-series product. Proper use
and handling of the product will ensure proper product performance, will
lengthen product life, and may prevent possible accidents.
Please read this manual thoroughly and handle and operate the product
with care.
NOTICE
1. This
2. Although care has been given in documenting the product, please contact
3. The product contains potentially dangerous parts under the cover. Do not
4. We recommend that you add the following precautions to any instruction
5. Specifications
manual describes the functions of the product and relations with other
products. You should assume that anything not described in this manual is
not possible.
OMRON representative if you have
your
manual.
attempt
injury
assemble the product.
manuals
S Precautions on the dangers of high-voltage equipment.
S Precautions
been
prove product performance.
to open the cover under any circumstances. Doing so
or death and may damage the product. Never attempt to repair or dis
you prepare for the system into which the product is being installed.
on touching the terminals of the
turned of
f. (These
and functions may be changed without notice in order to im
terminals are live even with the power turned of
any suggestions on improving this
may result in
product even after power has
f.)
-
-
Items to Check Before Unpacking
Check
the following items before removing the product from the package:
S Has
the correct product been delivered (i.e., the correct model number and
specifications)?
S Has the product been damaged in shipping?
S Are any screws or bolts loose?
Overview
1-1Function
1-2Nomenclature
1
Chapter 1
3pase00C
Cosed,
Sgepase00C
Cosed,
Cectes
OverviewChapter 1
1-1Function
The compact simple SYSDRIVE 3G3JV-Series Inverter ensures greater
ease of use than any conventional model.
The 3G3JV Inverter meets EC Directives and UL/cUL standard requirements for worldwide use.
H SYSDRIVE 3G3JV Inverter Models
•The following 3- and single-phase 200-VAC-class 3G3JV models are available.
Rated voltageProtective
structure
3-phase 200 VACClosed,
wall-mounting type
(conforming to IP20)
Single-phase 200 VAC Closed,
wall-mounting type
(conforming to IP20)
Maximum applied
motor capacity
0.1 (0.1) kW3G3JV-A2001
0.2 (0.25) kW3G3JV-A2002
0.4 (0.55) kW3G3JV-A2004
0.75 (1.1) kW3G3JV-A2007
1.5 (1.5) kW3G3JV-A2015
2.2 (2.2) kW3G3JV-A2022
0.1 (0.1) kW3G3JV-AB001
0.2 (0.25) kW3G3JV-AB002
0.4 (0.55) kW3G3JV-AB004
0.75 (1.1) kW3G3JV-AB007
1.5 (1.5) kW3G3JV-AB015
Model
Note The figures in parentheses indicate capacities for motors used outside Japan.
H International Standards (EC Directives and UL/cUL
Standards)
The 3G3JV Inverter meets the EC Directives and UL/cUL standard requirements for
worldwide use.
EC Directives
UL/cULUL508C
1-2
ClassificationApplicable standard
EMC directiveEN50081-2 and EN5008-2
Low-voltage directive prEN50178
OverviewChapter 1
H Versatile Easy-to-use Functions
•Incorporates
•Easy to initialize and operate with the FREQ adjuster on the Digital Operator.
•Ease
can
•Optional
face cards.
of maintenance. The cooling fan is easily replaceable. The life of the cooling fan
be prolonged by turning on the cooling fan only when the Inverter is in operation.
the
functions and operability ensured by the conventional 3G3EV Series.
RS232 (3G3JV
-PSI232J)
and RS422/485 MODBUS (3G3JV
-PSI485J) inter
H Suppression of Harmonics
Connects to DC reactors, thus suppressing harmonics more effectively than conventional AC reactors.
Further
of the DC and AC reactors.
improvement in the suppression of harmonics is possible with the combined use
-
1-3
OverviewChapter 1
1-2Nomenclature
H Panel
Top protection cover
Mounting holes
Terminal
block
(Two)
Digital Operator
ALARM display
RUN indicator
Terminal
block
U-shaped
cutouts
(Two)
Note 1. The
front cover functions as a terminal cover
be removed.
Note 2. Instead
outs located diagonally.
3G3JV-A2001 (0.1 kW), 3G3JV-A2002 (0.25 kW), 3G3JV-A2004 (0.55 kW),
and 3G3JV-A2007 (1.1 kW)
3G3JV-AB001 (0.1 kW), 3G3JV-AB002 (0.25 kW), and 3G3JV-AB004
(0.55 kW)
of mounting holes, each of
Optional cover
Front cover
Front cover
mounting screw
Bottom
protection cover
. The Digital Operator Unit cannot
the following models has two U-shaped cut
-
1-4
OverviewChapter 1
H Digital Operator
Indicators
Data display
(Setting/Monitor
item indicators)
Keys
AppearanceNameFunction
Data displayDisplays relevant data items, such as frequency
reference, output frequency, and parameter set
values.
FREQ adjusterSets the frequency reference within a range
between 0 Hz and the maximum frequency.
FREF indicatorThe frequency reference can be monitored or set
while this indicator is lit.
FOUT indicatorThe output frequency of the Inverter can be
monitored while this indicator is lit.
IOUT indicatorThe output current of the Inverter can be
monitored while this indicator is lit.
MNTR indicatorThe values set in U01 through U10 are
monitored while this indicator is lit.
F/R indicatorThe direction of rotation can be selected while
this indicator is lit when operating the Inverter
with the RUN Key.
LO/RE indicatorThe operation of the Inverter through the Digital
Operator or according to the set parameters is
selectable while this indicator is lit.
FREQ adjuster
Note This status of this indicator can be only
monitored
Any RUN command input is ignored while
this indicator is lit.
PRGM indicatorThe parameters in n01 through n79 can be set or
monitored while this indicator is lit.
Note While the Inverter is in operation, the pa-
rameters can be only monitored and only
some parameters can be changed. Any
RUN command input is ignored while this
indicator is lit.
while the Inverter
is in operation.
1-5
OverviewChapter 1
AppearanceFunctionName
Mode KeySwitches the setting and monitor item indicators
in sequence.
Parameter being set will be canceled if this key is
sure to install the product in the correct direction and provide spe
cified
clearances between the Inverter and control panel
or with oth
er devices. Not doing so may result in fire or malfunction.
CautionDo not allow foreign objects to enter inside the product. Doing so
!
may result in fire or malfunction.
CautionDo
!
not apply any strong impact. Doing so
may result in damage to
the product or malfunction.
CautionProvide an appropriate stopping device on the machine side to
!
secure
safety
. (A holding brake is not a stopping
device for securing
safety.) Not doing so may result in injury.
CautionProvide an external emergency stopping device that allows an
!
instantaneous stop of operation and power interruption. Not doing
so may result in injury.
-
-
2-4
DesignChapter 2
H Installation Direction and Dimensions
•Install the Inverter under the following conditions.
Ambient temperature for operation (panel-mounting): –10°C to 50°C
Humidity: 90% or less (no condensation)
•Install
in a totally enclosed panel that is completely protected from floating dust.
•When
der, oil, water, or other foreign matter does not get into the Inverter.
•Do not install the Inverter on inflammable material such as wood.
the Inverter in a clean location free from oil mist and dust. Alternatively
installing or operating the Inverter
, always take special care so that metal pow
, install it
H Direction
•Install the Inverter on a vertical surface so that the characters on the nameplate are
oriented
upward.
H Dimensions
•When
heat dissipation from the Inverter.
installing the Inverter
W = 30 mm min.
, always provide the following clearances to allow normal
100 mm min.Air
-
Inverter
SideInverterInverter
100 mm min.Air
2-5
DesignChapter 2
H Ambient Temperature Control
•To
enhance operation reliability
from extreme temperature changes.
the Inverter is installed in an enclosed environment such as a box, use a cooling fan
•If
or air conditioner to maintain the internal air temperature below 50°C.
life of the built-in electrolytic capacitors of the Inverter is prolonged by maintaining
The
the internal air temperature as low as possible.
surface temperature of the Inverter may rise approximately 30°C higher than the
•The
ambient
far as possible if the equipment and wires are easily influenced by heat.
temperature. Be sure to keep away equipment and wires from the Inverter as
H Protecting Inverter from Foreign Matter during Installation
•Place a cover over the Inverter during installation to shield it from metal power pro-
duced by drilling.
Upon
ventilation will be affected, causing the Inverter to overheat.
completion of installation, always remove the cover from the Inverter
, the Inverter should be installed in an environment
. Otherwise,
free
2-6
DesignChapter 2
2-2Wiring
WARNINGWiring must be performed only after confirming that the power
!
supply has been turned OFF. Not doing so may result in electrical
shock.
WARNINGWiring must be performed by authorized personnel. Not doing so
!
may result in electrical shock or fire.
WARNINGBe sure to confirm operation only after wiring the emergency stop
!
circuit. Not doing so may result in injury.
WARNINGAlways
!
connect the ground terminals
to a ground of 100 Ω or less for
the 200-VAC class, or 10 Ω or less for the 400-VAC class. Not
connecting to a proper ground may result in electrical shock.
CautionInstall external breakers and take other safety measures against
!
short-circuiting in external wiring. Not doing so may result in fire.
CautionConfirm
!
that the rated input voltage of the Inverter is the same as the
AC power supply voltage. An incorrect power supply may result in
fire, injury, or malfunction.
CautionConnect
!
the Braking Resistor and Braking Resistor Unit as specified
in the manual. Not doing so may result in fire.
CautionBe
!
sure to
wire correctly and securely
. Not doing so may result in in
jury or damage to the product.
-
CautionBe
!
CautionDo
!
sure to firmly tighten the screws on the terminal block. Not
so may result in fire, injury, or damage to the product.
not connect an AC power to the U, V
, or W output. Doing so may
result in damage to the product or malfunction.
doing
2-7
DesignChapter 2
2-2-1 Removing and Mounting the Covers
It
is necessary to remove the front cover
er, and the bottom protection cover from the Inverter to wire the terminal
block.
Follow the instructions below to remove the covers from the Inverter.
To mount the covers, take the opposite steps.
H Removing the Front Cover
•Loosen the front cover mounting screws with a screwdriver.
, optional cover
, top protection cov
-
•Press
tom
lowing illustration.
the left and right sides of the front cover in the arrow 1 directions and lift the bot
of the cover in the arrow 2 direction to
remove the front cover as shown in the fol
-
-
2-8
DesignChapter 2
H Removing the Top and Bottom Protection Covers and
Optional Cover
D Removing the Top and Bottom Protection Covers
•After
D Removing the Optional Cover
•After
removing the front cover
directions.
removing the front cover
position A as a fulcrum.
, pull the top and bottom protection covers in the arrow
, lift the optional cover
Position A
in the arrow 2 direction based on
1
Note The
moved.
front cover functions as a terminal cover
. The Digital Operator cannot be re
2-9
-
DesignChapter 2
2-2-2 Terminal Block
Before wiring the terminal block, be sure to remove the front cover, top
protection cover, and the bottom protection cover.
H Position
Control circuit terminals
Main circuit output terminals
of T
erminal Block
Ground terminal
H Arrangement of Control Circuit Terminals
Main circuit input terminals
Ground terminal
2-10
DesignChapter 2
H Arrangement of Main Circuit Terminals
D 3G3JV-A2001 to 3G3JV-A2007
3G3JV-AB001 to 3G3JV-AB004
Main Circuit Input Terminals
(Upper Side)
Main Circuit Output Terminals
(Lower Side)
D 3G3JV-A2015 to 3G3JV-A2022
3G3JV-AB007 to 3G3JV-AB015
Main Circuit Input Terminals
(Upper Side)
Main Circuit Output Terminals
(Lower Side)
2-11
(T
iti
)
DesignChapter 2
H Main Circuit Terminals
SymbolNameDescription
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
+1
+2
–
Power supply input
terminals
Motor output
terminals
Connection terminals
+1 and +2:
DC reactor
connection terminals
+1 and –:
DC power supply
input terminals
Ground terminalBe sure to ground the terminal under the following
–
3G3JV-A2j: 3-phase 200 to 230 VAC
3G3JV-ABj: Single-phase 200 to 240 VAC
Note Connect single-phase input to terminals R/L1
and S/L2.
3-phase power supply output for driving motors.
3G3JV-A2j and 3G3JV-ABj: 3-phase 200 to 230 VAC
Note The maximum output voltage corresponds to the
power supply input voltage of the Inverter.
Connect the DC reactor for suppressing harmonics to
terminals +1 and +2.
When driving the Inverter with DC power, input the DC
power to terminals +1 and –.
erminal +1 is a pos
conditions.
ve terminal.
3G3JV-A2j: Ground at a resistance of 100 Ω or less.
3G3JV-ABj: Ground at a resistance of 100 Ω or less.
Note Be sure to connect the ground terminal directly
to the motor frame ground.
2-12
8 mA at 24 VDC
(during running)
1 A max. at 30 VDC10 VDC
DesignChapter 2
H Control Circuit Terminals
SymbolNameFunctionSignal level
Input
Output
S1Forward/StopForward at ON. Stops
at OFF.
S2Multi-function input 1
(S2)
S3Multi-function input 2
(S3)
S4Multi-function input 3
(S4)
S5Multi-function input 4
(S5)
SCSequence input com-
mon
FSFrequency reference
power supply
FRFrequency reference
input
FCFrequency reference
common
MAMulti-function contact
output (Normally open)
MBMulti-function contact
output (Normally
closed)
MCMulti-function contact
output common
AMAnalog monitor outputSet by parameter n44
ACAnalog monitor output
common
Set by parameter n36
(Reverse/Stop)
Set by parameter n37
(External fault: Normally open)
Set by parameter n38
(Fault reset)
Set by parameter n39
(Multi-step reference 1)
Common for S1
through S5
DC power supply for
frequency reference
use
Input terminal for frequency reference use
Common for frequency
reference use
Set by parameter n40
(during running)
Common for MA and
MB use
(Output frequency)
Common for AM use
Photocoupler
8 mA at 24 VDC
20 mA at 12 VDC
0 to 10 VDC (20 kΩ)
Relay output
1 A max. at 30 VDC
1 A max. at 250 VAC
2 mA max. at 0 to
10 VDC
Note Functions in parentheses are default settings.
2-13
DesignChapter 2
H Selecting Input Method
•Switches
SW7 and SW8, both of which are located above the control circuit terminals,
are used for input method selection.
Remove the front cover and optional cover to use these switches.
Selector
Control circuit
terminal block
D Selecting Sequence Input Method
•By using SW7, NPN or PNP input can be selected as shown below.
S1 to 5
2-14
S1 to 5
24 VDC
DesignChapter 2
D Selecting Frequency Reference Input Method
•By using SW8, frequency reference voltage or current input can be selected.
Parameter
input method.
settings are required together with the selection of the frequency reference
Frequency reference input
method
SW8 settingFrequency reference
selection (parameter n03)
Voltage inputV (OFF)Set value 2
Current inputI (ON)Set value 3 or 4
Frequency reference input
Frequency reference common
Note 1. Connect
Note 2. The
braking resistor cannot be connected because no braking transistor is
corporated.
single-phase 200 V
AC to
Analog monitor output
Analog monitor output common
terminals R/L1 and S/L2 of the 3G3JV
-ABj.
in
2-15
-
DesignChapter 2
D Example of 3-wire Sequence Connections
Stop
switch
(NC)
RUN
switch
(NO)
Direction switch
RUN input (Operates with the stop switch and RUN switch closed.)
Stop input (Stops with the stop switch opened.)
Forward/Stop reference (Forward with the direction switch opened
and reverse with the direction switch closed.)
Sequence input common
Note Set parameter n37 for 3-wire sequence input.
2-16
DesignChapter 2
2-2-4 Wiring around the Main Circuit
H Wire
Size, T
erminal Screw, Screw T
ightening T
orque, and
Molded-case Circuit Breaker Capacities
•For the main circuit and ground, always use 600-V polyvinyl chloride
(PVC) cables.
any cable is long and may cause voltage drops, increase the wire size according to
•If
the cable length.
D 3-phase 200-VAC Model
Model
3G3JV-
A2001
A2002
Terminal symbolTermi-
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
Screw
nal
screw
M3.50.8 to 1.00.75 to 2 25
M3.50.8 to 1.00.75 to 2 25
tighten-
ing
torque
(NSm)
Wire
size
(mm
2
)
Recom-
mended
wire
size
2
(mm
)
Molded-
case
circuit
breaker
capac-
ity (A)
A2004
A2007
A2015
A2022
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
M3.50.8 to 1.00.75 to 2 25
M3.50.8 to 1.00.75 to 2 210
M3.50.8 to 1.02 to 5.5220
M3.50.8 to 1.02 to 5.53.520
2-17
DesignChapter 2
D Single-phase 200-VAC Model
Model
3G3JV-
AB001
AB002
AB004
AB007
AB015
Terminal symbolTermi-
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
R/L1, S/L2, T/L3, –, +1,
+2, U/T1, V/T2, W/T3
Terminal
nal
screw
M3.50.8 to 1.00.75 to 2 25
M3.50.8 to 1.00.75 to 2 25
M3.50.8 to 1.00.75 to 2 210
M3.50.8 to 1.02 to 5.5
M3.50.8 to 1.02 to 5.5
torque
(NSm)
Wire
size
(mm
2
)
Recom-
mended
wire
size
2
(mm
3.5
2
5.5
2
breaker
)
20
20
Circuit
capac-
ity (A)
2-18
DesignChapter 2
H Wiring on the Input Side of the Main Circuit
D Installing a Molded-case Circuit Breaker
Always
molded case circuit breaker (MCCB) suitable to the Inverter.
•Choose an MCCB with a capacity of 1.5 to 2 times the Inverter’s rated current.
•For the MCCB’s time characteristics, be sure to consider the Inverter’s overload
protection (one minute at 150% of the rated output current).
•If
a
the following diagram.
connect the power input terminals (R/L1, S/L2, and T/L3) and power supply via a
the MCCB is to be used in common among multiple Inverters, or other devices, set up
sequence such that the power supply will be turned of
Power
supply
3-phase/Singlephase 200 VAC
f by a fault output, as shown in
Inverter
Fault output
(NC)
D Installing a Ground Fault Interrupter
Inverter
ated.
general, a leakage current of approximately 100 mA will occur for each Inverter (when
In
the power cable is 1 m) and approximately 5 mA for each additional meter of power
cable.
Therefore,
which
mans and excludes high-frequency leakage current.
outputs use high-speed switching, so high-frequency leakage
current is gener
at the power supply input area, use a special-purpose breaker for Inverters,
detects only the
leakage current in the frequency range that is hazardous to hu
-
-
2-19
DesignChapter 2
•For
the special-purpose breaker for Inverters, choose a ground fault interrupter with a
sensitivity amperage of at least 10 mA per Inverter.
•When
tivity
more.
using a
amperage of 200 mA or more per Inverter and with an operating time of 0.1 s or
general leakage breaker
, choose a ground fault interrupter with a sensi
D Installing a Magnetic Contactor
If
the power supply of the main circuit is to be shut of
netic contactor can be used instead of a molded-case circuit breaker.
When
load
stop.
•A
•When
a magnetic contactor is installed on the primary side of the main circuit to stop a
forcibly, however
load can be started and stopped by opening and
the primary side. Frequently opening and closing the magnetic contactor, however,
may cause the Inverter to break down.
the Inverter is operated with
performed after recovery from a power interruption.
, the regenerative braking does not work and the load coasts to a
the Digital Operator
f because of the sequence, a mag
closing the magnetic contactor on
, automatic operation cannot be
D Connecting Input Power Supply to the Terminal Block
Input
power supply can be connected
phase
and R/L3).
sequence of input power supply is irrelevant to the phase sequence (R/L1, S/L2,
to any terminal on the terminal block because the
-
-
D Installing an AC Reactor
If
the
Inverter is connected to a large-capacity power transformer (660 kW or more) or
the
phase advance capacitor is switched, an excessive peak current may flow
the input power circuit, causing the converter unit to break down.
To prevent this, install an optional AC reactor on the input side of the Inverter.
This also improves the power factor on the power supply side.
D Installing a Surge Absorber
Always
inductive
solenoid, and magnetic brakes.
2-20
use a surge absorber or diode for the inductive loads near the Inverter
loads
include magnetic contactors, electromagnetic relays, solenoid valves,
through
. These
DesignChapter 2
D Installing a Noise Filter on the Power Supply Side
Install
verter.
Wiring Example 1
a Noise Filter to eliminate noise transmitted between the power line and the In
-
Power
supply
3G3IV-PHF
Noise
Filter
3G3JV
SYSDRIVE
Programmable
Controller
Other controllers
Note Use a special-purpose Noise Filter for the SYSDRIVE 3G3JV.
Wiring Example 2
Power
supply
Generalpurpose
noise
filter
3G3JV
SYSDRIVE
Programmable
Controller
Note
Power
supply
Generalpurpose
noise
filter
Do not use any general-purpose noise filter
Other controllers
3G3JV
SYSDRIVE
Programmable
Controller
Other controllers
. No general-purpose
effectively suppress noise generated from the Inverter.
noise filter can
2-21
DesignChapter 2
H Wiring on the Output Side of the Main Circuit
D Connecting the Terminal Block to the Load
Connect output terminals U/T1, V/T2, and W/T3 to motor lead wires U, V, and W.
Check
the
forward command.
that the motor rotates forward with the forward command. Switch over any two
output terminals to each
other and reconnect if the motor rotates in reverse with the
of
D Never Connect a Power Supply to Output Terminals
Never connect a power supply to output terminals U/T1, V/T2, or W/T3.
If
voltage is applied to the output terminals, the internal circuit of the Inverter will be
aged.
dam
-
D Never Short or Ground Output Terminals
If
the output terminals are touched with bare hands or the output wires come into contact
with
the Inverter casing, an electric shock or
ardous.
Also, be careful not to short the output wires.
grounding will occur
. This is extremely haz
-
D Do not Use a Phase Advancing Capacitor or Noise Filter
Never connect a phase advance capacitor or LC/RC Noise Filter to the output circuit.
Doing so will result in damage to the Inverter or cause other parts to burn.
D Do not Use an Electromagnetic Switch of Magnetic Contactor
Do not connect an electromagnetic switch of magnetic contactor to the output circuit.
If
a load is connected to the Inverter during running, an inrush current will actuate
overcurrent protective circuit in the Inverter.
the
D Installing a Thermal Relay
The Inverter has an electronic thermal protection function to protect the motor from
overheating.
polar
motor
motor and set n33 to 2 (no thermal protection).
this case, program the sequence so that the magnetic contactor on the input side of
In
the main circuit is turned off by the contact of the thermal relay.
If, however
is used, always install a thermal relay (THR) between the Inverter and the
, more than one motor is operated with one inverter
or a multi-
2-22
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