Omron C200HE-CPU32, C200HE-CPU11, C200HG-CPU33, C200HE-CPU42, C200HG-CPU43 Replacement Manual

...

Download

074-E1-04

Programmable Controller C200HS-series

Replacement Guide From C200HS to CJ2

C200HS-CPU0□ C200HS-CPU2□ C200HS-CPU3□ CJ2H-CPU6□ CJ2M-CPU1□ CJ2M-CPU3□

About this document

This document provides the reference information for replacing C200H PLC systems with CS1 series PLC. This document does not i nc lud e prec aut io ns and reminders ;please read and unde rs tand the important precautions and reminders described on the manuals of PLCs (both of PLC used in the existing system and PLC you will use to replace the existing PLC) bef ore attem pt ing to start op er ation.

Company names and product names in this document are the trademarks or registered trademarks of their respective companies.

Related Manuals

Man.No.

Model

Manual

CJ2-CPU□□

CJ2M-CPU□□

W486

CJ2M-CPU□□+CH2M-MD21□

CJ2M Pulse I/O Module USER'S MANUAL

NSJ□-□□□□(B)-□□□

CS1W-KS001

-CPU□□/CPU□□-Z

W303

C200HX/HG/HE

SYSMACα OPERATION MANUAL

C200HE-CPU□□-ZE

CPU Unit s

W472 CJ2H-CPU6□-EIP

CJ2H-CPU6□

W473 CJ2H-CPU6□-EIP

CJ2H-CPU6□

W474 CS1G/H-CPU□□H

CS1G/H-CPU□□-V1 CS1D-CPU□□H CS1D-CPU□□S CJ1H-CPU□□H-R CJ1G/H-CPU□□H CJ1G-CPU□□P CJ1M/G-CPU□□

W342 CS1G/H-CPU□□H

CS1G/H-CPU□□-V1 CS1D-CPU□□H CS1D-CPU□□S CS1W-SCU□□-V1 CS1W-SCB□□-V1 CJ1H-CPU□□H-R CJ1G/H-CPU□□H CJ1G-CPU□□P CJ1M/G-CPU□□ CJ1W-SCU□□-V1 CP1H-X□□□□-□ CP1H-XA□□□□-□ CP1H-Y□□□□-□

CJ2 CPU Unit Hardware USER'S MANUAL

CJ2 CPU Unit Software USER'S MANUAL

CS/CJ/NSJ Series INSTRUCTIO NS REFERENCE MANUAL

CS/CJ/CP/NSJ Series Communications Commands REFERENCE MANUAL

W341 CQM1H-PRO01

CQM1-PRO01 C200H-PRO27

W302 C200HX/HG/HE

W322 C200HX-CPU□□-ZE

C200HG-CPU□□-ZE

CS/CJ Series Programming Consoles OPERATION MANUAL

SYSMACα INSTALLATION GUIDE

SYSMACα OPERATION MANUAL

Special I/O Units

Man.No.

Model

Manual

CJ1W-PH41U

CJ1W-MAD42

W396

CJ1W-TC□□□

CJ Series Temperature Control Units OPERATION MANUAL

W401

CJ1W-CT021

CJ Series High-speed Counter Units OPERATION MANUAL

W397

CJ1W-NC□□3

CJ Series Position Control Units OPERATION MANUAL

W477

CJ1W-NC□□4

CJ Series Position Control Units OPERATION MANUAL

CJ1W-NC□71(-MA)

CJ1W-MCH71

CJ1W-SCU□□-V1

CJ1W-SPU01-V2

V237

WS02-SPTC1-V2

SPU-Console OPERATION MANUAL

W124

C200H-TS001/002/101/102

C200H Temperature Sensor Units OPERATION MANUAL

W127

C200H-AD001/DA001

C200H Analog I/O Units OPERATION GUIDE

C200H-MAD01

C200H-TC101/102/103

C200H-TV101/102/103

W241

C200H-PID01/02/03

C200H PID Control Unit OPERATION MANUAL

W141

C200H-CT001-V1/CT002

C200H High-speed Counter Units OPERATION MANUAL

W311

C200H-CT021

C200H High-speed Counter Units OPERATION MANUAL

W224

C200H-CP114

C200H Cam Positioner Units OPERATION MANUAL

W334

C200HW-NC113/213/413

C200HW Position Control Units OPERATION MANUAL

W137

C200H-NC111

C200H Position Control Units OPERATION MANUAL

W128

C200H-NC112

C200H Position Control Units OPERATION MANUA L

W166

C200H-NC211

C200H Position Control Units OPERATION MANUAL

W314

C200H-MC221

C200H Motion Control Units OPERATION MANUAL:INTRODUCTION

W315

C200H-MC221

C200H Motion Control Units OPERATION MANUAL:DETAILS

W165

C200H-ASC02

C200H ASCII Units O PER ATION MANU AL

W306

C200H-ASC11/21/31

C200H ASCII Units O PER ATION MANU AL

W257

CVM1-PRS71

CVM1-PRS71 Teaching Box OPERATION MANUAL

C200HW-COM06-EV1

W368

W345

W426 CS1W-NC□71

W435 CS1W-MCH71

W336

CS1W-PTS□□ CS1W-PTW□□ CS1W-PDC□□ CS1W-PTR□□ CS1W-PPS□□ CS1W-PMV□□ CJ1W-PTS□□ CJ1W-PDC□□

CS1W-AD0□□-V1/-AD161 CS1W-DA0□□ CS1W-MAD44 CJ1W-AD0□□-V1/-AD042 CJ1W-DA0□□/-DA042V

CS1W-SCB□□-V1 CS1W-SCU□□-V1

CS/CJ Series Analog I/O Units OPERATION MANUAL

CS/CJ Series Analog I/O Units OPERA TI O N MANUAL

CS/CJ Series Position Control Unit s OPE RATION MANUAL

CS/CJ series Motion Control Units OPERATION MANUAL

CS/CJ Series Serial Communications Boards Serial Communications Units OPERATION MANUAL

W440 CS1W-FLN22

CJ1W-FLN22(100BASE-TX)

V236 CS1W-SPU01

CS1W-SPU02-V2

W325 C200H-AD003

C200H-DA003/DA004

W225 C200H-TC001/002/003

W240 C200H-TV001/002/003

CS/CJ Series FL-net Units OPERATION MANUAL

CS/CJ Series SPU Units OPERATION MANUAL

C200H Analog I/O Units OPERATION MANUAL

C200H Temperature Control Units OPERATION MANUAL

C200H Heat/Cool Temperature Control Units OPERATION MANUAL

W304 C200HW-COM01

C200HW-COM02-V1 to

C200HW Communication Boards OPERATION MANUAL

Network Communications Units

Man.No.

Model

Manual

CS1W-RPT0□

CVM1-CLK52(GI Cable)

CJ2M-CPU3□

CJ1W-ETN21 (100Base-TX)

CJ1W-ETN21(100Base-TX)

CJ1W-CRM21

W457

CRT1

CRT1 Series CompoNet Slave Units and Repeater Unit OPERATION MANUAL

CJ1W-DRM21

CVM1

SRT1/SRT2

B500-I/O

3G8F6-CLK21

S32-RS1

C200HW-DRM21-V1

DRT1

C500-LK009-V1

W309 CS1W-CLK23

CS1W-CLK21-V1 CJ1W-CLK23 CJ1W-CLK21-V1 C200HW-CLK21 CVM1-CLK21 CQM1H-CLK21

W370 CS1W-CLK13

CS1W-CLK12-V1 CVM1-CLK12(H-PCF Cable) CS1W-CLK53 CS1W-CLK52-V1

W465 CS1W-EIP21

CJ1W-EIP21 CJ2H-CPU6□-EIP

W420 CS1W-ETN21

W421 CS1W-ETN21

W456 CS1W-CRM21

Controller Link Units OPERATION MANUAL

Optical Ring Controller Link Units OPERATION MANUAL

CS/CJ Series EtherNet/IP Units OPERATION MANUAL

CS/CJ Series Ethernet Units OPERATI ON MANUAL Constructi on of Networks

CS/CJ Series Ethernet Units OPERATION MANUAL Construction of Applications

CS/CJ Series CompoNet Master Units OPERATION MANUAL

W380 CS1W-DRM21-V1

W267 CS1W/CJ1W/C200HW

DRT1/DRT2 GT1

W266 C200HW-SRM21-V1

CS1W-SRM21 CJ1W-SRM21 CQM1-SRM21-V1

W136 C500-RM001-(P)V1

C120-RM001(-P) C500-RT001/RT002-(P)V1 C500/C120-LK010(-P) C200H-RM001-PV1 C200H-RT001/002-P

W308 C200HW-ZW3DV2/ZW3PC2

3G8F5-CLK11/21

W120 C500-RM201/RT201

C200H-RM201/RT201/202 G71-IC16/OD16 G72C-ID16/OD16

CS/CJ Series DeviceNet Units OPERATIO N MA NUAL

DeviceNet OPERATION MANUAL

CompoBus/S OPERATION MANUAL

C series Rack PCs Optical Remote I/O SYSTEM MANUAL

Controller Link Support Software OPERATION MANUAL

C series Rack PCs Wired Remote I/O SYSTEM MANUAL

W379 CVM1-DRM21-V1

W347 C200HW-DRT21

CQM1-DRT21

W135 C200H-LK401

DeviceNet Master Units OPERATION MANUAL

DeviceNet Slaves OPERATION MANUAL

C Series PC Link SYSTEM MANUAL

Support Software

Man.No.

Model

Manual

W463

CX-One FA Integrated Tool Package SETUP MANUAL

W446

CX-Programmer OPERATION MANUAL

W447

CX-Programmer OPERATION MANUAL : Function Blocks/Structured Text

W366

CX-Simulator OPERATION MANUAL

W464

CX-Integrator OPERATION MANUAL

W344

CX-Protocol OPERATION MANUAL

W433

CX-Position OPERATION MANUAL

W436

CX-Motion-NCF OPERATION MANUAL

W448

CX-Motion-MCH OPERATION MANUAL

CXONE-AL□□C-V4 CXONE-AL□□D-V4

MEMO

Terms and Conditions Agreement

Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the P rod ucts were properly handled, st ored, i nst all ed a nd m ain tain ed and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, sy st em a sse mbl ie s or any ot h er m ater i a ls or su bst anc es or env ir o nm e nts. Any adv ice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information.

Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.

Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application res ponsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.

Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitabil ity and doe s not con stitute a war ranty. It may represent the result of Omron ’s te st conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.

Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our pr a cti ce to ch ange par t nu mbers w hen pub li shed ratings or features are changed, or w hen significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product.

Errors and Omissions. Information presented by Omr on Com panies has be en che cked an d is be lieved to be ac curat e; how ever, no responsibility is assumed for clerical, typographical or proofreading errors or omissions.

C200HS Replacement Guide

From C200HS to CJ2

Work flow ......................................................................................................................................................................................................................... 2

2. Selecting the replacement method ...................................................................................................................................................................... 3

3. Selecting the model .................................................................................................................................................................................................... 6

4. Reading data from C200HS .................................................................................................................................................................................. 10

5. Converting the program for CJ2 ........................................................................................................................................................................ 12

6. Writing data to CJ2 .................................................................................................................................................................................................. 14

7. Appendix ....................................................................................................................................................................................................................... 16

Appendix A. Instructions converted by Change Model on CX-Programmer. ........................................................................................ 16

Appendix B. Change of unit area allocation ........................................................................................................................................................ 17

Appendix C. Change in PLC Settings .................................................................................................................................................................... 18

Appendix D. Change of execution timing etc. .................................................................................................................................................... 18

Appendix E. Table of Input/Output Units ............................................................................................................................................................ 19

Follow the below work flow to replace C200HS with CJ2. Refer to the reference pages for details.

1. Work flow

Selecting the model

Reading PLC data

Description

Reference Pages

elect the

units, programming software, and connecting cables to replace C200HS with CJ2. The

C20

0H-series Units cannot be used with CJ2. Read the

reference pages (recommended models and

remarks) and

select the models.

Load the program, I/O Memory and other settings from the C200HS using the programming software and connecting cable.

Converting and modifying data

Convert the data read from C200H

S for CJ2. Most of the data can be automatically converted; however, some instructions and some Unit data can

not be converted. Refer to the reference pages and modify the data and program separately.

3. Selecting the model

4. Reading data from C200H

Preparing Units

repare the

units, programming software, and connecting

cables.

5. Converting

the program for

CJ2

Continue to actual replacement work

Start

Replacing Units

Writing

the data to CJ2

Description

Reference pages

Install the prepared Units instead of C200H-series Units. *Refer to the SYSMAC CJ Series CJ2 CPU Unit Hardware USER'S MANUAL (Cat. No. W472) and user's manuals for Special I/O Unit s an d CPU Bus Unit s for details of installation.

Transfer the converted data to CJ2 To check the wiring, operate input and output bits to see if they operate correctly.

Checking operation

Turn ON the power and check the operation.

Related Manuals

Wiring

Wiring for the installed Units. *Refer to the SYSMAC CJ Series CJ2 CPU Unit Hardware USER'S MANUAL (Cat. No. W472) and user's manuals for Special I/O Units and CPU Bus Units for details of wiring.

6. Writing data to CJ2

Replacement

completion

1. If production is conducted between uploading the program and executing replacement

work, data handled by the program may change. If so, upload the data right before the replacement work, modify data (if necessary), and download it to the new PLC.

2. The cycle time of C200HS and CJ2 are different, which may affect system operation. If

so, it is necessary to adjust cycle time in the PLC Setup.

1) Preliminary Steps: Take the following steps before starting the replacement work.

2) Actual replacement work: Take the following steps to replace C200HS with CJ2

2. Selecting the replacement method

When C200H-series Basic I/O Units are replaced with CJ-series Basic I/O Units, rewiring is required. When

Replacement method

Description

CPU

CJ-series Units

CJ1W-ID231

Conversion Cable

XW2Z-S010

Connecting cable that was

connected to C200H-ID215

(reuse)

CJ1W-OD231

Conversion

Cable

XW2Z-S011

Connecting cable that was

connected to C200H-OD215

(reuse)

C200H-ID215 and C200H-OD215 C200H High-density I/O Units are replaced with CJ-s eries I/O Units, the same connecting cables that were connected to C200H High-density I/O Units can be used.

Using Conversion Cables for C200H High-density I/O Units

Replace C200H-ID215 with CJ1W-ID231, and connect CJ1W -I D231 using the same connecting cables used f or C200H-I D215. In the same way, replace C200H-OD215 with CJ1W-OD231, and connect CJ1W-OD231 using the same cable us ed for C200H-OD215.

Pros: Rewiring of I/O Units i s not required,

which reduces replacement ti me.

• Replacement of C200H-ID215 and C200H-OD215 using Conversion Cables

C200H-series Unit

CJ-series Unit

Conversion Cable

C200H-ID215

CJ1W-ID231

XW2Z-S010

C200H-OD215

CJ1W-OD231

XW2Z-S011

Make sure that the connected device operates correctly.

2.5 ms max./15 ms max. (switchable)

8 points/common x 4 circuits (32 inputs)

16 points/common x 2 circuits (32 inputs)

The number of circuits decreased from 4 to 2. Rewire if separate power supplies are used.

8 points (when pin 2 of the DIP switch is ON)

* CN1 COM0 and COM1 and

power supply.

The same connecting c ables that were connected to C200H-ID215 and C200H-OD215 can be used to replace them with CJ1W-ID231 and CJ1W-OD231.

XW2Z-S010

CN2 COM2 and COM3 are internally connected in the

CJ1W-ID231 C200H-ID215 Reused cable

CJ-series Unit. When separate power supplies were used, rewire to use one common

C200H-ID215 CJ1W-ID231 Remarks

Rated input voltage 24 VDC 24 VDC Operating input voltage 20.4 to 26.4 VDC 20.4 to 26.4 VDC Input impedance 5.6 kΩ 5.6 kΩ Input current 4.1 mA typical (at 24 VDC) 4.1 mA typical (at 24 VDC) ON voltage 14.4 VDC min. 19 VDC min. OFF voltage 5 VDC max. 5 VDC max. ON response time OFF response time No. of circuits High-speed inputs

8 ms max. (switchable) Can be set to between 0 and 32 ms in the PLC Setup. 8 ms max. (switchable) Can be set to between 0 and 32 ms in the PLC Setup.

Not supported Use CJ1W-IDP01 for high-speed inputs.

XW2Z-S011

We recommend you to use 24 VDC instead if 5 VDC is used.

16 mA/4.5 VDC to

3.2 A/Unit

Make sure that the connected device operates correctly.

8 points/common x 4 circuits (32 outputs)

16 points/common x 2 circuits (32 outputs)

The number of circuits decreased from 4 to 2. Rewire if separate power supplies are used.

When protection is required, connect a protective device externally.

5 to 24 VDC±10%,

2.8 mA x no. of ON outputs

* CN1 COM0 and COM1 and

power supply.

CJ1W-OD231 C200H-OD215 Reused cable

CN2 COM2 and COM3 are internally connected in the CJ-series Unit. When separate power supplies were used, rewire to use one common

C200H-OD215 CJ1W-OD231 Remarks

Rated voltage 5 to 24 VDC 12 to 24 VDC

Max. switching capacity

Leakage current 0.1 mA max. 0.1 mA max. Residual voltage 0.7 V max. 1.5 V max. ON response time 0.2 ms max. 0.1 ms max. OFF response time 0.6 ms max. 0.8 ms max. No. of circuits Fuses 4 (1 fuse/common) None

External power supply

Dynamic outputs 30 mA min. Not supported Dynamic outputs are not supported.

100 mA/26.4 VDC

0.8 A/common,

90 mA min.

0.5 A/point, 2 A/common, 4 A/Unit

10.2 to 26.4 VDC, 30 mA min.

3. Selecting the model

Outline of the system configuration

C200HS

Expansion Backplane

CJ2

I/O Interface Unit

SYSMAC Support Software

CX-Programmer

Unit name

C200H-series Unit

CJ-series Unit

Description

CPU Unit

C200HS-CPU01(-C)

[CJ2H]

EtherNet/IP port.

CPU Unit-mounting Host Link Unit

C200HS-CPU21/23/31/33

Serial port (RS-232C) built in the CPU Unit.

Power Supply Unit

(For C200HS-CPU01/01-C/21/31)

CJ1W-PA202 (AC Power Supply Unit)

To use RUN output, prepare an Output Unit separately.

CJ1W-PA205C (AC Power Supply Unit)

With replacement notification function.

CJ1W-PA205R (AC Power Supply Unit)

With RUN output.

(For C200HS-CPU03/23/33)

CJ1W-PD022

non-insulated type)

To use RUN output, prepare an Output Unit CJ1W-PD025 (DC Power Supply Unit)

To use RUN output, prepare an Output Unit separately.

CPU Backplane

C200H-BC031(-□□)

Unnecessary

PFP-100N2

CJ-series Units are installed on the DIN

I/O Control Unit

Unnecessary

CJ1W-IC101

Required to connect a CJ-series E xpansion Rack to a CJ-series CPU Rack.

The table below lists the C200H-series Units and each corresponding CJ-series Unit. Select the CJ-series Unit which is compatible with the C200H-series Unit or which has similar specifications to the C200H-series Unit. Refer to the CJ2H-CPU6□-EIP/CJ2H-CPU6□/CJ2M-CPU□□ SYSMAC CJ Series CJ2 CPU Unit Hardware USER'S MANUAL (Cat. No. W472) for details of the Units.

< CPU Rack >

C200HS-CPU03 C200HS-CPU21 C200HS-CPU23 C200HS-CPU31 C200HS-CPU33

CJ2H-CPU64(-EIP) CJ2H-CPU65(-EIP) CJ2H-CPU66(-EIP) CJ2H-CPU67(-EIP) CJ2H-CPU68(-EIP)

[CJ2M] CJ2M-CPU11/CPU31 CJ2M-CPU12/CPU32 CJ2M-CPU13/CPU33 CJ2M-CPU14/CPU34 CJ2M-CPU15/CPU35

(DC Power Supply Unit,

UM 50K steps UM 100K steps UM 150K steps UM 250K steps UM 400K steps *The EIP models have one built-in EtherNet/IP port.

UM 5K steps UM 10K steps UM 20K steps UM 30K steps UM 60K steps *The CPU3□ models have one built-in

separately.

C200H-BC051(-□□) C200H-BC081(-□□) C200H-BC101(-□□)

[DIN Track] PFP-50N PFP-100N

Track. The CPU Backpl ane i s not required.

< Memory Cassettes >

Unit name

C200H-series Unit

CJ-series Unit

Description

Memory Unit

EEPROM Unit

None

The CJ2-series CPU Unit has a nonvolatil e

at Startup)

EPROM Unit

None

The CJ2-series CPU Unit has a nonvolatil e

at Startup)

Unit name

C200H-series Unit

CJ-series Unit

Description

Power Supply Unit

C200H-PS221

CJ1W-PA202 (AC Power Supply Unit)

CJ1W-PA205C (AC Power Supply Unit)

With replacement notification function.

CJ1W-PA205R (AC Power Supply Unit)

The RUN output does not operate.

C200H-PS211

CJ1W-PD022

non-insulated type)

CJ1W-PD025 (DC Power Supply Unit)

Backplane

C200H-BC031(-□□)

Unnecessary

PFP-100N2

CJ-series Units are installed on the DIN

I/O Interface Unit

Unnecessary

CJ1W-II101

Required for each CJ-series Expansion Rack.

I/O Connecting Cable

C200H-CN311 (0.3 m)

CS1W-CN313 (0.3 m)

CS1W-CN133-B2 (12 m)

Connects an I/O Control Unit to an I/O

< Expansion Rack >

C200HS-ME16K

C200HS-MP16K

memory for user program i n i t . The Memory Unit is not required. It also has the cloc k function. The program file and the paramet ers are stored in the memory c ard. It is possible to execute operation by reading them when the PLC is turned ON. (Automatic File Transfer

(DC Power Supply Unit,

(Expansion Backplane)

C200H-BC051(-□□) C200H-BC081(-□□) C200H-BC101(-□□)

C200H-CN711 (0.7 m) C200H-CN221 (2 m) C200H-CN521 (5 m) C200H-CN131 (10 m)

[DIN Track] PFP-50N PFP-100N

CS1W-CN713 (0.7 m) CS1W-CN223 (2 m) CS1W-CN323 (3 m) CS1W-CN523 (5 m) CS1W-CN133 (10 m)

Track. The Backplane i s not required.

Interface Unit or connect s an I/O Interface Unit to another I/O Interface Unit.

< I/O Units and CPU Bus Units>

Unit name

C200H-series Unit

CJ-series Unit

Description

Basic I/O Unit

C200H-I□□□

CJ1W-I□□□

Refer to Appendix E. Table of Input/Output

Units.

Special I/O Unit

C200H-□□□□

CJ1W-□□□□

Select a required model to replace the

Special I/O Unit ins t ead.

Communication Unit

[SYSMAC LINK]

C200HW-SLK13/14

[SYSMAC LINK]

SYSMAC LINK cannot be used with the

[SYSMAC NET]

SYSMAC NET cannot be used with the

Manual (Cat. No. W309) for details.

[Host Link]

[Serial Communic ations]

C200H-series Host Link Units c annot be

MANUAL (Cat. No. W336) for details.

C200H-LK101-PV1

None

(+ optical link modul e)

The CJ Series does not have an Optical-type

link module.

C200H-LK201-V1

CJ1W-SCU21-V1

CP1W-CIF01 is required.

Use one of the left CJ-series Units/Boards..

C200H-LK202-V1

CJ1W-SCU31-V1 CJ1W-SCU41-V1

Use one of the left CJ-series Units/Boards.

[PC Link]

Optical: None

PC Link cannot be used with the CJ2-series

Manual (Cat. No. W309) for details.

[SYSMAC BUS]

SYSMAC BUS cannot be used with the

No. W266) for details of CompoBus/S.

C200H-O□□□ C200H-M□□□

Coaxial: C200H-SLK21-V1 C200HS-SLK22 C200HW-SLK23/24 Optical: C200H-SLK11 C200HS-SLK12

C200H-SNT31 C200HS-SNT32

CJ1W-O□□□ CJ1W-M□□□

None [Controller Link] Wired: CJ1W-CLK23 Optical: None

None [Controller Link] Wired: CJ1W-CLK23. Optical: None

Units for CJ-series Basic I/O Units corresponding to C200H-series Basic I/O

C200H-series Unit. Refer to the manuals of Special I/O Units f or specifications. When there is no CJ-series Special I/O Unit which has the same funct i ons and specifications as the C200H-series Unit, we recommend you to use another CJ-series

CJ2-series CPU Unit. We recommend you to use Controller Link instead. Refer to the Controller Link Units Operation Manual (Cat. No. W309) for details.

CJ2-series CPU Unit. We recommend you to use Controller Link instead. Refer to the Controller Link Units Operation

used with the CJ2-series CPU Uni t. Refer to the SYSMAC CS/CJ Series Serial

Communications Boards/Units OPERATION

C200H-LK401

Wired: C200H-RM201 Optical: C200H-RM001-PV1

CJ1W-SCU21-V1

CJ1W-SCU41-V1 Host Link port built in the CPU Unit *For CJ2M-CPU3□,

None [Controller Link]

Wired: CJ1W-CLK23.

None [CompoNet]

CJ1W-CRM21 [DeviceNet] CJ1W-DRM21 [CompoBus/S] CJ1W-SRM21

Serial Communicat i ons Board/Unit. Use the wired type instead or use an external optical

*CJ2M-CPU3□ does not have a built-in Host Link port. Purchase the CP1W-CIF01 RS-232C Option Board.

CPU Unit. We recommend you to use Controller Link instead. Refer to the Controller Link Units Operation

CJ2-series CPU Unit. We recommend you to use left networks instead. Refer to the CS/CJ series CompoNet Master Units OPERATION MANUAL (Cat. No. W456) and CompoNet Slave Units and Repeater Unit OPERATION MANUAL (Cat. No. W457) for details of CompoNet. Refer to the

CS1W-DRM21(-V1),CJ1W-DRM21 CS/CJ SERIES DeviceNet UNITS OPERATION

MANUAL (Cat. No. W380) for details of

DeviceNet. Refer to the

C200HW/CS1W/CJ1W/CQM1/SRT1/SRT2

CompoBus/S OPERATION MANUAL (Cat.

< Support Software and Peripheral Devices >

Name

C200H-series Unit

CJ-series Unit

Description

Support Software

SYSMAC C-series Ladder

CX-Programmer

CX-One

SYSMAC Support Software cannot be us ed

Peripheral Interface Unit, Connecting Cable

CQM1-CIF02

Commercially available USB cable

USB 2.0 (or 1.1) cable (A connector – B connector) 5.0 m max..

Programming Console

C200H-PRO27

(+C200HS-CN222 attached)

None

Use the CX-Programmer or Programming

Support Software C500-SF610-V6 (5 inches) C500-SF410-V6 (3.5 inches)

(+C200H-CN222/422) (+C200HS-CN222/422) CQM1-PRO01

CXONE-AL□□C-V□/ AL□□D-V□ (CX-Programmer)

with the CJ2-series CPU Unit.

Console function of the NS-series Programmable Termi nal .

Other remarks

(1) The CJ2-series CPU Unit is separated fr om the Power Supply Unit although the C200HS-series CPU Unit

is combined with the Power Supply Unit.

(2) The PFP-50N/100N/100N2 DIN Track and C200H-DIN01 Mounting Bracket can be used to install the

CJ-series Units on the DIN Track.

(3) The CJ-series Unit has an installation structure to be insulated f rom the control panel (DIN Track). T he

C200H-ATT31/51/81/A1 Insulation Plate for CPU Backplane is not required.

4. Reading data from C200HS

Load the ladder program, PLC settings, and Data Memory from C200HS using the CX-Programmer.

Required items

Support Software

CX-One

CX-Programmer (WS02-CXPC□-V□)

Connecting Cable

CQM1-CIF02

C200HS

CX-Programmer

Connecting Cable CQM1-CIF02

Connector for programming device

(PC)

(CXONE-AL□□C-V□, CXONE-AL□□D-V□) or

(1) Connect C200HS and a PC using a connecting cable. (2) Start up the CX-Programmer. (Select All Program - OMRON - CX-One - CX-Programmer - CX-Programmer

from the Windows Start Menu.)

(3) Select C200HS for the Device Type. (Select New from the File Menu to display the below dialog box.)

(4) Select Work Online from the PLC Menu to go online. (5) Transfer the ladder program and I/O table. (Select Transfer - From PLC from the PLC Menu.)

Click the OK Button to start transfer.

(6) Transfer the PLC memory data (Data Memory). (Select Edit - Memory from the PLC Menu.)

Scroll and select all the areas. Click the Transfer from PLC Button to start transfer.

(7) Select Work Online from the PLC Menu to go offline. (8) Save the program with a new project name. (Select Save As from the File Menu.)

5. Converting the program for CJ2

On the CX-Programmer, convert the program for CJ2. (1) Start the CX-Programmer and open the saved program file for C200HS. (Select Open from the File Menu.) (2) Change the Device Type from C200HS to CJ2M or CJ2H. (Select Change Model from the PLC Menu to

display the below dialog box.)

(3) The instructions are automatically converted. The Output Window shows the conversion results. Double-click

an error shown on the Output Window to jump to the corresponding section of the ladder program.

Errors and warnings at conversion will be displayed. Double-click an error or a warning to jump to the corresponding circuit.

Some instructions cannot be converted. Modify the ladder program by referring to Appendix A. Instructions converted by Change Model on CX-Programmer. You can check the program by selecting Compile from the Program Menu. The Output Window shows the checking results.

(4) The PLC memory data cannot be maintained when the PLC model is changed. Open the PLC Memory Window

for both C200HS and CJ2, and copy and paste the necessary memory data.

Select the necessary PLC Memory on the C200HS PLC Memory Window, and copy and paste it onto the CJ2 PLC Memory Window.

(5) The I/O allocation of C200HS is partly different from that of CJ2. Refer to Appendix B. Change of unit area

allocation and modify the ladder program.

(6) The PLC settings of C200HS are partly different from those of CJ2. Refer to Appendix C. Change in PLC

settings and change the PLC settings. (7) Select Compile from the Program Menu to check the program. If an error is detected, correct it. (8) Save the program with a new project name. (Select Save As from the File Menu.)

6. Writing data to CJ2

Transfer the converted and modified program, PLC settings, and Data Memory to CJ2.

Required items

Support Software

CX-One (CX-Programmer)

Connecting cable

Commercially available US B cable (A connector – B connect or) 5. 0 m max.

CJ2

CX-

Programmer

Connecting cable Commercially available USB c abl e

eripheral (USB) port on

CPU Unit.

(PC)

CXONE-AL□□C-V□/ AL□□D-V□

USB 2.0 (or 1.1) cable

(1) Connect CJ2 with a PC. (2) Start the CX-Programmer and open the converted program file for CJ2. (3) Go online with CJ2. (4) Transfer the ladder program and PLC settings to CJ2. (Select Transfer - To PLC from the PLC Menu.)

Select the Program(s) and Settings Check Boxes. Click the OK Button to start transfer.

(5) Select Edit - Memory from the PLC Menu to display the below dialog box. Select the PLC memory (Data

Memory Area: D and Holding Area: HR) and click the Transfer to PLC Button to start transfer.

(6) Select Work Online from the PLC Menu to go offline.

7. Appendix

Appendix A. Instructions converted by Change Model on CX-Programmer.

Instruction for C200HS

Instruction for CJ2

Operand

Number of operands

JMP(04)

JMP(004) or

When #0 is set t o the operand, JMP is converted to If a value other than #0 is set, the operand is the same.

#0: Changed from 1 to 0

JME(05)

JME(005) or

When #0 is set t o the operand, JME is converted to If a value other than #0 is set, the operand is the same.

#0: Changed from 1 to 0 WSFT(16)

Same as C200HS

#0 is added to the first operand. WSFT St E → WS FT #0 St E

Changed from 2 to 3 FUN17

ASFT(017)

Same as C200HS

Same

XFER(70)

XFERC(565)

Same as C200HS

Same

MOVB(82)

MOVBC(568)

Same as C200HS

Same

DIST(80)

DISTC(566)

Same as C200HS

Same

COLL(81)

COLLC(567)

Same as C200HS

Same

FUN60

CMPL(060)

Same as C200HS

Same

FUN19

MCMP(019)

Same as C200HS

Same

FUN63

LINE(063)

Changed from BCD data to binary data.

Same

FUN64

COLM(064)

Changed from BCD data to binary data.

Same

FUN65

SEC(065)

Same as C200HS

Same

FUN66

HMS(066)

Same as C200HS

Same

INC(38)

++B(594)

Same as C200HS

Same

DEC(39)

--B(596)

Same as C200HS

Same

ADD(30)

+B(404)

Same as C200HS

Same

ADDL(54)

+BL(405)

Same as C200HS

Same

SUB(31)

-B(414)

Same as C200HS

Same

SUBL(55)

-BL(415)

Same as C200HS

Same

MUL(32)

*B(424)

Same as C200HS

Same

MULL(56)

*BL(425)

Same as C200HS

Same

DIV(33)

/B(434)

Same as C200HS

Same

DIVL(57)

/BL(435)

Same as C200HS

Same

ADB(50)

+(400)

Same as C200HS

Same

SBB(51)

-(410)

Same as C200HS

Same

MLB(52)

*(420)

Same as C200HS

Same

DVB(53)

/(430)

Same as C200HS

Same

FUN69

APR(069)

Same as C200HS

Same

FUN89

Not supported

Combine and use the following inst ructions: MSKS(690), CLI(691), MSKR(692), DI(693), EI(694)

STEP(08)

Same as C200HS

The CIO, Holding, Work, Auxiliary, Link Areas are all converted into the W ork Area.

Same

SNXT(09)

Same as C200HS

instruction.

Same as C200H

Same

FAL(06)

Same as C200HS

#0 is added to the second operand. FAL N  FAL N #0

Changed from 1 to 2.

FALS(07)

Same as C200HS

#0 is added to the second operand. FALS N  FALS N #0

Changed from 1 to 2.

MSG(46)

MSG(046)

#0 is added to the first operand.

characters (8 words) to 32 characters (16 words).

Changed from 1 to 2.

FUN47

Not supported

Use MSG(046) instead.

―

FUN67

BCNTC(621)

Same as C200HS

Same

WDT(94)

WDT(094)

Control data configuration is changed.

Same

FUN61

Not supported

Use IORF (097) instead.

FUN18

Enter the settings in the PLC Setup.

FUN48

Not supported

― ― FUN49

Enter the settings in the PLC Setup.

FUN90

SEND(090)

Control data configuration is changed.

Same

FUN98

RECV(098)

Control data configuration is changed.

Same

(1) The data type of operand is changed from BCD to binary for some instructions. (2) The number of operands is changed for some instructions. (3) Interrupt control instructions must be changed. (Use MSKS, MSKR, CLI, DI, and EI).

Refer to the list below for details. The table lists the instructions which differ between before and after conversion. The other instructions remain unchanged after conversion.

JMP0(515)

JME0(516)

JMP0 and the operand is deleted.

JME0 and the operand is deleted.

<> #0: Same

Use a differentiated execution condition for the SNXT

MSG FM  MSG #0 M The number of characters (words) to be regi stered from the first message word is changed from 16

Instruction for C200HS

Instruction for CJ2

Operand

Number of operands

NEG(--)

NEG(160)

Same as C200HS

However, if NEG Flag UF (25405) is used, change the

Condition flags to P_N (Negative Flag).

Same

NEGL(--)

NEGL(161)

Same as C200HS Condition flags to P_N (Negative Flag).

Same

However, if NEGL Flag UF (25405) is used, change the

Appendix B. Change of unit area allocation

Item

C200HS

CJ2

Description

I/O allocation

"Free location and fixed word allocation"

"Free location and free word allocation" used in the program.

I/O allocation

IR 100 to IR 199

CIO 2000 to CIO 2199

Refer to the

details on I/O allocation.

I/O allocation

IR 030 to IR 049

The allocation is decided i n t he same

used in the program.

Special Relay Area

SR 236 to SR 255

(1) Auxiliary Area and bits

"P_1ms".

In CJ2, operation flags and

PLC Link Words

SR 247 to SR 250 (in SR Area)

None

PC Link cannot be used with CJ2.

Link Relay Area (LR)

LR 00 to LR 63

None

PC Link cannot be used with CJ2.

SYSMAC BUS Area

IR 050 to IR 099

None

SYSMAC BUS cannot be used with CJ2.

Optical I/O Unit and I/O Terminal Area

IR 200 to IR 231

None

The Optical I/O Unit cannot be used with CJ2.

Error Log Area

DM 6000 to DM 6030

A100 to A199

Change the program if the program.

Temporary Relay Area (TR)

TR 00 to TR 07

TR 00 to TR 15

Holding Relay Area (HR)

HR 00 to HR 99

H 000 to H 511

Work Area (WR)

IR 030 to IR 235

CIO 1200 to CIO 1499 W000 to W511

Item

C200HS

CJ2

Description

PLC Setup

Always uses the DM Area (DM 6600

Uses dedicated area for PLC Setup users).

Refer to related manuals for

Item

C200HS

CJ2

Description

Interrupt execution

Write interrupt programs in subroutines.

Write interrupt programs in interrupt

In CJ2, interrupt tasks are

or I/O is being refreshed.

Cycle time

The cycle time is shortened with CJ2.

conversion.

To keep the same cycl e t i me Read Protection

function

FUN49

Use password protection functi on of the CX-Programmer.

This section describes the differences in unit area allocation between C200HS and CJ2. Refer to related manuals for details.

Basic I/O

Special I/O

Group-2 High-density I/O

(SR) Auxiliary Relay Area

(AR)

(10 words allocated for each Unit No.) DM 1000 to DM 1999 (100 words allocated for each Unit No.)

(2 or 4 words allocated for each I/O word)

SR 256 to SR 299 AR 00 to AR 27

Change the word and bit addresses

(10 words allocated for each Unit No.) D20000 to D21999 (100 words allocated for each Unit No.) Change the word and bit addresses used in the program.

way as Basic I/O Units depending on the installed position (rack and slot). Change the word and bit addresses

Change the word and bit addresses used in the program. (2) Condition flags and clock pul ses Change the arithmetic fl ags in the program to the condition fl ags. Clock pulses are specified us i ng gl obal symbols, such as "P_0.1ms" and

CJ2H-CPU6□-EIP/CJ2H-CPU 6□/CJ2M-CPU□□ SYSMAC CJ SERIES CJ2 CPU UNIT SOFTWARE USER'S

MANUAL (Cat. No. W473) for

condition flags are speci fied by labels.

IR 300 to IR 511

CIO 3800 to CIO 6143

Error Log Area is read in the

Appendix C. Change in PLC Settings Functions which can be configured in the PLC Setup differ between C200HS and CJ2.

Although the DM Area (DM 6600 to DM 6655) is allocated for the PLC Setup in C200HS, CJ2 does not use the DM Area for the PLC Setup; the settings are changed from the CX-Programmer or a Programming Console.

to DM 6655).

(there is no address for sett i ng by

details.

Appendix D. Change of execution timing etc.

method and execution timing

tasks.

If the system operation is aff ected by cycle time, c heck the operation after

executed even when an instruction is being executed

as C200HS, set Minimum Cycle Time in the PLC Set up.

Appendix E. Table of Input/Output Units

C200H -series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-ID211

CJ1W-ID211

DC Input Unit with terminal

1) Terminal block

(5 VDC: 10 mA → 80 mA)

12 to 24 VDC, 10 mA, Terminal

24 VDC, 7 mA, Termi nal bl ock,

C200H-ID212

CJ1W-ID211

DC Input Unit with terminal

1) Terminal block

(5 VDC: 10 mA → 80 mA)

24 VDC, 7 mA, Termi nal bl ock,

C200H-ID215

CJ1W-ID231

DC Input Unit with connector

1) Connector

(5 VDC: 130 mA → 90 mA)

24 VDC, 4.1 mA, Connect or,

24 VDC, 4.1 mA,

C200H-ID216

CJ1W-ID231

DC Input Unit with connector

1) No. of circuits (32 points/common x 1 circuit

(5 VDC: 100 mA → 90 mA)

24 VDC, 4.1 mA, Connect or,

24 VDC, 4.1 mA,

C200H-ID218

CJ1W-ID231

DC Input Unit with connector

1) No. of circuits (32 points/c ommon x 1 circuit

(5 VDC: 100 mA → 90 mA)

24 VDC, 6 mA, Connector,

24 VDC, 4.1 mA,

C200H-ID111

CJ1W-ID261

DC Input Unit with connector

1) No. of circuits (32 points/common x 2 circuits

(5 VDC: 120 mA → 90 mA)

12 VDC, 4.1 mA, Connect or,

24 VDC, 4.1 mA,

C200H-ID217

CJ1W-ID261

DC Input Unit with connector

1) No. of circuits (32 points/common x 2 circuits

(5 VDC: 120 mA → 90 mA)

24 VDC, 4.1 mA, Connect or,

24 VDC, 4.1 mA,

C200H-ID219

CJ1W-ID261

DC Input Unit with connector

1) No. of circuits (32 points/common x 2 circuits

(5 VDC: 120 mA → 90 mA)

24 VDC, 6 mA, Connector,

24 VDC, 4.1 mA,

■ Input Unit

(1) The terminal block of the CJ-series Unit differs from that of the C200H-series Unit. Change the wiring. (2) If a different type of connector is used, change the wiring. (3) If the input specifications differ, make sure that the system operates correctly. (4) If the number of circuits increases, rewire the terminals to each common terminal. (5) If internal current consumption is different, make sure the power supply capacity is large enough. (6) Refer to the related manuals f or details. Although CJ -s er ies Units have basic f unc tions of C200H-series Units,

some specifications may differ.

< DC Input Units >

block, 8 inputs

16 inputs

32 inputs (Special I/O)

32 inputs (Group-2)

16 inputs

Connector, 32 inputs

block for 8 inputs. Replace this unit with a DC Input Unit with 16 inputs.

block for 16 inputs.

for 32 inputs.

2) Input points (8 points → 16 points)

3) Input circuit spec i f i cations Input impedance (2 kΩ → 3.3 kΩ)

ON voltage (10.2 VDC → 14.4 VDC) OFF voltage (3 VDC → 5 VDC)

4) Internal current consum ption

2) Input circuit speci fication Input impedance (3 kΩ → 3.3 kΩ)

3) Internal current consum pt i on

Use the XW2Z-S010 Conversion Cable to

reuse the connecting cable.

2) No. of circuits (8 points/common x 4 circuits → 16 points/common x 2 circuits)

3) Input circuit spec i f i cation ON voltage(14.4 VDC → 19 VDC)

4) Internal current consum ption

→ 16 points/common x 2 circuits)

2) Input circuit spec i f i cation ON voltage (14.4 VDC → 15.4 VDC)

3) Internal current consum ption

→ 16 points/common x 2 circuits)

2) Internal current consum ption

64 inputs (Group-2)

Connector, 64 inputs

for 64 inputs.

→ 16 points/common x 4 circuits)

2) Input circuit spec i f i cations Input voltage (12 VDC → 24 VDC) Input impedance (2.7 kΩ → 5.6 kΩ) ON voltage (8 VDC → 19 VDC) OFF voltage (3 VDC → 5 VDC)

3) Internal current consum ption

→ 16 points/common x 4 circuits)

2) Input circuit spec i f i cation ON voltage (14.4 VDC → 19 VDC)

3) Internal current consum ption

→ 16 points/common x 4 circuits)

2) Input circuit specifications Input impedance (3.9 kΩ → 5.6 kΩ) ON voltage (15.4 VDC → 19 VDC)

3) Internal current consumption

< TTL Input Unit >

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-ID501

TTL Input Unit with connector f or 32 inputs. The CJ Series does not have the 5 VDC, 3.5 mA, Connect or,

32 inputs (Special I/O)

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-IA121

CJ1W-IA111

100 VAC Input Unit with

1) Terminal block

(5 VDC: 10 mA → 90 mA)

100 to 120 VAC, 10 mA,

100 to 120 VAC, 7 mA,

C200H-IA221

CJ1W-IA201

200 VAC Input Unit with

1) Terminal block

(5 VDC: 10 mA → 80 mA)

200 to 240 VAC, 10 mA,

200 to 240 VAC, 9 mA,

C200H-IA122/IA122V

CJ1W-IA111

100 VAC Input Unit with

1) Terminal block

(5 VDC: 10 mA → 90 mA)

100 to 120 VAC, 10 mA,

100 to 120 VAC, 7 mA,

C200H-IA222/IA222V

CJ1W-IA201

200 VAC Input Unit with

1) Terminal block

(5 VDC: 10 mA → 80 mA x 2)

200 to 240 VAC, 10 mA,

Directive

200 to 240 VAC, 9 mA,

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-IM211

CJ1W-ID211

AC/DC Input Unit with

1) Terminal block

(5 VDC: 10 mA → 80 mA)

12 to 24 VAC/VDC ,

24 VDC, 7 mA, Terminal block,

C200H-IM212

CJ1W-ID211

AC/DC Input Unit with

inputs.

1) Terminal block 24 VAC/VDC , Terminal bl oc k,

24 VDC, 7 mA, Terminal block,

< AC Input Units >

Terminal block, 8 inputs

Terminal block, 16 inputs, IA122V: Complying with EC Directive

Terminal block, 16 inputs, IA222V: Complying with EC

No replacement model

Terminal block, 16 inputs

Terminal block, 8 inputs

Terminal block, 16 inputs

Terminal block, 8 inputs

same type of Unit. Use the CJ1W-ID231 24-VDC Input Unit or CJ1W-MD563 TTL I/O Unit instead.

terminal block for 8 i nputs. Replace this unit with a 100 VAC Input Unit with 16 inputs.

terminal block for 8 i nputs. .

terminal block for 16 i nputs.

terminal block for 16 i nputs. Replace this unit with two 200 VAC Input Units with 8 inputs.

2) Input points (8 points → 16 points)

3) Input circuit spec i f i cations Input impedance (9.7 kΩ → 14.5 kΩ) ON voltage (60 VAC → 70 VAC)

4) Internal current consum ption

2) Input points (8 points → 8 points*) *16 I/O bits (1 word) are allocated.

3) Internal current consum ption

2) Input circuit speci fications Input impedance (9.7 kΩ → 14.5 kΩ) ON voltage (60 VAC → 70 VAC)

3) Internal current consum pt i on

2) No. of circuits (16 points/common x 1 circuit → 8 points/common x 1 circuit x 2)

3) Internal current consum ption

< AC/DC Input Units >

Terminal block, 8 inputs

16 inputs

terminal block for 8 i nputs. Replace this unit with a DC Input Unit with 16 inputs. *The CJ Series does not have an AC/DC Input Unit. If this Unit is used with AC inputs, change the wiring for DC inputs.

terminal block for 16 inputs. Replace this unit with a DC Input Unit with 16 inputs. *The CJ Series does not have an AC/DC Input Unit. If this Unit is used with AC inputs, change the wiring for DC

2) Input points (8 points → 16 points)

3) Input circuit spec i f i cations Input voltage range (12 to 24 VAC/VDC → 24 VDC) Input impedance (2 kΩ → 3.3 kΩ) ON voltage (10.2 VDC → 14.4 VDC) OFF voltage (3 VDC → 5 VDC)

4) Internal current consum ption

2) No. of circuits (16 points/common x 1 circuit → 8 points/common x 2 circuits)

3) Input circuit spec i f i cations Input voltage range (24 VAC/VDC → 24 VDC) Input impedance (3 kΩ → 3.3 kΩ)

4) Internal power consumption (5 VDC: 10 mA → 80 mA)

■ Output Unit

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-OC223

CJ1W-OC201

Relay Output Unit with

1) Terminal block

26 VDC: 46 mA → 24 VDC: 48 mA)

250 VAC/24 VDC, 2 A,

C200H-OC224

CJ1W-OC201

Relay Output Unit with

1) Terminal block

26 VDC: 75 mA → 24 VDC: 48 mA)

250 VAC/24 VDC, 2 A,

C200H-OC224V, OC224N

CJ1W-OC201

Relay Output Unit with

1) Terminal block

26 VDC: 90 mA → 24 VDC: 48 mA)

250 VAC/24 VDC, 2 A,

C200H-OC221

CJ1W-OC211

Relay Output Unit with

1) Terminal block

26 VDC: 75 mA → 24 VDC: 96 mA)

250 VAC/24 VDC, 2 A,

C200H-OC222

CJ1W-OC211

Relay Output Unit with

1) Terminal block

26 VDC: 75 mA → 24 VDC: 96 mA)

250 VAC/24 VDC, 2 A,

C200H-OC222V, OC222N

CJ1W-OC211

Relay Output Unit with

1) Terminal block

26 VDC: 90 mA → 24 VDC: 96 mA)

250 VAC/24 VDC, 2 A,

(1) The terminal block of the CJ-series Unit differs from that of the C200H-series Unit. Change the wiring. (2) If a different type of connector is used, change the wiring. (3) If the number of circuits increases, rewire the terminals to each common terminal. (4) If the output specifications differ, make sure that the system operates correctly. (5) The relay lifetime may vary depending on usage when a diff er ent relay is used. Refer to A-1-3 Precautions on

Contact Output Unit of the CJ2H-CPU6□-EIP/CJ2H-CPU6□/CJ2M-CPU□□ SYSMAC CJ Series CJ2 CPU Unit

Hardware USER'S MANUAL (Cat. No. W472) for details.

(6) If internal current consumption is different, make sure the power supply capacity is large enough. (7) If the voltage and current consumption of the external power supply differ, make sure the power supply

capacity is large enough.

(8) Refer to the related manuals f or details. Although CJ -s er ies Units have basic f unc tions of C 200H-series Units,

some specifications may differ.

< Relay Output Units >

Terminal block, 5 out puts (independent contacts)

Terminal block, 8 out puts (independent contacts)

Terminal block, 8 out puts

Terminal block, 12 out puts

Terminal block, 8 out puts (independent contacts)

Terminal block, 16 out puts

terminal block for 5 outputs (independent contacts). Replace this unit with a Relay Output Unit with 8 outputs (independent contacts).

terminal block for 8 outputs (independent contacts).

terminal block for 8 outputs. Replace this unit with a Relay Output Unit with 16 outputs.

terminal block for 12 outputs. Replace this unit with a Relay Output Unit with 16 outputs.

2) Output points (independent contacts 5 point s → 8 points)

3) Output circuit spec i fications ON/OFF response time (10 ms → 15 ms) Used relay

4) Internal current consum ption (5 VDC: 10 mA → 90 mA,

2) Output circuit specifications ON/OFF response time (10 ms → 15 ms) Used relay

3) Internal current consum ption (5 VDC: 10 mA → 90 mA,

2) Output circuit spec i fication Used relay

3) Internal current consum ption (5 VDC: 10 mA → 90 mA,

2) Output points (8 points → 16 points)

3) Output circuit spec i fications ON/OFF response time (10 ms → 15 ms) Used relay

4) Internal current consum ption (5 VDC: 10 mA → 110 mA,

2) Output points (12 points → 16 points)

3) No. of circuits (12 points/common x 1 circuit → 8 points/common x 2 circuits)

4) Output circuit spec i fications ON/OFF response time (10 ms → 15 ms) Used relay

5) Internal current consum ption (5 VDC: 10 mA → 110 mA,

Terminal block, 12 outputs

Terminal block, 16 out puts

terminal block for 12 outputs. Replace this unit with a Relay Output Unit with 16 outputs.

2) Output points (12 points → 16 points)

3) No. of circuits (12 points/common x 1 circuit → 8 points/common x 2 circuits)

4) Output circuit spec i fication Used relay

5) Internal current consum ption (5 VDC: 10 mA → 110 mA,

< Relay Output Units >

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-OC225

CJ1W-OC211

Relay Output Unit with

1) Terminal block

26 VDC: 75 mA → 24 VDC: 96 mA)

250 VAC/24 VDC, 2 A,

C200H-OC226, OC226N

CJ1W-OC211

Relay Output Unit with

1) Terminal block

26 VDC: 90 mA → 24 VDC: 96 mA)

250 VAC/24 VDC, 2 A,

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-OD411

CJ1W-OD211

Transistor Output Unit with

1) Terminal block

(5 VDC: 140 mA → 100 mA)

12 to 48 VDC, 1 A, Sinking,

12 to 24 VDC, 0.5 A, Sinki ng,

C200H-OD213

CJ1W-OD211

Transistor Output Unit with

1) Terminal block

(5 VDC: 140 mA → 100 mA)

24 VDC, 2.1 A, Sinking,

12 to 24 VDC, 0.5 A, Sinki ng,

C200H-OD214

CJ1W-OD212

Transistor Output Unit with

1) Terminal block

0.5 A/point, 5 A/Unit )

(5 VDC: 140 mA → 100 mA)

24 VDC, 0.8 A, Sourcing,

24 VDC, 0.5 A, Sourcing,

C200H-OD216

CJ1W-OD212

Transistor Output Unit with

1) Terminal block

(Not required → 24 VDC/40 mA)

5 to 24 VDC, 0.3 A, Sourcing,

24 VDC, 0.5 A, Sourcing,

C200H-OD211

CJ1W-OD211

Transistor Output Unit with

1) Terminal block

(5 VDC: 160 mA → 100 mA)

24 VDC, 0.3 A, Sinking,

12 to 24 VDC, 0.5 A, Sinki ng,

Terminal block, 16 out puts

< Transistor Output Units >

Terminal block, 8 out puts

Terminal block, 16 out puts

terminal block for 16 outputs.

terminal block for 8 outputs. Replace this unit with a Transistor Output Unit with 16 outputs.

2) No. of circuits (16 points/common x 1 circuit → 8 points/common x 2 circuits)

3) Output circuit spec i fications ON/OFF response time (10 ms → 15 ms) Used relay

4) Internal current consum ption (5 VDC: 10 mA → 110 mA,

2) No. of circuits (16 points/common x 1 circuit → 8 points/common x 2 circuits)

3) Output circuit specification Used relay

4) Internal current consum ption (5 VDC: 10 mA → 110 mA,

2) Output points (8 points → 16 points)

3) Output circuit spec i fications Voltage range (12 to 48 VDC → 12 to 24VDC) Output capacity (1 A/point, 3 A/Unit → 0.5 A/point, 5 A/Unit) Residual voltage (1.4 V → 1.5 V) ON response time (0.2 ms → 0.1 ms) OFF response time (0.3 ms → 0.8 ms)

4) Internal current consumption

Terminal block, 8 out puts

Terminal block, Load s hort circuit protection, 8 outputs

Terminal block, 8 out puts

Terminal block, 12 out puts

Terminal block, 16 out puts

Terminal block, Load short circuit protection, 16 outputs

Terminal block, Load s hort circuit protection, 16 outputs

Terminal block, 16 out puts

terminal block for 8 outputs. Replace this unit with a Transistor Output Unit with 16 outputs.

terminal block for 12 outputs. Replace this unit with a Transistor Output Unit with 16 outputs.

2) Output points (8 points → 16 points)

3) Output circuit spec i fications Output capacity (2.1 A/point, 5.2 A/Uni t → 0.5 A/point, 5 A/Unit) Residual voltage (1.4 V → 1.5 V) ON response time (0.2 m s → 0.1 ms) OFF response time (0.3 ms → 0.8 ms)

4) Internal current consum ption

2) Output points (8 points → 16 points)

3) Output circuit spec i fications Output capacity (0. 8A/point, 2.4 A/Uni t → ON response time (1 ms → 0.5 ms)

4) Internal current consum ption

2) Output points (8 points → 16 points)

3) Output circuit specifications Output voltage range (5 to 24 VDC → 24 VDC) ON response time (1.5 ms → 0.5 ms) OFF response time (2 ms → 1 ms)

4) Internal current consumption (5 VDC: 10 mA → 100 mA, 26 VDC: 75 mA → 0 mA)

5) External power supply

2) Output points (12 points → 16 points)

3) Output circuit speci fications Residual voltage (1.4 V → 1.5 V) ON response time (0.2 ms → 0.1 ms) OFF response time (0.3 ms → 0.8 ms)

4) Internal current consumption

< Transistor Output Units >

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-OD217

CJ1W-OD212

Transistor Output Unit with

1) Terminal block

(Not required → 24 VDC: 40 mA)

5 to 24 VDC, 0.3 A, Sourcing,

24 VDC, 0.5 A, Sourcing,

C200H-OD212

CJ1W-OD211

Transistor Output Unit with

1) Terminal block

(5 VDC: 180 mA → 100 mA,)

24 VDC, 0.3 A, Sinking,

12 to 24 VDC, 0.5 A, Sinki ng,

C200H-OD21A

CJ1W-OD212

Transistor Output Unit with

1) Terminal block

5) Alarm output (Supported → Not supported)

24 VDC, 1.0 A, Sourcing,

24 VDC, 0.5 A, Sourcing,

C200H-OD218

CJ1W-OD231

Transistor Output Unit with

1) No. of circuits (32 points/common x 1 circuit

(5 VDC: 180 mA → 140 mA)

4.5 to 26.3 VDC, 0.1A, Si nking,

12 to 24 VDC, 0.5A, Sinki ng,

C200H-OD215

CJ1W-OD231

Transistor Output Unit with

1) Connector

(5 VDC: 220 mA → 140 mA)

4.5 to 26.3 VDC, 0.1 A, Si nking,

12 to 24 VDC, 0.5A, Sinki ng,

C200H-OD21B

CJ1W-OD232

Transistor Output Unit with

1) No. of circuits (32 points/common x 1 circuit

(5 VDC: 180 mA → 150 mA)

24 VDC, 0.5 A, Sourcing,

C200H-OD219

CJ1W-OD261

Transistor Output Unit with

1) No. of circuits (32 points/common x 2 circuits

(5 VDC: 270 mA → 170 mA)

4.5 to 26.3 VDC, 0.1 A, Si nking,

12 to 24 VDC, 0.3 A, Sinki ng,

Terminal block, 12 out puts

Terminal block, 16 out puts

Terminal block, Load s hort circuit protection, 16 outputs

Connector, 32 outputs (Group-2)

Terminal block, Load s hort circuit protection, 16 outputs

Terminal block, 16 out puts

Terminal block, Load s hort circuit protection, 16 outputs

Connector, 32 outputs

terminal block for 12 outputs. Replace this unit with a Transistor Output Unit with 16 outputs.

terminal block for 16 outputs.

connector for 32 outputs.

2) Output points (12 points → 16 poi nt s)

3) Output circuit speci fications Output voltage range (5 to 24 VDC → 24 VDC) ON response time (1.5 ms → 0.5 ms) OFF response time (0.5 ms → 1.0 ms)

4) Internal current consum pt i on (5 VDC: 10 mA → 100 mA, 26 VDC: 75 mA → 0 mA)

5) External power supply

2) Output circuit specifications Residual voltage (1.4 V → 1.5 V) ON response time (0.2 ms → 0.1 ms) OFF response time (0.3 ms → 0.8 ms)

4) Internal current consum pt i on

2) Output circuit speci fications Output capacity (1 A/point, 4 A/Unit → 0. 5 A/point, 5 A/Unit) Residual voltage (0.8 V → 1.5 V) ON response time (0.1 ms → 0.5 ms) OFF response time (0.3 ms → 1.0 ms)

4) Internal current consum ption (5 VDC: 160 mA → 100 mA)

→ 16 points/common x 2 circuits)

2) Output circuit spec i fications Output voltage range (5 to 24 VDC → 12 to 24 VDC) Residual voltage (0.8 V → 1.5 V) OFF response time (0.4 ms → 0.8 ms)

3) Internal current consum ption

Connector, 32 outputs (Special I/O)

Connector, Load short circuit protection, 32 outputs (Group-2)

Connector, 64 outputs (Group-2)

Connector, 32 outputs

Connector, Load short circuit protection, 32 outputs

Connector, 64 outputs

connector for 32 outputs. *The CJ-series Unit does not support dynamic output s. Change the wiring for static outputs.

connector for 32 outputs.

connector for 64 outputs..

Use the XW2Z-S011 Conversion Cable to reuse the connecting cable.

2) Output method (Dynamic or static mode → Static mode only)

Based on specificat i ons in static output mode

3) No. of circuits (8 points/common x 4 circuits → 16 points/common x 2 circuits)

4) Output circuit spec i fications Output voltage range (5 to 24 VDC → 12 to 24 VDC) Residual voltage (0.7 V → 1.5 V) ON response time (0.2 ms → 0.1 ms) OFF response time (0.6 ms → 0.8 ms)

5) Internal current consum ption

→ 16 points/common x 2 circuits)

2) Output circuit spec i fications Output capacity (0.5 A/ poi nt , 5 A/Unit → 0.5 A/point, 2.5 A/ common, 4 A/Unit) Residual voltage (0.8 V → 1.5 V) ON response time (0.1 ms → 0.5 ms) OFF response time (0.3 ms → 1 ms)

3) Internal current consum ption

→ 16 points/common x 4 circuits)

2) Output circuit spec i fications Output voltage range (5 to 24 VDC -> 12 to 24 VDC) Residual voltage (0.8 V → 1.5 V) ON response time (0.1 ms → 0.5 ms) OFF response time (0.4 ms → 1.0 ms)

3) Internal current consum ption

< TTL Output Unit >

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-OD501

TTL Output Unit with connector for 32 out put s. The CJ Series does not have the

CJ1W-MD563 TTL I /O Unit instead.

5 VDC, 35 mA, Connector,

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-OA223

CJ1W-OA201

Triac Output Unit with

1) Terminal block

(5 VDC: 180 mA → 220 mA)

250 VAC, 1.2 A, Termi nal bl ock,

250 VAC, 0.6 A, Term i nal bl ock,

C200H-OA221

CJ1W-OA201

Triac Output Unit with

1) Terminal block

(5 VDC: 140 mA → 220 mA)

250 VAC, 1.2 A, Termi nal bl ock,

250 VAC, 0.6 A, Term i nal bl ock,

C200H-OA224

CJ1W-OA201

Triac Output Unit with

1) Terminal block

(5 VDC: 270 mA → 220 mA x 2)

250 VAC, 0.5 A, Termi nal bl ock,

250 VAC, 0.6 A, Term i nal bl ock,

C200H-OA222V

CJ1W-OA201

Triac Output Unit with

1) Terminal block

(5 VDC: 200 mA → 220 mA x 2)

250 VAC, 0.3 A, Termi nal bl ock,

250 VAC, 0.6 A, Term i nal bl ock,

32 outputs (Special I/O )

< Triac Output Units >

8 outputs

12 outputs

No replacement model

8 outputs

same type of Unit. Use C200H-OD501 with CJ2 or use the CJ1W-OD231 Transistor Output Unit or

terminal block for 8 out puts.

terminal block for 8 outputs.

terminal block for 12 outputs. Replace this unit with two Triac Output Units with 8 outputs.

2) Output circuit spec i fications Output capacity (1.2 A/point, 4 A/unit → 0.6 A/point, 2.4 A/Unit) Max. inrush current (15 A/100 ms, 30 A/10 ms → 15 A/10 ms) Residual voltage (50 to 1200 mA: 1.5 VAC, 10 to 50 mA: 5 VAC → 1.6 VAC).

3) Internal current consum ption

2) Output circuit spec i fications Output capacity (1 A/point, 4 A/unit → 0.6 A/point, 2.4 A/Unit) Max. inrush current (No regulation → 15 A/10 ms) Residual voltage (1.2 VAC → 1.6 VAC) OFF response time (1/2 of load frequency or less → 1/2 of load frequency + 1 ms or les s)

3) Internal current consum ption

2) Output points (12 points → 8 points x 2)

3) No. of circuits (12 points/common x 1 circuit → 8 points/common x 1 circuit x 2)

4) Output circuit spec i fications Output capacity (250 VAC 0.5 A/poi nt, 2 A/unit → 0.6 A/point, 2.4 A/Unit x 2) Max. inrush current (10 A/100 ms, 20 A/10 ms → 15 A/10 ms) Residual voltage (50 to 500 mA: 1.5 VAC, 10 to 50 mA: 5 VAC → 1.6 VAC).

5) Internal current consum pt i on

12 outputs (CE marked)

8 outputs

terminal block for 12 outputs. Replace this unit with two Triac Output Units with 8 outputs.

2) Output points (12 points → 8 points x 2)

3) No. of circuits (12 points/common x 1 circuit → 8 points/common x 1 circuit x 2)

4) Output circuit spec i fications Max. inrush current (No regulation → 15 A/10 ms) Residual voltage (1.2 VAC → 1.6 VAC) ON response time (1/2 of load frequency or less → 1 ms or less) OFF response time (1/2 of load frequency or less → 1/2 of load frequency + 1 ms or less).

5) Internal current consum pt i on

■ I/O Unit

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-MD115

CJ1W-MD231

I/O Unit with connector for 16

1) Connector

OFF voltage (3 VDC → 5 VDC)

12 VDC/16 inputs (4.1 m A ),

24 VDC/16 inputs (7 mA),

C200H-MD215

CJ1W-MD231

I/O Unit with connector for 16

1) Connector

Input impedance (5.6 kΩ → 3.3 kΩ)

24 VDC/16 inputs (4.1 m A ),

24 VDC/16 inputs (7 mA),

(1) The CJ Series has following I/O Units: CJ1W-MD23□, CJ1W-MD26□, and CJ1W-MD563. (2) Refer to the related manuals f or details. Although CJ -s er ies Units have basic f unc tions of C 200H-series Units,

some specifications may differ.

< DC Input/Transistor Output Units >

12 VDC/16 outputs (0.1A, Sinking), Connector (Special I/O)

5 to 24 VDC/16 outputs (0.1 A, Sinking), Connector (Special I/O)

12 to 24VDC/16 outputs (0.5 A, Sinking), Connector

inputs and 16 outputs. *The CJ-series Unit does not support dynamic outputs. Change the wiring for static outputs.

2) Output method (Dynamic or static mode → Static mode only)

3) Internal current consum ption (5 VDC: 180 mA → 130 mA)

Based on specificat i ons in static output mode < Output circuit >

4) No. of circuits (8 poi nts/common x 2 circuits → 16 points/common x 1 circuit)

5）Output circuit specifications

Output voltage range (5 to 24 VDC → 12 to 24 VDC) Residual voltage (0.7 V → 1.5 V) ON response time (0.2 ms → 0.1 ms) OFF response time (0.6 ms → 0.8 ms)

< Input circuit >

6) No. of circuits (8 poi nts/common x 2 circuits → 16 points/common x 1 circuit)

7) Input circuit specifications Input voltage (12 VDC → 24 VDC) Input impedance (2.7 kΩ → 3.3 kΩ) ON voltage (8 VDC → 14.4 VDC)

2) Output method (Dynamic or static mode → Static mode only)

3) Internal current consum ption (5 VDC: 180 mA → 130 mA)

Based on specificat i ons in static output mode < Output circuit >

4) No. of circuits (8 poi nts/common x 2 circuits → 16 points/common x 1 circuit)

5）Output circuit specifications

Output voltage range (5 to 24 VDC → 12 to 24 VDC) Residual voltage (0.7 V → 1.5 V) ON response time (0.2 ms → 0.1 ms) OFF response time (0.6 ms → 0.8 ms)

< Input circuit >

6) No. of circuits (8 poi nts/common x 2 circuits → 16 points/common x 1 circuit)

7) Input circuit specification

< TTL I/O Unit >

C200H-series Unit

Corresponding CJ-series Unit

Description

Difference

C200H-MD501

CJ1W-MD231

I/O Unit with connector for 16

1) Connector

OFF voltage (1 VDC → 5 VDC)

5 VDC/16 inputs (3.5 m A ),

24 VDC/16 inputs (7 mA),

5 VDC/16 outputs (35 mA, Sinking), Connector (Special I/O)

12 to 24VDC/16 outputs (0.5 A, Sinking), Connector

inputs and 16 outputs. *The CJ-series Unit does not support dynamic outputs. Change the wiring for static outputs. *We recommend you to replace this Unit with CJ1W-MD563 (32 inputs/32 outputs) for TTL I/O.

2) Output method (Dynamic or static mode → Static mode only)

3) Internal current consum ption (5 VDC: 180 mA → 130 mA)

Based on specifications i n static output mode < Output circuit >

4) No. of circuits (8 poi nts/common x 2 circuits → 16 points/common x 1 circuit)

5）Output circuit specifications

Output voltage range (5 VDC → 12 to 24 VDC) Residual voltage (0.4 V -> 1.5 V) ON response time (0.2 ms → 0.1 ms) OFF response time (0.3 ms → 0.8 ms)

< Input circuit >

6) No. of circuits (8 poi nts/common x 2 circuits → 16 points/common x 1 circuit)

7) Input circuit specifications Input voltage (5 VDC → 24 VDC) Input impedance (1.1 kΩ → 3.3 kΩ) ON voltage (3 VDC → 14.4 VDC)

2011

P074-E1-04

0119 (0511)

Omron C200HE-CPU32, C200HE-CPU11, C200HG-CPU33, C200HE-CPU42, C200HG-CPU43 Replacement Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Replacement Guide From C200HS to CJ2

About this document

Related Manuals

Terms and Conditions Agreement

Table of Contents

1. Work flow

2. Selecting the replacement method

3. Selecting the model

4. Reading data from C200HS

5. Converting the program for CJ2

6. Writing data to CJ2

7. Appendix

Appendix A. Instructions converted by Change Model on CX-Programmer.

Appendix B. Change of unit area allocation

Appendix D. Change of execution timing etc.

Appendix E. Table of Input/Output Units