Omron 3G3JX- AB002-EF, 3G3JX-A2004-E, 3G3JX-A2007-E, 3G3JX-AB004-EF, 3G3JX-A4004-EF Instruction Manual

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Names of Parts
Installation and Wiring
Dimensions
Standard Connection Diagram
* Connect a single-phase 200 VAC input to terminals L1 and N. * Factory default settings for relay output are NC contact for AL1 and NO contact for AL2.
Terminal symbols, Screw size and Tightening Torque
Keys
Parameter List
3G3JX- W W1 H H1 D
A2002-E, AB002-EF 80 67 155 143 95.5
A2004-E, AB004-EF 109.5
A2007-E 132.5
A4004-EF, AB007-EF 110 98 189 176 130.5
AB015-EF, AB022-EF A2015-E, A2022-E, A2037-E, A4007-EF, A4015-EF, A4022-EF, A4040-EF,
157.5
A2055-E, A2075-E, A4055-EF, A4075-EF
180 164 250 235 167.5
[mm]
TYPE 3G3JX-A@
Model X200 Series Inverter
Thank you for purchasing JX inverter.
To ensure safe operation, please be sure to read the safety precautions provided in this document along with all of the user manuals for the inverter. Please be sure you are using the most recent versions of the user manuals. Keep this instruction manual and all of the manuals in a safe location and be sure that they are readily available to the final user of the products.
Name Cat. No.
JX Series User’s Manual I558-E2-03-X
OMRON Corporation
INSTRUCTION MANUAL
NT305XD-EN
Main circuit
terminal block
(input side)
Communications
connector
Relay output
terminal block
Main circuit
terminal block
(output side)
Digital Operator
For factory maintenance only Do not touch
Emergency shut off function selector (S8)
OPE/485 communications selector (S7)
Control circuit terminal block
W
W1
H1
H
D
1.9
Type Terminal symbol
A2002 to A2007 AB002 to AB004
A2015 to A2037 A4004 to A4037 AB007 to AB022
A2055 to A2075 A4055 to A4075
Main circuit
R/L1,S/L2,T/L3 U/T1, V/T2, W/T3 Ground (symbol)
M3.5
0.8 N·m
(max. 0.9 N·m)
M4
1.2 N·m
(max. 1.3 N·m)
M5
3.0 N·m
(max. 3.3 N·m)
Option -,+,+1
Control circuit
AM,H,O,OI,L 5, 4, 3, 2,1,L, PCS,P24, CM2,11
M2 / 0.2 N·m (max. 0.25 N·m)
Relay AL0,AL1,AL2 M2.5 / 0.5 N·m (max. 0.6 N·m)
Ground — M4 M5
Name Description
Mode key Switches between the command setting and the data
settings, and between the basic function mode and the expended function mode.
Status transition
* Hold down the Mode key for 3 seconds to jump to
'd001'.
Increment key Changes the set values, parameters and
Commands.
Decrement key
RUN key Starts the operation. Forward/Reverse rot ation
depends on the 'F004' setting.
STOP/RESET key
Stops the operation. Functions as the Reset key if an error occurs.
Enter key Enters and stores the data.
R/L1
T/L3
S/L2
U/T1
W/T3
V/T2
2
1
3 4 5
1 2 3 4 5
PCS
L
+1 + -
AL1
AL0
AL2
H O L OI
M
P24
11
CM2
AM
(L1) (/) (N)
Regenerative Braking unit
Relay output
Common
Common
Multi-function output
Analog monitor output
Frequency reference (voltage)
Frequency reference 1k ~ 2 kΩ
Frequency reference (current)
Power supply
Common
Frequency reference
Common
Multi-function input
3-phase 200 VAC Single-phase 200 VAC 3-phase 400 VAC
DC reactor
Parameter
No.
Function name Monitor or data range
d001 O utput frequency moni-
tor
0.0 to 400.0
d002 Output current monitor 0.0 to 999.9
d003 Rotation direction moni-
tor
F:forward/o:stop/r:reverse
d004 PID feedback value
monitor
0.00 to 9999 (Valid when the PID function is selected.)
d007 O utput frequency moni-
tor (after conversion)
0.00 to 9999 1000 to 3996 (at 10000 to 39960) (Output frequency × conversion factor of b086)
d013 Output voltage monitor 0 to 600
d016 Total RUN time 0 to 9999
d017 P ower ON time monitor 0 to 9999
d018 Fin temperature monitor 0.0 to 200.0
d080 Fault frequency monitor 0 to 9999
d081 Fault monitor 1 (latest) Error code (condition of occurrence)
Output frequency → Output current Internal DC voltage → RUN time → ON time
d082 Fault monitor 2
d083 Fault monitor 3
d102 DC voltage monitor 0.0 to 999.9
d104 Electric thermal monitor 0.0 to 100.0
F001 Output frequency set-
ting / monitor
Starting frequency to max. frequency
F002/F202 Acceleration time1/2nd
acceleration time1
0.01 to 3000
F003/F203 Deceleration time1/2nd
deceleration time1
0.01 to 3000
F004 Operator rotation direc-
tion selection
00:forward/01:reverse
A001/A201 Frequency reference
selection/2nd frequency reference selection
00:Digital Operator (volume)/01:Terminal/ 02:Digital Operator (F001)/ 03:Modbus communication/ 10:Frequency operation result
A002/A202 RUN command selec-
tion/2nd RUN command selection
01:Terminal/02:Digital Operator/ 03:Modbus communication
A003/A203 Base frequency/
2nd base frequency
30 to max. frequency [A004/A204]
A004/A204 Maximum frequency/
2nd maximum frequency
30 to 400
A005 O/OI selection 02: Switch between O/Volume via terminal AT
03: Switch between OI/Volume via terminal AT 04: O input only/05:OI input only
A020/A220 Multi-step speed
reference0/2nd multi-step speed reference0
0.0/Starting frequency to max. frequency
A021 to A035
Multi-step speed reference1~15
0.0/Starting frequency to max. frequency
A038 Jogging frequency 0.00/Strating frequency to 9.99
A039 Jogging stop selection 00:Free run on jogging stop
01:Deceleration stop on jogging stop 02:DC injection braking on jogging stop
A045/A245 Output voltage gain/ 2nd
output voltage gain
20 to 100
A097 Acceleration pattern
selection
00:Line/01:S-shape curve
A098 Deceleration pattern
selection
b001 Retry selection 00:Alarm/01:0 Hz start
02: Frequency matching start 03: Trip after frequency matching deceleration
stop
b002 Allowable momentary
power interruption time
0.3 to 25.0
b083 Carrier frequency 2.0 to 12.0
b084 Initialization selection 00:Clear the trip monitor
01:Initialize data 02:Clear and initialize
b130 Overvoltage LAD stop
function
00:Disable/01:Enable
b131 Overvoltage LAD stop
function level
200V class:330 to 395 400V class:660 to 790
C001/C201 Multi-function input1
selection/2nd multi-function input1 selection
00:FW(forward)/01:RV(reverse)/ 02:CF1(multi-step speed setting binary1)/ 03:CF2(multi-step speed setting binary2)/ 04:CF3(multi-step speed setting binary3)/ 05:CF4(multi-step speed setting binary4)/ 06:JG(jogging)/07:DB(external DC injection/ braking)/08:SET(2nd control)/09:2CH(2-step acceleration/deceleration)/11:FRS(free run stop)/12:EXT(external trip)/13:USP(USP func­tion)/15:SFT(soft lock)/16:AT(analog input switch)/18:RS(reset)/19:PTC(thermistor input)/ 20:STA(3-wire start)/21:STP(3-wire stop)/22:F/ R(3-wire forward/reverse)/23:PID(PID enable/ disable)/24:PIDC(PID integral/res et)/ 27:UP(UP/DWN function accelerated)/ 28:DWN(UP/DWN function decelerated)/ 29:UDC(UP/DWN function data clear)/ 31:OPE(forward operator)/50:ADD(frequency addition)/51:F-TM(forced terminal block)/ 52:RDY(ready function)/53:SP-SET(special 2nd function)/64:EMR(emergency shut off)/ 255:No function
C002/C202 Multi-function input2
selection/2nd multi-function input2 selection
C003/C203 Multi-function input3
selection/2nd multi-function input3 selection
C004/C204 Multi-function input4
selection/2nd multi-function input4 selection
C005/C205 Multi-function input5
selection/2nd multi-function input5 selection
C011 to C015
Multi-function input 1-5 operation selection
00:NO 01:NC
C021 Multi-function output
terminal 11 selection
00:RUN(during RUN)/01:FA1(constant speed reached)/02:FA2(set frequency min. reached)/ 03:OL(overload warning)/04:OD(PID exces­sive deviation)/05:AL(alarm output)/06:Dc(dis­connection defected)/07:FBV(PID FB value output)/08:NDc(Network error)/09:LOG(logic operation output)/10:ODc(communication option, disconnected)/43:LOC(light load defec­tion)
C026 Relay output (AL1,AL2)
function selection
C028 AM selection 00:Output frequency/01:Output current
C031 Multi-function output
Terminal 11 contact selection
00:NO contact at AL1, NC contact at AL2 01:NC contact at AL1, NO contact at AL2
C036 Relay output (AL1,AL2)
contact selection
H003/H203 Motor capacity
selection/2nd motor capacity selection
200V class: 0.2 to 7.5 400V class: 0.4 to 7.5
H004/H204 Motor pole number
selection/2nd motor pole number selection
2/4/6/8
Parameter
No.
Function name Monitor or data range
OMRON Corporation Industrial Automation Company
Control Devices Division H.Q. Motion Control Division
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81) 75-344-7173 Fax: (81) 75-344-7149
2-2-1 Nishikusatsu, Kusatsu-shi, Shiga, 525-0035 Japan Tel: (81) 77-565-5223 Fax: (81) 77-565-5568
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel. (31)2356-81-300 Fax: (31)2356-81-388
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, code, or regulations that apply to the combination of products in the customer’s application or use of the products.
Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Please know and observe all prohibitions of use apllicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND IN­STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
See also product catalogs for Warranty and Limitations of Liability.
Note: In the interest of product improvement, specifications are subject to change without notice.
Printed in Japan
Sales and Service: OMRON EUROPE B.V
Manufacturer: Hitachi Industrial Equipment Systems Co.,Ltd.
Safety Precautions
Indications and Meanings of Safety Information
In this user's manual, the following precautions and signal words are used to provide infor­mation to ensure the safe use of the JX Inverter. The information provided here is vital to safety. Strictly observe theprecautions provided.
Meanings of Signal Words
Alert Symbols in this Document
Precautions for Safe Use
Installation and Storage
Do not store or use the product in the following places.
• Locations subject to direct sunlight.
• Locations subject to ambient temperature exceeding the specifications.
• Locations subject to relative humidity exceeding the specifications.
• Locations subject to condensation due to severe temperature fluctuations.
• Locations subject to corrosive or flammable gases.
• Locations subject to exposure to combustibles.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Transporting, Installation, and Wiring
• Do not drop or apply strong impact on the product. Doing so may result in damaged parts or malfunction.
• Do not hold by the front cover, but hold by the fins during transportation.
• Do not connect an AC power supply voltage to the control input/output terminals. Doing so may result in damage to the product.
• Be sure to tighten the screws on the terminal block securely. Wiring work must be done after installing the unit body.
• Do not connect any load other than a three-phase inductive motor to the U, V, and W output terminals.
• T ake sufficient shielding measures when using the product in the following locations. Not doing so may result in damage to the product.
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong magnetic fields.
• Locations close to power lines.
Operation and Adjustment
• Be sure to confirm the permissible range of motors and machines before operation be­cause the inverter speed can be changed easily from low to high.
• Provide a separate holding brake if necessary.
Maintenance and Inspection
• Be sure to confirm safety before conducting maintenance, inspection or parts replace­ment.
Precautions for Correct Use
Installation
• Mount the product vertically on a wall or on a DIN Rail (optional) with the product's long­er sides upright. The material of the wall has to be noninflammable such as a metal plate.
Main Circuit Power Supply
• Confirm that the rated input voltage of the Inverter is the same as AC power supply volt­age.
Error Retry Function
• Do not come close to the machine when using the error retry function because the ma­chine may abruptly start when stopped by an alarm.
• Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start.
Non-Stop Function at Momentary Power Interruption
• Do not come close to the machine when selecting reset in the non-stop function at mo­mentary power interruption selection (b050) because the machine may abruptly start af­ter the power is turned on.
Operation Stop Command
• Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed.
• When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals, the motor may start abruptly. Be sure to confirm safety be­fore checking a signal.
Product Disposal
• Comply w ith the local ordinance and regulations when disposing of the product.
UL Cautions
The warnings and instructions in this section summarizes the procedures necessary to en­sure an inverter installation complies with Underwriters Laboratories guidelines.
• Use 60/75°C Cu wire only or equivalent. (For models:X200-015L(A2015), -022L(A2022), -037L(A2037), -055L(A2055),
-075L(A2075), -007S(AB007), -015S(AB015), -022S(AB022))
• Use 75°C Cu wire only or equivalent. (For models:X200-002L(A2002), -004L(A2004), -007L(A2007), -022H(A4022),
-040H(A4040), -055H(A4055), -075H(A4075), -002S(AB002),
-004S(AB004))
• Use 60°C Cu wire only or equivalent. (For models:X200-004H(A4004), -007H(A4007), -015H(A4015))
• Open Type Equipment.
• Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes, 240 V maximum when protected by Class CC, G, J or R fuses or circuit break­er having an interrupting rating not les than 100,000rms symmetrical amperes, 240 volts maximum. (For models:200 V class)
• Suitable for use on a circuit capable of delivering not more than 100k rms symmetrical amperes, 480 V maximum when protected by Class CC, G, J or R fuses or circuit break­er having an interrupting rating not les than 100,000rms symmetrical amperes, 480 volts maximum. (For models:400 V class)
• Install device inn pollution degree 2 environment.
• Maximum Surrounding Air Temperature 50°C or equivalent.
• Caution-Risk of electric shock, -capacitor discharge time is at least 5 minutes.
• Solid state motor overload protection is provided in each model.
• Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes or equivalent.
Terminal Tightening Torque and Wire Size
The wire size range and tightening torque for field wiring terminals are presented in the ta­bles below.
Wire Connectors
Field wiring connections must be made by a UL Listed and CSA certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer.
Circuit breaker and Fuse Size
The Inverter's connections to input power must include UL Listed inverse time circuit break­ers with 600 V rating, or UL Listed fuses as shown in the table below.
Motor Overload Protection
JX Inverters provide solid state motor overload protection, which depends on the proper setting of the following parameters:
• b012: electronic overload protection
• b212: electronic overload protection, 2nd motor
Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is 0.2 rated current to 1.0 rated current.
When two or more motors are connected to the Inverter, they cannot be protected by the electronic overload protection. Install an external thermal relay on each motor.
Conformance to EC Directives
• For earthing, selection of cable, and any other conditions for EMC-compliance, please refer to the manual for installation.
• This is a class A product in residential areas it may cause radio interference, in which case the user may be required to take adequate measures to reduce interference.
JX series Inverter has integrated EMC filter as shown below
• 200 V class: EN61800-3 category C1
• 400 V class: EN61800-3 category C2
@ DANGER
Indicates an imminently hazardous situation which, if not avoided, is likely to result in serious injury or may result in death. Additionally there may be severe property damage.
@ CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.
@ DANGER
Turn off the power supply and implement wiring correctly. Not doing so may result in a serious injury due to an electric shock.
Wiring work must be carried out only by qualified personnel. Not doing so many result in a serious injury due to an electric shock.
Be sure to ground the unit. Not doing so may result in a serious injury due to an electric shock or fire. (200 V class: type-D grounding, 400 V class: type-C grounding)
Do not remove the front cover during the power supply and 5 minutes after the power shut off. Doing so may result in a serious injury due to an electric shock.
Do not operate the Operator or switches with wet hands. Doing so may result in a serious injury due to an electric shock.
Inspection of the Inverter must be conducted after the power supply has been turned off. Not doing so may result in a serious injury due to an electric shock. The main power supply is not necessarily shut off even if the emergency shut off function is activated.
Do not change wiring, mode change switches (S7, S8), optional devices or replace cooling fans while power is being supplied. Doing so may result in a serious injury due to an electric shock.
@ CAUTION
Do not connect resistors to the terminals (+1, +, –) directly. Doing so might result in a small-scale fire, heat generation or damage to the unit.
Install a stop motion device to ensure safety. Not doing so might result in a minor injury. (A holding brake is not a stop motion device designed to ensure safety.)
Be sure to use a specified type of braking resistor/regenerative braking unit. In case of a braking resistor, install a thermal relay that monitors the temper­ature of the resistor. Not doing so might result in a moderate burn due to the heat generated in the braking resistor/regenerative braking unit. Configure a sequence that enables the Inverter power to turn off when unusual overheat­ing is detected in the braking resistor/regenerative braking unit.
The Inverter has high voltage parts inside which, if short-circuited, might cause damage to itself or other property. Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring.
Do not touch the Inverter fins, braking resistors and the motor, which become too hot during the power supply and for some time after the power shut off. Doing so may result in a burn.
Take safety precautions such as setting up a molded-case circuit breaker(MCCB) that matches the Inverter capacity on the power supply side. Not doing so might result in damage to property due to the short circuit of the load.
Do not dismantle, repair or modify this product. Doing so may result in an injury.
Input
Voltage
Motor Output
Inverter Model X200- (3G3JX-)
Power Terminal
Wiring Size
Range (AWG)
Torque
kW HP Ft-lbs (N·m)
200 V class 0.2 1/4 002LFRF/SFEF
(A2002/AB002)14(75°C only)
0.6 0.8
0.4 1/2 004LFRF/SFEF (A2004/AB004)
0.75 1 007LFRF/SFEF (A2007/AB007)
0.9 1.2
1.5 2 015LFRF/SFEF (A2015/AB015)
12
2.2 3 022LFRF/SFEF (A2022/AB022)
10
3.7 5 037LFRF (A2037)
5.5 7 1/2 055LFRF (A2055)
82.33.0
7.5 10 075LFRF (A2075)
400 V class 0.4 1/2 004HFEF
(A4004)16(60°C only)
0.9 1.2
0.75 1 007HFEF (A4007)
1.5 2 015HFEF (A4015)
2.2 3 022HFEF (A4022)14(75°C only)
4 5 040HFEF
(A4040)
5.5 7 1/2 055HFEF (A4055)
10 2.3 3.0
7.5 10 075HFEF (A4075)
Terminal Conector Wiring Size Range (AWG)
Torque
Ft-lbs (N·m)
Logic and Analog connectors
30-16 0.16-0.19 0.22-0.25
Relay connector 30-14 0.37-0.44 0.5-0.6
Input
Voltage
Inverter Model X200- (3G3JX-)
Circuit Breaker/Fuse Ratings (A)
200V class 002LFRF/SFEF
(A2002/AB002)
Inverse timecircuit Breaker 10
004LFRF/SFEF (A2004/AB004)
007LFRF/SFEF (A2007/AB007)
15
015LFRF/SFEF (A2015/AB015)
20
022LFRF/SFEF (A2022/AB022)
30
037LFRF (A2037)
055LFRF (A2055)
40
075LFRF (A2075
50
400V class 004HFEF
(A4004)
Distribution Fuse (Class J) 3
007HFEF (A4007)
6
015HFEF (A4015)
10
022HFEF (A4022)
040HFEF (A4040)
15
055HFEF (A4055)
20
075HFEF (A4075)
25
Cable support
Terminal (ring lug)
Cable
OMRON Corporation
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530, Japan
Omron Europe B.V.
Wegalaan 67-69, NL-2132 JD Hoofddorp, The Netherlands
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