Omron BUM300S, BUM100S, BUM150S User Manual

Battery Unit BUM100S/150S/300S Instruction Manual

• This manual contains important information regarding the safe use of the BUM100S/150S/300S. Please read these instructions before installing and/or using the product.

• Please connect and install the battery unit only after having fully understood the relevant procedures for the Backup Power Supply, found in the Backup Power Supply Instruction Manual.

This manual contains important information regarding the

Safety precautions

• The safety symbols used in this manual are explained below.

Warning

Caution

: Indicates a prohibited action (something you must not do). For example, indicates that

disassembly is prohibited.

: Indicates a necessary action (something you must do). For example, indicates that grounding

is necessary.

Note that some items described as cautions may result in more serious damage under certain conditions. The information described here is very important and must be strictly observed.

Indicates an imminently hazardous situation which, if not handled properly, may result in death or serious injury.

Indicates a potentially hazardous situation which, if not handled properly, may result in injury or property damage.

* Property damage means damage to houses/household effects, livestock, and pets.

safe use of this product. Please read these instructions before installation and/or use.

Warning

Do not disassemble, repair, or modify the product.

• Doing so may cause an electric shock or a fire.

If liquid leaks from the product, do not touch it.

• Doing so may cause blindness or burns.

• If it touches your eyes or skin, wash it out with lots of clean water and consult your doctor.

Warning (product use)

Do not use this product in applications which require an extremely high degree of reliability and safety, such as those listed below. (This product is designed and manufactured for use for OA equipment such as personal computers.)

• Medical equipment or system that may cause death directly

• Applications that directly affect the safety of people. (For example, the operation and control of cars and elevators.)

• Applications in which failure may significantly damage or impact the society and public. (For example, important

computer systems or communication equipment.)

• Applications with the same level of importance as those described above.

Caution (installation)

Two or more people should work together to carry, unpack and install the BUM300S.

● Because the unit is heavy, you may injure yourself or drop the unit, or it may fall over.

Product weights are 20.5 kg (BUM100S), 21.5 kg (BUM150S), and 43.5kg (BUM300S). Carefully consider the weight when unpacking/transporting this product.

• Injury may result if the unit falls or is dropped.

• If you drop the unit, stop using it and have it inspected and repaired. For information about repairs, contact us

at __________.

Keep plastic bags out of the reach of children.

• Children may suffocate if they put their heads into plastic bags.

Caution (installation)

Do not install the unit in any position other than those specified.

• Refer to “2-1 Installation” on page 4 for proper installation positions.

• Injury may result if the unit falls or is dropped.

Do not use the product where the maximum temperature exceeds 40ºC.

• The battery weakens rapidly, and may cause a fire.

• Doing so may cause the unit to fail or malfunction.

Do not exceed the ranges specified for environmental conditions during use/storage. Do not install or store the unit in the types of places listed below.

• Do not store the unit in places where the humidity is lower than 20% or higher than 90%.

• Do not use the unit in places where the humidity is lower than 25% or higher than 85%.

• Do not install/store the unit in closed places such as cabinets with no clearance, places where there is

flammable or corrosive gas, or outdoors.

• Installing or storing the unit in such places may cause a fire.

Caution (use)

When the battery is dead, replace it immediately or stop using the unit.

• Continuing to use the unit may cause a fire.

Ambient temperature Expected life

20ºC 4 to 5 years

30ºC 2 to 2.5 years

Do not place objects on the unit, and do not drop metal objects onto the unit.

• Doing so may cause distortion/damage to the case or a failure of the internal circuit, and may cause a fire.

* The values in the table on the left reflect the expected life under

standard use conditions and are not guaranteed values.

Do not use the product in a closed place and/or do not cover the product.

• Doing so may cause abnormal heating or a fire.

Do not pour water on the unit and do not allow it to become wet.

• Doing so may cause an electric shock or a fire.

• If the unit becomes wet, immediately stop using it and have it inspected and repaired.

For information about repairs, contact us at __________.

Do not insert metal objects into the battery connectors.

• Doing so may cause an electric shock.

Caution (battery replacement)

Perform replacement on a stable and flat surface.

• Handle the battery carefully so that you do not drop it.

• Dropping the battery may result in injury or burns due to leakage (acid).

Use a specified battery for replacement.

• Using a battery other than that which is specified may cause a fire.

• Product models: BP100XS (Replacement battery pack for BUM100S)

BP150XS (BUM150S (2 required)/BUM300S (4 required)

Do not replace the battery in a place where there is flammable gas.

• A spark may occur when connecting the battery, which may cause an explosion or fire.

If fluid (dilute sulfuric acid) leaks from the battery, do not touch it.

• Doing so may cause blindness or burns.

• If it touches your eyes or skin, wash it out with lots of clean water and consult your doctor.

Do not try to disassemble or modify the product.

• Doing so may cause the battery to leak dilute sulfuric acid, which may cause blindness or burns.

Caution (battery replacement)

Do not drop the battery or expose it to strong impact.

• Doing so may cause the battery to leak dilute sulfuric acid.

Do not short the battery with metal objects.

• Doing so may cause an electric shock, fire or burn.

• Some electrical energy remains inside the spent battery.

Do not put the battery into fire, and do not break it.

• The battery may explode or leak dilute sulfuric acid.

Do not use a new battery and an old battery at the same time.

• Doing so may cause the battery to leak dilute sulfuric acid.

Notes

Charge the battery (for at least 24 hours) immediately after purchase.

• If you do not use the unit for a long time after purchase, the battery performance may deteriorate and it may become

unusable.

• The battery can be charged once the AC input plug of the UPS is connected to a wall outlet (commercial power).

When storing the UPS, charge the battery for at least 24 hours and turn OFF the power switch.

• The battery discharges even when it not being used, and it goes into over discharge state if it is left for a long period of

time. The backup time may become shorter or the battery may become unusable.

•We recommend keeping the temperature 25°C or less when storing the unit for long periods of time.

Connect the AC input plug of the UPS to a wall outlet (commercial power) for at least 24 hours at the following intervals:

- Every 6 months when storage temperature is 25°C or less

- Every 2 months when storage temperature is 40°C or less

•Turn OFF the power switch of the UPS during storage.

Do not install or store the unit in a place exposed to direct sunlight.

•A rise in temperature may cause the built-in battery to deteriorate rapidly and become unusable.

This unit uses a lead acid battery.

• Lead acid batteries are a valuable recyclable resource. Please recycle. For information about recycling, please contact our peripheral device repair center.

1-1 Unpacking the product

Caution

Two or more people should work together to carry, unpack and install the BUM300S.

• Because the unit is heavy, you may injure yourself or drop the unit, or it may fall over.

Product weights are 20.5 kg (BUM100S), 21.5 kg (BUM150S), and 43.5kg (BUM300S). Carefully consider the weight when unpacking/transporting this product.

• Injury may result if the unit falls or is dropped.

• If you drop the unit, stop using it and have it inspected and repaired. For information about repairs,

Do not install the unit on an unstable base.

• Injury may result if the unit falls or is dropped.

Open the package box and take out the Battery Unit and accessories.

1-2 Checking the accessories

Make sure that all accessories are included and that there is no external damage. If you notice any defects, immediately contact the shop of purchase.

1. Instruction manual (Japanese/English edition).... 1

2. Battery connection cable + Cable clamps

(BUM100S only) ............................................. 1 set

3. Battery connection cable + Signal connection cable

(BUM300S only) ............................................. 1 set

4. Warranty card ...................................................... 1

Instructionmanual

（Japanese/Englishedition）

Warranty card

Battery connection cable

+ Cable clamps (BUM100S only)

Battery connection cable

+ Signal connection cable

(BUM300S only)

2-1 Installation

Install the additional battery unit. Do not use this unit in any position other than the correct positions indicated in the illustration below.

● ForBUM100S/BUM150S

Correct positions

Incorrect positions

* Do not place the UPS or the additional battery unit on top of each other. The upper unit may fall down by vibration etc.

ブザー停止/テスト

バッテリ

電源出力

増設

バッテリ

バイパス

交換

運転

ブザー停止/テスト

交換

増設

バッテリ

運転

電源出力

バイパス

BU150SW

ブザー停止/テスト

バッテリ

電源出力

増設

バッテリ

バイパス

交換

運転

ブザー停止/テスト

バッテリ

電源出力

交換

増設

バッテリ

運転

バイパス

BU150SW

● ForBUM300S

CorrectPositions

Be careful not to get your fingers caught when arranging the unit.

Caster at the bottom may be removed when sitting horizontally.

IncorrectPositions

BATTRYUNIT

* Do not place the UPS or the additional battery unit on top of each other. The upper unit may fall down by vibration etc.

ブザー停止/テスト

バッテリ

電源出力

増設

バッテリ

バイパス

交換

運転

ブザー停止/テスト

交換

増設

バッテリ

運転

電源出力

バイパス

ブザー停止/テスト

バッテリ

電源出力

増設

バッテリ

バイパス

交換

運転

ブザー停止/テスト

交換

増設

バッテリ

運転

電源出力

バイパス

Set BUM300S in the same way as setting main body BU3003SW. →BU1002SW/BU3002SW Instruction Manual p22.

3. Replacing the battery

The battery can be replaced while the UPS is stopped. (power supply output stopped)

Caution

When an additional battery unit (BUM100S/BUM150S/BUM300S) is connected to the UPS, replace the UPS battery when replacing the batteries of the additional battery unit. You cannot perform battery replacement of the additional battery unit only.

Caution

When the UPS is used in compliance with UL, CE standards, do not replace the battery while in operation (while power is being output). Replacing the battery while in operation does not comply with UL, CE standards. Replace the battery while UPS operation is stopped.

*To replace the battery while the UPS is stopped, stop the connected devices, turn OFF the power switch of

the UPS, and disconnect the AC input plug from the wall outlet.

* If an input power supply error such as a power failure occurs when replacing the battery while in operation,

backup cannot be performed and output stops.

*Do not replace the battery during backup operation. Output will stop.

Additional battery unit (BUM100S/BUM150S) replacement procedure

For information on UPS battery replacement procedure, refer to the UPS instruction manual.

1. Use a screwdriver to loosen (anti-clockwise rotation) the 2 screws at the top of the front panel of the additional battery unit until they turn freely. (The screws cannot be removed from the front panel.) Pull the front panel towards you to remove it. ➀

Loosen the 2 screws.

2. Remove the 2 battery connectors from the plate cover ➀ and disconnect the connectors. ➁

Battery connectors

➀

Plate cover

Hold here to disconnect.

3. Remove (anti-clockwise rotation) the 2 screws that hold the plate cover in place. Pull the plate cover towards you ➁, and lift it up to remove it. ➂

Remove the 3 screws.

➀

➁

➀

➂

4. Remove both battery packs by pulling on the pullout label at the bottom of each battery pack.

Caution

Do not hold the connector of cable of the battery pack.

Red tape

Use the red tape on top of the battery pack, which is 10 cm from the inner edge of the battery, to gauge how much further you need to pull the battery to remove it. Hold the battery securely with both hands so as not to drop it.

Battery connector

Battery pack

5. Insert 2 new battery packs into the additional battery unit as far as they will go. ➀

● Replacement battery pack

For BUM100S : Model number BP100XS (2 required) For BUM150S : Model number BP150XS (2 required)

Attach the plate cover. Insert the tab at the bottom of the cover into the hole in the main body ➁, and push the plate cover towards the main body. ➂ Use a screwdriver to securely tighten (clockwise) the 3 removed screws. Do not pinch the cable with the plate cover.

Tighten the 3 screws.

Pullout label (Pull here to remove the battery pack.)

➂

➀

➁

6. Securely connect the connectors. ➀ Secure the connectors to the plate cover.

➁

You may hear a “pop” sound when you connect the battery if it is replaced after the unit’s operation is stopped, but this sound is not abnormal.

Use the 3 supports on the plate cover to secure the connectors.

If you cannot secure a connector to the plate cover, the connector is not completely connected.

Connect the connector again.

7. Attach the front panel.

Insert the tab at the bottom of the front panel into the hole in the main body ➀, and push the plate cover towards the main body. ➁ Use a screwdriver to securely tighten (clockwise) the 2 screws at the top of the front panel.

Battery replacement is complete.

Tighten the 2 screws.

Additional battery unit (BUM300S) replacement procedure

For information on UPS battery replacement procedure, refer to the UPS instruction manual.

1. Use a screwdriver to loosen (anti-clockwise rotation) the 4 screws on the front panel of the additional battery

unit until they turn freely.

Loosen the

4 screws.

TRYUN

IT

BATTRYUNIT

2. Remove the battery connector from the plate cover ➀ and disconnect the connector. ➁

Battery connector

Plate cover

Disconnect by holding here.

3. Remove (anti-clockwise rotation) the 2 screws that hold the plate cover in place. ➀

While pulling the plate cover toward you ➁, lift it up and remove the 2 lower battery connectors from the eyehole. ➂

Remove the 3 screws.

4. Remove the 4 battery packs by pulling on the pullout label at the bottom of each battery pack.

Caution

Do not hold the connector of cable of the battery pack.

Use the red tape on top of the battery pack, which is 10 cm from the inner edge of the battery, to gauge how much

Red tape

further you need to pull the battery to remove it. Hold the battery securely with both hands so as not to drop it.

Battery connector

Battery pack

Pullout label (Pull here to remove the battery pack.)

5. Insert 4 new battery packs into the additional battery unit as far as they will go. ➀

● Replacement battery pack

For BUM300S : Model number BP150XS (4 required)

Attach the plate cover.

Align the teardrop-shaped screw hole at the top of the plate cover with the additional battery unit's top screw hole. ➁

Use a screwdriver to securely tighten (turn clockwise) the 3 removed screws. ➂ Do not pinch the cable with the plate cover.

Tighten the 3 screws.

6. Securely connect the connectors. ➀ Secure the connectors to the plate cover.

➁

You may hear a “pop” sound when you connect the battery if it is replaced after the unit’s operation is stopped, but this sound is not abnormal.

Use the 2 supports at the top and bottom of the plate cover to secure the connectors.

If you cannot secure a connector to the plate cover, the connector is not completely connected.

Connect the connector again.

7. Attach the front panel.

Push the front panel toward the main body. ➀

Use a screwdriver to securely tighten (clockwise) the 4 screws at the top of the front panel.

Tighten the 4 screws.

BATTRYUNIT

Battery replacement is now complete.

➁

BATTRYUNIT

Press the beep stop/test button for 5 to 10 seconds, to perform a self-diagnostic test. Normal operation resumes after the test for about 10 second. If the beeping sounds, the beeping stops at the first press of the button and starts test in the second press of the button. If the battery replacement indicator is ON and beep sounds before replacing the battery, the indicator is OFF and beep stops after test completion, and normal operation resumes.

Connect the AC input plug to a wall outlet (commercial power), and turn ON the power switch of the UPS. When operation starts, the self-diagnostic test is automatically performed. Normal operation resumes after the 10-second test.

Write the usage start date on the label on the top side. Also, if using the UPS monitoring software included with the UPS, keep a record of the software usage start date.

Notes

This unit uses a lead acid battery.

● Lead acid batteries are a valuable recyclable resource. Please recycle.

● For information about recycling, please contact our peripheral device repair center.

Dimensions

● BUM100S/BUM150S

<Unit: mm/ Tolerance: ±1mm>

145

224

BUM100S

Ｍ4

screw

● BUM300S

Power cable (approximately 1.8m)

39515

402

φ15

φ25

285

<Unit: mm/ Tolerance: ±1mm>

360

286

432

213

BUM300S

509

329

299

402

117

178

K1L-D-05096C

Omron BUM300S, BUM100S, BUM150S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety precautions

1-1 Unpacking the product

1-2 Checking the accessories

2-1 Installation

3. Replacing the battery

Additional battery unit (BUM100S/BUM150S) replacement procedure

Additional battery unit (BUM300S) replacement procedure

Dimensions