Omron CP1L-EL20DR-D, CP1L-EL20DT-D, CP1L-EM30DT1-D, CP1L-EM40DR-D, CP1L-EL20DT1-D Operation Manual

...
Cat. No. W516-E1-04
SYSMAC CP Series CP1L-EL20D@-@ CP1L-EM30D@-@ CP1L-EM40D@-@
CP1L-EL/EM CPU Unit
OPERATION M ANUAL
NOTE
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Neverthe­less, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Trademarks
• Microsoft, Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and other countries.
• ODVA, CIP, CompoNet, DeviceNet, and EtherNet/IP are trademarks of ODVA.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
Copyrights
Microsoft product screen shots reprinted with permission from Microsoft Corporation.
CP1L-EL20D@-@ CP1L-EM30D@-@ CP1L-EM40D@-@
CP1L-EL/EM CPU Unit
Operation Manual
Produced July 2017
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed pre­cautions can result in injury to people or damage to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardou s situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, how­ever, in some CX-Programmer displays to mean Programmable Controller.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
v

Unit Versions of CP-series CPU Units

Lot No.
CP-series CPU Unit
Unit version (Example for Unit version 1.0)
CP1L-EM40DR-D
CPU UNIT
Lot No. 01312M Ver.1.0
OMRON Corporation MADE IN CHINA
00
NC
02
04
06
08
10
00
02
04
06
08
10
01
COM
03
05
07
09
11
01
03
05
07
09
11
00 01
02
03
04
06
00
01
03
04
06
COM
02
COM
05
07
COM
COM(V+)
05
07
MAC Address: 012345678
90A
SYSMAC CP1L
BKUP
ERR/ALM
LNK/ACT
POWER
RUN
INH
2
ANALOG INPUT
V1
+
V2
+
COM
EXP
1
Unit Versions A “unit version” has been introduced to manage CPU Units in the CP Series
according to differences in functionality accompanying Unit upgrades.
Notation of Unit Versions on Products
Confirming Unit Versions with Support Software
Note CX-Programmer version 9.3 or lower cannot be used to confirm unit versions
1,2,3... 1. Set the Device Type Field in the Change PLC Dialog Box to CP1L-E.
The unit version is given to the right of the lot numb er on the na mep late o f the products for which unit versions are being managed, as shown below.
Product nameplate
CX-Programmer version 9.4 or higher can be used to confirm the unit version of the CP1L-EL/EM CPU Unit.
for CP1L-EL/EM CPU Units.
Confirmation Procedure Procedure When the Device Type and CPU Type Are Known
vi
2. Click the
Settings Dialog Box is displayed, set the CPU Type Field to EL or EM.
Settings
Button by the Device Type Field and, when the Device Type
3. Go online and select PLC - Edit - Information.
(Refer to 5-1 Connecting the CX-Programmer)
The PLC Information Dialog Box will be displayed.
vii
Use the above display to confirm the unit version of the CPU Unit.
Procedure When the Device Type and CPU Type Are Not Known
This procedure is possible only when connected directly to the CPU Unit with a serial connection.
If you don't know the device type and CPU type that are connected directly to the CPU Unit on a serial line, select PLC - Auto Online to go online, and then select PLC - Edit - Information from the menus.
The PLC Information Dialog Box will be displayed and can be used to confirm the unit version of the CPU Unit.
viii
Using the Unit Version Labels
The following unit version labels are provided with the CPU Unit.
Ver.
Ver.
Ver.
1.0
Ver.
1.0
These Labels can be used to manage differences in the available functions among the Units. Place the appropriate label on the front of the Unit to show what Unit version is actually being used.
These labels can be attached to the front of previous CPU Units to differenti­ate between CPU Units of different unit versions.
ix
x

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x xiv
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvi
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
7 Software Licenses and Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxxiii
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . . . . 1
1-1 Features and Main Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3 Function Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1-4 Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 2
Nomenclature and Specifications . . . . . . . . . . . . . . . . . . . . . 19
2-1 Part Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
2-2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-3 CP1L-EL/EM CPU Unit Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-4 CPU Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2-5 CPU Unit Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2-6 Power OFF Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2-7 Computing the Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
SECTION 3
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3-1 Fail-safe Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3-2 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3-3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3-4 Wiring CP1L-EL/EM CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3-5 Wiring CPU Unit I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3-6 CP-series Expansion I/O Unit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
SECTION 4
I/O Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4-1 Overview of I/O Memory Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4-2 I/O Area and I/O Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
4-3 1:1 Link Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4-4 Serial PLC Link Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4-5 Internal Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
xi
TABLE OF CONTENTS
4-6 Holding Area (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4-7 Auxiliary Area (A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
4-8 TR (Temporary Relay) Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4-9 Timers and Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4-10 Data Memory Area (D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4-11 Index Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
4-12 Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4-13 Task Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4-14 Condition Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4-15 Clock Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
SECTION 5 CX-Programmer Connection, Program Transfer, Trial Operation,
and Debugging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5-1 Connecting the CX-Programmer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5-2 Program Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
5-3 Trial Operation and Debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
SECTION 6
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
6-1 System Configuration and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
6-2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
6-3 Network Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
6-4 Basic Setting for Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6-5 FINS Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
6-6 Socket Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
6-7 Automatic Clock Adjustment and Specifying Servers by Host Name . . . . . . . . . . . . . . . . . 211
SECTION 7
Pulse and Counter Functions. . . . . . . . . . . . . . . . . . . . . . . . . 217
7-1 High-speed Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
7-2 Pulse Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
7-3 Inverter Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
SECTION 8
Advanced Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
8-1 Interrupt Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
8-2 Quick-response Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
8-3 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
8-4 Built-in Analog Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
8-5 Battery-free Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
8-6 Memory Cassette Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
xii
TABLE OF CONTENTS
8-7 Program Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
8-8 Failure Diagnosis Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .451
8-9 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
SECTION 9
Using Expansion Units and Expansion I/O Units. . . . . . . . 457
9-1 Connecting Expansion Units and Expansion I/O Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
9-2 Analog Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
9-3 Analog Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
9-4 Analog I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
9-5 Temperature Sensor Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .513
9-6 CompoBus/S I/O Link Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
SECTION 10
Analog Input/Output Option Board . . . . . . . . . . . . . . . . . . . 553
10-1 General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
10-2 Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
10-3 Installation and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555
10-4 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
10-5 Analog Input Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .557
10-6 Analog Output Option Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560
10-7 Analog I/O Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .564
10-8 Startup Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
10-9 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
10-10 The Use of Analog Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
SECTION 11
LCD Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
11-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
11-2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573
11-3 Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
11-4 Installation and Removing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
11-5 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
11-6 LCD Option Board Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
11-7 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 630
SECTION 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 633
12-1 Error Classification and Confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634
12-2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
12-3 Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648
12-4 Troubleshooting Unit Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .649
xiii
TABLE OF CONTENTS
SECTION 13
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 651
13-1 Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 652
13-2 Replacing User-serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654
Appendices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657
A Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657
B Dimensions Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .663
C Auxiliary Area Allocations by Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
D Auxiliary Area Allocations by Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 693
E Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745
F Con nectio ns to Serial Com m unicat ions Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747
G PLC Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 773
H TCP Status Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .803
I Ethernet Network Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 805
J Buffer Configuration (CP1L-EL/EM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807
K Ethernet Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 809
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 811
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 819
xiv

About this Manual:

CS1-H CPU Units
CS-series Power Supply Units
Note:
Products specifically for the CS1D Series are required to use CS1D CPU Units.
CS-series Basic I/O Units
CS-series CPU Bus Units
CS-series Special I/O Units
CS1 CPU Units
CS1G
CS1D CPU Units
CS1D CPU Units for Duplex-CPU System
CS1D-CPU
H
CS1D CPU Units for Single-CPU System
CS1D-CPU S
CS1D Process CPU Units
CS1D-CPU
P
CP1H CPU Unit
CS/CJ/CP Series
CS Series
CJ1H-CP CJ1G-C CJ1G -CP
(Loop CPU Unit)
CJ1-H CPU Units
CJ1 CPU Unit
CJ1G-CPU
CJ1M CPU Unit CJ1M-CP
CJ-series Basic I/O Units
CJ-series Special I/O Units
CJ-series CPU Bus Units
CJ-series Power Supply Units
CJ Series CP Series
CP-series Expansion Units
CP-series Expansion I/O Units
CJ-series Special I/O Units
CJ-series CPU Bus Units
CP1L CPU Unit
CP-series Expansion Units
CP-series Expansion I/O Units
This manual describes installation and operation of the CP-series Programmable Controllers (PLCs) and includes the sections described below. The CP Series provides advanced package-type PLCs based on OMRON’s advanced control technologies and vast experience in automated co ntrol.
Please read this manual carefully and be sure you understand the information provided before attempting to install or operate a CP-series PLC . Be sure to read the precautions provided in the fol­lowing section.
Definition of the CP Series
The CP Series is centered around the CP1H and CP1L CPU Units and is designed with the same basic architecture as the CS and CJ Series. Always use CP-series Expansion Units and CP-series Expansion I/O Units when expanding I/O capacity.
I/O words are allocated in the same way as the CPM1A/CPM2A PLCs, i.e., using fixed areas for inputs and outputs.
xv
Precautions provides general precautions for using the Progr ammable Controller and related devices. Section 1 introduces the features of the CP1L-EL/EM and describes its configuration. It also describes
the Units that are available and connection methods for Programming Devices and other peripheral devices.
Section 2 describes the names and functions of CP1L-EL/EM parts and provides CP1L-EL/EM speci­fications.
Section 3 describes how to install and wire the CP1L-EL/EM. Section 4 describes the structure and functions of the I/O Memory Areas and Parameter Areas. Section 5 describes the methods for CX-Programmer connection, the processes used to transfer the
program to the CPU Unit and the functions that can be used to test and debug the program. Section 6 gives an outline of the built-in Ethernet function, explains its specification and how to make
the settings required for operation.
Section 7 describes the CP1L-EL/EM’s interrupt and high-speed counter functions. Section 8 describes all of the advanced functions of the CP1L-EL/EM that can be used to achieve
specific application needs.
Section 9 describes how to use CP-series Expansion Units and Expansion I/O Units. Section 10 describes how to use Analog Input/Output Option Board. Section 11 gives an outline of the LCD Option Board, explains how to install and remove the LCD
Option Board, and describes the functions including how to monitor and make settings for the PLC. It also lists the errors during operation and provides probable causes and countermeasures for trouble­shooting.
Section 12 provides information on hardware and software errors that occur during CP1L-EL/EM operation.
Section 13 provides inspection and maintenance information. Appendices provide product lists, dimensions, tables of Auxiliary Area allocations, and a memory
map.
xvi

Related Manuals

The following manuals are used for the CP1L-EL/EM CPU Units. Refer to these manuals as required.
Cat. No. Model numbers Manual name D escription
W516 CP1L-EL20D@-@
CP1L-EM30D@-@ CP1L-EM40D@-@
W451 CP1H-X40D@-@
CP1H-XA40D@-@ CP1H-Y20DT-D CP1L-L10D@-@ CP1L-L14D@-@ CP1L-L20D@-@ CP1L-M30D@-@ CP1L-M40D@-@ CP1L-M60D@-@
W461 CP1L-L10D@-@
CP1L-L14D@-@ CP1L-L20D@-@ CP1L-M30D@-@ CP1L-M40D@-@ CP1L-M60D@-@
W446 CXONE-AL@@C-V4
CXONE-AL
W447 CXONE-AL@@C-V4
CXONE-AL@@D-V4
W463 CXONE-AL@@C-V4
CXONE-AL@@D-V4
W464 CXONE-AL@@C-V4
CXONE-AL@@D-V4
W344 WS02-PSTC1-E CX-Protocol Opera-
@@D-
V4
SYSMAC CP Series CP1L-EL/EM CPU Unit Operation Man­ual (this manual)
SYSMAC CP Series CP1H /CP1L CPU Unit Programming Manual
SYSMAC CP Series CP1L CPU Unit Intro­duction Manual
SYSMAC CX-Pro­grammer Operation Manual
CX-Programmer Operation Manual Function Blocks/ Structured Text
CX-One Setup Man­ual
CX-Integrator Opera­tion Manual
tion Manual
Provides the following information on the CP Series:
• Overview, design, installation, maintenance, and other basic specifications
•Features
•System configuration
• Mounting and wiring
•I/O memory allocation
•Troubleshooting
Use this manual together with the CP1L Program- mable Controllers Programming Manual (W451).
Provides the following information on programming the CP Series:
•Programming methods
•Tasks
• Programming instructions
Describes basic setup methods of CP1L PLCs:
•Basic configuration and component names
• Mounting and wiring
• Programming, data transfer, and debugging using the CX-Programmer
•Application program examples
Provides information on how to use the CX-Pro­grammer for all functionality except for function blocks.
Explains how to use the CX-Programmer software's function block and structured text functions. For explanations of other shared CX-Programmer func­tions, refer to the CX-Programmer Operation Man­ual (W446).
Installation and overview of CX-One FA Integrated Tool Package.
Describes CX-Integrator operating methods, e.g., for setting up and monitoring networks.
Provides operating procedures for creating protocol macros (i.e., communications sequences) with the CX-Protocol and other information on protocol mac­ros.
The CX-Protocol is required to create protocol mac­ros for user-specific serial communications or to customize the standard system protocols.
xvii
Cat. No. Model numbers Manual name D escription
W342 CS1G/H-CPU@@H
CS1G/H-CPU@@-V1 CS1D-CPU@@H CS1D-CPU@@S CS1W-SCU@@-V1 CS1W-SCB@@-V1 CJ1G/H-CPU@@H CJ1G-CPU@@P CJ1M-CPU@@ CJ1G-CPU@@ CJ1W-SCU@@-V1
W420 CS1W-ETN21
CJ1W-ETN21
W421 CS1W-ETN21
CJ1W-ETN21
SYSMAC CS/CJ/CP/ NSJ-series Communi­cations Commands Reference Manual
Ethernet Units Opera­tion Manual Construc­tion of Networks
Ethernet Units Opera­tion Manual Construc­tion of Applications
Describes commands addressed to CS-series, CJ­series, and CP-series CPU Units, including C-mode commands and FINS commands.
Note This manual describes on commands
address to CPU Units regardless of the com­munications path. (CPU Unit serial ports, Serial Communications Unit/Board ports, and Communications Unit ports can be used.) Refer to the relevant operation manuals for information on commands addresses to Spe­cial I/O Units and CPU Bus Units.
Provides information on operating and installing 100Base-TX Ethernet Units, including details on basic settings and FINS communications. Refer to the Communications Commands Refer- ence Manual (W342) for details on FINS commands that can be sent to CS-series and CJ-series CPU Units when using the FINS communications ser­vice.
Provides information on constructing host applica­tions for 100Base-TX Ethernet Units, including func­tions for sending/receiving mail, socket service, automatic clock adjustment, FTP server functions, and FINS communications.
xviii

Terms and Conditions Agreement

Warranty and Limitations of Liability
WARRANTIES
• Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
• Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON­INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right.
• Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
LIMITATION ON LIABILITY; ETC
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
xix
Application Considerations
SUITABILITY OF USE
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
xx
Disclaimers
PERFORMANCE DATA
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings o r features are chan ged, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product.
ERRORS AND OMISSIONS
Information presented by Omron Companies has been checked and i s believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.
xxi
xxii

PRECAUTIONS

This section provides general precautions for using the CP-series Programmable Controllers (PLCs) and related devices. The information contained in this section is important for the safe and reliable application of Program mable Controllers.
You must read this section and understand the information contained before attempting to set up or operate a PLC system.
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvi
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-3 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-4 Relay Output Noise Reduction Methods. . . . . . . . . . . . . . . . . . . . . . xxxi
6-5 Conditions for Meeting EMC Directives
when Using CP-series Relay Expansion I/O Units. . . . . . . . . . . . . . xxxii
7 Software Licenses and Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxxiii
xxiii
Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifica­tions described in the operation manuals.
Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amuse­ment machines, safety equipment, and other systems, machines, and equip­ment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and pe rf or m ance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this man­ual close at hand for reference during operation.
!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PLC System to the above-mentioned appli­cations.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, to ensure safety in the system if an abnormality occurs due to malfunction of the PLC or another external factor affecting the PLC operation. Not doing so may result in serious accidents.
xxiv
• Emergency stop circuit s, interlock circuits, limit circuits, and similar safety measures must be provided in external control circuits.
Safety Precautions 3
• The PLC will turn OFF all outputs when its self-diagnosis function detects any error or when a severe f ailure alarm (FALS) instruction is execut ed. Unexpected operation, however, may still occur for errors in the I/O control section, errors in I/O memory, and errors that cannot be detected by the self-diagnosis function. As a countermeasure for all these errors, external safety measures must be provided to ensure safety in the system.
• The PLC or outputs may remain ON or OFF due to deposits on or burning of the output relays, or destruction of the output transistors. As a counter­measure for such problems, external safety measures must be provided to ensure safety in the system.
• When the 24-V DC output (service power supply to the PLC) is over­loaded or short-circuited, the voltage may drop and result in the outputs being turned OFF. As a countermeasure for such problems, external safety measures must be provided to ensure safety in the system.
!WARNING Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal lines, momentary power interruptions, or ot her causes. Not doing so may result in serious accidents.
!WARNING Do not apply the voltage/current outside the specified range to this unit. It may
cause a malfunction or fire.
!Caution
Execute online edit only after confirming that no adverse effects will be cau sed by extending the cycle time. Otherwise, the input signals may not be readable.
!Caution Confirm safety at the destination node before transferring a program to
another node or editing the I/O area. Doing either of these without confirming safety may result in injury.
!Caution
Tighten the screws on the terminal block of the AC power supply to the torque specified in this manual. The loose screws may result in burning or malfunctio n.
!Caution Do not touch anywhere near the power supply parts or I/O terminals while the
power is ON, and immediately after turning OFF the power. The hot surface may cause burn injury.
!Caution Pay careful attention to the polarities (+/-) when wiring the DC power supply. A
wrong connection may cause malfunction of the system.
!Caution
When connecting the PLC to a computer or other peripheral device, either ground the 0 V side of the external power supply or do not ground the external power supply at all. Otherwise the external power supply may be shorted depending on the connection methods of the pe riphe ral devi ce. DO NOT ground the 24 V side of the external power supply, as shown in the following diagram.
Non-insulated DC power supply
24 V
Twisted-pair cable
FG
0 V
0 V
CPU Unit
FG
FG
0 V
Peripheral device
FG
xxv
Operating Environment Precautions 4
!Caution After programming (or reprogra mming) using the IOWR instruction, confirm
that correct operation is possible with the new ladder program and data before starting actual operation. Any irregularities may cause the product to stop operating, resulting in unexpected operation in machinery or equipment.
!Caution The CP1L-EL/EM CPU Units automatically back up the user program and
parameter data to flash memory when these are written to the CPU Unit. I/O memory (including the DM Area, counter present values and Completion Flags, and HR Area), however, is not written to flash memory. The DM Area, counter present values and Completion Flags, and HR Area can be held dur­ing power interruptions with a battery. If there is a battery error, the contents of these areas may not be accu rate after a power interrupti on. If the co ntents o f the DM Area, counter present values and Completion Flags, and HR Area are used to control external outputs, prevent inappropriate outputs from being made whenever the Battery Error Flag (A402.04) is ON.

4 Operating Environment Precautions

!Caution Do not operate and keep the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in the specifications.
• Locations subject to condensation as the result of severe changes in tem­perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
• Locations subject to direct rain fall.
• Locations subject to direct strong UV.
xxvi
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
!Caution The operating environment of the PLC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can lead to malfunction, failure, and other unforeseeable problems with the PLC System. Make sure that the operating environment is within the specified con­ditions at installation and remains within the specified conditions during the life of the system.
!Caution Please fit it as foreign matter such as chips or wiring rubbish inside the unit. It
becomes a cause of damage by fire, failure and malfunction. Especially during construction, please take measures.
Application Precautions 5

5 Application Precautions

Observe the following precautions when using the PLC System.
!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
• Always connect to 100 Ω or less when installing the Units. Not connecting to a ground of 100 Ω or less may result in electric shock.
• Always turn OFF the power supply to the PLC before attempting any of the following. Not turning OFF the power supply may result in malfunction or electric shock.
• Mounting or dismounting Expansion Units or any other Units
• Connecting or removing the Memory Cassette or Option Board
• Setting DIP switches or rotary switches
• Connecting or wiring the cables
• Connecting or disconnecting the connectors
!Caution Failure to abide by the following precautions could lead to faulty operation of
the PLC or the system, or could damage the PLC or PLC Units. Always heed these precautions.
• When unpacking the Unit, check carefully for any external scratches or other damages. Also, shake the Unit gently and check for any abnormal sound.
• Install external breakers and take other safety measures against short-cir­cuiting in external wiring. Insufficient safety measures against short-cir­cuiting may result in burning.
• Mount the Unit only after checking the connectors and terminal blocks completely.
• Be sure that all the terminal screws and cable connector screws are tight­ened to the torque specified in the relevant manuals. Incorrect tightening torque may result in malfunction.
• Wire all connections correctly according to instructions in this manual.
• Keep the wire cuttings out of the Unit when wiring.
• Always use the pow er supply voltag e specified in th e operatio n manuals. An incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied. Be particularly careful in places where the power supply is unstable. An incorrect power supply may result in malfunction.
• Leave the label attached to the Unit when wiring. Removing the label may result in malfunction.
• Remove the label after the completion of wiring to ensure proper heat dis­sipation. Leaving the label attached may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires directly to terminals. Connection of bare stranded wires may result in burning.
• Do not apply voltages to the input terminals in excess of the rated input voltage. Excess voltages may result in burning.
xxvii
Application Precautions 5
• Do not apply voltages or connect loads to the output terminals in excess of the maximum switching capacity. Excess voltage or loads may result in burning.
• Be sure that the terminal blocks, connectors, Option Boards, and other items with locking devices are properly locked into place. Improper locking may result in malfunction.
• Disconnect the functional ground terminal when performing withstand voltage tests. Not disconnecting the functional ground terminal may result in burning.
• Wire correctly and double-check all the wiring or the setting switches before turning ON the power supply. Incorrect wiring may result in burn­ing.
• Check that the DIP switches and data memory (DM) are properly set before starting operation.
• Check the user program for proper execution before actually running it on the Unit. Not checking the program may result in an unexpected opera­tion.
• Resume operation only after transferring to the new CPU Unit the con­tents of the DM, HR, and CNT Areas required for resuming operation. Not doing so may result in an unexpected operation.
• Confirm that no adverse effect will oc cur in the system before attempting any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PLC (including the setting of the startup operating mode).
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Do not pull on the cables or bend the cables beyond their natural limit. Doing either of these may break the cables.
• Do not place objects on top of the cables. Doing so may break the cables.
• When replacing parts, be sure to confirm that the rating of a new part is correct. Not doing so may result in malfunction or burning.
• Before touching the Unit, be sure to firs t touch a grounded metallic object in order to discharge any static buildup. Not doing so may result in mal­function or damage.
• Install the Unit properly as specified in the operation manual. Improper installation of the Unit may result in malfunction.
• Do not touch the Expansion I/O Unit Connecting Cable while the power is being supplied in order to prevent malfunction due to static electricity.
• Do not turn OFF the power supply to the Unit while data is being trans­ferred.
• When transporting or storing the product, cover the PCBs and the Units or put there in the antistatic bag with electrically conductive materials to pre­vent LSls and ICs from being damaged by static electricity, and also keep the product within the specified storage temperature range.
• Do not touch the mounted parts or the rear surface of PCBs because PCBs have sharp edges such as electrical leads.
• Double-check the pin numbers when assembling and wiring the connectors.
• Wire cor re ct l y accord in g to spec ifie d pr oc ed ur es.
xxviii
Application Precautions 5
• Do not connect pin 6 (+5V) on the RS-232C Option Board (CP1W-CIF01) on the CPU Unit to any external device other than the NT-AL001 or CJ1W-CIF11 Conversion Adapter. The external device and the CPU Unit may be damaged.
• Use the dedicated connecting cables specified in this manual to connect the Units. Using commercially available RS-232C computer cables may cause failures in external devices or the CPU Unit.
• The user progr am an d pa ramet er ar ea d ata in the CPU Unit is b acked up in the built-in flash memory. The BKUP indicator will light on the front of the CPU Unit when the backup operation is in progress. Do not turn OFF the power supply to the CPU Unit when the BKUP indicator is lit. The data will not be backed up if power is turned OFF.
• Do not turn OFF the power supply to the PLC while the Memory Cassette is being written. Doing so may corrupt the data in the Memory Cassette. The BKUP indicator will light while the Memory Cassette is being written. Wait for the BKUP indicator to go out before turning OFF the power sup­ply to the PLC.
• Before replacing the battery, supply power to the CPU Unit for at least 5 minutes and then complete battery rep lacement within 5 minutes of turn OFF the power supply. Memory data may be corrupted if this precaution is not observed.
• Always use the following size wire when connecting I/O terminals:
2
AWG22 to AWG18 (0.32 to 0.82 mm
• Dispose of the product and batteries according to local ordinances as they apply. Have qualified specialists properly dispose of used batteries as industrial waste.
).
• UL standards required that batteries be replaced only by experienced technicians. Do not allow unqualified persons to replace batteries. Also, always follow the replacement procedure provided in the manual.
• Never short-circuit the positive and negative terminals of a battery or charge, disassemble, heat, or incinerate the battery. Do not subject the battery to strong shocks or deform the barry by applying pressure. Doing any of these may result in leakage, rupture, heat generation, or ignition of the battery. Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock. Batteries that have been sub­jected to shock may leak if they are used.
• Always construct external circuits so that the power to the PLC it turned ON before the power to the control system is turned ON. If the PLC power supply is turned ON after the control power supply, temporary errors may result in control system signals because the output terminals on DC Out­put Units and other Units will momentarily turn ON when power is turned ON to the PLC.
• Fail-safe measures must be taken by the customer to ensure safety in the event that outputs from Output Units remain ON as a result of internal cir­cuit failures, which can occur in relays, transistors, and other elements.
xxix
Conformance to EC Directives 6
• If the I/O Hold Bit is turned ON, the outputs from the PLC will not be turned OFF and will maintain their previous status when the PLC is switched from RUN or MONITOR mode to PROGRAM mode. Make sure that the external loads will not produce dangerous conditions when this occurs. (When operation stop s for a fatal erro r, including tho se produced with the FALS(007) instruction, all outputs from Output Unit will be turned OFF and only the internal output status will be maintained.)

6 Conformance to EC Directives

6-1 Applicable Directives

•EMC Directives
• Low Voltage Directive

6-2 Concepts

EMC Directives
OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards (see the following note). Whether the products conform to the standards in the system used by the customer, however, must be checked by the customer.
EMC-related performance of the OMRON devices that comply with EC Direc­tives will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards.
Note The applicable EMC (Electromagnetic Compatibility) standard is EN61131-2.
Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 V AC and 75 to 1,500 V DC meet the required safety standards for the PLC (EN61131-2).

6-3 Conformance to EC Directives

The CP1L-EL/EM PLCs comply with EC Directives. To ensure that the machine or device in which the CP1L-EL/EM PLC is used complies with EC Directives, the PLC must be installed as follows:
1,2,3... 1. The CP1L-EL/EM PLC must be installed within a control panel.
2. You must use reinforced insulat ion or double insu lation for the DC po wer supplies used for I/O Units and CPU Units requiring DC power. The output holding time must be 10 ms minimum for the DC power supply connected to the power supply terminals on Units requiring DC power.
3. CP1L-EL/EM PLCs complying with EC Directives also conform to EN61131-2. Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control p anel used, other devic­es connected to the control panel, wiring, and other conditions. You must therefore confirm that the overall machine or equipment complies with EC Directives.
xxx
Loading...
+ 826 hidden pages