Omron CP1H-CPU - 05-2006, SYSMAC CP, SYSMAC CP1H-X40D, SYSMAC CP1H-XA40D, SYSMAC CP1H-Y20DT-D Operation Manual

OPERATION MANUAL

CP1H CPU Unit

SYSMAC CP Series
CP1H-X40D@@-

@@

CP1H-XA40D@@-

@@

CP1H-Y20DT-D

Cat. No. W450-E1-02

CP1H-X40D@-@
CP1H-XA40D@-@
CP1H-Y20DT-D

CP1H CPU Unit

Operation Manual

Revised May 2006

iv

v

Notice:

OMRON products are manufactured for use accordin g to proper procedures by a qualified operator
and only for the purposes described in this manual.

The following conventions are used to ind icate and classify pr ecautions in this manual . Always heed
the information provided with them . Failure to heed precautions can result in in jur y to people or dam­age to property.

!DANGER Indicates an immine ntly hazardous situation whi ch, if not avoided, will result in death or

serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situatio n which, if not avoided, could resu lt in death or

serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially haza rdous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appear s in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some CX-Pro­grammer displays to mean Programmable Controller.

Visual Aids

The following headings appear in the le ft column of the manual to help you locate different types of
information.

Note Indicates information of pa rticular interest for efficient and convenient opera-

tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 2005

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or tran smit ted, in any form, o

r

by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o

f

OMRON.
No patent liability is assumed with respect to th e use of the in fo rmation c ontain ed he rein. M oreover, because OMR ON is c on-

stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

vi

Unit Versions of CP-series CPU Units

Unit Versions A “unit version” has been introduced to manage CPU Units in the CP Se ries

according to differences in functionality accompanying Unit upgrades.

Notation of Unit Versions
on Products

The unit version is given to the right of the lot number on the nameplate of the
products for which unit versions are being managed, as shown below.

Confirming Unit Versions
with Support Software

CX-Programmer version 6.1 or highe r ca n be us ed t o c onfi rm the unit version
using one of the following two methods. (See note.)

• Using the PLC Information

• Using the Unit Manufacturing Information

Note CX-Programmer version 6.1 or lower cannot be used to conf irm un it versions

for CP-series CPU Units.

PLC Information

• If you know the device type and CP U type, select them in the Change
PLC Dialog Box, go online, and sel ect P LC - Edit - Information from the

menus.

• If you don't know the device type and CPU type but are connected directly
to the CPU Unit on a ser ial line, select PLC - Auto Online to go onlin e,
and then select PLC - Edit - Information from the menus.

In either case, the following PLC Information Dialog Box will be displayed.

Lot No.

CP1H-XA40CDR-A

CPU UNIT

Lot No. 28705 0000 Ver.1.0

OMRON Corporation MADE IN JAPAN

Product nameplate

CP-series CPU Unit

Unit version (Example for Unit version 1.0)

vii

Use the above display to confirm the unit version of the CPU Unit.

Unit Manufacturing Information

In the IO Table Window, right-click and select Unit Manufacturing informa­tion - CPU Unit.

The following Unit Manufacturing information Dialog Box will be displayed.

Unit version

viii

Use the above display to confirm the uni t version of the CPU Unit connected
online.

Using the Unit Version
Labels

The following unit version labels are provided with the CPU Unit.

These labels can be attached to the fron t of previous CPU Units to d ifferenti­ate between CPU Units of different unit versions.

Unit version

Ver.

1.0

Ver.

1.0

Ver.

Ver.

These Labels can be used
to manage differences
in the available
functions among the Units.
Place the appropriate label
on the front of the Unit to
show what Unit
version is actually being
used.

ix

TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxi

1 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

2 General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

5 Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxv

6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxviii

SECTION 1

Features and System Configuration . . . . . . . . . . . . . . . . . . . 1

1-1 Features and Main Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1-2 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1-3 Connecting Programming Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1-4 Function Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

1-5 Function Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

SECTION 2

Nomenclature and Specifications . . . . . . . . . . . . . . . . . . . . . 41

2-1 Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

2-2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2-3 CP1H CPU Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

2-4 CPU Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

2-5 CPU Unit Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

2-6 Power OFF Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

2-7 Computing the Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

SECTION 3

Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

3-1 Fail-safe Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

3-2 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

3-3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

3-4 Wiring CP1H CPU Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

3-5 Wiring Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

3-6 CPM1A Expansion I/O Unit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

x

TABLE OF CONTENTS

SECTION 4

I/O Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

4-1 Overview of I/O Memory Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

4-2 I/O Area and I/O Allocations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148

4-3 Built-in Analog I/O Area (XA CPU Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 53

4-4 Data Link Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

4-5 CPU Bus Unit Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

4-6 Special I/O Unit Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

4-7 Serial PLC Link Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

4-8 DeviceNet Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

4-9 Internal I/O Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

4-10 Holding Area (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

4-11 Auxiliary Area (A). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

4-12 TR (Temporary Relay) Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

4-13 Timers and Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

4-14 Data Memory Area (D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

4-15 Index Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

4-16 Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

4-17 Task Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

4-18 Condition Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

4-19 Clock Pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

SECTION 5

Basic CP1H Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

5-1 Interrupt Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

5-2 High-speed Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

5-3 Pulse Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

5-4 Quick-response Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

5-5 Analog I/O (XA CPU Units). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318

SECTION 6

Advanced Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331

6-1 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332

6-2 Analog Adjuster and External Analog Setting Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353

6-3 7-Segment LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355

6-4 Battery-free Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357

6-5 Memory Cassette Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

6-6 Program Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367

6-7 Failure Diagnosis Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .374

6-8 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378

xi

TABLE OF CONTENTS

SECTION 7
Using CPM1A Expansion Units and Expansion I/O Units. 381

7-1 Connecting CPM1A Expansion Units and Expansion I/O Units . . . . . . . . . . . . . . . . . . . . . 382

7-2 Analog Input Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383

7-3 Analog Output Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392

7-4 Analog I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

7-5 Temperature Sensor Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .423

7-6 CompoBus/S I/O Link Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438

7-7 DeviceNet I/O Link Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .444

SECTION 8

Program Transfer, Trial Operation, and Debugging . . . . . 451

8-1 Program Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452

8-2 Trial Operation and Debugging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452

SECTION 9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459

9-1 Error Classification and Confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460

9-2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

9-3 Error Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477

9-4 Troubleshooting Unit Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .478

SECTION 10

Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 481

10-1 Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482

10-2 Replacing User-serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484

Appendices

A Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 489

B Dimensions Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .497

C Auxiliary Area Allocations by Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505

D Auxiliary Area Allocations by Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525

E Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571

F Connections to Serial Communications Option Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573

G PLC Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635

xii

TABLE OF CONTENTS

xiii

About this Manual:

This manual descr ibes installation and operat ion of the CP-series Program mable Controllers (PLCs)
and includes the sections described below. The CP Series p rovid es advanced package-type PLCs
based on OMRON’s advanced control technologies and vast experience in automated control.

Please read this manual carefully and be sure you understand the information provided before
attempting to install or opera te a CP-series P LC. Be sure to read the precautions provided in the fol­lowing section.

Definition of the CP Series

The CP Series is centered around the CP1H CPU Units and is designed with the same basic architec­ture as the CS and CJ Series. The Special I/O Uni ts and CPU Bus Unit s of the CJ Ser ies ca n thus be
used. CJ-series Basic I/O Units, however, cannot be used. Always use CPM1A Expansion Un its and
CPM1A Expansion I/O Units when expanding I/O capacity.

I/O words are allocated in the same way as the CPM1A/CPM2A PLCs, i.e., using fixed areas for inputs
and outputs.

CS/CJ/CP Series

CS1H-CPU@@H
CS1G-CPU@@H

CS1-H CPU Units

CS-series Power Supply Units

Note: Products specifically for the CS1D

Series are required to use CS1D
CPU Units.

CS-series Basic I/O Units

CS-series CPU Bus Units

CS-series Special I/O Units

CS1 CPU Units

CS Series

CS1H-CPU@@ (-V1)
CS1G-CPU@@ (-V1)

CJ1H-CPU@@H
CJ1G-CPU@@H
CJ1G -CPU@@P

(Loop CPU Unit)

CJ1-H CPU Units

CJ1 CPU Unit

CJ Series

CJ1G-CPU@@

CJ1M CPU Unit
CJ1M-CPU@@

CS1D CPU Units

CS1D CPU Units for
Duplex-CPU System

CS1D-CPU

@@H

CS1D CPU Units for
Single-CPU System

CS1D-CPU S

CS1D Process CPU Units

CS1D-CPU

@@P

CP1H-X@@@@-@
CP1H-XA@@@@-@
CP1H-Y@@@@-@

CP1H CPU Units

CJ-series CPU Bus Units

CJ-series Special I/O Units

CP Series

CPM1A Expansion Units

CPM1A Expansion I/O Units

@@

CJ-series Basic I/O Units

CJ-series Special I/O Units

CJ-series CPU Bus Units

CJ-series Power Supply Units

xiv

Precautions provides general precautions for using the Programmable Controller and related devices.
Section 1 introduces the features of the CP1 H and describes its config uration. It also describes th e

Units that are available and connection methods for Programming Devices and other peripheral
devices.

Section 2 describes the names and functions of CP1H parts and provides CP1H specifications.
Section 3 describes how to install and wire the CP1H.
Section 4 describes the structure and functions of the I/O Memory Areas and Parameter Areas.
Section 5 describes the CP1H’s interrupt and high-speed counter functions.
Section 6 describes all of the advanced functions of the CP1H that can be used to achieve specific

application needs.

Section 7 describes how to use CPM1A Expansion Units and Expansion I/O Units
Section 8 describes the processes used to transfer the program to the CPU Unit and the functions that

can be used to test and debug the program.

Section 9 provides information on hardware and software errors that occur during CP1H operation
Section 10 provides inspection and maintenance information.

The Appendices provide product lists, dimensions, tables of Auxiliary Area allocations, and a memory
map.

xv

Related Manuals

The following manuals are used for the CP-series CPU Units. Refer to these manuals as required.

Cat. No. Model numbers Manual name Description

W450 CP1H-X40D@-@

CP1H-XA40D@-@
CP1H-Y20DT-D

SYSMAC CP Series
CP1H CPU Unit
Operation Manual

Provides the f o llo wing in f o rmation on th e CP Se ries:

•Overview, design, installation, maintenance, and
other basic specifications

•Features

• System confi guration

•Mounting and wiring

•I/O memory allocation

• Troubleshooting

Use this manual together with the CP1H Program-
mable Controllers Programming Manual (W451).

W451 CP1H-X40D@-@

CP1H-XA40D@-@
CP1H-Y20DT-D

SYSMAC CP Series
CP1H CPU Unit Pro­gramming Manual

Provides the f o llo wing in f o rmation on th e CP Se ries:

•Programming instructions

• Programming methods

•Tasks

• File memory

•Functions

Use this manual together with the CP1H Program-
mable Controllers Operation Manual (W450).

W342 CS1G/H-CPU@@H

CS1G/H-CPU@@-V1
CS1D-CPU@@H
CS1D-CPU@@S
CS1W-SCU21
CS1W-SCB21-V1/41-V1
CJ1G/H-CPU@@H
CJ1G-CPU@@P
CP1H-CPU@@
CJ1G-CPU@@
CJ1W-SCU21-V1/41-V1

SYSMAC CS/CJ­series Communica ­tions Commands Ref­erence Manual

Describes commands addressed to CS-series and
CJ-series CPU Units , incl uding C-mod e comm ands
and FINS commands.

Note This manual describes on commands

address to CPU Units regardless of the com­munications path. (CPU Unit serial ports,
Serial Communications Unit/Board ports, and
Communications Unit ports can be used.)
Refer to the relevant operation manuals for
information on commands addresses to Spe­cial I/O Units and CPU Bus Units.

W446 WS02-CXPC1-E-V70 SYSMAC CX-Pro-

grammer
Ver. 7.0 Operation
Manual

Provides inf ormation on instal ling a nd oper at ing the
CX-Programmer f o r al l fun ct ion s except for function
blocks.

W447 WS02-CXPC1-E-V70 SYSMAC CX-Pro-

grammer Ver. 7.0
Operation Manual
Function Blocks

Provides specifications and oper ating proc edures
for function blocks. Function blocks can be used
with CX-Programmer Ver. 6.1 or highe r and eith er a
CS1-H/CJ1-H CPU Unit with a uni t v ersi on of 3.0 or
a CP1H CPU Unit. Refer to W446 for operating pro­cedures for functions other than function blocks.

W444 CXONE-AL@@C-E CX-One FA Inte-

grated Tool Package
Setup Manual

Provides an overview of the CX-One FA Integrated
Tool and installation procedures.

W445 CXONE-AL@@C-E CX-Int egrator Opera-

tion Manual

Describes CX-Integrator operating procedures and
provides inf ormatio n on ne tw ork config ur ation (data
links, routing tables, Communications Units setup,
etc.

W344 WS02-PSTC1-E CX-Protocol Opera-

tion Manual

Provides operat ing proc edures f or crea ting pro tocol
macros (i.e., communications sequences) with the
CX-Protocol and other information on protocol mac­ros.

The CX-Protocol is required to create prot oc ol ma c­ros for user-specific serial communications or to
customize the standard system protocols.

xvi

xvii

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON­INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xviii

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THA T THE OMRON PR ODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.

xix

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other
reasons.

It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xx

xxi

PRECAUTIONS

This section provides general precautions for using the CP-series Programmable Controllers (PLCs) and related devices.

The information contained in this section is important for the safe and reliable application of Programmable
Controllers. You must read this section and understand the in formation contained before attempting to set up o r
operate a PLC system.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxiv

5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxv

6 Conformance to EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxviii

6-1 Applicable Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxviii

6-2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxviii

6-3 Conformance to EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxviii

6-4 Relay Output Noise Reduction Methods . . . . . . . . . . . . . . . . . . . . . xxix

6-5 Conditions for Meeting EMC Directives

when Using CPM1A Relay Expansion I/O Units. . . . . . . . . . . . . . . xxx

xxii

Intended Audience 1

1 Intended Audience

This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of installing FA systems.

• Personnel in charge of designing FA systems.

• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate t he product according to t he performance specifica­tions described in the operation manuals.

Before using the product under conditions which are not described in the
manual or applying the produ ct to nuclear control s ystems, railroad systems,
aviation systems, vehicles, combustion systems, me dical equipmen t, amuse­ment machines, safety equipment, and oth er systems, machines, and equi p­ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.

Make sure that the ratings and performan ce charact er is ti cs of the pr od uc t are
sufficient for the systems, machi nes, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.

This manual provides informat ion for programming and operat ing the Un it. B e
sure to read this manual before attempting to use the Unit and keep this man­ual close at hand for reference during operation.

!WARNING It is extremely impor tant that a PLC and al l PLC Units b e used for the spec i-

fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PLC System to th e above-mentioned appli­cations.

3 Safety Precautions

!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing

so may result in electric shock.

!WARNING Do not touch any of the te r minals o r ter minal blocks while the power is bein g

supplied. Doing so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do

so may result in malfunction, fire, or electric shock.

!WARNING Provide safety measures in external circuits (i.e., not in the Programmable

Controller), includin g the following items, to ensure safety in the system if an
abnormality occurs due to malfunc tion of the PLC or anoth er external factor
affecting the PLC operation. Not doing so may result in serious accidents.

• Emergency stop cir cuits, inter lock circui ts, limit cir cuits, and sim ilar safety
measures must be provided in external control circuits.

xxiii

Safety Precautions 3

• The PLC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.
As a counterme asure for such errors, external safety measures must be
provided to ensure safety in the system.

• The PLC or outputs may remain ON or OFF due to deposits on or burning
of the output relays, or destruc tio n of th e ou tpu t transis to rs. As a c ou nter­measure for such problems, extern al safety measures must be provide d
to ensure safety in the system.

• When the 24-V DC output (service power supply to the PLC) is over­loaded or shor t-circuited, the voltage may drop and result in the out puts
being turned OFF. As a countermeasure for such problems, external
safety measures must be provided to ensure safety in the system.

!WARNING Fail-safe measures must be taken by the customer to ensure safety in the

event of incorrect, missing, or abnormal signals caused by broken signal lines,
momentary power in terruptions, or other causes. Not doing so may result in
serious accidents.

!Caution Execute online edit only after confirming that no adverse effects will be

caused by extending the cycle time. Other wise, the input signals may not be
readable.

!Caution Confirm safety at the destination node before transferring a program to

another node or editing the I/O area. Doing either of thes e withou t confir m ing
safety may result in injury.

!Caution Tighten the screws on the terminal block of the AC power supply to the torque

specified in this manual. The loose s crews may result in burning o r malfunc­tion.

!Caution Do not touch anywhere near the power supply parts or I/O terminals while the

power is ON, and immediately after tur ning OFF the power. The hot surface
may cause burn injury.

!Caution Pa y careful attention to the polarities (+/-) when wiring the DC power supply . A

wrong connection may cause malfunction of the system.

!Caution When connecting the PLC to a computer or other peripheral device, either

ground the 0 V side of the external power supply or do not ground the external
power supply at all. Otherwise the external power supply may be shorted
depending on the connection methods of the peripheral device. DO NOT
ground the 24 V sid e of the exter nal power suppl y, as shown in the following
diagram.

24 V

0 V

0 V

Non-insulated DC power supply

0 V

Peripheral device

FG

FG

CPU Unit

FG

Twisted-pair
cable

FG

xxiv

Operating Environment Precautions 4

!Caution After programming (or repr ogramming) using the IOWR instruction, confir m

that correct operation is possible with the new ladder program and data before
starting actual operation. Any irregularities may cause the product to stop
operating, resulting in unexpected operation in machinery or equipment.

!Caution The CP1H CPU Units automatically back up the user program and parameter

data to flash memor y when these are written to the CPU Unit. I/O memory
(including the DM Area , counter present values and Completion Flags, an d
HR Area), however, is not written to flash memory. The DM Area, counter
present values and Completion Flags, and HR Area can be held during power
interruptions with a ba ttery. If there is a batter y error, the con tents of these
areas may not be accurate af ter a power interruption. If the con tents of the
DM Area, counter present values and Completion Flags, and HR Area are
used to control external outputs, prevent inappropriate outputs from being
made whenever the Battery Error Flag (A402.04) is ON.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following locations:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified
in the specifications.

• Locations subject to condensation as the result of severe changes in tem­perature.

• Locations subject to corrosive or flammable gases.

• Locations subject to dust (especially iron dust) or salts.

• Locations subject to exposure to water, oil, or chemicals.

• Locations subject to shock or vibration.

!Caution Take appropriate and su fficient countermeas ures when installing system s in

the following locations:

• Locations subject to static electricity or other forms of noise.

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radioactivity.

• Locations close to power supplies.

!Caution The operating environment of th e PLC S ystem c an have a large effect on th e

longevity and reliability of the sy stem. Improper operating environme nts can
lead to malfunction, failure, and other unforeseeable problems with the PLC
System. Make sure that the operating environment is within the specified con­ditions at installati on and remains within the specifi ed conditions during the
life of the system.

xxv

Application Precautions 5

5 Application Precautions

Observe the following precautions when using the PLC System.

!WARNING Always heed these precautions. Failure to abide by the following precautions

could lead to serious or possibly fatal injury.

• Always connect to 100

Ω or less when installing the Units. Not connecting

to a ground of 100

Ω or less may result in electric shock.

• Always turn OFF the power su pply to the PLC before attempting a ny of
the following. Not turning OFF the power supply may result in malfunction
or electric shock.

• Mounting or dismounting Expansion Units or any other Units

• Connecting or removing the Memory Cassette or Option Board

• Setting DIP switches or rotary switches

• Connecting or wiring the cables

• Connecting or disconnecting the connectors

!Caution Failure to abide by the following precautions could lead to faulty operation of

the PLC or the system, or co uld dam age the PLC or PLC Uni ts. Always heed
these precautions.

• Install external breakers and take other safety measures against short-cir­cuiting in external wiring. Insufficient safety measures agai nst short-cir­cuiting may result in burning.

• Mount the Unit only after checking the connectors and terminal blocks
completely.

• Be sure that all the terminal screws and cable connector screws are tight­ened to the torque s pecified in the relevant manuals. Incorrect tig htening
torque may result in malfunction.

• Wire all connections correctly according to instructions in this manual.

• Always use the power supply voltage specified in the operati on manuals.
An incorrect voltage may result in malfunction or burning.

• Take appropriate m easures to ensure that the specified power wit h the
rated voltage and frequency is supplied. Be partic ularly car eful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.

• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction.

• Remove the label after the completion of wiring to ensure proper heat dis­sipation. Leaving the label attached may result in malfunction.

• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.

• Do not apply voltages to the in put terminals in excess of the rated input
voltage. Excess voltages may result in burning.

• Do not apply voltages o r connect loads to the output ter minals in excess
of the maximum switching capac i ty. Excess voltage or loads may result in
burning.

xxvi

Application Precautions 5

• Be sure that the ter minal blocks, connectors, Option Boards, and other
items with locking devices are properly locked into place. Improper locking
may result in malfunction.

• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.

• Wire correctly and double-check all the wiring or the setting switches
before turning ON the power suppl y. Incorrect wiri ng may result in burn­ing.

• Check that the DIP switches and data memory (DM) are properly set
before starting operation .

• Check the user program for proper execution before actually running it o n
the Unit. Not checking the program may result in an unexpected opera­tion.

• Resume operation only after transferring to the new CPU Unit and/or Spe­cial I/O Units the contents of the DM, HR, and CNT A reas required for
resuming operation. Not doing so may result in an unexpected operation.

• Confirm that no ad verse effect will occur in the system before attemptin g
any of the following. Not doing so may result in an unexpected operation.

• Changing the operating mode of the PLC ( includi ng the se tting of th e
startup operating mode).

• Force-setting/force-resetting any bit in memory.

• Changing the present value of any word or any set value in memory.

• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.

• Do not place objects on top of the cables. Doing so may break the cables.

• When replacing p arts, be sure to confi rm that the rating of a new par t is
correct. Not doing so may result in malfunction or burning.

• Before touching the Unit, be su re to firs t to uc h a grounde d m etal li c obj ec t
in order to discharge a ny static buildup. Not doing so may result in mal­function or damage.

• Do not touch the Expansion I/O Uni t Conn ec tin g Cable while the power is
being supplied in order to prevent malfunction due to static electricity.

• Do not turn O FF the power supply to the Uni t while data is being tran s­ferred.

• When transporting or storing the product, cover the PCBs with electrically
conductive materials to prevent LSIs and ICs from being damaged by
static electricity, and also keep the product within the specified storage
temperature range.

• Do not touch the mounted par ts or the rear surface of PCBs because
PCBs have sharp edges such as electrical leads.

• Double-check the pin numbers when assembling an d wiring t he connec­tors.

• Wire correctly according to specified procedures.

• Do not connect pin 6 (+5V) on the RS-232C Opti on Board on the CPU
Unit to any external device other than the NT-AL001 or CJ1W-CIF11 Con­version Adapter. The external device and the CPU Unit may be damaged.

• Use the dedicated conne cting cables specified in this manual to connect
the Units. Using commerc ially available RS -232C computer cables may
cause failures in external devices or the CPU Unit.

xxvii

Application Precautions 5

• Check that data link tables an d parameters are p roperly set before star t­ing operation. Not doing so may result in un expe cted operation. Even if
the tables and parameters are properly set, confirm that no adverse
effects will occur in the system before running or stopping data links.

• Transfer a routing table to the CPU Unit only after confirming that no
adverse effects will be caused by restarting CPU Bus Units, which is auto­matically done to make the new tables effective.

• The user program and param eter a r ea data i n th e C PU Uni t i s backed up
in the built-in flash memory. The BKUP indicator will light on the fr ont of
the CPU Unit when the backup operation i s in progress. Do not tur n OFF
the power supply to the CPU Unit when the BKUP indicator is lit. The data
will not be backed up if power is turned OFF.

• Do not turn OFF the power supply to the PLC while the Memory Cassette
is being accessed. Doin g so may corr upt the data in the Memory Cas­sette. The 7-segment LED will light to indicate writing progress while the
Memory Cassette is being accessed. Wait for the LED display to go out
before turning OFF the power supply to the PLC.

• Before replacing the batter y, supply power to the CPU Unit for at least 5
minutes and then complete battery repla cement within 5 minutes of tu rn
OFF the power supply. Memory data may be corrupted if this precaution is
not observed.

• Always use the following size wire when connecting I/O Units, Spec ia l I/O
Units, and CPU Bus Units: AWG22 to AWG18 (0.32 to 0.82 mm

2

).

• UL standards required that batteries be replaced only by experienced
technicians. Do not allow unqualified pe rsons to replace batteries. Also,
always follow the replacement procedure provided in the manual.

• Never short-circuit the positive and negative terminals of a battery or
charge, disassemble, heat, or incinerate the battery. Do not subj ect the
battery to str ong shocks or defor m the barr y by apply ing pressu re. Doing
any of these may result in leakage, ruptur e, heat gene ration, or ig nit ion of
the battery. Dispose of any battery that has been dropped on the f loor or
otherwise subjected to excessive shock. Batteries that have been sub­jected to shock may leak if they are used.

• Always construct external circuits so that the power to the PLC it turne d
ON before the power to the control system is turned ON. If the PLC power
supply is turned ON afte r the c ontrol power su pply, temporary errors may
result in control system signals bec ause the outpu t ter minals on DC Out­put Units and other U nits will mo mentar ily tur n ON when power is tur ned
ON to the PLC.

• Fail-safe measures must be taken by the customer to ensure safety in the
event that outputs from Output Units remain ON as a result of internal cir­cuit failures, which can occur in relays, transistors, and other elements.

• If the I/O Hold Bit is turned ON, the outputs from the PLC will not be
turned OFF and will maintain their previous status when the PLC is
switched from RUN or MONITOR mode to PROGRAM mode. Make sure
that the external loads will not produce dangerous conditi ons when this
occurs. (When operation stops for a fatal error, including those produced
with the FALS(007) instruction, all outputs from Outpu t Unit will be turned
OFF and only the internal output status will be maintained.)

xxviii

Conformance to EC Directives 6

• Dispose of the product and batteries according to local ordinances as
they apply.
Have qualified specialists properl y dispose o f used batter ies as ind ustrial
waste.

6 Conformance to EC Directives

6-1 Applicable Directives

•EMC Directives

• Low Voltage Directive

6-2 Concepts

EMC Directives

OMRON devices that comply with EC Directives also conform to the r elated
EMC standards so tha t they can be more e as ily built into other devices or th e
overall machine. The actual products have been checked for conformity to
EMC standards (see the following note). Whether the products conform to the
standards in the system used by the custo mer, however, must be che cked by
the customer.

EMC-related perfor ma nce o f th e O M RON devices that c omp ly wi th EC Di re c­tives will vary depending on the configuration, wi ring, and oth er conditions of
the equipment or control panel on which the OMRON devices are installed .
The customer must, therefore, perform the fina l check to conf ir m th at devices
and the overall machine conform to EMC standards.

Note The applicable EMC (Electromagnetic Compatibility) standard is EN61131-2.

Low Voltage Directive

Always ensure that devices operating at voltages o f 50 to 1,00 0 V AC and 75
to 1,500 V DC meet the required safety standards for the PLC (EN61131-2).

6-3 Conformance to EC Directives

The CP1H PLCs comply with EC Directives. To ensure that the machine or
device in which the CP1H PLC is us ed complies with EC Direc tives, the PLC
must be installed as follows:

1,2,3... 1. The CP1H PLC must be installed within a control panel.

2. You must use reinforced insulation or double insulation for the DC power
supplies used for I/O Units and CPU Units requiring DC power. The output
holding time must be 10 ms minimum for the DC power supply connected
to the power supply terminals on Units requiring DC power.

3. CP1H PLCs complying with EC Directives al so conform to EN61131-2.
Radiated emission characteristics (10-m regulations) may vary depending
on the configuration of the control panel used, other devices connected to
the control panel, wiring, and other conditions. You must therefore confirm
that the overall machine or equipment complies with EC Directives.

xxix

Conformance to EC Directives 6

6-4 Relay Output Noise Reduction Methods

The CP1H PLCs conforms to the Commo n Emissi on Stand ards (EN61131- 2)
of the EMC Directives. However, noise generated by relay output switching
may not satisfy these Standards. In such a ca se, a noise filter must be con­nected to the load side o r other appropriate counter measures must be pro­vided external to the PLC.

Countermeasures taken to satisfy the standards vary depending on the
devices on the load side, wiring, co nfi guration of mac hi nes, etc . Following are
examples of countermeasures for reducing the generated noise.

Countermeasures

Countermeasur es are not required if the f requency of load switching for the
whole system with the PLC included is less than 5 times per minute.

Countermeasures are required if the frequency of load switching for the whole
system with the PLC included is more than 5 times per minute.

Note Refer to EN61131-2 for more details.

Countermeasure Examples

When switching an inductive load, co nne ct a n su r ge pr ot ec tor, diodes, etc., in
parallel with the load or contact as shown below.

Circuit Current Characteristic Required element

AC DC

Yes Yes If the load is a relay or sole noid, there is

a time lag between the moment the cir­cuit is opened and the moment the load
is reset.

If the supply voltage is 24 or 48 V , insert
the surge protector in parallel with the
load. If the supply voltage is 100 to
200 V, insert the surge protector
between the contacts.

The capacitance of the c apacitor must
be 1 to 0.5 µF per contact current of
1 A and resistance of the resistor must
be 0.5 to 1 Ω per contact v oltag e of 1V.
These values, however, vary with the
load and the characteristics of the
relay. Decide these values from experi­ments, and take into consideration that
the capacitance suppresses spark dis­charge when the contacts are sepa­rated and the resistance limits the
current that flows into the load when
the circuit is closed again.

The dielectric strength of the capacitor
must be 200 to 30 0 V. If the c ircuit i s an
AC circuit, use a capacitor with no
polarity.

CR method

Powe r
supply

Inductive

load

C

R

xxx

Conformance to EC Directives 6

When switching a load with a high inr ush current such as an incandescent
lamp, suppress the inrush current as shown below.

6-5 Conditions for Meeting EMC Directives when Using CPM1A Relay

Expansion I/O Units

EN61131-2 immunity testing conditions when using the CPM1A-40EDR or
CPM1A-16ER with a CP1W-CN811 I/O Connecting Cable are given below.

Recommended Ferrite Core

Ferrite Core (Data Line Filter) : 04 43-164151 manufactured by Nisshin Electric

Minimum impedance: 90 Ω at 25 MHz, 160 Ω at 100 MHz

No Yes The diode connected in parallel with

the load changes energy accumulated
by the coil into a current, which then
flows into the coil so tha t the current will
be converted into Joule heat by the
resistance of the inductive load.

This time lag, betw een the m om ent the
circuit is opened and the moment the
load is reset, caused by this method is
longer than that caused by the CR
method.

The reversed dielectric strength value
of the diode must be at least 10 times
as large as the circuit voltage value.
The forward current of the diode must
be the same as or larger than the load
current.

The reversed dielectric strength value
of the diode may be two to three times
larger than the supply voltage if the
surge protector is applied to electronic
circuits with low circuit voltages.

Yes Yes The varistor method prevents the impo-

sition of high voltage between the con­tacts by using the constant voltage
characteristic of the varistor. There is
time lag between the moment the cir­cuit is opened and the moment the load
is reset.

If the supply voltage is 24 or 48 V , insert
the varistor in parallel with the load. If
the supply voltage is 100 to 200 V,
insert the varistor between the con­tacts.

---

Circuit Current Characteristic Required element

AC DC

Diode method

Powe r
supply

Inductive

load

Varistor method

Power
supply

Inductive

load

OUT

COM

R

OUT

COM

R

Countermeasure 1

Providing a dark current of
approx. one-third of the rated
value through an incandescent

Countermeasure 2

Providing a limiting resistor

lamp

30

32 33

xxxi

Conformance to EC Directives 6

Recommended Connection Method

1,2,3... 1. Cable Connection Method

2. Connection Method
As shown below, connect a ferrite core to each end of the CP1W-CN811
I/O Connecting Cable.

SYSMAC
CP1H

BATTERY

MEMORY

AC100-240V

PERIPHERAL

POWER
ERR/ALM
BKUP

100CH 101CH

1CH

EXP

L1 L2/N COM 01 03 05 07 09 11 01 03 05 07 09 11

00 02 04 06 08 10 00 02 04 06 08 10

00 01 02 03 04 06 00 01 03 04 06

COM COM COM COM 05 07 COM 02 COM 05 07

IN

OUT

CH

NCNCNC

NC

NC

NC

COM

COM COM COM COM COM COM03 06 01 03 06

00 02 04 06 08 10

00 01 02 04 05 07 00 02 04 05 07

00 02 04 06 08 10

01 03 05 07 09 11 01 03 05 07 09 11

IN

40EDR

OUT

CH CH

CH CH

EXP

CH
CH

CH

111009080706050403020100

111009080706050403020100

0706050403020100

0706050403020100