Omron CP1L CPU OPERATION MANUAL
Cat. No. W462-E1-02
SYSMAC CP Series
CP1L-L14D#-#
CP1L-L20D#-#
CP1L-M30D#-#
CP1L-M40D#-#
CP1L CPU Unit
OPERATION MANUAL
CP1L-L14D@-@
CP1L-L20D@-@
CP1L-M30D@-@
CP1L-M40D@-@
CP1L CPU Unit
Operation Manual
Revised June 2007
iv
Notice:
r
f
OMRON products are manufactured for use according to proper procedures
by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this
manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
OMRON Product References
All OMRON products are capitalized in this manual. The word “Unit” is also
capitalized when it refers to an OMRON product, regardless of whether or not
it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON
products, often means “word” and is abbreviated “Wd” in documentation in
this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some CX-Programmer displays to mean Programmable Controller.
Visual Aids
OMRON, 2007
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
The following headings appear in the left column of the manual to help you
locate different types of information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
v
Unit Versions of CP-series CPU Units
Unit Versions A “unit version” has been introduced to manage CPU Units in the CP Series
according to differences in functionality accompanying Unit upgrades.
Notation of Unit Versions
on Products
Confirming Unit Versions
with Support Software
1,2,3... 1. Set the Device Type Field in the Change PLC Dialog Box to CP1L.
The unit version is given to the right of the lot number on the nameplate of the
products for which unit versions are being managed, as shown below.
Product nameplate
CPU UNIT
Lot No. 28705 0000 Ver.1.0
OMRON Corporation MADE IN CHINA
Lot No.
CP1L-M40DR-A
Unit version (Example for Unit version 1.0)
CP-series CPU Unit
CX-Programmer version 7.1 or higher can be used to confirm the unit version
of the CP1L CPU Unit.
Note CX-Programmer version 7.1 or lower cannot be used to confirm unit versions
for CP1L CPU Units.
■ Confirmation Procedure
Procedure When the Device Type and CPU Type Are Known
vi
2. Click the Settings Button by the Device Type Field and, when the Device
Type Settings Dialog Box is displayed, set the CPU Type Field to M or L.
3. Go online and select PLC - Edit - Information
The PLC Information Dialog Box will be displayed.
vii
▲
Unit version
Use the above display to confirm the unit version of the CPU Unit.
Procedure When the Device Type and CPU Type Are Not Known
This procedure is possible only when connected directly to the CPU Unit with
a serial connection.
If you don't know the device type and CPU type that are connected directly to
the CPU Unit on a serial line, select PLC - Auto Online to go online, and then
select PLC - Edit - Information from the menus.
The PLC Information Dialog Box will be displayed and can be used to confirm
the unit version of the CPU Unit.
viii
▲
Unit version
Using the Unit Version
Labels
The following unit version labels are provided with the CPU Unit.
Ver.
Ver.
Ver.
1.0
Ver.
1.0
These Labels can be used
to manage differences
in the available
functions among the Units.
Place the appropriate label
on the front of the Unit to
show what Unit
version is actually being
used.
These labels can be attached to the front of previous CPU Units to differentiate between CPU Units of different unit versions.
ix
x
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiii
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvi
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxvii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . . . . 1
1-1 Features and Main Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1-3 Connecting the CX-Programmer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1-4 Function Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1-5 Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SECTION 2
Nomenclature and Specifications . . . . . . . . . . . . . . . . . . . . . 33
2-1 Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
2-2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2-3 CP1L CPU Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2-4 CPU Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2-5 CPU Unit Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2-6 Power OFF Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2-7 Computing the Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
SECTION 3
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3-1 Fail-safe Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3-2 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3-3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3-4 Wiring CP1L CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
3-5 Wiring CPU Unit I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3-6 CP/CPM1A-series Expansion I/O Unit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
SECTION 4
I/O Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4-1 Overview of I/O Memory Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4-2 I/O Area and I/O Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
4-3 1:1 Link Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
4-4 Serial PLC Link Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
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TABLE OF CONTENTS
4-5 Internal Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4-6 Holding Area (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
4-7 Auxiliary Area (A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4-8 TR (Temporary Relay) Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4-9 Timers and Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4-10 Data Memory Area (D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
4-11 Index Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4-12 Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
4-13 Task Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
4-14 Condition Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
4-15 Clock Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
SECTION 5
Pulse and Counter Functions. . . . . . . . . . . . . . . . . . . . . . . . . 157
5-1 High-speed Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
5-2 Pulse Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
5-3 Inverter Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
SECTION 6
Advanced Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
6-1 Interrupt Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
6-2 Quick-response Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
6-3 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
6-4 Analog Adjuster and External Analog Setting Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
6-5 Battery-free Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
6-6 Memory Cassette Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
6-7 Program Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
6-8 Failure Diagnosis Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .391
6-9 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
SECTION 7
Using Expansion Units and Expansion I/O Units . . . . . . . . 397
7-1 Connecting Expansion Units and Expansion I/O Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
7-2 Analog Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
7-3 Analog Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
7-4 Analog I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
7-5 Temperature Sensor Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .439
7-6 CompoBus/S I/O Link Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454
7-7 DeviceNet I/O Link Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .460
xii
TABLE OF CONTENTS
SECTION 8
Program Transfer, Trial Operation, and Debugging . . . . . 467
8-1 Program Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
8-2 Trial Operation and Debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468
SECTION 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475
9-1 Error Classification and Confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476
9-2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
9-3 Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487
9-4 Troubleshooting Unit Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .488
SECTION 10
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 491
10-1 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492
10-2 Replacing User-serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494
Appendices
A Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
B Dimensions Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .503
C Auxiliary Area Allocations by Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
D Auxiliary Area Allocations by Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
E Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
F Connections to Serial Communications Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
G PLC Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 631
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
xiii
TABLE OF CONTENTS
xiv
About this Manual:
This manual describes installation and operation of the CP-series Programmable Controllers (PLCs)
and includes the sections described below. The CP Series provides advanced package-type PLCs
based on OMRON’s advanced control technologies and vast experience in automated control.
Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate a CP-series PLC. Be sure to read the precautions provided in the following section.
Definition of the CP Series
The CP Series is centered around the CP1H and CP1L CPU Units and is designed with the same
basic architecture as the CS and CJ Series. Always use CP-series Expansion Units and CP-series
Expansion I/O Units when expanding I/O capacity.
I/O words are allocated in the same way as the CPM1A/CPM2A PLCs, i.e., using fixed areas for inputs
and outputs.
CS Series CJ Series CP Series
CS/CJ/CP Series
CS1-H CPU Units
CS1H-CPU@@H
CS1G-CPU@@H
CS1 CPU Units
CS1H-CPU@@ (-V1)
CS1G-CPU@@ (-V1)
CS1D CPU Units
CS1D CPU Units for
Duplex-CPU System
@@H
CS1D-CPU
CS1D CPU Units for
Single-CPU System
@@
CS1D-CPU S
CS1D Process CPU Units
@@P
CS1D-CPU
CS-series Basic I/O Units
CS-series Special I/O Units
CS-series CPU Bus Units
CS-series Power Supply Units
Note: Products specifically for the CS1D
Series are required to use CS1D
CPU Units.
CJ1-H CPU Units
CJ1H-CPU@@H
CJ1G-CPU@@H
CJ1G -CPU@@P
(Loop CPU Unit)
CJ1M CPU Unit
CJ1M-CPU@@
CJ1 CPU Unit
CJ1G-CPU@@
CJ-series Basic I/O Units
CJ-series Special I/O Units
CJ-series CPU Bus Units
CJ-series Power Supply Units
CP1H CPU Unit
CP1H-X40D@-@
CP1H-XA40D@-@
CP1H-Y20DT-D
CPM1A-series Expansion I/O Units
CPM1A-series Expansion Units
CP-series Expansion I/O Units
CP-series Expansion Units
CJ-series Special I/O Units
CJ-series CPU Bus Units
CP1L CPU Unit
CP1L-L14D@-@
CP1L-L20D@-@
CP1L-M30D@-@
CP1L-M40D@-@
CP/CPM1A-series Expansion I/O Units
CP/CPM1A-series Expansion Units
xv
Precautions provides general precautions for using the Programmable Controller and related devices.
Section 1 introduces the features of the CP1L and describes its configuration. It also describes the
Units that are available and connection methods for Programming Devices and other peripheral
devices.
Section 2 describes the names and functions of CP1L parts and provides CP1L specifications.
Section 3 describes how to install and wire the CP1L.
Section 4 describes the structure and functions of the I/O Memory Areas and Parameter Areas.
Section 5 describes the CP1L’s interrupt and high-speed counter functions.
Section 6 describes all of the advanced functions of the CP1L that can be used to achieve specific
application needs.
Section 7 describes how to use CP-series Expansion Units and Expansion I/O Units
Section 8 describes the processes used to transfer the program to the CPU Unit and the functions that
can be used to test and debug the program.
Section 9 provides information on hardware and software errors that occur during CP1L operation
Section 10 provides inspection and maintenance information.
The Appendices provide product lists, dimensions, tables of Auxiliary Area allocations, and a memory
map.
xvi
Related Manuals
The following manuals are used for the CP1L CPU Units. Refer to these manuals as required.
Cat. No. Model numbers Manual name Description
W462 CP1L-L14D@-@
CP1L-L20D@-@
CP1L-M30D@-@
CP1L-M40D@-@
W451 CP1H-X40D@-@
CP1H-XA40D@-@
CP1H-Y20DT-D
CP1L-L14D@-@
CP1L-L20D@-@
CP1L-M30D@-@
CP1L-M40D@-@
W461 CP1L-L14D@-@
CP1L-L20D@-@
CP1L-M30D@-@
CP1L-M40D@-@
W446 WS02-CXPC1-E-V70 SYSMAC CX-Pro-
W447 WS02-CXPC1-E-V70 SYSMAC CX-Pro-
W463 CXONE-AL@@C-EV2
CXONE-AL@@D-EV2
W464 CX-Integrator Opera-
SYSMAC CP Series
CP1L CPU Unit Operation Manual
SYSMAC CP Series
CP1H /CP1L CPU
Unit Programming
Manual
SYSMAC CP Series
CP1L CPU Unit Introduction Manual
grammer
Ver. 7.1 Operation
Manual
grammer Ver. 7.1
Operation Manual
Function Blocks
CX-One Setup Manual
tion Manual
Provides the following information on the CP Series:
• Overview, design, installation, maintenance, and
other basic specifications
•Features
• System configuration
• Mounting and wiring
• I/O memory allocation
• Troubleshooting
Use this manual together with the CP1L Program-
mable Controllers Programming Manual (W451).
Provides the following information on programming
the CP Series:
• Programming methods
•Tasks
• Programming instructions
Describes basic setup methods of CP1L PLCs:
• Basic configuration and component names
• Mounting and wiring
• Programming, data transfer, and debugging using
the CX-Programmer
• Application program examples
Provides information on installing and operating the
CX-Programmer for all functions except for function
blocks.
Provides specifications and operating procedures
for function blocks. Function blocks can be used
with CX-Programmer Ver. 7.1 or higher and a CP1L
CPU Unit. Refer to W446 for operating procedures
for functions other than function blocks.
Provides an overview of and describes how to
install the CX-One FA Integrated Tool Package.
Describes operating the CX-Integrator, including
operations to build networks (e.g., setting data links,
routing tables, and Communications Units.
xvii
Cat. No. Model numbers Manual name Description
W344 WS02-PSTC1-E CX-Protocol Opera-
W342 CS1G/H-CPU@@H
CS1G/H-CPU@@-V1
CS1D-CPU@@H
CS1D-CPU@@S
CS1W-SCU@@-V1
CS1W-SCB@@-V1
CJ1G/H-CPU@@H
CJ1G-CPU@@P
CJ1M-CPU@@
CJ1G-CPU@@
CJ1W-SCU@@-V1
tion Manual
SYSMAC CS/CJ/CP/
NSJ-series Communications Commands
Reference Manual
Provides operating procedures for creating protocol
macros (i.e., communications sequences) with the
CX-Protocol and other information on protocol macros.
The CX-Protocol is required to create protocol macros for user-specific serial communications or to
customize the standard system protocols.
Describes commands addressed to CS-series, CJseries, and CP-series CPU Units, including C-mode
commands and FINS commands.
Note This manual describes on commands
address to CPU Units regardless of the communications path. (CPU Unit serial ports,
Serial Communications Unit/Board ports, and
Communications Unit ports can be used.)
Refer to the relevant operation manuals for
information on commands addresses to Special I/O Units and CPU Bus Units.
xviii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NONINFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
xix
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
xx
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
xxi
xxii
PRECAUTIONS
This section provides general precautions for using the CP-series Programmable Controllers (PLCs) and related devices.
The information contained in this section is important for the safe and reliable application of Programmable Controllers.
You must read this section and understand the information contained before attempting to set up or operate a PLC system.
1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvi
5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvii
6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-3 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxx
6-4 Relay Output Noise Reduction Methods. . . . . . . . . . . . . . . . . . . . . . xxx
6-5 Conditions for Meeting EMC Directives
when Using CPM1A Relay Expansion I/O Units. . . . . . . . . . . . . . . xxxii
xxiii
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifications described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation.
!WARNING It is extremely important that a PLC and all PLC Units be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PLC System to the above-mentioned applications.
3 Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.
!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.
!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.
!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, to ensure safety in the system if an
abnormality occurs due to malfunction of the PLC or another external factor
affecting the PLC operation. Not doing so may result in serious accidents.
xxiv
• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
Safety Precautions 3
• The PLC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a countermeasure for such errors, external safety measures must be
provided to ensure safety in the system.
• The PLC or outputs may remain ON or OFF due to deposits on or burning
of the output relays, or destruction of the output transistors. As a countermeasure for such problems, external safety measures must be provided
to ensure safety in the system.
• When the 24-V DC output (service power supply to the PLC) is overloaded or short-circuited, the voltage may drop and result in the outputs
being turned OFF. As a countermeasure for such problems, external
safety measures must be provided to ensure safety in the system.
!WARNING Fail-safe measures must be taken by the customer to ensure safety in the
event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power interruptions, or other causes. Not doing so may result in
serious accidents.
!Caution Execute online edit only after confirming that no adverse effects will be
caused by extending the cycle time. Otherwise, the input signals may not be
readable.
!Caution Confirm safety at the destination node before transferring a program to
another node or editing the I/O area. Doing either of these without confirming
safety may result in injury.
!Caution Tighten the screws on the terminal block of the AC power supply to the torque
specified in this manual. The loose screws may result in burning or malfunction.
!Caution Do not touch anywhere near the power supply parts or I/O terminals while the
power is ON, and immediately after turning OFF the power. The hot surface
may cause burn injury.
!Caution Pay careful attention to the polarities (+/-) when wiring the DC power supply. A
wrong connection may cause malfunction of the system.
!Caution When connecting the PLC to a computer or other peripheral device, either
ground the 0 V side of the external power supply or do not ground the external
power supply at all. Otherwise the external power supply may be shorted
depending on the connection methods of the peripheral device. DO NOT
ground the 24 V side of the external power supply, as shown in the following
diagram.
Non-insulated DC power supply
24 V
Twisted-pair
cable
FG
0 V
0 V
CPU Unit
FG
FG
0 V
Peripheral device
FG
xxv
Operating Environment Precautions 4
!Caution After programming (or reprogramming) using the IOWR instruction, confirm
that correct operation is possible with the new ladder program and data before
starting actual operation. Any irregularities may cause the product to stop
operating, resulting in unexpected operation in machinery or equipment.
!Caution The CP1L CPU Units automatically back up the user program and parameter
data to flash memory when these are written to the CPU Unit. I/O memory
(including the DM Area, counter present values and Completion Flags, and
HR Area), however, is not written to flash memory. The DM Area, counter
present values and Completion Flags, and HR Area can be held during power
interruptions with a battery. If there is a battery error, the contents of these
areas may not be accurate after a power interruption. If the contents of the
DM Area, counter present values and Completion Flags, and HR Area are
used to control external outputs, prevent inappropriate outputs from being
made whenever the Battery Error Flag (A402.04) is ON.
4 Operating Environment Precautions
!Caution Do not operate the control system in the following locations:
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
!Caution Take appropriate and sufficient countermeasures when installing systems in
the following locations:
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.
!Caution The operating environment of the PLC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PLC
System. Make sure that the operating environment is within the specified conditions at installation and remains within the specified conditions during the
life of the system.
xxvi
Application Precautions 5
5 Application Precautions
Observe the following precautions when using the PLC System.
!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
• Always connect to 100
to a ground of 100
• Always turn OFF the power supply to the PLC before attempting any of
the following. Not turning OFF the power supply may result in malfunction
or electric shock.
• Mounting or dismounting Expansion Units or any other Units
• Connecting or removing the Memory Cassette or Option Board
• Setting DIP switches or rotary switches
• Connecting or wiring the cables
• Connecting or disconnecting the connectors
!Caution Failure to abide by the following precautions could lead to faulty operation of
the PLC or the system, or could damage the PLC or PLC Units. Always heed
these precautions.
• Install external breakers and take other safety measures against short-circuiting in external wiring. Insufficient safety measures against short-circuiting may result in burning.
• Mount the Unit only after checking the connectors and terminal blocks
completely.
• Be sure that all the terminal screws and cable connector screws are tightened to the torque specified in the relevant manuals. Incorrect tightening
torque may result in malfunction.
• Wire all connections correctly according to instructions in this manual.
• Always use the power supply voltage specified in the operation manuals.
An incorrect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.
• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction.
• Remove the label after the completion of wiring to ensure proper heat dissipation. Leaving the label attached may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.
• Do not apply voltages to the input terminals in excess of the rated input
voltage. Excess voltages may result in burning.
• Do not apply voltages or connect loads to the output terminals in excess
of the maximum switching capacity. Excess voltage or loads may result in
burning.
Ω or less when installing the Units. Not connecting
Ω or less may result in electric shock.
xxvii
Application Precautions 5
• Be sure that the terminal blocks, connectors, Option Boards, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.
• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.
• Wire correctly and double-check all the wiring or the setting switches
before turning ON the power supply. Incorrect wiring may result in burning.
• Check that the DIP switches and data memory (DM) are properly set
before starting operation.
• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected operation.
• Resume operation only after transferring to the new CPU Unit the contents of the DM, HR, and CNT Areas required for resuming operation. Not
doing so may result in an unexpected operation.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PLC (including the setting of the
startup operating mode).
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables. Doing so may break the cables.
• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
• Before touching the Unit, be sure to first touch a grounded metallic object
in order to discharge any static buildup. Not doing so may result in malfunction or damage.
• Do not touch the Expansion I/O Unit Connecting Cable while the power is
being supplied in order to prevent malfunction due to static electricity.
• Do not turn OFF the power supply to the Unit while data is being transferred.
• When transporting or storing the product, cover the PCBs with electrically
conductive materials to prevent LSIs and ICs from being damaged by
static electricity, and also keep the product within the specified storage
temperature range.
• Do not touch the mounted parts or the rear surface of PCBs because
PCBs have sharp edges such as electrical leads.
• Double-check the pin numbers when assembling and wiring the connectors.
• Wire correctly according to specified procedures.
• Do not connect pin 6 (+5V) on the RS-232C Option Board (CP1W-CIF01)
on the CPU Unit to any external device other than the NT-AL001 or
CP1W-CIF11 Conversion Adapter. The external device and the CPU Unit
may be damaged.
xxviii
Application Precautions 5
• Use the dedicated connecting cables specified in this manual to connect
the Units. Using commercially available RS-232C computer cables may
cause failures in external devices or the CPU Unit.
• The user program and parameter area data in the CPU Unit is backed up
in the built-in flash memory. The BKUP indicator will light on the front of
the CPU Unit when the backup operation is in progress. Do not turn OFF
the power supply to the CPU Unit when the BKUP indicator is lit. The data
will not be backed up if power is turned OFF.
• Do not turn OFF the power supply to the PLC while the Memory Cassette
is being written. Doing so may corrupt the data in the Memory Cassette.
The BKUP indicator will light while the Memory Cassette is being written.
Wait for the BKUP indicator to go out before turning OFF the power supply to the PLC.
• Before replacing the battery, supply power to the CPU Unit for at least 5
minutes and then complete battery replacement within 5 minutes of turn
OFF the power supply. Memory data may be corrupted if this precaution is
not observed.
• Always use the following size wire when connecting I/O terminals:
AWG22 to AWG18 (0.32 to 0.82 mm
• Dispose of the product and batteries according to local ordinances as
they apply.
Have qualified specialists properly dispose of used batteries as industrial
waste.
2
).
• UL standards required that batteries be replaced only by experienced
technicians. Do not allow unqualified persons to replace batteries. Also,
always follow the replacement procedure provided in the manual.
• Never short-circuit the positive and negative terminals of a battery or
charge, disassemble, heat, or incinerate the battery. Do not subject the
battery to strong shocks or deform the barry by applying pressure. Doing
any of these may result in leakage, rupture, heat generation, or ignition of
the battery. Dispose of any battery that has been dropped on the floor or
otherwise subjected to excessive shock. Batteries that have been subjected to shock may leak if they are used.
• Always construct external circuits so that the power to the PLC it turned
ON before the power to the control system is turned ON. If the PLC power
supply is turned ON after the control power supply, temporary errors may
result in control system signals because the output terminals on DC Output Units and other Units will momentarily turn ON when power is turned
ON to the PLC.
• Fail-safe measures must be taken by the customer to ensure safety in the
event that outputs from Output Units remain ON as a result of internal circuit failures, which can occur in relays, transistors, and other elements.
• If the I/O Hold Bit is turned ON, the outputs from the PLC will not be
turned OFF and will maintain their previous status when the PLC is
switched from RUN or MONITOR mode to PROGRAM mode. Make sure
that the external loads will not produce dangerous conditions when this
occurs. (When operation stops for a fatal error, including those produced
with the FALS(007) instruction, all outputs from Output Unit will be turned
OFF and only the internal output status will be maintained.)
xxix
Conformance to EC Directives 6
6 Conformance to EC Directives
6-1 Applicable Directives
•EMC Directives
• Low Voltage Directive
6-2 Concepts
EMC Directives
OMRON devices that comply with EC Directives also conform to the related
EMC standards so that they can be more easily built into other devices or the
overall machine. The actual products have been checked for conformity to
EMC standards (see the following note). Whether the products conform to the
standards in the system used by the customer, however, must be checked by
the customer.
EMC-related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration, wiring, and other conditions of
the equipment or control panel on which the OMRON devices are installed.
The customer must, therefore, perform the final check to confirm that devices
and the overall machine conform to EMC standards.
Note The applicable EMC (Electromagnetic Compatibility) standard is EN61131-2.
Low Voltage Directive
Always ensure that devices operating at voltages of 50 to 1,000 V AC and 75
to 1,500 V DC meet the required safety standards for the PLC (EN61131-2).
6-3 Conformance to EC Directives
The CP1L PLCs comply with EC Directives. To ensure that the machine or
device in which the CP1L PLC is used complies with EC Directives, the PLC
must be installed as follows:
1,2,3... 1. The CP1L PLC must be installed within a control panel.
2. You must use reinforced insulation or double insulation for the DC power
supplies used for I/O Units and CPU Units requiring DC power. The output
holding time must be 10 ms minimum for the DC power supply connected
to the power supply terminals on Units requiring DC power.
3. CP1L PLCs complying with EC Directives also conform to EN61131-2. Radiated emission characteristics (10-m regulations) may vary depending on
the configuration of the control panel used, other devices connected to the
control panel, wiring, and other conditions. You must therefore confirm that
the overall machine or equipment complies with EC Directives.
6-4 Relay Output Noise Reduction Methods
The CP1L PLCs conforms to the Common Emission Standards (EN61131-2)
of the EMC Directives. However, noise generated by relay output switching
may not satisfy these Standards. In such a case, a noise filter must be connected to the load side or other appropriate countermeasures must be provided external to the PLC.
Countermeasures taken to satisfy the standards vary depending on the
devices on the load side, wiring, configuration of machines, etc. Following are
examples of countermeasures for reducing the generated noise.
xxx
Conformance to EC Directives 6
Countermeasures
Countermeasures are not required if the frequency of load switching for the
whole system with the PLC included is less than 5 times per minute.
Countermeasures are required if the frequency of load switching for the whole
system with the PLC included is more than 5 times per minute.
Note Refer to EN61131-2 for more details.
Countermeasure Examples
When switching an inductive load, connect an surge protector, diodes, etc., in
parallel with the load or contact as shown below.
Circuit Current Characteristic Required element
AC DC
CR method
C
R
Powe r
supply
Diode method
Powe r
supply
Varistor method
Powe r
supply
Yes Yes If the load is a relay or solenoid, there is
a time lag between the moment the circuit is opened and the moment the load
is reset.
If the supply voltage is 24 or 48 V, insert
Inductive
load
the surge protector in parallel with the
load. If the supply voltage is 100 to
200 V, insert the surge protector
between the contacts.
No Yes The diode connected in parallel with
the load changes energy accumulated
by the coil into a current, which then
flows into the coil so that the current will
be converted into Joule heat by the
Inductive
load
resistance of the inductive load.
This time lag, between the moment the
circuit is opened and the moment the
load is reset, caused by this method is
longer than that caused by the CR
method.
Yes Yes The varistor method prevents the impo-
sition of high voltage between the contacts by using the constant voltage
characteristic of the varistor. There is
time lag between the moment the cir-
Inductive
load
cuit is opened and the moment the load
is reset.
If the supply voltage is 24 or 48 V, insert
the varistor in parallel with the load. If
the supply voltage is 100 to 200 V,
insert the varistor between the contacts.
The capacitance of the capacitor must
be 1 to 0.5
µF per contact current of
1 A and resistance of the resistor must
be 0.5 to 1 Ω per contact voltage of 1 V.
These values, however, vary with the
load and the characteristics of the
relay. Decide these values from experiments, and take into consideration that
the capacitance suppresses spark discharge when the contacts are separated and the resistance limits the
current that flows into the load when
the circuit is closed again.
The dielectric strength of the capacitor
must be 200 to 300 V. If the circuit is an
AC circuit, use a capacitor with no
polarity.
The reversed dielectric strength value
of the diode must be at least 10 times
as large as the circuit voltage value.
The forward current of the diode must
be the same as or larger than the load
current.
The reversed dielectric strength value
of the diode may be two to three times
larger than the supply voltage if the
surge protector is applied to electronic
circuits with low circuit voltages.
---
xxxi
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