Omron C200HE-CPU32, C200HE-CPU11, C200HG-CPU33, C200HE-CPU42, C200HG-CPU43 Replacement Manual

P

074-E1-04

Programmable Controller C200HS-series

Replacement Guide From C200HS to CJ2

C200HS-CPU0□
C200HS-CPU2□
C200HS-CPU3□
CJ2H-CPU6□
CJ2M-CPU1□
CJ2M-CPU3□

About this document

This document provides the reference information for replacing C200H PLC systems with CS1 series PLC.
This document does not i nc lud e prec aut io ns and reminders ;please read and unde rs tand the important precautions
and reminders described on the manuals of PLCs (both of PLC used in the existing system and PLC you will use to
replace the existing PLC) bef ore attem pt ing to start op er ation.

Company names and product names in this document are the trademarks or registered trademarks of their
respective companies.

Related Manuals

Man.No.

Model

Manual

CJ2-CPU□□

CJ2M-CPU□□

W486

CJ2M-CPU□□+CH2M-MD21□

CJ2M Pulse I/O Module USER'S MANUAL

NSJ□-□□□□(B)-□□□

NSJ□-□□□□(B)-□□□

CS1W-KS001

-CPU□□/CPU□□-Z

W303

C200HX/HG/HE

SYSMACα OPERATION MANUAL

C200HE-CPU□□-ZE

CPU Unit s

W472 CJ2H-CPU6□-EIP

CJ2H-CPU6□

W473 CJ2H-CPU6□-EIP

CJ2H-CPU6□

W474 CS1G/H-CPU□□H

CS1G/H-CPU□□-V1
CS1D-CPU□□H
CS1D-CPU□□S
CJ1H-CPU□□H-R
CJ1G/H-CPU□□H
CJ1G-CPU□□P
CJ1M/G-CPU□□

W342 CS1G/H-CPU□□H

CS1G/H-CPU□□-V1
CS1D-CPU□□H
CS1D-CPU□□S
CS1W-SCU□□-V1
CS1W-SCB□□-V1
CJ1H-CPU□□H-R
CJ1G/H-CPU□□H
CJ1G-CPU□□P
CJ1M/G-CPU□□
CJ1W-SCU□□-V1
CP1H-X□□□□-□
CP1H-XA□□□□-□
CP1H-Y□□□□-□

CJ2 CPU Unit Hardware USER'S MANUAL

CJ2 CPU Unit Software USER'S MANUAL

CS/CJ/NSJ Series INSTRUCTIO NS REFERENCE MANUAL

CS/CJ/CP/NSJ Series Communications Commands REFERENCE MANUAL

W341 CQM1H-PRO01

CQM1-PRO01
C200H-PRO27

W302 C200HX/HG/HE

W322 C200HX-CPU□□-ZE

C200HG-CPU□□-ZE

CS/CJ Series Programming Consoles OPERATION MANUAL

SYSMACα INSTALLATION GUIDE

SYSMACα OPERATION MANUAL

Special I/O Units

Man.No.

Model

Manual

CJ1W-PH41U

CJ1W-MAD42

W396

CJ1W-TC□□□

CJ Series Temperature Control Units OPERATION MANUAL

W401

CJ1W-CT021

CJ Series High-speed Counter Units OPERATION MANUAL

W397

CJ1W-NC□□3

CJ Series Position Control Units OPERATION MANUAL

W477

CJ1W-NC□□4

CJ Series Position Control Units OPERATION MANUAL

CJ1W-NC□71(-MA)

CJ1W-MCH71

CJ1W-SCU□□-V1

CJ1W-SPU01-V2

V237

WS02-SPTC1-V2

SPU-Console OPERATION MANUAL

W124

C200H-TS001/002/101/102

C200H Temperature Sensor Units OPERATION MANUAL

W127

C200H-AD001/DA001

C200H Analog I/O Units OPERATION GUIDE

C200H-MAD01

C200H-TC101/102/103

C200H-TV101/102/103

W241

C200H-PID01/02/03

C200H PID Control Unit OPERATION MANUAL

W141

C200H-CT001-V1/CT002

C200H High-speed Counter Units OPERATION MANUAL

W311

C200H-CT021

C200H High-speed Counter Units OPERATION MANUAL

W224

C200H-CP114

C200H Cam Positioner Units OPERATION MANUAL

W334

C200HW-NC113/213/413

C200HW Position Control Units OPERATION MANUAL

W137

C200H-NC111

C200H Position Control Units OPERATION MANUAL

W128

C200H-NC112

C200H Position Control Units OPERATION MANUA L

W166

C200H-NC211

C200H Position Control Units OPERATION MANUAL

W314

C200H-MC221

C200H Motion Control Units OPERATION MANUAL:INTRODUCTION

W315

C200H-MC221

C200H Motion Control Units OPERATION MANUAL:DETAILS

W165

C200H-ASC02

C200H ASCII Units O PER ATION MANU AL

W306

C200H-ASC11/21/31

C200H ASCII Units O PER ATION MANU AL

W257

CVM1-PRS71

CVM1-PRS71 Teaching Box OPERATION MANUAL

C200HW-COM06-EV1

W368

W345

W426 CS1W-NC□71

W435 CS1W-MCH71

W336

CS1W-PTS□□
CS1W-PTW□□
CS1W-PDC□□
CS1W-PTR□□
CS1W-PPS□□
CS1W-PMV□□
CJ1W-PTS□□
CJ1W-PDC□□

CS1W-AD0□□-V1/-AD161
CS1W-DA0□□
CS1W-MAD44
CJ1W-AD0□□-V1/-AD042
CJ1W-DA0□□/-DA042V

CS1W-SCB□□-V1
CS1W-SCU□□-V1

CS/CJ Series Analog I/O Units OPERATION MANUAL

CS/CJ Series Analog I/O Units OPERA TI O N MANUAL

CS/CJ Series Position Control Unit s OPE RATION MANUAL

CS/CJ series Motion Control Units OPERATION MANUAL

CS/CJ Series Serial Communications Boards Serial Communications Units
OPERATION MANUAL

W440 CS1W-FLN22

CJ1W-FLN22(100BASE-TX)

V236 CS1W-SPU01

CS1W-SPU02-V2

W325 C200H-AD003

C200H-DA003/DA004

W225 C200H-TC001/002/003

W240 C200H-TV001/002/003

CS/CJ Series FL-net Units OPERATION MANUAL

CS/CJ Series SPU Units OPERATION MANUAL

C200H Analog I/O Units OPERATION MANUAL

C200H Temperature Control Units OPERATION MANUAL

C200H Heat/Cool Temperature Control Units OPERATION MANUAL

W304 C200HW-COM01

C200HW-COM02-V1 to

C200HW Communication Boards OPERATION MANUAL

Network Communications Units

Man.No.

Model

Manual

CS1W-RPT0□

CVM1-CLK52(GI Cable)

CJ2M-CPU3□

CJ1W-ETN21 (100Base-TX)

CJ1W-ETN21(100Base-TX)

CJ1W-CRM21

W457

CRT1

CRT1 Series CompoNet Slave Units and Repeater Unit OPERATION MANUAL

CJ1W-DRM21

CVM1

SRT1/SRT2

B500-I/O

3G8F6-CLK21

S32-RS1

C200HW-DRM21-V1

DRT1

C500-LK009-V1

W309 CS1W-CLK23

CS1W-CLK21-V1
CJ1W-CLK23
CJ1W-CLK21-V1
C200HW-CLK21
CVM1-CLK21
CQM1H-CLK21

W370 CS1W-CLK13

CS1W-CLK12-V1
CVM1-CLK12(H-PCF Cable)
CS1W-CLK53
CS1W-CLK52-V1

W465 CS1W-EIP21

CJ1W-EIP21
CJ2H-CPU6□-EIP

W420 CS1W-ETN21

W421 CS1W-ETN21

W456 CS1W-CRM21

Controller Link Units OPERATION MANUAL

Optical Ring Controller Link Units OPERATION MANUAL

CS/CJ Series EtherNet/IP Units OPERATION MANUAL

CS/CJ Series Ethernet Units OPERATI ON MANUAL Constructi on of Networks

CS/CJ Series Ethernet Units OPERATION MANUAL Construction of Applications

CS/CJ Series CompoNet Master Units OPERATION MANUAL

W380 CS1W-DRM21-V1

W267 CS1W/CJ1W/C200HW

DRT1/DRT2
GT1

W266 C200HW-SRM21-V1

CS1W-SRM21
CJ1W-SRM21
CQM1-SRM21-V1

W136 C500-RM001-(P)V1

C120-RM001(-P)
C500-RT001/RT002-(P)V1
C500/C120-LK010(-P)
C200H-RM001-PV1
C200H-RT001/002-P

W308 C200HW-ZW3DV2/ZW3PC2

3G8F5-CLK11/21

W120 C500-RM201/RT201

C200H-RM201/RT201/202
G71-IC16/OD16
G72C-ID16/OD16

CS/CJ Series DeviceNet Units OPERATIO N MA NUAL

DeviceNet OPERATION MANUAL

CompoBus/S OPERATION MANUAL

C series Rack PCs Optical Remote I/O SYSTEM MANUAL

Controller Link Support Software OPERATION MANUAL

C series Rack PCs Wired Remote I/O SYSTEM MANUAL

W379 CVM1-DRM21-V1

W347 C200HW-DRT21

CQM1-DRT21

W135 C200H-LK401

DeviceNet Master Units OPERATION MANUAL

DeviceNet Slaves OPERATION MANUAL

C Series PC Link SYSTEM MANUAL

Support Software

Man.No.

Model

Manual

W463

CX-One FA Integrated Tool Package SETUP MANUAL

W446

CX-Programmer OPERATION MANUAL

W447

CX-Programmer OPERATION MANUAL : Function Blocks/Structured Text

W366

CX-Simulator OPERATION MANUAL

W464

CX-Integrator OPERATION MANUAL

W344

CX-Protocol OPERATION MANUAL

W433

CX-Position OPERATION MANUAL

W436

CX-Motion-NCF OPERATION MANUAL

W448

CX-Motion-MCH OPERATION MANUAL

CXONE-AL□□C-V4
CXONE-AL□□D-V4

MEMO

Terms and Conditions Agreement

Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in
materials and workmanship for a period of twelve months from the date of sale by Omron (or such other
period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED,
ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF
THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on
infringement by the Products or otherwise of any intellectual property right.
(c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the
form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the
non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal
to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible
for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s
analysis confirms that the P rod ucts were properly handled, st ored, i nst all ed a nd m ain tain ed and not subject
to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be
approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or
unsuitability or the results from the use of Products in combination with any electrical or electronic
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recommendations or information given orally or in writing, are not to be construed as an amendment or
addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.

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OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY
WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT,
WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which
liability is asserted.

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Omron Companies shall not be responsible for conformity with any standards, codes or regulations which
apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request,
Omron will provide applicable third party certification documents identifying ratings and limitations of use
which apply to the Product. This information by itself is not sufficient for a complete determination of the
suitability of the Product in combination with the end product, machine, system, or other application or use.
Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to
Buyer’s application, product or system. Buyer shall take application res ponsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any
consequence thereof.

Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the
user in determining suitabil ity and doe s not con stitute a war ranty. It may represent the result of Omron ’s te st
conditions, and the user must correlate it to actual application requirements. Actual performance is subject
to the Omron’s Warranty and Limitations of Liability.

Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other
reasons. It is our pr a cti ce to ch ange par t nu mbers w hen pub li shed ratings or features are changed, or w hen
significant construction changes are made. However, some specifications of the Product may be changed
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specifications for your application. Please consult with your Omron’s representative at any time to confirm
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Information presented by Omr on Com panies has be en che cked an d is be lieved to be ac curat e; how ever, no
responsibility is assumed for clerical, typographical or proofreading errors or omissions.

C200HS Replacement Guide

From C200HS to CJ2

Table of Contents

Work flow ......................................................................................................................................................................................................................... 2

1.

2. Selecting the replacement method ...................................................................................................................................................................... 3

3. Selecting the model .................................................................................................................................................................................................... 6

4. Reading data from C200HS .................................................................................................................................................................................. 10

5. Converting the program for CJ2 ........................................................................................................................................................................ 12

6. Writing data to CJ2 .................................................................................................................................................................................................. 14

7. Appendix ....................................................................................................................................................................................................................... 16

Appendix A. Instructions converted by Change Model on CX-Programmer. ........................................................................................ 16

Appendix B. Change of unit area allocation ........................................................................................................................................................ 17

Appendix C. Change in PLC Settings .................................................................................................................................................................... 18

Appendix D. Change of execution timing etc. .................................................................................................................................................... 18

Appendix E. Table of Input/Output Units ............................................................................................................................................................ 19

1

Follow the below work flow to replace C200HS with CJ2. Refer to the reference pages for details.

1. Work flow

Selecting the model

Reading PLC data

Description

Reference Pages

S

elect the

units, programming software, and connecting
cables to replace C200HS with CJ2.
The

C20

0H-series Units cannot be used with CJ2. Read the

reference pages (recommended models and

remarks) and

select the models.

Load the program, I/O Memory and other settings from the
C200HS using the programming software and connecting
cable.

Converting and modifying data

Convert the data read from C200H

S for CJ2.
Most of the data can be automatically converted; however,
some instructions and some Unit data can

not be converted.
Refer to the reference pages and modify the data and program
separately.

3. Selecting the model

4. Reading data from C200H

S

Preparing Units

P

repare the

units, programming software, and connecting

cables.

5. Converting

the program for

CJ2

Continue to actual replacement work

Start

Replacing Units

Writing

the data to CJ2

Description

Reference pages

Install the prepared Units instead of C200H-series Units.
*Refer to the SYSMAC CJ Series CJ2 CPU Unit Hardware
USER'S MANUAL (Cat. No. W472) and user's manuals for
Special I/O Unit s an d CPU Bus Unit s for details of installation.

Transfer the converted data to CJ2
To check the wiring, operate input and output bits to see if
they operate correctly.

Checking operation

Turn ON the power and check the operation.

Related Manuals

Wiring

Wiring for the installed Units.
*Refer to the SYSMAC CJ Series CJ2 CPU Unit Hardware
USER'S MANUAL (Cat. No. W472) and user's manuals for
Special I/O Units and CPU Bus Units for details of wiring.

6. Writing data to CJ2

Replacement

completion

1. If production is conducted between uploading the program and executing replacement

work, data handled by the program may change. If so, upload the data right before the
replacement work, modify data (if necessary), and download it to the new PLC.

2. The cycle time of C200HS and CJ2 are different, which may affect system operation. If

so, it is necessary to adjust cycle time in the PLC Setup.

1) Preliminary Steps: Take the following steps before starting the replacement work.

2) Actual replacement work: Take the following steps to replace C200HS with CJ2

2