Omron C200HE-CPU32, C200HE-CPU11, C200HG-CPU33, C200HE-CPU42, C200HG-CPU43 Replacement Manual
...
P
074-E1-04
Programmable Controller C200HS-series
Replacement Guide From C200HS to CJ2
C200HS-CPU0□
C200HS-CPU2□
C200HS-CPU3□
CJ2H-CPU6□
CJ2M-CPU1□
CJ2M-CPU3□
About this document
This document provides the reference information for replacing C200H PLC systems with CS1 series PLC.
This document does not i nc lud e prec aut io ns and reminders ;please read and unde rs tand the important precautions
and reminders described on the manuals of PLCs (both of PLC used in the existing system and PLC you will use to
replace the existing PLC) bef ore attem pt ing to start op er ation.
Company names and product names in this document are the trademarks or registered trademarks of their
respective companies.
Related Manuals
Man.No.
Model
Manual
CJ2-CPU□□
CJ2M-CPU□□
W486
CJ2M-CPU□□+CH2M-MD21□
CJ2M Pulse I/O Module USER'S MANUAL
NSJ□-□□□□(B)-□□□
NSJ□-□□□□(B)-□□□
CS1W-KS001
-CPU□□/CPU□□-Z
W303
C200HX/HG/HE
SYSMACα OPERATION MANUAL
C200HE-CPU□□-ZE
CPU Unit s
W472 CJ2H-CPU6□-EIP
CJ2H-CPU6□
W473 CJ2H-CPU6□-EIP
CJ2H-CPU6□
W474 CS1G/H-CPU□□H
CS1G/H-CPU□□-V1
CS1D-CPU□□H
CS1D-CPU□□S
CJ1H-CPU□□H-R
CJ1G/H-CPU□□H
CJ1G-CPU□□P
CJ1M/G-CPU□□
W342 CS1G/H-CPU□□H
CS1G/H-CPU□□-V1
CS1D-CPU□□H
CS1D-CPU□□S
CS1W-SCU□□-V1
CS1W-SCB□□-V1
CJ1H-CPU□□H-R
CJ1G/H-CPU□□H
CJ1G-CPU□□P
CJ1M/G-CPU□□
CJ1W-SCU□□-V1
CP1H-X□□□□-□
CP1H-XA□□□□-□
CP1H-Y□□□□-□
CJ2 CPU Unit Hardware USER'S MANUAL
CJ2 CPU Unit Software USER'S MANUAL
CS/CJ/NSJ Series INSTRUCTIO NS REFERENCE MANUAL
CS/CJ/CP/NSJ Series Communications Commands REFERENCE MANUAL
W341 CQM1H-PRO01
CQM1-PRO01
C200H-PRO27
W302 C200HX/HG/HE
W322 C200HX-CPU□□-ZE
C200HG-CPU□□-ZE
CS/CJ Series Programming Consoles OPERATION MANUAL
SYSMACα INSTALLATION GUIDE
SYSMACα OPERATION MANUAL
Special I/O Units
Man.No.
Model
Manual
CJ1W-PH41U
CJ1W-MAD42
W396
CJ1W-TC□□□
CJ Series Temperature Control Units OPERATION MANUAL
W401
CJ1W-CT021
CJ Series High-speed Counter Units OPERATION MANUAL
W397
CJ1W-NC□□3
CJ Series Position Control Units OPERATION MANUAL
W477
CJ1W-NC□□4
CJ Series Position Control Units OPERATION MANUAL
CJ1W-NC□71(-MA)
CJ1W-MCH71
CJ1W-SCU□□-V1
CJ1W-SPU01-V2
V237
WS02-SPTC1-V2
SPU-Console OPERATION MANUAL
W124
C200H-TS001/002/101/102
C200H Temperature Sensor Units OPERATION MANUAL
W127
C200H-AD001/DA001
C200H Analog I/O Units OPERATION GUIDE
C200H-MAD01
C200H-TC101/102/103
C200H-TV101/102/103
W241
C200H-PID01/02/03
C200H PID Control Unit OPERATION MANUAL
W141
C200H-CT001-V1/CT002
C200H High-speed Counter Units OPERATION MANUAL
W311
C200H-CT021
C200H High-speed Counter Units OPERATION MANUAL
W224
C200H-CP114
C200H Cam Positioner Units OPERATION MANUAL
W334
C200HW-NC113/213/413
C200HW Position Control Units OPERATION MANUAL
W137
C200H-NC111
C200H Position Control Units OPERATION MANUAL
W128
C200H-NC112
C200H Position Control Units OPERATION MANUA L
W166
C200H-NC211
C200H Position Control Units OPERATION MANUAL
W314
C200H-MC221
C200H Motion Control Units OPERATION MANUAL:INTRODUCTION
W315
C200H-MC221
C200H Motion Control Units OPERATION MANUAL:DETAILS
W165
C200H-ASC02
C200H ASCII Units O PER ATION MANU AL
W306
C200H-ASC11/21/31
C200H ASCII Units O PER ATION MANU AL
W257
CVM1-PRS71
CVM1-PRS71 Teaching Box OPERATION MANUAL
C200HW-COM06-EV1
W368
W345
W426 CS1W-NC□71
W435 CS1W-MCH71
W336
CS1W-PTS□□
CS1W-PTW□□
CS1W-PDC□□
CS1W-PTR□□
CS1W-PPS□□
CS1W-PMV□□
CJ1W-PTS□□
CJ1W-PDC□□
CS1W-AD0□□-V1/-AD161
CS1W-DA0□□
CS1W-MAD44
CJ1W-AD0□□-V1/-AD042
CJ1W-DA0□□/-DA042V
CS1W-SCB□□-V1
CS1W-SCU□□-V1
CS/CJ Series Analog I/O Units OPERATION MANUAL
CS/CJ Series Analog I/O Units OPERA TI O N MANUAL
CS/CJ Series Position Control Unit s OPE RATION MANUAL
CS/CJ series Motion Control Units OPERATION MANUAL
CS/CJ Series Serial Communications Boards Serial Communications Units
OPERATION MANUAL
W440 CS1W-FLN22
CJ1W-FLN22(100BASE-TX)
V236 CS1W-SPU01
CS1W-SPU02-V2
W325 C200H-AD003
C200H-DA003/DA004
W225 C200H-TC001/002/003
W240 C200H-TV001/002/003
CS/CJ Series FL-net Units OPERATION MANUAL
CS/CJ Series SPU Units OPERATION MANUAL
C200H Analog I/O Units OPERATION MANUAL
C200H Temperature Control Units OPERATION MANUAL
C200H Heat/Cool Temperature Control Units OPERATION MANUAL
W304 C200HW-COM01
C200HW-COM02-V1 to
C200HW Communication Boards OPERATION MANUAL
Network Communications Units
Man.No.
Model
Manual
CS1W-RPT0□
CVM1-CLK52(GI Cable)
CJ2M-CPU3□
CJ1W-ETN21 (100Base-TX)
CJ1W-ETN21(100Base-TX)
CJ1W-CRM21
W457
CRT1
CRT1 Series CompoNet Slave Units and Repeater Unit OPERATION MANUAL
CJ1W-DRM21
CVM1
SRT1/SRT2
B500-I/O
3G8F6-CLK21
S32-RS1
C200HW-DRM21-V1
DRT1
C500-LK009-V1
W309 CS1W-CLK23
CS1W-CLK21-V1
CJ1W-CLK23
CJ1W-CLK21-V1
C200HW-CLK21
CVM1-CLK21
CQM1H-CLK21
W370 CS1W-CLK13
CS1W-CLK12-V1
CVM1-CLK12(H-PCF Cable)
CS1W-CLK53
CS1W-CLK52-V1
W465 CS1W-EIP21
CJ1W-EIP21
CJ2H-CPU6□-EIP
W420 CS1W-ETN21
W421 CS1W-ETN21
W456 CS1W-CRM21
Controller Link Units OPERATION MANUAL
Optical Ring Controller Link Units OPERATION MANUAL
CS/CJ Series EtherNet/IP Units OPERATION MANUAL
CS/CJ Series Ethernet Units OPERATI ON MANUAL Constructi on of Networks
CS/CJ Series Ethernet Units OPERATION MANUAL Construction of Applications
CS/CJ Series CompoNet Master Units OPERATION MANUAL
W380 CS1W-DRM21-V1
W267 CS1W/CJ1W/C200HW
DRT1/DRT2
GT1
W266 C200HW-SRM21-V1
CS1W-SRM21
CJ1W-SRM21
CQM1-SRM21-V1
W136 C500-RM001-(P)V1
C120-RM001(-P)
C500-RT001/RT002-(P)V1
C500/C120-LK010(-P)
C200H-RM001-PV1
C200H-RT001/002-P
W308 C200HW-ZW3DV2/ZW3PC2
3G8F5-CLK11/21
W120 C500-RM201/RT201
C200H-RM201/RT201/202
G71-IC16/OD16
G72C-ID16/OD16
CS/CJ Series DeviceNet Units OPERATIO N MA NUAL
DeviceNet OPERATION MANUAL
CompoBus/S OPERATION MANUAL
C series Rack PCs Optical Remote I/O SYSTEM MANUAL
Controller Link Support Software OPERATION MANUAL
C series Rack PCs Wired Remote I/O SYSTEM MANUAL
W379 CVM1-DRM21-V1
W347 C200HW-DRT21
CQM1-DRT21
W135 C200H-LK401
DeviceNet Master Units OPERATION MANUAL
DeviceNet Slaves OPERATION MANUAL
C Series PC Link SYSTEM MANUAL
Support Software
Man.No.
Model
Manual
W463
CX-One FA Integrated Tool Package SETUP MANUAL
W446
CX-Programmer OPERATION MANUAL
W447
CX-Programmer OPERATION MANUAL : Function Blocks/Structured Text
W366
CX-Simulator OPERATION MANUAL
W464
CX-Integrator OPERATION MANUAL
W344
CX-Protocol OPERATION MANUAL
W433
CX-Position OPERATION MANUAL
W436
CX-Motion-NCF OPERATION MANUAL
W448
CX-Motion-MCH OPERATION MANUAL
CXONE-AL□□C-V4
CXONE-AL□□D-V4
MEMO
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(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in
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form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the
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Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any
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C200HS Replacement Guide
From C200HS to CJ2
Table of Contents
Work flow ......................................................................................................................................................................................................................... 2
1.
2. Selecting the replacement method ...................................................................................................................................................................... 3
3. Selecting the model .................................................................................................................................................................................................... 6
4. Reading data from C200HS .................................................................................................................................................................................. 10
5. Converting the program for CJ2 ........................................................................................................................................................................ 12
6. Writing data to CJ2 .................................................................................................................................................................................................. 14
7. Appendix ....................................................................................................................................................................................................................... 16
Appendix A. Instructions converted by Change Model on CX-Programmer. ........................................................................................ 16
Appendix B. Change of unit area allocation ........................................................................................................................................................ 17
Appendix C. Change in PLC Settings .................................................................................................................................................................... 18
Appendix D. Change of execution timing etc. .................................................................................................................................................... 18
Appendix E. Table of Input/Output Units ............................................................................................................................................................ 19
1
Follow the below work flow to replace C200HS with CJ2. Refer to the reference pages for details.
1. Work flow
Selecting the model
Reading PLC data
Description
Reference Pages
S
elect the
units, programming software, and connecting
cables to replace C200HS with CJ2.
The
C20
0H-series Units cannot be used with CJ2. Read the
reference pages (recommended models and
remarks) and
select the models.
Load the program, I/O Memory and other settings from the
C200HS using the programming software and connecting
cable.
Converting and modifying data
Convert the data read from C200H
S for CJ2.
Most of the data can be automatically converted; however,
some instructions and some Unit data can
not be converted.
Refer to the reference pages and modify the data and program
separately.
3. Selecting the model
4. Reading data from C200H
S
Preparing Units
P
repare the
units, programming software, and connecting
cables.
5. Converting
the program for
CJ2
Continue to actual replacement work
Start
Replacing Units
Writing
the data to CJ2
Description
Reference pages
Install the prepared Units instead of C200H-series Units.
*Refer to the SYSMAC CJ Series CJ2 CPU Unit Hardware
USER'S MANUAL (Cat. No. W472) and user's manuals for
Special I/O Unit s an d CPU Bus Unit s for details of installation.
Transfer the converted data to CJ2
To check the wiring, operate input and output bits to see if
they operate correctly.
Checking operation
Turn ON the power and check the operation.
Related Manuals
Wiring
Wiring for the installed Units.
*Refer to the SYSMAC CJ Series CJ2 CPU Unit Hardware
USER'S MANUAL (Cat. No. W472) and user's manuals for
Special I/O Units and CPU Bus Units for details of wiring.
6. Writing data to CJ2
Replacement
completion
1. If production is conducted between uploading the program and executing replacement
work, data handled by the program may change. If so, upload the data right before the
replacement work, modify data (if necessary), and download it to the new PLC.
2. The cycle time of C200HS and CJ2 are different, which may affect system operation. If
so, it is necessary to adjust cycle time in the PLC Setup.
1) Preliminary Steps: Take the following steps before starting the replacement work.
2) Actual replacement work: Take the following steps to replace C200HS with CJ2
2
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