometer input type: Pt100, JPt100 Multi-input (thermocouple/platinum resistance thermometer) type: K, J, L, T, U, N, R, Pt100, JPt100
Setting change prohibit (key protection)
Input shift
Temperature unit change (°C/°F)
Direct/reverse operation
Temperature range, Sensor switching (K/J/L, Pt100/JPt100)
Switching is performed between a thermocouple and platinum resistance thermometer for multi-input models.
Control period switching
8-mode alarm output
Sensor error detection
10 to 55°C (with no condensation or icing)
25 to 65°C (with no condensation or icing)
2 Temperature Controllers E5CSV
Characteristics
Setting accuracy Thermocouple (See note 1.): (±0.5% of indication value or ±1°C, whichever is greater) ±1 digit max.
Indication accuracy (ambient temperature of 23
Influence of temperature R thermocouple inputs: (±1% of PV or ±10
Influence of voltage
Platinum resistance ther mometer (See note 2.): (±0.5% of indication value or ±1
°C)
°C, whichever is greater) ±1 digit max.
Other thermocouple inputs: (±1% of PV or ±4 Platinum resistance ther mometer inputs: (±1% of PV or ±2
°C, whichever is greater) ±1 digit max. °C, whichever is greater) ±1 digit max.
Hysteresis (for ON/OFF control) 0.2% FS (0.1% FS for multi-input (thermocouple/platinum resistance thermometer) models)
Proportional band (P) 1 to 999
°C (automatic adjustment using auto-tuning/self-tuning)
Integral time (I) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning
Derivative time (D) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning)
Alarm output range Absolute-value alarm: Same as the control range
Other: 0% to 100% FS Alarm hysteresis: 0.2
°C or °F (fixed)
Control period 2/20 s
Sampling period 500 ms
Insulation resistance 20 M
min. (at 500 VDC)
Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between current-carrying ter minals of different polarity
Vibration resistance
Malfunction
Destruction 10 to 55 Hz, 0.75-mm single amplitude for 2 hr each in X, Y, and Z directions
Shock resistance Malfunction
Destruction
10 to 55 Hz, 20 m/s
2
min., 3 times each in 6 directions
100 m/s
2
300 m/s
min., 3 times each in 6 directions
2
for 10 min each in X, Y, and Z directions
Life expectancy Electrical 100,000 operations min. (relay output models)
Weight Approx. 120 g (Controller only)
Degree of protection Front panel: Equivalent to IP66; Rear case: IP20; Terminals: IP00
Memory protection EEPROM (non-volatile memory) (number of writes: 1,000,000)
EMC EMI Radiated: EN 55011 Group 1 Class A
EMI Conducted: EN 55011 Group 1 Class A ESD Immunity: EN 61000-4-2: 4 kV contact discharge (level 2)
Radiated Electromagnetic Field Immunity: EN 61000-4-3: 10 V/m (80-1000 MHz, 1.4-2.0 GHz amplitude modulated) (level 3)
8 kV air discharge (level 3)
10 V/m (900 MHz pulse modulated) Conducted Disturbance Immunity: EN 61000-4-6: 3 V (0.15 to 80 MHz) (level 2) Noise Immunity (First Transient Burst Noise): EN 61000-4-4 Burst Immunity: 2 kV power-line (level 3), 1 kV I/O signal-line (level 3) Surge Immunity: EN 61000-4-5: Power line: Normal mode 1 kV; Common mode 2 kV
Output line (relay output): Nor mal mode 1 kV; Common mode 2 kV Voltage Dip/Interrupting Immunity: EN 61000-4-11 0.5 cycle, 100% (rated voltage)
Approved standards UL 61010C-1 (listing)
CSA C22.2 No.1010-1
Conformed standards EN 61326, EN 61010-1, IEC 61010-1
VDE 0106 Part 100 (finger protection), when the terminal cover is mounted.
Note: 1. The following exceptions apply to thermocouples.
U, L: ±2°C ±1 digit max.
R: ±3°C ±1 digit max. at 200°C or less
2. The following exceptions apply to platinum resistance thermometers. Input set values 0, 1, 2, 3 for E5CSV: 0.5% FS ±1 digit max. Input set value 1 for E5CSV: 0.5% FS ±1 digit max.
°C, whichever is greater) ±1 digit max.
Electrical Life Expectancy Curve for Relays (Reference Values)
500
300
operations)
4
100
10
×
50
Life (
30
10
5
E5CSV 250 VAC, 30 VDC
3
(resistive load) cosφ = 1
1
0123456
Switching current (A)
Temperature Controllers E5CSV 3
Temperature Range
Thermocouple Input Models
9
8
7
6
2
4
5
range
3
(selected using switch)
Temperature
0
1
(Default setting: 2)
Minimum setting unit 1°C1°C
Input K J/L
1,000
900 800 700 600 500 400 300 200 100
Setting number
500 500
400 400
300 300
200 200
0
0000000000
0123456789
999
600
The shaded value indicates the d efault
setting status.
Platinum Resistance Thermometer Input Models
9
8
7
6
2
4
5
range
3
(selected using switch)
Temperature
0
1
(Default setting: 3)
Minimum setting unit 1°C0.1°C1°C0.1°C1°C0.1°C
Setting number
Input JPt100/Pt100
500 400 300 200
50 50.0 80 99.9
100
100
0
0.0 0.0000000.0
50 20
200 199.9
400 400
300 300
0123456789
The shaded value indicates the d efault
setting status.
Multi-input (Thermocouple/Platinum Resistance Thermometer) Models
Using Thermocouple Sensors, Control Mode Switch 5: OFF
Input K J L T UNR
1,700 1,600 1,500 1,400
1,300 1,300
9
8
7
6
2
4
5
range (selected
3
using switch)
Temperature
0
1
(Default setting: 0)
Setting number
1,300 1,200 1,100 1,000
900 800 700 600 500 400 300 200 100
0
100
99 99 99 99 99 99
850 850
400 400
199.9 199.9 199.9
0.0 0.0 0.0 0
0123456789
Minimum setting unit 1°C0.1°C1°C0.1°C1°C0.1°C1°C
Using Platinum Resistance Thermometers, Control Mode Switch 5: ON
Input Pt100 JPt100
9
8
7
6
2
4
5
range (selected
3
using switch)
Temperature
0
1
(Default setting: 0)
Minimum setting unit 1°C0.1°C1°C0.1°C1°C
Setting number
1,000
850
900 800 700 600 500 400 300 200 100
100
0
199.9 200 199.9 200 99 99
0.0000.000
99 99 99 99
500
400 400
0123456789
1,700
The shaded value indicates the d efault
setting status.
The shaded value indicates the defaul t
setting status.
4 Temperature Controllers E5CSV
External Connection Diagram
)
)
Voltage output
models
(See note 1.)
Relay output
models
Relay outputVoltage output
Alarm output
11
12 VDC,
21 mA
2
A
3
B
4
B
5
Platinum resistance
thermometer input
platinum resistance thermometer multi-input
Thermocouple/
1
2
2
3
4
5
Thermocouple
input
6
7
8
9
100 to 240 VAC, 50/60 Hz (24 VAC/VDC) (See note 2.)
10
Alarm output 2 (See note 3.
Alarm output 1 (See note 3.
Note: 1. The voltage output (12 VDC, 21 mA) is not electrically isolated from the internal circuits. When using a grounding thermocouple, do not
connect output terminals 1 or 2 to ground. Otherwise, unwanted current paths will cause measurement errors.
2. Models with 100 to 240 VAC and 24 VAC/VDC are separate. Models using 24 VDC have no polarity.
3. The number of alarm outputs depends on the model.
Nomenclature
E5CSV Models with Terminal Blocks
Deviation indicators
Mode indicators
Mode Key
Lock Release Key
Output indicator
Temperature display
Alarm indicators
Up Key
Down Key
Temperature Controllers E5CSV 5
Operation
E5CSV
Deviation indicators
The indicator lights when the PV is greater than the SP and the indicator lights when the PV is less than the SP. The indicator (green) lights when the deviation is less than 1% FS (0.25% FS for multi-input models). These indicators flash during ST (self-tuning)/AT (auto-tuning).
Mode indicators
The SP indicator lights when the setting temperature is being displayed. The ALM indicator lights when the alarm value 1 is being displayed and flashes when the alarm value 2 is being displayed.
Mode Key
When the power is turned ON, normally the display will use the display items in the following order each time the Mode Key is pressed.
Power ON
PV
Press the Key.
SP
Press the Key.
Alarm value 1
Press the Key.
Alarm value 2
Press the Key.
Input shift value
Press the Key.
This item is not displayed when the Control Mode Switch 4 is OFF.
Lock Release Key
When the protect switch is ON, the set value can be changed by pressing the Up and Down Keys while holding down the Lock Release Key.
PV, SP, Alarm Value, Input Shift Display
The display switches each time the Key is pressed.
Output indicator
Lights when the control output is ON.
Alarm indicators
ALM1 (Alarm 1): Lights when the alarm 1
output is ON.
ALM2 (Alarm 2): Lights when the alarm 2
output is ON.
Up Key
Pressing the Up Key increases the SP/alarm value display. Keeping the Up Key pressed continues to increase the display value. When the internal protect switch is ON, press the Up Key while holding down the Lock Release Key.
Down Key
Pressing the Down Key decreases the SP/alarm value display. Keeping the Down Key pressed continues to decrease the display value. When the internal protect switch is ON, press the Down Key while holding down the Lock Release Key.
Settings before Turning ON the Power
E5CSV
Remove the E5CSV from the case to make the settings.
1. Insert the tool into the two tool insertion holes (one on the top and one on the bottom) and release the hooks.
Tool insertion hole
Flat-blade screwdriver (Unit: mm)
20 min.
0.4 2.0
(3)
(2)
(1)
(1)
2. Insert the tool in the gap between the front panel and rear case, and pull out the front panel slightly. Grip the front panel and pull out fully. Be sure not to impose excessive force on the panel.
3. When inserting the E5CSV, check to make sure that the sealing rubber is in place and push the E5CSV toward the rear case until it snaps into position. While pushing the E5CSV into place, push down on the hooks on the top and bottom surfaces of the rear case so that the hooks are securely locked in place. Make sure that electronic components do not come into contact with the case.
Control mode switches
ON
PONX123456
Note: 1. The alarm mode switch is not provided on models without alarms.
Alarm 2 is always set to the upper limit in models with two alarms. A setting switch is not provided for alarm 2.
2. The INIT switch is always OFF during normal operation.
INIT switch (See note 2.)
Protect switch
Alarm mode switch (See note 1.)
Temperature range switch
6 Temperature Controllers E5CSV
1. Sensor Type Specification
Select the number on the temperature range switch to change the temperature range.
Thermocouple (The default is 2.)
Input K J/L
1,000
900 800 700
SP range
Setting number
The control range is
Note: The input indication range is the range that can be displayed for the
600 500 400 300 200 100
300 300
200 200
0
0000000000
500 500
400 400
0123456789
10% to +10% FS for each temperature range.
control range ( but exceeds the display range ( be displayed as “[[[“ and values above 1,999 will be displayed as “]]].”
99 to 1999). If the input is within the control range
Platinum Resistance Thermometer
(The default is 3.)
Input JPt100/Pt100
500 400
SP range
Setting number
The control range is
Note: 1. The input indication range is the range that can be displayed for
300 200
50 50. 0 80 99.9
100
0
100
0.0 0.0000000.0
50 20
0123456789
10% to +10% FS for each temperature range.
the control range ( range but exceeds the display range (
99 will be displayed as “[[[“ and values above 1,999
below will be displayed as “]]].”
2. If the unit is changed to 1 degree when the SP and alarm value for the temperature range are displayed in 0.1-units from 0.0 to
199.9 or 0.0 to 99.9, the values will be multiplied by 10 (e.g., 0.5 becomes 5). If the unit is changed in the reverse direction, the values will be divided by 10. After changing the range, set the SP and alarm value again.
3. The temperature range for setting numbers 5 and 6 are the same as for 7 and 8, respectively.
99 to 1999). If the input is within the control
999
600
99 to 1999), values below −99 will
400 400
300 300
200 199.9
99 to 1999), values
Multi-input (Thermocouple/Platinum Resistance Thermometer) Models
• Using Thermocouple Sensors, Control Mode Switch 5: OFF
Input K J L T U N R
1,700 1,600 1,500 1,400
1,300 1,300
1,300 1,200 1,100
SP range
1,000
900 800 700 600 500 400 300 200 100
0
100
99 99 99 99 99 99
850 850
400 400
199.9 199.9 199.9
0.0 0.0 0.0 0
Setting number 0123456789
The control range is
20°C to +20°C of the input temperature
range.
Note: 1. The input indication range is the range that can be displayed for
the control range ( range but exceeds the display range (
99 will be displayed as “[[[“ and values above 1,999
below will be displayed as “]]].”
2. If unit is changed to 1 degree when the SP and alarm value for the temperature range are displayed in 0.1-units from 0.0 to
199.9 or 0.0 to 99.9, the values will be multiplied by 10 (e.g., 0.5 becomes 5). If the unit is changed in the reverse direction, the values will be divided by 10. After changing the range, set the SP and alarm value again.
99 to 1999). If the input is within the control
99 to 1999), values
• Using Platinum Resistance Thermometers, Control Mode Switch 5: ON
Input Pt100 JPt100
1,000
850
900 800 700
SP range
Setting number
600 500 400 300 200 100
0
100
99 99 99 99
0123456789
The control range is
199.9 200 199.9 200 99 99
0.0 0 0 0.0 0 0
20°C to +20°C of the input temperature
500
400 400
range.
Note: 1. The input indication range is the range that can be displayed for
the control range ( range but exceeds the display range (
99 will be displayed as “[[[“ and values above 1,999
below will be displayed as “]]].”
2. If unit is changed to 1 degree when the SP and alarm value for the temperature range are displayed in 0.1-units from 0.0 to
199.9 or 0.0 to 99.9, the values will be multiplied by 10 (e.g., 0.5 becomes 5). If the unit is changed in the reverse direction, the values will be divided by 10. After changing the range, set the SP and alarm value again.
99 to 1999). If the input is within the control
99 to 1999), values
1,700
Mode Key Display Order
Power ON
PV
Press the Key.
SP
Press the Key.
Alarm value 1
Press the Key.
Alarm value 2
Press the Key.
Input shift value
Press the Key.
Temperature Controllers E5CSV 7
If the SP falls outside the temperature range when the temperature range is changed, the SP will be displayed first. The SP will be changed automatically either to the minimum value or the maximum value, whichever is nearest.
If the alarm value falls outside the temperature range when the temperature range is changed, the alarm value will be displayed first. The alarm value will be changed automatically to the maximum value in the new temperature range.
2. Operation Settings
Use the control mode switches ( ) to change the
control mode. (All switches are OFF for the default settings.)
Function selection 1 2 3 4 5 6
ON/OFF PID
Control period
Direct/ reverse opera­tion
Input shift display
Tempera­ture Sensor selection
Tempe r­ature unit
PID control
ON/OFF control
2 s
20 s
Direct operation (cooling)
Reverse operation (heating)
Enabled
Disabled
Thermo­couple
Platinum resistance thermome­ter
Multi-input (thermo­couple/ platinum resistance thermome­ter)
K, L
K, J
Pt100
JPt100
Platinum resis­tance thermom­eter input
Thermo­couple input
°F
°C
Note: The previous name Pt100 has been changed to JPt100 in
accordance with revisions to JIS. The previous name J-DIN has been changed to L in accordance with revisions to DIN standards.
ON
654321
ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
654321
ON
OFF
3. Alarm Modes
0
1
9
2
8
SP
OFF
ON
3
7
4
6
5
XSPX
SP
X
SP
XSPX
XSPX
SP
X
SP
0
X
X
Y
Select the number of the alarm mode switch when changing
the alarm mode. (The default is 2).
Set
Alarm type Alarm output operation
value
0, 9 Alarm function OFF OFF
Upper- and lower-
1
limit
Upper-limit
2
Lower-limit
3
Upper- and lower-
4
limit range
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Upper- and lower­limit with standby
5
sequence (See note
ON
OFF
2.)
Upper-limit with
6
standby sequence (See note 2.)
Lower-limit with
7
standby sequence (See note 2.)
Absolute-value
8
upper-limit
ON
OFF
ON
OFF
ON
OFF
Note: 1. No alarm. The alarm value (alarm operation display) will not
be displayed when the setting is 0 or 9 even if the selection key is pressed. Alarm Setting Range X: 0 to FS (full scale); Y: Within temperature range The value of X is the deviation setting for the SP (set point).
2. Standby Sequence Function (The standby sequence operates when the power is turned ON.)
Rising Temperature
Upper-limit alarm
SP
Lower-limit alarm
Alarm
ON
output
OFF
Dropping Temperature
Upper-limit alarm
Lower-limit alarm
Alarm output
Note: Turn OFF the power before changing the DIP switch settings on the E5CSV. Each of the switch settings will be enabled after the power is
turned ON.
For details on the position of the temperature range switch, control mode switches, and alarm mode switch, refer to page 6.
8 Temperature Controllers E5CSV
4. Using the Control Mode Switches
(1) Using ON/OFF Control and PID Control
ON/OFF Control
The control mode is set to ON/OFF control as the default setting. To perform cooling control of freezers, etc., turn ON switch 3.
ON
ON
654321
Switch 1 OFF: ON/OFF control
ONControl output
OFF
SP
PID Control
Turn ON switch 1 to use PID control.
ON
654321
Switch 1 ON: PID control
1. Set the control period. Performing Control via Relay Output, External Relay, or Conductor
Switch 2: OFF (control period: 20 s)
ON
654321
ONControl output
OFF
20 s
Quick Control Response Using an SSR
Switch 2: ON (control period: 2 s)
ON
654321
ONControl output
OFF
SP
2. Set direct/reverse operation for the output. Performing Heating Control for Heaters
Switch 3: OFF
ON
654321
Output level
100%
0%
SP
Performing Cooling Control for Freezers
Switch 3: ON
ON
654321
ONControl output
OFF
2 s
ST (Self-tuning) Features
ST (self-tuning) is a function that finds PID constants by using step response tuning (SRT) when Controller operation begins or when the set point is changed. Once the PID constants have been calculated, ST is not executed when the next control operation is started as long as the set point remains unchanged. When the ST function is in operation, be sure to turn ON the power supply of the load connected to the control output simultaneously with or before starting Controller operation.
654321
Output level
100%
0%
SP
Executing AT (Auto-tuning)
AT (auto-tuning) is executed by pressing the U Up and D Down Keys for at least 2 s while the PV is displayed. The deviation indicators flash during auto­tuning (AT) execution. AT will be cancelled by performing the same operation that AT is executing during AT operation. Flashing stops when AT is completed.
AT execution
UD
Press for
at least 2 s.
AT execution in progress
AT cancelled
UD
Press for
AT execution in progress
Note: One of the deviation indicators (▲■▼) will flash.
Temperature Controllers E5CSV 9
at least 2 s.
(2) Using the E5CSV in Devices for Fahrenheit-scale Users
(Displaying in °F)
Turn ON switch 6 to display temperatures in
ON
°F.
654321
Temperature Range for °F
The temperature is set to °F using the same temperature range switch as °C.
Thermocouple Platinum Resistance
Set­ting
0 K 0 to 200 0 JPt100
1 0 to 300 1 0.0 to 50.0 1 0.0 to 199.9 1 0.0 to 199.9
2 0 to 400 2
3 0 to 500 3 0.0 to 99.9 3 0.0 to 199.9 3 0 to 200
4 0 to 600 4 0 to 200 4 L
5 0 to 999 5 0 to 300 5 T
6 J/L 0 to 999 6 0 to 400 6 0.0 to 199.9 6 0.0 to 199.9
7 0 to 300 7 0 to 600 7 U
8 0 to 400 8 0 to 800 8 N
9 0 to 500 9 0.0 to 199.9 9 R 0 to 1999 9 0 to 400
°FSet-
Thermometer
ting
or Pt100
°FSet-
50 to 50 0 K 99 to 1999 0 Pt100 99 to 1500
20 to 80 2 J 99 to 1500 2 99 to 99
Multi-input (Thermocouple/ Platinum Resistance Thermometer)
Control mode switch 5: OFF
°FSet-
ting
99 to 1500 4 0 to 400
99 to 700 5 JPt100 99 to 900
99 to 700 7 99 to 99
99 to 1999 8 0 to 200
Multi-input (Thermocouple/ Platinum Resistance Thermometer)
Control mode switch 5: ON
°F
ting
Note: The control range for a thermocouple input or platinum resistance thermometer input is
The control range for multi-input (thermocouple/platinum resistance thermometer) models is
Using K, L/Pt100 Thermometers
Turn ON switch 5 when using K, L/Pt100 Thermometers.
ON
654321
Note: The previous name J-DIN has been changed to L in accordance with revisions to DIN standards.
10% to +10% FS for each temperature range.
40 to +40°F of each temperature range.
(3) Setting Input Shift
Turn ON switch 4, and after turning ON the power, press the Mode Key until h0 (indicates input shift of 0) is displayed. Press the Up and Down Keys to set the shift value.
ON
654321
Shift Example
Input shift display Measured temperature Temperature
h0 (no shift) 100
h9 (+9
°C shift) 100°C 109°C
l9 (
9°C shift) 100°C91°C
Note: When control mode switch 4 is turned OFF (no input shift
display), the input shift is not displayed but the shift value is enabled. To disable input shift, set the input shift value to h0. The shift range depends on the setting unit.
Setting unit 1
Compensation range
Input shift display L99 to H99 L9.9 to H9.9
display
°C 100°C
°C0.1°C
99 to +99°C 9.9 to +9.9°C
10 Temperature Controllers E5CSV
5. Protect Switch
p
g
Protect Switch
PONX123456
When the protect switch is ON, Up Key and Down Key operations are prohibited to prevent setting mistakes.
Installation
All models in the E5CSV Series conform to DIN 43700 standards.
The recommended panel thickness is 1 to 4 mm.
Be sure to mount the E5CSV horizontally.
Mounting the E5CSV
1. For waterproof mounting, waterproof packing must be installed on the Controller. Waterproofing is not possible when group mounting several
Controllers.
2. Insert the E5CSV into the mounting hole in the panel.
3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5CSV.
4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a
torque of 0.29 to 0.39 N·m.
Adapter
Tightening screw
roof packin
PanelWater
Tightening screw
Temperature Controllers E5CSV 11
Error Displays and Causes
In addition to the alarm indicator, errors notification is provided on the display. Be sure to remove the cause of the error promptly.
Display status Cause Control output
PV displayed as
fff
PV displayed as
---
fff flashing (1) Thermocouple models and platinum resistance thermometer models:
The process value is higher than the control temperature range (overflow). Heating control (reverse operation): OFF
Cooling control (direct operation): ON
The process value is lower than the control temperature range (underflow). Heating control (reverse operation): ON
Cooling control (direct operation): OFF
OFF The process value is higher than the overflow temperature, or a Sensor error has occurred.
(2)Multi-input (Thermocouple/platinum resistance thermometer) models:
The process value is higher than the control temperature range or a Sensor error has occurred.
--- flashing (1) Thermocouple and platinum resistance thermometer input:
OFF The process value is lower than the underflow temperature, or a Sensor error has occurred.
(2) Thermocouples: The polarity is reversed. (3)Multi-input (Thermocouple/platinum resistance thermometer) models:
The process value is lower than the control temperature range or a Sensor error has occurred.
e11 is displayed
Note: In models with an alarm, fff appears or flashes on the display to indicate that the temperature has exceeded the maximum display temperature and the output
is set according to the alarm mode. In the same way, --- appears or flashes on the display to indicate that the temperature has exceeded the minimum display temperature and the output is set according to the alarm mode.
A memory error (E11) has occurred. Turn the power ON again. If the display remains the same, the Controller must be repaired.
The control outputs and alarm outputs
turn OFF.
Sensor Error Displays and Causes
Thermocouple
Status Display Control output
Burnout fff flashing OFF
Note: The room temperature is displayed if an input short-circuit occurs.
Platinum Resistance Thermometer
Status Display Control output
Burnout fff flashing OFF
2 or 3 wires disconnected fff flashing OFF
Short-circuit --- flashing OFF
3
4
5
3
4
5
3
4
5
--- flashing OFF
Note: The resistance value for platinum resistance thermometers is 100 at 0°C and 140 at 100°C.
12 Temperature Controllers E5CSV
Comparison with E5CS-X
Model Number Legend
Previous model E5CSV
E5CS-@@@X
1 2 3
Classification Symbol Meaning Classification Symbol Meaning
1 Control output R
Q
2 Alarm output Blank
1
3 Input type KJ
P
Terminal appearance
Main Differences
Terminal block models use the model number E5CSV. The suffix “D” is added to models with a supply voltage of 24 VAC/VDC. The suffix “W” is added to models with a light gray case color.
X Model with terminal block
Relay: SPDT (single-pole, double-throw)
Voltage
No alarms One alarm
Thermocouple (K, J) Platinum resistance
thermometer (Pt100, JPt100)
E5CSV-@@@@-@
1 2 3
4 5
1 Control output R
Q
2 Alarm output Blank
1 2
3 Input type KJ
P
T
4 Voltage
specifications
5 Case color Blank
Blank D
W
Relay: SPST-NO (single-pole, single-throw, normally open)
Voltage
No alarms One alarm Two alarms
Thermocouple (K, J) Platinum resistance thermometer
(Pt100, JPt100) Multi-input (thermocouple/
platinum resistance thermometer) models
100 to 240 VAC 24 VAC/VDC
Black Light gray
Display
Previous model E5CSV
ALALSP
The display digits can be increased up to 1,999. The ALM2 display has been added. The display “ON” has changed to “OUT” and “AL” has changed to “ALM.”
Functions
The control outputs for relay outputs have been changed from SPDT (single-pole, double-throw) to SPST-NO (single-pole, single-throw, normally open) contacts. The control method has been changed to 2-PID control. An auto-tuning (AT) function has been added. The deviation display flashes during self-tuning (ST) and auto-tuning (AT). The control calculation period has been improved from 2 s to 0.5 s.
External Dimensions
The depth has been shortened from 100 mm to 76 mm.
Temperature Controllers E5CSV 13
Terminal Arrangement
The terminal arrangement has changed from a horizontal to vertical configuration.
Previous model E5CSV
100 to 240 VAC, 50/60 Hz or 24 VAC/VDC, 50/60 Hz
87
SOURCE
876
321
B
10
9
5
4
ALARM
250 VAC, 1 A
(Resistive load)
12 VDC,
21 mA
2
A
3
B
4
B
5
Platinum resistance
thermometer input
Multi-input (thermocouple/platinum resistance thermometer)
250 VAC, 3 A (Resistive load)
Thermocouple
input
Platinum resistance
A
thermometer input
12 VDC,
20 mA
B
DIP Switch and Rotary Switch Setting Methods
No change from previous models.
Relay outputVoltage output
11
1
2
2
3
4
5
Thermocouple
input
6
7
8
9
10
Alarm output 2
Alarm output 1
100 to 240 VAC, 50/60 Hz (24 VAC/VDC)
14 Temperature Controllers E5CSV
Dimensions
92A -48 B
Note: All units are in millimeters unless otherwise indicated.
Controller
E5CSV
48×48
Note: Terminals cannot be removed.
E5CSV + Adapter for Flush Mounting (Provided)
58
Hard Protective Cover
The Y92A-48B Protective Cover (hard type) is available for the following applications.
To protect the set from dust and dirt.
To prevent the panel from being accidentally touched causing
displacement of set values.
To provide effective protection against water droplets.
84
786
Adapter for flush mounting
48
Terminal Cover
E53-COV10
Panel Cutout Dimensions
+0.6
45
44.8×44.8
7.5
+0.6
45
0
60 min.
Y92F-30 Adapter for flush mounting
Panel
Tightening screws
76.5
0
+0.6
45
0
L = (48 × N−2.5) Mounting side-by-side (group mounting of N Controllers)
L
+1 0
Note: 1. The recommended panel thickness is 1 to 4 mm.
2. Group mounting is possible in one direction only.
48
48.8
°C
22
9
2
9
A
2
A
-4
-4
8
B
8
B
9.1
Temperature Controllers E5CSV 15
Precautions
!CAUTION
Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock.
Do not allow pieces of metal, wire clippings, or fine metallic shavings or filings from installation to enter the product. Doing so may occasionally result in electric shock, fire, or malfunction.
Do not use the product where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur.
Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur.
CAUTION - Risk of Fire and Electric Shock a) This product is UL listed as Open Type Process
Control Equipment. It must be mounted in an enclosure that does not allow fire to escape externally.
b) More than one disconnect switch may be required to
de-energize the equipment before servicing the
product. c) Signal inputs are SELV, limited energy. (See note 1.) d) Caution: To reduce the risk of fire or electric shock, do
not interconnect the outputs of different Class 2 circuits. (See note 2.)
If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions.
Loose screws may occasionally result in fire. Tighten terminal screws to the specified torque of 0.74 to
0.90 N·m.
Unexpected operation may result in equipment damage or accidents if the settings are not appropriate for the controlled system. Set the Temperature Controller as follows:
Set the parameters of the Temperature Controller so
that they are appropriate for the controlled system.
Turn the power supply to the Temperature Controller
OFF before changing any switch setting. Switch settings are read only when the power supply is turned ON.
Make sure that the INIT switch in the control mode
switches is turned OFF before operating the Temperature Controller.
A malfunction in the Temperature Controller may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the Temperature Controller, take appropriate safety measures, such as installing a monitoring device on a separate line.
Faulty terminal contact or decreased waterproofing capability may result in a fire or equipment malfunction. When inserting the Temperature Controller into the rear case after setting the switches, check the watertight packing and make sure that the top and bottom hooks are locked securely in place.
Note: 1. A SELV circuit is one separated from the power supply with
double insulation or reinforced insulation, that does not exceed 30 V r.m.s. and 42.4 V peak or 60 VDC.
2. A class 2 power supply is one tested and certified by UL as having the current and voltage of the secondary output restricted to specific levels.
Precautions for Safe Use
Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse affects on the performance and functions of the product. Not doing so may occasionally result in unexpected events.
1. The product is designed for indoor use only. Do not use the product outdoors or in any of the following locations.
Places directly subject to heat radiated from heating equipment.
Places subject to splashing liquid or oil atmosphere.
Places subject to direct sunlight.
Places subject to dust or corrosive gas (in particular, sulfide gas
and ammonia gas).
Places subject to intense temperature change.
Places subject to icing and condensation.
Places subject to vibration and large shocks.
2. Use and store the product within the rated temperature and
humidity ranges. Group-mounting two or more Temperature Controllers, or mounting Temperature Controllers above each other may cause heat to build up inside the Temperature Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers.
3. To allow heat to escape, do not block the area around the product. Do not block the ventilation holes on the product.
4. Use the specified size (M3.5, width of 7.2 mm or less) crimped terminals for wiring. To connect bare wires to the terminal block, use copper braided or solid wires with a gage of AWG24 to AWG18 (equal to a cross-sectional area of 0.205 to 0.832 mm (The stripping length is 5 to 6 mm.) Up to two wires of the same size and type, or two crimp terminals can be inserted into a single terminal.
5. Be sure to wire properly with correct polarity of terminals. Do not wire any of the I/O terminals incorrectly.
6. Do not wire the terminals that are not used.
7. The voltage output (control output) is not electrically isolated from
the internal circuits. When using a grounded temperature sensor, do not connect any of the control output terminals to ground. Otherwise unwanted current paths will cause measurement errors.
8. To avoid inductive noise, keep the wiring for the Temperature Controller's terminal block away from power cables carrying high voltages or large currents. Also, do not wire power lines together with or parallel to Temperature Controller wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the temperature controller. Allow as much space as possible between the Temperature Controller and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge.
2
).
16 Temperature Controllers E5CSV
9. Use the product within the rated load and power supply.
10.Use a switch, relay, or other contact so that the power supply
voltage reaches the rated voltage within 2 seconds. If the applied voltage is increased gradually, the power supply may not be reset or malfunctions may occur.
11.When using PID operation (self-tuning), turn ON the power supply to the load (e.g., heater) at the same time or before turning the power supply to the Temperature Controller ON. If power is turned ON for the Temperature Controller before turning ON power supply to the load, self-tuning will not be performed properly and optimum control will not be achieved.
12.Design the system (e.g., control panel) to allow for the 2 seconds of delay required for the Temperature Controller's output to stabilize after the power is turned ON.
13.A switch or circuit breaker should be provided close to this unit. The switch or circuit breaker should be within easy reach of the operator, and must be marked as a disconnecting means for this unit.
14.Approximately 30 minutes is required for the correct temperature to be displayed after turning the power supply to the Temperature Controller ON. Turn the power supply ON at least 30 minutes prior to starting control operations.
15.Be sure that the platinum resistance thermometer type and the input type set on the Temperature Controller are the same.
16.When extending the thermocouple lead wires, always use compensating conductors suitable for the type of thermocouple. Do not extend the lead wires on a platinum resistance thermometer. Use only low-resistance wire (5 lead wires and make sure that the resistance is the same for all three wires.
17.When drawing out the Temperature Controller from the case, do not apply force that would deform or alter the Temperature Controller.
18.When drawing out the Temperature Controller from the case to replace the Temperature Controller, check the status of the terminals. If corroded terminals are used, contact faults with the terminals may cause the temperature inside the Temperature Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the rear case as well.
19.When drawing out the Temperature Controller from the case, turn the power supply OFF first, and absolutely do not touch the terminals or electronic components or apply shock to them. When inserting the Temperature Controller, do not allow the electronic components to come into contact with the case.
20.Static electricity may damage internal components. Always touch grounded metal to discharge any static electricity before handling the Temperature Controller. When drawing out the Temperature Controller from the case, do not touch the electronic components or patterns on the board with your hand. Hold the Temperature Controller by the edge of the front panel when handling it.
21.Do not use paint thinner or similar chemical to clean with. Use standard grade alcohol.
22.Use tools when separating parts for disposal. Contact with the sharp internal parts may cause injury.
max. per line) for
Precautions for Correct Use
Service Life
Use the Temperature Controller within the following temperature and humidity ranges:
Temperature: Humidity: 25% to 85%
If the Controller is installed inside a control board, the ambient temperature must be kept to under 55 around the Controller.
The service life of electronic devices like Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Temperature Controller.
When two or more Temperature Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Temperature Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors.
10 to 55°C (with no icing or condensation)
°C, including the temperature
Measurement Accuracy
When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple type. Do not extend the lead wire of the platinum resistance thermometer. If the lead wire of the platinum resistance thermometer must be extended, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same.
Mount the Temperature Controller so that it is horizontally level.
If the measurement accuracy is low, check whether the input shift has been set correctly.
Waterproofing
The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof.
Front panel: IP66, rear case: IP20, terminals: IP00
Temperature Controllers E5CSV 17
18 Temperature Controllers E5CSV
Temperature Controllers E5CSV 19
Warranty and Application Considerations
Read and Understand this Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Disclaimers
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. H138-E1-01
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
Control Devices Division H.Q. Analog Controller Division
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7080/Fax: (81)75-344-7189
Printed in Japan 0805-1M (0805) (B)
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