This manual is a publication of OMICRON electronics GmbH.
All rights including translation reserved. Reproduction of any kind, e.g., photocopying, microfilming, optical
character recognition and/or storage in electronic data processing systems, requires the explicit consent of
OMICRON electronics.
Reprinting, wholly or in part, is not permitted. The product information, specifications, and technical data
embodied in this manual represent the technical status at the time of writing and are subject to change without
prior notice.
We have done our best to ensure that the information given in this manual is useful, accurate and entirely
reliable. However, OMICRON electronics does not assume responsibility for any inaccuracies which may be
present.
The user is responsible for every application that makes use of an OMICRON product.
OMICRON electronics translates this manual from the source language English into a number of other
languages. Any translation of this manual is done for local requirements, and in the event of a dispute between
the English and a non-English version, the English version of this manual shall govern.
Contact Information / Technical Support .............................................................95
Index ....................................................................................................................... 97
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CMC 353 Reference Manual
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Preface
PREFACE
The purpose of this reference manual is to familiarize users with the
CMC 353 test set and to show how to properly use it in various application
areas.
The manual contains important tips on how to use the CMC 353 safely,
properly, and efficiently. Its purpose is to help you avoid danger, repair costs,
and down time as well as to help maintain the reliability and life of the
CMC 353.
This manual is to be supplemented by existing national safety standards for
accident prevention and environmental protection.
The reference manual should always be available at the site where the
CMC 353 is used. It should be read by all personnel operating the test set.
Note: The OMICRON Test Universe software also installs a PDF version of
this reference manual. It can directly be opened by a mouse-click from the
help topic "User Manuals of OMICRON Test Universe".
In addition to the reference manual and the applicable safety regulations in
the country and at the site of operation, the usual technical procedures for
safe and competent work should be heeded.
Note: This reference manual describes the CMC 353 hardware - that is, the
physical test set. In order to get familiar with the software for controlling and
configuring the CMC 353, please refer to the software manuals and/or the
OMICRON Test Universe Help.
For Your Safety Please Note
The CMC 353 test set can output life-hazardous voltages and currents.
Throughout the manual, this symbol indicates special safety-relevant
notes/directions linked to the possibility of touching live voltages and/or
currents. Please thoroughly read and follow those directions to avoid life-
hazardous
This symbol indicates potential hazards by electrical voltages/currents
caused by, for example, wrong connections, short-circuits, technically
inadequate or faulty equipment or by disregarding the safety notes of the
following sections.
situations.
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CMC 353 Reference Manual
SAFETY INSTRUCTIONS
Before operating the CMC 353 test set, carefully read the following
safety instructions.
Only operate (or even turn on) the CMC 353 after you have read this
reference manual and fully understood the instructions herein.
The CMC 353 may only be operated by trained personnel. Any
maloperation can result in damage to property or persons.
Rules for Use
•The CMC 353 should only be used when in a technically sound
condition. Its use should be in accordance with the safety regulations for
the specific job site and application. Always be aware of the dangers of
the high voltages and currents associated with this equipment. Pay
attention to the information provided in the reference manual and the
software documentation.
•The CMC 353 is exclusively intended for the application areas specified
in section 1, "Designated Use" on page 11. The manufacturer/
distributors are not liable for damage resulting from unintended usage.
The user alone assumes all responsibility and risk.
•The instructions provided in this reference manual and the associated
software manuals are considered part of the rules governing proper
usage.
•Do not open the CMC 353 or remove any of its housing components.
Orderly Practices and Procedures
•The reference manual (or its PDF version) should always be available on
site where the CMC 353 is used.
Note: The OMICRON Test Universe software installs a PDF version of
this reference manual. To view the manual, start the Test Universe Help
from the Start Page or any test module and navigate to the table of
contents entry User Manuals (at the beginning of the table of contents).
Click Hardware Manuals. In this topic you find a direct link to
"CMC 353". To open the manual, click the link.
•Personnel assigned to using the CMC 353 must have read this reference
manual and fully understood the instructions herein.
•Do not carry out any modifications, extensions or adaptations at the
CMC 353.
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Safety Instructions
Operator Qualifications
•Testing with the CMC 353 should only be carried out by authorized and
qualified personnel.
•Personnel receiving training, instruction, direction, or education on the
CMC 353 should remain under the constant supervision of an
experienced operator while working with the equipment.
Safe Operation Procedures
•Follow the instructions in sections 3.2 and 3.4 that describe the safe use
of the connecting cables and how to set the CMC 353 into operation.
•The CMC 353 must only be used from a power outlet that has a
protective earth.
•Do not block the access to safety-relevant test set components like the
main power switch or the power cord. In cases of an emergency, these
components need free and quick access.
•Do not connect any of the front panel VOLTAGE/CURRENT OUTPUTS
1 ... 3 or VOLTAGE OUTPUT 4, respectively, to protective earth. The N
sockets, however, may be connected to protective earth.
•When connecting to the banana plug sockets, only use cables with
4 mm/0.16 " safety banana connectors and plastic housing. Always
insert plugs completely.
•Before connecting and disconnecting test objects, verify that all outputs
have been turned off. Never connect or disconnect a test object while the
outputs are active.
•When disconnecting power supply cables or test leads, always start from
the device feeding the power or signal.
•All sockets on the front panel are to be considered dangerous with
working voltages up to 300 V
respective requirements to connect to the equipment.
•Red Signal Light :
If the voltage on any of the four voltage outputs or on the "AUX DC"
output exceeds 42 V, the associated signal light lights up.
•Do not insert objects (e.g., screwdrivers, etc.) into the sockets or into the
ventilation slots.
•Do not operate the CMC 353 under wet or moist conditions
(condensation).
•Do not operate the CMC 353 when explosive gas or vapors are present.
. Only use cables that meet these
rms
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CMC 353 Reference Manual
•The SELV interfaces (SELV = Safety Extra Low Voltage) of the
CMC 353 - "Host Interf.", “ETH1”, “ETH2”, "LL out" (L
or "ext. Interf." - should only have external devices connected that meet
the requirements for SELV equipment according to EN 60950 or IEC
60950.
•For applications drawing DC current: The load may not exceed 3 mH
because of dangerous feedback current.
•When setting up the CMC 353, make sure that the air slots on the back,
top, and bottom of the test set remain unobstructed.
•Voltages up to 1 kV can be present inside the CMC 353! Therefore,
opening the CMC 353 is only permitted by qualified experts either at the
factory or at certified external repair centers.
•If the CMC 353 is opened by the customer, all guarantees are
invalidated.
•CMC 353 Ethernet functionality (see section 5.2.1, "Ethernet Ports ETH1
and ETH2" on page 32):
-Connect ETH1 and ETH2 only to Ethernet ports.
•If the CMC 353 seems to be functioning improperly, please contact the
OMICRON Tecnical Support (see section "Contact Information /
Technical Support" on page 95).
ow Level Outputs)
10
Changing the Power Fuse
•Unplug the power cord between the test set and the power source.
•The fuse is located at the back of the test set.
•Fuse type: T12.5 AH 250 V (wire fuse 5 × 20 mm).
For safety reasons please use only fuse types recommended by the
manufacturer. Refer to 6.1, "Main Power Supply" on page 39 for more
information.
Page 11
1DESIGNATED USE
The CMC 353 is a computer-controlled test set for the testing of:
•protection relays
•transducers
•energy meters
•PQ (power quality) analyzers.
In addition to the test functions, optional high-performance measurement
functions [0 Hz (DC) ... 10 kHz] for ten analog inputs are available.
The CMC 353 is part of the OMICRON Test Universe which, in addition to
the physical test set, consists of a test software for a computer with
Windows
current amplifiers, GPS or IRIG-B synchronization units or other
accessories.
Any other use of the CMC 353 is considered improper and may result in
damage to property or persons.
1
operating system, and, when needed, external voltage and/or
Designated Use
Features of the CMC 353:
•Output of test quantities:
-4 × voltage
-3 x current
•Capability of protection testing with IEC 61850 devices.
•Control of external amplifiers (up to 12 additional test signals) through
the low-level interface.
•Supply of DC voltages to the test object.
•Output of binary signals.
•Capture of binary signals and counter impulses.
1
Windows is a US registered trademark of Microsoft Corporation.
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CMC 353 Reference Manual
2INTRODUCTION
The CMC 353 is a part of the OMICRON Test Universe which, in addition to
the physical test set, consists of a test software for a computer with
Microsoft Windows operating system, and, when needed, external voltage
and/or current amplifiers, GPS or IRIG-B synchronization units or other
accessories (refer to section 9, "CMC 353-Related Products and
Accessories" on page 75).
This reference manual describes the hardware of the CMC 353. The
configuration and control of the CMC 353 is carried out by the test software
of the OMICRON Test Universe. For more detailed information, please read
the user manuals and the OMICRON Test Universe Help.
Note: The OMICRON Test Universe software installs a PDF version of this
reference manual. To view the manual, start the Test Universe Help from the Start Page or any test module and navigate to the table of contents entry
User Manuals (at the beginning of the table of contents). Click Hardware
Manuals. In this topic you find a direct link to "CMC 353". To open the
manual, click the link.
3OPERATINGTHE CMC 353
Only operate (or even turn on) the CMC 353 after you have read this
reference manual and fully understood the instructions herein.
3.1 System Components
Before operating the CMC 353 for the first time, use the packing list to verify
that all components of the test system are available.
To set the CMC 353 into operation you need the following components:
•CMC 353 with (mains) power cable
•Connecting cable CMC 353 ↔ PC
•Connecting cable CMC 353 ↔ test object
•PC equipped with an Ethernet port and the OMICRON Test Universe
software.
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3.2 Safe Use of the Connecting Cables
Retractable sleeve
↔
Safety socket of, for example,
the CMC 353 test set.
↔
Regular test lead
Non-safety socket
Test lead adapter
3.2.1 Test Lead Adapter for Non-Safety Sockets
The optional CMC Wiring Accessory Package includes flexible test lead
adapters of 5 cm/2 " length with a retractable sleeve (6 x black, 6 x red).
These test leads are to be used as adapters, only. They are intended to
make the 4 mm/0.16 " banana plugs of the standard test leads fit into
non-safety sockets (see illustration above).
Never directly insert one of these retractable sleeves into a CMC 353
output socket at the front of the test set. This does not comply with the
designated purpose of these leads and is contrary to the safety regulations.
Operating the CMC 353
Plug only the regular test leads of 2.0 m/6 ft. length into the CMC 353
output safety sockets.
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CMC 353 Reference Manual
Regular test lead
or to safety socket,
e.g., at test object.
CMC 353 test set
or amplifier
to terminal strip
↔
Regular test lead
Terminal adapter
3.3 Regular Test Leads for Safety Sockets
3.3.1 Terminal adapters
Use the regular test leads of 2.0 m/6 ft. length to connect the CMC 353
output to other safety sockets of, for example, amplifiers, test objects or to
banana adapters in control cabinets.
The optional CMC Wiring Accessory Package includes flexible terminal
adapters to connect the regular test leads to screw-clamp terminals.
14
The terminal adapters have blank ends. Therefore, turn off the voltage
before connecting these adapters. Always insert an adapter with its blank
end into the terminal strip first, and fasten it before connecting it to a test
lead.
Page 15
3.3.2 M4 (0.15") Cable Lug Adapters
↔
Regular test lead
M4 (0.15") cable lug adapter
↔
Regular test lead
M5 (0.20") cable lug adapter
The optional CMC Wiring Accessory Package includes M4 (0.15") cable lug
adapters to connect regular test leads to screw-clamp terminals of
SEL/ABB/GE relays (and others).
The cable lugs have blank ends. Therefore, turn off the voltage before
connecting such a lug. Always insert the cable lug with its blank end into the
terminal strip first, and fasten it, before connecting it to a test lead.
3.3.3 M5 (0.20") Cable Lug Adapters
Operating the CMC 353
The optional CMC Wiring Accessory Package includes M5 (0.20") cable lug
adapters to connect regular test leads to common and most widespread
screw-clamp terminal types.
The cable lugs have blank ends. Therefore, turn off the voltage before
connecting such a lug. Always insert the cable lug with its blank end into the
terminal strip first, and fasten it, before connecting it to a test lead.
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CMC 353 Reference Manual
OMICRON-supplied connecting cable
CMC 353
3.4 Starting the Test System
The following description assumes that the computer has been set up and
that the test software for the OMICRON Test Universe has been installed.
For detailed instructions about the OMICRON Test Universe software, refer
to the manual "The Concept". This manual is provided in PDF format. It is
available on your hard disk after the installation of OMICRON Test Universe.
To view the manual, start the Test Universe Help from the Start Page or any
test module and navigate to the table of contents entry User Manuals (at
the beginning of the table of contents). Click Software Manuals. In this topic
you find a direct link at "Getting Started with OMICRON Test Universe - The
Concept". To open the manual, click the link.
This description refers both to the computer and to the CMC 353. It does not
take into consideration any external devices. If the system is driven by
external amplifiers, follow the instructions in section 7.3, "Operation with
External Amplifiers" on page 69.
When setting up the CMC 353, it is important to make sure that the
ventilation slots remain unobstructed.
Figure 3-1:
Connecting the CMC 353
to the computer
Connecting the System Components:
1. Connect the CMC 353 to the PC with the supplied connecting cable1:
•CMC 353: Connector ETH1 or ETH2 at the rear side of the test set
•PC: Ethernet port (labeled “EtherNET”, “LAN” or similar).
1
To ensure the required EMC compatibility, we recommended to use the OMICRON-supplied
cable, only.
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Operating the CMC 353
For instructions to help you to incorporate network-capable CMC test
sets into a computer network, please refer to the manual Network-based CMC Test Sets. This manual is provided in PDF format. It is
available on your hard disk after the installation of OMICRON
Test Universe. Its name is Network-based test sets.pdf.
To view the manual, start the Test Universe Help from the Start Page
or any test module and navigate to the table of contents entry User
Manuals (at the beginning of the table of contents). Click Read Me
First. In this topic you find a direct link to "Network-based CMC Test
Sets". To open the manual, click the link.
2. Connect the CMC 353 test set to the mains.
3. Turn on both devices.
4. Start the OMICRON Tes t U niv e rs e software.
A comprehensive hardware test is carried out on the CMC 353. In the
process, switching sounds from relays in the CMC test set can be heard.
If any irregularities are determined during the course of this self-test, the
software displays a corresponding error message on the PC monitor
(refer to section 8, "Troubleshooting" on page 71).
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CMC 353 Reference Manual
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Setup and Function
4SETUPAND FUNCTION
The computer-controlled OMICRON test system employs the concept of a
functional division between the software running on the computer and the
CMC 353 hardware connected to the test object.
OMICRON Test Universe test software running on the computer
•controls the test signals
•processes measurement data
•creates reports
•generates data entries.
The CMC 353 test set
•creates test signals (currents, voltages, binary signals)
•measures the reaction (analog and binary) from the test object
•supplies DC-current to test objects.
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CMC 353 Reference Manual
DC
AC
Main Group
SELV Group
AUX DC
Internal
Supplies
VOLTAGE
CURRENT
CPU
System Control
(Signa l Generato r)
PE
Mains
Host
Interface
DC DC
reinforced isolation
reinforc ed isol ation
r
e
i
n
f
o
r
c
e
d
i
s
o
l
a
t
i
o
n
PC
Ext.
Ampl.
Counter
1,2
Bin. Out
11...14
CMGPS
IRIG-B
3
421
BINARY OUTPUT
LL out
1-6
ext.
Interf.
9
8
65
43
2
1
working isolation
working isolation
4.1 Block Diagram
Figure 4-1:
Main block diagram of the
CMC 353
10
DC
0...264V
4 x 0...300V
VOLTAGE
OUTPUT
3 x 0...32A
CURRENT
OUTPUT
Contro lAUX DC
BINARY INPUT
Contro l
Contro l
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Figure 4-2:
Voltage amplifier
(voltage outputs)
The block schematic diagram in figure 4-1 shows all externally accessible
signals with gray shading. Every gray area represents a galvanic group that
is isolated from all of the other galvanic groups.
The power connection ("power supply group") and the connections for
“SELV group” (SELV = S
afety Extra Low Voltage) are available on the back
of the test set. All other gray shaded groups are available on the front of the
test set. The safety relevant isolated circuits (power ↔ SELV, power ↔ front
plate, and front plate ↔ SELV) are marked as "reinforced isolation" in the
block diagram.
4.1.1 Voltage Output (Voltage Amplifier)
Setup and Function
The four voltage outputs have a common neutral N and are galvanically
separated from all other outputs of the CMC 353.
The voltage amplifier and the current amplifiers are linear amplifiers with DC
coupling. The voltage outputs work in two ranges:
•Range 1: 4 x 0 ... 150 V
•Range 2: 4 x 0 ... 300 V
Protecting the Voltage Outputs
All voltage outputs are protected for open circuits, L-N short-circuits, and
overload. Should the heat sink overheat, a thermal switch turns off all
outputs.
Overload Warning Flagged in the Software
When a voltage output is overloaded, a corresponding warning is displayed
in the user interface of the test software of the OMICRON Tes t Un i vers e
(like described in, for example, section 8.3, "Overheating" on page 73).
Do not connect any of the VOLTAGE OUTPUTS 1 ... 3 or VOLTAGE
OUTPUT 4, respectively, to protective earth. The N sockets, however, may
be connected to protective earth.
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CMC 353 Reference Manual
The three current outputs have a
common N and are galvanically
separated from all other connections of
the CMC 353.
4.1.2 Current Output (Current Amplifier)
Figure 4-3:
CMC 353 current outputs
The current amplifiers are implemented as switched mode amplifiers with
DC coupling. With this technology it is possible to achieve high power
density in a very compact structure. The DC coupling enables a precise
reproduction of transients or DC offsets.
Protecting the Current Outputs
All current outputs are protected for open circuits, short-circuits, and
overload. If the heat sink overheats, a thermo switch turns off all outputs.
The output sockets are internally protected against currents > 45 A
(32A
; the CMC 353 switches off with the error message "current on
rms
peak
neutral too high").
In non-operative state, relay contacts (as illustrated in figure 5-3) protect the
current amplifier from external power by shortening the outputs to N.
Caution: If there is an in-feed from an external source, the current outputs
can be damaged or destroyed.
Overload Warning Flagged in the Software
When a current output is overloaded, a corresponding warning is displayed
in the user interface of the test software of the OMICRON Test Universe
(like described in, for example, section 8.3, "Overheating" on page 73).
Please see also section 7.1, "Safety Instructions for High Current Output" on
page 65 about
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Figure 4-4:
Four binary outputs are available for use as
potential-free relay contacts.
More detailed information about the
configuration of the binary outputs can be
found in the OMICRON Test Universe
Help.
Binary inputs 1 - 10
Setup and Function
4.1.3 Binary Inputs 1 - 10
The ten binary inputs are divided into five groups of two, each group
galvanically separated from the others.
The input signals are monitored with a time resolution of 100 µs and then
evaluated in the CPU.
The binary inputs are configured from the Hardware Configuration module
of the OMICRON Tes t Un iver se software. When doing so, it can be specified
whether the contacts are potential-sensitive or not. When the contacts are
potential-sensitive, the expected nominal voltage and pick-up threshold can
be set for each binary input.
Figure 4-5:
Binary outputs
Moreover, the binary inputs 1 – 10 can be used as counter inputs for input
frequencies up to 3 kHz.
More detailed information about the configuration of the binary inputs can be
found in the OMICRON Test Universe Help.
4.1.4 Binary Output
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CMC 353 Reference Manual
4.1.5 AUX DC (DC Power for Test Objects)
Figure 4-6:
DC power for test objects
(AUX DC)
Test objects that require an auxiliary DC voltage can be fed from
the AUX DC output.
The DC voltage that is applied over the AUX DC output can vary
from 0 to 264 Volts and is configured using the software.
The AUX DC output is galvanically separated from all other
outputs.
The power-up default
By means of the test tool AuxDC you can set a so-called power-up default.
When the test set is powered-up the next time, the auxiliary DC output is
automatically set to this default value. This default value applies until it is
deliberately changed again.
Setting a power-up default value means, that immediately after the test set
is switched on, this voltage is applied to the auxiliary DC voltage output,
regardless whether a computer is connected to it or not.
Caution: The selected voltage can be life-threatening!
Consider storing a power-up default voltage of higher than 0 V a potential
danger to future users that may connect other devices to this CMC test set.
We strongly recommend to always set the default value to 0 V before storing
the device, or to otherwise attach a warning label to the device housing,
such as "This unit outputs an AuxDC voltage of ___V immediately after powering-up".
If the voltage on the "AUX DC" output exceeds 42 V, the associated
signal light lights up.
More information about the configuration of the AUX DC supply can be
found in the OMICRON Test Universe AuxDC Help.
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4.1.6 CPU
The CMC 353 CPU (Central Processing Unit) carries out the following tasks:
•Communication with the computer or a network via the Ethernet ports
“ETH1” and “ETH2”.
•Digital signal generation for all outputs of the test set (including control
signals for external amplifiers).
•Generation of a high-accuracy central clock signal with synchronization
options using the CMGPS synchronization unit or the CMIRIG-B
interface box (refer to 9.3, "Time Synchronization Accessories" on page
77).
•Monitoring and control of all systems, including external amplifiers, if
applicable.
4.1.7 Power Supplies (DC-DC)
An AC/DC converter generates the required DC voltage from 85 to 264 VAC
supply voltage (see section 6.1) and ensures adequate EMC filtering.
Setup and Function
The power supply to the different modules, that each are part of their own
galvanic groups, are implemented using DC-DC converters with reinforced
insulation.
4.2 Signal Generation
The generation of sine wave signals with high amplitude and phase
accuracy is required in order to achieve output signals with the specified
accuracy.
In order to fulfill the requirement for phase-coupled signal sources, signal
generation is digitally implemented.
For this, the CMC 353 employs a high-performance digital signal processor
(DSP).
With digital signal generation the system is very flexible. An exact correction
of the amplitude, offset, and phase can be carried out in a digital manner
through the use of device-specific parameters (i.e., gain, offset, and null
phase angle on every channel).
The digital correction assures the best possible long-term drift behavior.
In addition to sine waves, any other periodic or transient signal can be
generated.
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CMC 353 Reference Manual
4.2.1 Accuracy and Signal Quality
The CMC 353 is a very precise test set with excellent long-term and
temperature drift behavior.
To achieve this accuracy, the philosophy was not only to solve signal
generation digitally, but also to implement the distribution of signals to the
various modules using digital methods. In doing so, the goal of galvanic
separation of the individual generator groups was also achieved without loss
of accuracy.
In achieving the amplitude accuracy, the drift behavior (temperature and
long-term) is of major importance in the voltage references, the digitalanalog converters (DAC), the accurate voltage dividers in the voltage
amplifiers, and the current shunts in the current amplifiers.
The actual (typical) data is in general about a factor of 3 better than the
guaranteed data.
The associated exact measurement media are required for the assurance of
the accuracy in the production. The measurement media used by
OMICRON are regularly calibrated by an accredited calibration institute so
that tracing to international standards can be assured.
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Figure 5-1:
AUX DC
Output voltage in 3 ranges
from 0 - 264 V; used to
supply power to test objects.
VOLTAGE OUTPUT
4x300V
rms
output of the internal voltage amplifier; outputs 1 - 3 also applied to
the generator combination socket.
BINARY OUTPUT
Four potential-free relay
contacts.
BINARY INPUT
10 binary inputs in 5 galvanically separated groups.
Power Switch
CURRENT OUTPUT
3x32A
rms
output of the internal current amplifier; also applied to the generator
combination socket.
Generator combination socket
8-pole combination socket for VOLTAGE OUTPUT 1-3 and CURRENT OUTPUT
(up to 3 × 25 A max.).
Warning indication: Dangerous Voltage!
At least one of the output voltages exceeds 42 V.
Front view of the CMC 353
Connections and Interfaces
5CONNECTIONSAND INTERFACES
5.1 Front Panel Connections
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CMC 353 Reference Manual
BINARY OUTPUT
Software controlled
BINARY INPUT
3 - 10 identical
Circuit diagram of a binary input for
potential-free operation (dry)
132 kΩ
V
th
< 20 V: 78 kΩ
Vth > 20 V: 3.2 kΩ
V
th
132 kΩ
V
th
350 kΩ
110 kΩ
11 V
Circuit diagram of a binary input with
programmable threshold voltage
(wet operation)
Each binary input can be configured individually
for wet or dry operation.
Two inputs (1 + 2, 3 + 4, ...) are one potential
group. The inputs grouped in one potential group
share a common ground.
AUX DC
Figure 5-2:
Simplified circuit diagrams
of binary inputs and
outputs
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Figure 5-3:
VOLTAGE OUTPUT
4x300V
rms
CURRENT OUTPUT
3x32A
rms
123N4 N
123N
In non-operative state, relay contacts
(as illustrated in figure 5-3) protect the
current amplifier from external power
by shortening the outputs to N.
Simplified diagrams of
current and voltage
outputs
Connections and Interfaces
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CMC 353 Reference Manual
Front viewView onto the connector from
the cable wiring side
5.1.1 Generator Combination Socket for VOLTAGE OUTPUT and
Figure 5-4:
Generator combination
socket
CURRENT OUTPUT
The combination socket CURRENT OUTPUT / VOLTAGE OUTPUT
simplifies the connection of test objects to the CMC 353. The three voltage
outputs (VOLTAGE OUTPUT 1-3) as well as the CURRENT OUTPUT are
wired to the combination socket (refer to table 5-1 on page 31).
WARNING:
The connections on the socket are dangerous when the
test set is turned on.
Follow the safety information provided at the beginning of
this manual when connecting the generator combination
sockets.
If a dangerous voltage (greater than 42 V) is applied to the socket, a
warning indicator lights above the socket.
For currents greater than 25 A, the test object (load) should be exclusively
connected to the 4 mm/0.16 " banana sockets and not on the generator
connection socket.
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Table 5-1:
Pin layout
Table 5-2:
Manufacturer ordering
information
Connections and Interfaces
PinSignal
1-VOLTAGE N
2-VOLTAGE 3
3-VOLTAGE 2
4-VOLTAGE 1
1+ CURRENT 1
2+ CURRENT N
3+ CURRENT 3
4+ CURRENT 2
Note: If using negative sequence phase rotation, swap the connectors
VOLTAGE 2 and VOLTAGE 3 as well as CURRENT 2 and CURRENT 3.
Description of the generator combination socket
DescriptionSPEAKON LINE 8-pole
Article NumberNL8FC
ManufacturerNeutrik (www.neutrik.com)
You can order the plug for generator combination socket directly from
OMICRON. For the part number refer to section 9.6, "Ordering Information"
on page 86.
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CMC 353 Reference Manual
Power supply and
fuse T12.5 AH
Fans
power supply
Status LEDs A & B and
"Associate" button
*) For example to connect to low resistance grounding bars.
SELV interfaces
"ext. Interf." and
“LLout1-6”
Ethernet ports
ETH1 & ETH2
and "!" button
Fan current and
voltage outputs
4 mm/0.16 " socket for
additional
PE connection
*)
5.2 Connections on the Back Panel
Figure 5-5:
Rear view of
CMC 353
32
5.2.1 Ethernet Ports ETH1 and ETH2
The two CMC 353 PoE (Power over Ethernet) ports ETH1 and ETH2 are
standard 10/100Base-TX (twisted pair) Ethernet ports. They support auto
crossing (auto MDI/MDIX). This means you can use a standard cable or a
cross-over Ethernet patch cable.
Since the CMC 353 can be controlled over a network, any distance between
the controlling computer and the test set is possible. This enables direct
remote control of the CMC 353, e.g., for end-to-end testing.
The Ethernet ports also provide the basis for the processing of substation
protocols according to the IEC 61850 standard. They allow flexible
configurations, e.g., for separation of data traffic from different network
segments or segregation of substation protocol data and test set control
commands.
The green LED indicates a link connection to a PC or a network. The yellow
LED indicates active traffic (receiving or transmitting) on the cable.
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Connections and Interfaces
!
Associate
!Button
The ! button enables you to recover from unsuccessful software image
downloads or other emergency situations. To start a new software image
download, press the ! button with a pointed tool or a paper clip while
powering-up the CMC. In that case, the test set will not start as usual but
wait for a new software image download.
Associate Button
The Associate button has the following functions:
•Associate with controlling computer
An Ethernet communication port enables you to communicate with any
CMC available on the network. This may lead to dangerous situations
where a user accidentally connects to a device located on a desk of
somebody else, emitting unsafe voltages and endangering the person
working there.
To prevent such a situation, a special mechanism is integrated into the
CMC test set that allows only “authorized” clients to control the test set.
By using the Associate button, the test set is registered for use with a
specific host computer. The test set will issue voltages and currents only
when it is associated to the client requesting this. The association
process can be initiated by the Test Set Association and Configuration
tool or by the OMICRON Device Browser. For more details about this
process, refer to the Help of the according tool.
For the association the Ethernet hardware address (MAC) of the
controlling computer is remembered. Consequently, if the network
interface on the computer has changed, the CMC test set has to be
associated whenever the MAC address changes.
Reset IP Configuration
If the Associate button is pressed while powering up the CMC test set,
the IP configuration of the network interfaces is reset to factory default,
which is DHCP/AutoIP for both network interfaces. It may be necessary
to reset the IP configuration in this way to recover from settings with
conflicting static IP addresses.
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CMC 353 Reference Manual
Status LED A, B
The status LED A and B are of interest in case of troubleshooting.
A: yellow status LED
•A lit yellow LED indicates that the test set is ready to be controlled by a
computer. The hardware checks in the test set are finished, and the test
set is properly connected to a computer or a network.
•The LED is off when the test set is waiting for an "emergency software
image download". This is the case when pressing the ! button while
powering-up the CMC test set.
B: green LED
If the yellow LED A is off, the green LED B signals the following conditions:
•LED B blinks slowly:
CMC test set waits for the TFTP download (Trivial File Transfer Protocol)
of a software image.
•LED B is lit:
The TFTP download of the software image is in progress.
•LED B blinks quickly:
The computer writes (e.g., the software image) to the flash memory of
the CMC test set. Do not turn off the CMC test set as long as the writing
is in progress.
5.2.2 Ethernet / Network Settings
General
The OMICRON Test Universe software running on the PC communicates
with the CMC 353 via a network connection. Therefore it is possible to either
have the CMC 353 directly connected to the computer’s network plug by a
cable or to have the CMC 353 and the controlling computer connected to a
computer network.
Both network ports can be used interchangeably, but ETH1 is primarily used
to connect to a PC to control the test set and ETH2 for substation
communication. Both network ports have link LEDs (green) and traffic LEDs
(yellow flashing) to check the physical connectivity and proper cabling.
IP Configuration
For communication of the CMC 353 with the controlling PC the test set and
the OMICRON Test Universe software use a DCOM connection over
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Connections and Interfaces
TCP/IP. The TCP/IP settings are done via the Test Set Association and
Configuration component included in the Test Universe software.
The CMC 353 can either be set to static IP addresses or use DHCP
(Dynamic Host Configuration Protocol) and AutoIP/APIPA (Automatic Private IP Addressing).
Additionally there is a special DHCP server integrated in the CMC 353 to
serve IP addresses only for that computer the OMICRON Test Universe
software is running on. Note that this will only take place when there is no
DHCP server in the network. If there is DHCP server in the network, the
DHCP feature of the CMC 353 remains inactive.
If the IP settings conflict with IP settings of other devices in the network, it is
possible to reset the test set to factory defaults (DHCP and AutoIP) by
pressing the "Associate" button at the rear of the test set while powering up
the test set (refer to "Associate Button" on page 33).
Security / Firewall Settings
To automatically detect and set the IP configuration of CMC 353 test sets in
the network, IP-multicasting is used by the Test Universe software.
Therefore a firewall program has to be configured to allow for this
communication in addition to allow for DCOM communication. For the
Microsoft Windows Firewall in Windows XP SP2 (or later) the configuration
of the firewall is done automatically during installation of the OMICRON
Test Universe.
The software component on the PC which automatically detects test sets on
the network (OMFind.exe) has to be allowed for an inbound connection on
port 4987 for UDP. The software component on the PC which controls the
test sets (CMEngAl.exe) has to be allowed for DCOM communication over
TCP/IP.
Network Troubleshooting
For instructions to help you to incorporate network-capable CMC test sets
into a computer network, please refer to the manual "Network-based CMC
Test Sets". This manual is provided in PDF format. It is available on your
hard disk at installation folder\Test Universe\Doc\.
Alternatively, start the Test Universe Help from the OMICRON Start Page or
any test module and navigate to the table of contents entry User Manuals
(at the beginning of the table of contents). Click Read Me First. In this topic
you find a direct link to "Network-based CMC Test Sets". To open the
manual, just click the link.
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CMC 353 Reference Manual
ext. Interf.
LL out 1 - 6
5.2.3 SELV Interfaces
5.2.3.1 External Interface ("ext. Interf.")
All inputs and outputs to the SELV group (SELV = Safety Extra Low Voltage)
reference to a common neutral that is internally connected to the protective
earth (GND) of the housing.
The SELV interface connector "ext. Interf." holds four additional transistor
binary outputs (Bin. out 11 - 14). Unlike regular relay outputs,
Bin. out 11 - 14 are bounce-free binary outputs (small signals) and have a
minimal reaction time.
In addition, two high frequency counter inputs for up to 100 kHz are
available for the testing of energy meters.
For more detailed information please refer to the technical data section
6.3.7, "Low-Level Binary Outputs ("ext. Interf.")" on page 54.
Meter Testing
For energy meter test applications, the "ext. Interf." permits easy
connectivity.
Synchronization
Via the "ext. Interf.", the CMC 353 time base can be GPS- and IRIG-Bsynchronized. Depending on the synchronization method of your choice,
use either the CMGPS synchronization unit or the CMIRIG-B interface box.
Both synchronization accessories, the CMGPS and the CMIRIG-B, are
optional and are described in more details in section 9.3, "Time
Synchronization Accessories" on page 77.
5.2.3.2 LL out 1-6 (Low Level Outputs 1-6)
The SELV interface connector "LL out 1 - 6" holds two independent
generator triples. These six high accuracy analog signal sources can serve
to either control an external amplifier or to directly provide small signal
outputs.
In addition, a serial digital interface is available that transmits control and
monitor functions between the CMC 353 and the external amplifiers.
Supported devices are CMA 156, CMA 56CMS 252.
1
These products are not available anymore.
1
, CMS 156, CMS 2511 and
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Connections and Interfaces
The low level outputs are short-circuit-proof and continually monitored for
overload.
Connect the external amplifier to the CMC 353 low level outputs. Use the
connecting cable that was supplied with the amplifier.
For more detailed information please refer to the technical data section
6.3.6, "Low Level Outputs "LL out" for External Amplifiers" on page 52.
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CMC 353 Reference Manual
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6TECHNICAL DATA
Guaranteed Values:
•General:
The values are valid for the period of one year after factory calibration,
within 23 °C ± 5 °C at nominal value and after a warm-up time greater
than 25 min.
•Guaranteed values from the generator outputs:
The values are valid in the frequency range from 10 to 100 Hz unless
specified otherwise. Given maximum phase errors are related to the
voltage amplifier outputs.
•Accuracy data for analog outputs are valid in the frequency range from
0 to 100 Hz unless specified otherwise.
•The given input/output accuracy values relate to the range limit value
(% of range limit value).
Technical Data
Table 6-1:
Power supply data
6.1 Main Power Supply
Main Power Supply
ConnectionConnector according to IEC 60320
Voltage, single phase
nominal voltage
operational range
Power fuseT 12.5 AH 250 V (5 x 20 mm)
Nominal current
Frequency
nominal frequency
operational range
Overvoltage categoryII
1
Refer to section 6.3.4, "Operational Limits in Conjunction with Mains Supply" on page 51.
1
100-240V
85 ... 264 V
AC
AC
"Schurter", order number 0001.2515
at < 170 V: 12 A max.
at > 170 V: 10 A max.
50/60 Hz
45 ... 65 Hz
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CMC 353 Reference Manual
6.2 Insulation Coordination
Table 6-2:
Insulation coordination
Insulation Coordination
Overvoltage categoryII
Pollution degree2 (except for Binary Inputs)
Insulation of function
groups on front panel to
ground (GND)
1
-Basic insulation with maximum voltage of
600 V
to ground
rms
-Clearance: > 3 mm (0.12 ")
-Creepage: > 6 mm (0.24 ")
Insulation of functional
groups on front panel from
each other
-Test voltage: 2200 V
-Working insulation
-Clearance: > 1 mm (0.04 ")
-Creepage: > 1 mm (0.04 ")
rms
-Test voltage: 1500 VDC
Measurement category
(BINARY INPUT)
-CAT III / 300 V
-CAT IV / 150 V
rms
rms
1
Functional groups on CMC 353 front panel:
VOLTAGE OUTPUT, CURRENT OUTPUT, AUX DC, BINARY OUTPUT,
BINARY INPUT
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6.3 Outputs
Table 6-3:
Analog current, voltage,
and LL outputs.
Technical Data
For block diagrams of the available generator outputs, please refer to
section 4.1, "Block Diagram" on page 20.
General Generator Outputs Data
(analog current and voltage outputs, outputs "LL out")
DC … 3.1 kHz
Frequency resolution< 5 µHz
Frequency accuracy± 0.5 ppm
Frequency drift± 1 ppm
Bandwidth (–3 dB)3.1 kHz
Phase range ϕ- 360° to + 360°
Phase resolution0.001°
Synchronized operationGenerator outputs can be synchronized
to a reference input signal on binary
input 10 (range: 40 … 70 Hz).
Temperature drift0.0025 %/°C
1
Amplitude derating for current outputs at frequencies above 380 Hz.
2
Signals above 1 kHz are only supported in selected Test Universe modules and are only
available on the voltage outputs and the low level outputs.
All voltages and current generators can independently be configured with
respect to amplitude, phase angle, and frequency.
All outputs are monitored. Overload conditions result in a message
displayed on the PC.
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CMC 353 Reference Manual
6.3.1 Extended Frequency Range
Table 6-4:
Extended frequency range
(1 - 3 kHz)
In selected Test Universe modules (e.g., Harmonics and PQ Signal Generator) the CMC 353 supports a mode for generating stationary signals
up to 3 kHz on the voltage outputs and the low-level outputs. This mode
corrects the phase and gain errors of the output filter. The 3 dB bandwidth of
this filter limits the amplitude at 3 kHz to about 70 % of the maximum range
value. The application of the extended frequency range is the generation of
harmonics and interharmonics.
Extended Frequency Range (1 - 3 kHz)
TypicalGuaranteed
Low Level Outputs
Phase error
Amplitude error
1
< 0.25 °
< 0.25 %
< 1 °
< 1 %
Voltage Amplifier
Phase error
Amplitude error
< 0.25 °
< 0.25 %
< 1 °
< 1 %
1
No extended frequency range support for external amplifiers.
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6.3.2 Current Outputs
Table 6-5:
Current outputs
Footnotes:
1.Data for three-phase
systems are valid for
symmetric conditions
(0 °, 120 °, 240 °) unless
specified otherwise.
2. For wiring of single-
phase modes see
chapter 7, "Increasing
the Output Power,
Operating Modes" on
page 65.
3.Single-phase mode
(in phase opposition).
4.rd. = reading;
rg. = range, whereat
n % of rg. means: n % of
upper range value.
5.Valid for sinusoidal
signals at 50/60 Hz and
R
≤ 0.5 Ω.
load
6.Values at 20 kHz
measurement
bandwidth, nominal
value, and nominal load.
7.Guaranteed data at
230 V mains for ohmic
loads (PF=1); typical
data for inductive loads.
Refer to the sections
about operational lmits
6.3.4. and 6.3.5.
8.For currents > 25 A, connect test object only to
the 4 mm/0.16 " banana
connections and not to
the generator combination socket.
9.Current amplitude
derating at frequencies
above 380 Hz (see
Figure 6-4).
Technical Data
The data designated "guaranteed" apply to a mains power supply of
230 VAC and to ohm resistive load (load flow = 1). The data designated
"typical" apply to inductive load.
For possible operational limits refer to sections 6.3.4, "Operational Limits in
Conjunction with Mains Supply" and 6.3.5, "Operational Limits with Current
and Voltage Amplifier in Parallel".
Current Outputs
1
Output currents
3-phase AC (L-N)3 x 0 ... 32 A
1-phase AC (L-L)
1-phase AC (LL-LN)
DC (LL-LN)
7
Power
2
2, 3
1 x 0 ... 32 A
2
1 x 0 ... 64 A
1 x 0...±90A
TypicalGuaranteed
3-phase AC (L-N)3 x 430 VA at 25 A3 x 250 W at 20 A
1-phase AC (L-L)
InsulationReinforced insulation of power supply and all
SELV interfaces
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CMC 353 Reference Manual
200
300
400
500
0
100
051015202530
Output current in A
rms
Output power per phase in VA / W
S 3-phase per phase in [VA]
P 3-phase per phase in [W]
300
400
500
600
700
800
900
1000
0
100
200
05101520253035404550
Output power in VA / W
Output current in A
rms
S @ 64 A (LL-LN) [VA]
P @ 64 A (LL-LN) [W]
P @ 32 A (L-L) [W]
S @ 32 A (L-L) [VA]
Figure 6-1:
Guaranteed output power
per phase of a group and
when groups A and B are
connected in parallel
(active power values in W
are guaranteed; apparent
power values in VA are
typical values)
Figure 6-2:
Guaranteed single phase
output power curves
(active power values in W
are guaranteed; apparent
power values in VA are
typical values)
For additional information refer to section 7.2, "Single-Phase Operation of
the CMC 353" on page 66.
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Figure 6-3:
30
40
50
60
70
80
0
10
20
051015202530354045
0
Output current in A
rms
Compliance voltage in V
peak
1-phase low sensitivity 32 A (L-L)
1-phase high sensitivity 32 A (L-L)
1-phase low sensitivity 64 A (LL-LN)
1-phase high sensitivity 64 A (LL-LN)
1-phase high sensitivity 32 A (L-N)
1-phase low sensitivity 32 A (L-N)
0
4
8
12
16
20
24
28
32
01002003004005006007008009001000
Frequency [Hz]
Max. Current [A
]
Frequency in Hz
Max. current in A
Typical compliance
voltage (50/60 Hz)
Figure 6-4:
Current derating at high
frequencies for sinusoidal
signals
Technical Data
5
The high and low sensitivity curves in figure 6-3 correspond to the overload
detection sensitivity settings in the Test Universe software. The low
sensitivity curves show the maximum available peak compliance voltage,
which is mainly relevant for testing primary and electromechanical relays.
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CMC 353 Reference Manual
300
400
500
600
700
0
100
051015202530354045
Current in A
Continuous output power in W
1x64A
1x32A
100
150
200
250
0
50
051015202530
Current in A
Continuous output power in W
3x32A
Figure 6-5:
Typical continuous output
current and output power
at 23 °C;
single-phase mode
200
Figure 6-6:
Typical continuous output
current and output power
at 23 °C;
three- and six-phase mode
The continuous operating range is given by the area below the curves in the
figure 6-5 and 6-6 above.
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Table 6-6:
Typical duty cycles for
operation at ambient
temperature of 23 °C
Technical Data
Due to the large number of operating modes, it is not possible to give
universally applicable curves for the discontinuous mode. However, the
examples given below can be used instead to gain feeling for the possible
output durations (t1 is the possible duration of a cold device).
=(VL1+ VL2+ VL3)*C
C: configurable constant
from –4 to +4.
b) V
L4
can be configured
by software in frequency,
phase, and amplitude.
2. Guaranteed data for
ohmic loads, (PF=1).
Refer to the
accompanying figure of
the output power
curves.
Refer to section 6.3.4,
"Operational Limits in
Conjunction with Mains
Supply" on page 51.
3.Data for three-phase
systems are valid for
symmetric conditions
(0 °, 120 °, 240 °).
4.Data for four-phase
systems are valid for
symmetric conditions
(0 °, 90 °, 180 °, 270 °).
5.rd. = reading;
rg. = range, whereat
n % of rg. means: n % of
upper range value.
6.Valid for sinusoidal
signals at 50/60 Hz.
7. 20 kHz measurement
bandwidth, nominal
value, and nominal load.
8. Signals above 1 kHz are
only supported in
selected software
modules and are only
available on the voltage
outputs and the low level
outputs.
Table 6-7:
CMC 353 voltage outputs
48
6.3.3 Voltage Outputs
4 Voltage Outputs
Output voltages
3-phase AC (L-N)
4-phase AC (L-N)
1-phase AC (L-N)
1-phase AC (L-L)
DC (L-N)
Output power
3-phase AC
4-phase AC
1-phase AC (L-N)
1-phase AC (L-L)
DC (L-N)
Figure 6-7:
Power diagram for
three-phase operation
Technical Data
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CMC 353 Reference Manual
Output voltage L-N in V
Output power in VA
typical
guaranteed
Output voltage L-L in V
Output power in VA
typical
guaranteed
6.3.3.2 Power Diagram for Single-Phase Operation
Figure 6-8:
Single-phase operation
L-N
Also refer to section 7.2.3, "Single-Phase Voltage" on page 68.
Figure 6-9:
Single-phase operation
L-L
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6.3.4 Operational Limits in Conjunction with Mains Supply
Table 6-8:
Typical total output power
at low mains power supply
voltages
Technical Data
A mains power supply voltage of 115 VAC or below limits the maximum
possible output power of the CMC 353.
In order to increase the output power when operated with a mains power
supply voltage of ≤ 115 VAC, you can supply the CMC 353 from two phases
(L-L) rather than from the normal one phase-neutral (L-N). This increases
the power supply by the factor √3 (115 VAC * √3 = 200 V).
To limit the internal losses and to maximize the output power of the voltage
amplifier, always set the maximum test object voltage to the minimum value
possible for the test.
1
Mains
Current amplifierVoltage AmplifierAUX DC
115V3x250W @ 20A3x85W @ 85V45W @ 110V
100V3x200W @ 20A3x85W @ 85V45W @ 110V
90 V3 x 150 W @ 20 A3 x 85 W @ 85 V45 W @ 110 V
6.3.5 Operational Limits with Current and Voltage Amplifier in
Table 6-9:
Typical test set uptime for
different output powers
when operating at an
ambient temperature of
23 °C
1
At an ambient temperature of 23 °C, after 10 min of continuous operation at full output
power, allow a duty cycle of 10 min on/10 min off.
Parallel
A parallel operation of current and voltage amplifier lowers the maximum
output power of the CMC 353.
To limit the internal losses and to maximize the output power of the voltage
amplifier, set the maximum test object voltage to the minimum value
possible for the test. To minimize no-load losses, do not route unused
amplifiers in the Hardware Configuration.
Current amplifierVoltage Amplifiert1
3 x 200 W @ 20 A3 x 60 W @ 85 V> 1800 s
3 x 250 W @ 20 A3 x 85 W @ 85 V600 s
3 x 430 W @ 20 A3 x 100 W @ 85 V500 s
1
t1 = maximum possible uptime for a cold CMC 353 test set.
2
At an ambient temperature of 23 °C, when operating the CMC 353 test set with a low mains
power supply, allow a duty cycle of 10 min on/10 min off.
1
2
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CMC 353 Reference Manual
PinFunction
Pin 1LL out 1
Pin 2LL out 2
Pin 3LL out 3
Pin 4Neutral (N) connected to GND
Pin 5LL out 4
Pin 6LL out 5
Pin 7LL out 6
Pin 8-16For internal purposes
HousingScreen connection
6.3.6 Low Level Outputs "LL out" for External Amplifiers
Figure 6-10:
Pin assignment of "LL out";
view onto the connector
from the cable wiring side.
The SELV interface connector "LL out 1 - 6" holds two independent
generator triples. These six high accuracy analog signal sources per
connector can serve to either control an external amplifier or to directly
provide small signal outputs.
In addition, the SELV interface connector provides a serial digital interface
(pins 8-16; see below) that transmits control and monitor functions between
the CMC 353 and the external amplifiers. Supported devices are the
CMA 156, CMA 56, CMS 156, CMS 251 and CMS 252.
The low level outputs are short-circuit-proof and continually monitored for
overload. They are separated through reinforced insulation from the power
input and from the load outputs (SELV interface). They deliver calibrated
signals in the range from 0 to 7 V
nominal (0 to ± 10 V
eff
peak
).
Both the selection of the particular amplifier as well as the specification of
the range of the amplifier takes place in the Tes t Uni v er se software.
52
"LL out 1-3" and "LL out 4-6" each make up a selectable voltage or current
triple.
Page 53
Table 6-10:
Data for SELV outputs
"LL out"
Technical Data
"LL out" outputs
Output voltage range
0…±10 V
peak
1
Frequency range0 … 3000 Hz
Output currentMax. 1 mA
Resolution< 250
µ
V
AccuracyTypical < 0.025 %Guaranteed < 0.07 %
Harmonic distortion
2
(THD+N)
Phase error
3
Typical < 0.015 %Guaranteed < 0.05 %
Typical 0.02 °Guaranteed < 0.1 °
DC offset voltageTypical < 150
Unconventional CT/VT
Linear or Rogowski
for 1…10 V
µ
VGuaranteed < 1.5 mV
4
mode
peak
simulation
Overload indicationYes
Short-circuit protectionUnlimited to GND
InsulationReinforced insulation to all other potential groups
of the test equipment. GND is connected to
protective earth (PE).
Table 6-11:
Ordering Information
1
Input OMICRON amplifier nominal: 0 ... 5 V
2
Values at nominal voltage (10 V
3
Valid for sinusoidal signals at 50/60 Hz.
4
When simulating Rogowski sensors, the output voltage is proportional to the derivative of the
current with respect to time (di(t)/dt).
peak
rms
), 50/60 Hz, and 20 kHz measurement bandwidth.
Ordering Information
Connector for two guide notches and pull relief
FGB.2B.316.CLAD 72Z
(for "LL out")
Black anti-bend cable coverGMA.2B.070 DN
For a manufacturer description about the connection sockets "LL out" and
"ext. Interf.", visit the Web site www.lemo.com.
Figure 6-11:
Pin assignment of "ext.
Interf." (upper 16-pole
Lemo socket); view onto
the connector from the
cable wiring side
The SELV interface connector "ext. Interf." holds four additional transistor
binary outputs (Bin. out 11 - 14). Unlike regular relay outputs,
Bin. out 11 - 14 are bounce-free binary outputs (small signals) and have a
minimal reaction time.
In addition, two high frequency counter inputs for up to 100 kHz are
available for the testing of energy meters. They are described in section
6.4.2, "Counter Inputs 100 kHz (Low Level)" on page 61.
Table 6-12:
Data of the low-level
binary outputs 11 - 14
54
4 Low-Level Transistor Binary Outputs (Bin. out 11 - 14)
TypeOpen-collector transistor outputs;
Switching voltageMax. 15 V
Max. input voltage±16 V
Switch currentMax. 5 mA (current limited); min. 100
InsulationReinforced insulation to all other potential
external pull-up resistor
µ
s
<3
µ
s (V
extern
=5V, R
pullup
=4.7kΩ)
groups of the test equipment. GND is
connected to protective earth (PE).
µ
A
Page 55
Figure 6-12:
Rear side
of CMC 353
R
pullup
Inside of CMC 353
16 V
47
Ω6.8 kΩ
22 kΩ
V
extern
= 5 ... 15 V
Binary outputs 11 ... 14
"ext. Interf."
Circuit diagram of
"ext. Interf." binary
transistor outputs 11
Table 6-13:
Ordering Information
Technical Data
- 14
Ordering Information
Connector for one guide notch and pull relief
FGG.2B.316.CLAD 72Z
(for "ext. Interf")
Black anti-bend cable coverGMA.2B.070 DN
For a manufacturer description about the connection sockets "LL out" and
"ext. Interf.", visit the Web site www.lemo.com.
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CMC 353 Reference Manual
350
300
250
200
150
100
50
0
UinV / PinW
Current in A
012 345678
P
U
6.3.8 Binary Output Relays
Table 6-14:
Data of binary output
relays
4 Binary Output Relays (Binary Outputs 1-4)
TypePotential-free contacts; software-controlled
AC loadingV
DC loadingV
300 VAC; I
max
300 VDC; I
max
max
max
8 A; P
8A; P
2000 VA
max
max
50 W
(refer to load limit curve)
Switch-on current15 A (max. 4 s at 10 % duty-cycle)
Electrical lifetime100 000 switching cycles at 230 V
/ 8 A and
AC
ohmic load
Pickup timeApprox. 6 ms
Fall back timeApprox. 3 ms
Bounce timeApprox. 0.5 ms
Connection4 mm/0.16 " banana sockets
InsulationReinforced insulation from all SELV interfaces and
from power supply.
The accompanying diagram shows the load limit curve for DC voltages. For
AC voltages, a maximum power of 2000 VA is achieved.
Figure 6-13:
Load limit curve for relays
on the binary outputs with
DC voltages
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Table 6-15:
DC Voltage supply
AUX DC
6.3.9 DC Supply (AUX DC)
DC Supply (AUX DC)
Voltage ranges0 ... 66 V
PowerMax. 50 W
Accuracy
Resolution< 70 mV
Connection4 mm/0.16 " banana sockets on front panel
Short-circuit protectionYes
Overload indicationYes
InsulationReinforced insulation from power supply and
1
Technical Data
(max. 0.8 A)
DC
0 ... 132 V
0 ... 264 V
(max 0.4 A)
DC
(max. 0.2 A)
DC
Error: typical < 2 %, guaranteed < 5 %
all SELV interfaces
1
Percentage is with respect to each range's full-scale.
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6.4 Inputs
6.4.1 Binary Inputs
Table 6-16:
General data of
binary inputs
Table 6-17:
Data for potential-sensing
operation
General Data of Binary Inputs 1…10
Number of binary inputs10
Trigger criteriaPotential-free or DC-voltage compared to
threshold voltage
Reaction timeMax. 220
µ
s
Sampling frequency10 kHz
Time resolution100
µ
s
Max. measuring timeUnlimited
Debounce time0…25 ms (refer to page 60)
Deglitch time0…25 ms (refer to page 60)
Counting function
counter frequency
pulse width
3 kHz (per input)
>150
µ
s (for high and low signals)
ConfigurationBinary inputs can be configured. Refer to the
OMICRON Test Universe Help.
Connection4 mm/0.16 " banana sockets on the front
panel
Insulation5 galvanic insulated binary groups with each
2 inputs having its own GND.
Operation insulation to the power outputs, DC
inputs and between galvanically separated
groups.
Reinforced insulation from all SELV
interfaces and from power supply.
Data for Potential-Sensing Operation
Threshold voltage data per input
Setting rangeResolution
range
Range I
Range II
Max. input voltageCAT III/ / 300 V
0...20V
>20...300V
CAT IV / 150 V
50mV
500mV
rms
rms
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Technical Data
Input signal
Input signal deglitched
T
deglitch
T
deglitch
Data for Potential-Sensing Operation
Threshold voltage accuracy1 5% of rd. + 0.5% of rg.
Threshold voltage hysteresisRange I:typ. 60 mV
Range II: typ. 900 mV
Input impedance
Threshold 0...20V
Threshold 20...300V
1
Applies to positive voltage signal edge; value shown in % of reading (rd.) + % of upper range
value (rg.)
2
Refer to figure 5-2, "Simplified circuit diagrams of binary inputs and outputs" on page 28.
2
Ω
210 k
135 kΩ
Table 6-18:
Data for potential-free
operation
Figure 6-14:
Signal curve, deglitching
input signals
Data for Potential-Free Operation
Trigger criteria
Logical 0: R > 100 k
1
Ω
Logical 1: R < 10 kΩ
Input impedance
1
Refer to figure 5-2, "Simplified circuit diagrams of binary inputs and outputs" on page 28.
216 k
Ω
Deglitching input signals
In order to suppress short spurious pulses a deglitching algorithm could be
configured. The deglitch process results in an additional dead time and
introduces a signal delay. In order to be detected as a valid signal level, the
level of an input signal must have a constant value at least during the
deglitch time. The figure below illustrates the deglitch function.
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CMC 353 Reference Manual
Input signal
Input signal
debounced
T
debounce
T
debounce
T
debounce
Figure 6-15:
Signal curve, debounce
input signals
Debouncing input signals
For input signals with a bouncing characteristic, a debounce function can be
configured. This means that the first change of the input signal causes the
debounced input signal to be changed and then be kept on this signal value
for the duration of the debounce time.
The debounce function is placed after the deglitch function described above
and both are realized by the firmware of the CMC 353 and are calculated in
real time.
The figure below illustrates the deglitch function. On the right-hand side of
the figure, the debounce time is too short. As a result, the debounced signal
rises to “high” once again, even while the input signal is still bouncing and
does not drop to low level until the expiry of another period T
Figure 6-16:
Pin assignment of "ext.
Interf." (upper 16-pole
Lemo socket); view onto
the connector from the
cable wiring side
Technical Data
The SELV interface connector "ext. Interf." holds two high frequency counter
inputs for up to 100 kHz are available for the testing of energy meters.
In addition, four transistor binary outputs (Bin. out 11 - 14) are available.
They are described in section 6.3.7, "Low-Level Binary Outputs ("ext.
Interf.")" on page 54.
Table 6-19:
Counter inputs 100 kHz
2 Counter Inputs
Max. counter frequency100 kHz
Pulse width> 3 µs (high and low signal)
Switch threshold
pos. edge
neg. edge
max. 8 V
min. 4 V
Hysteresistyp. 2 V
Rise & fall times< 1 ms
Max. input voltage± 30 V
ConnectionSocket "ext. Interf." (rear CMC 353)
InsulationReinforced insulation to all other potential
groups of the test equipment. GND is
connected to protective earth (PE).
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CMC 353 Reference Manual
Rear side
of CMC 353
+15 V
100 k
Ω
22 kΩ
47 pF
Inside of
CMC 353
Counter inputs 1 & 2
"ext. Interf."
Figure 6-17:
Circuit diagram of
"ext. Interf." counter inputs
1 and 2
Table 6-20:
Ordering Information
Ordering Information
Connector for one guide notch and pull relief
FGG.2B.316.CLAD 72Z
(for "ext. Interf")
Black anti-bend cable coverGMA.2B.070 DN
Table 6-21:
Technical data of the
Ethernet ports
For a manufacturer description about the connection sockets "LL out 1-6"
and "ext. Interf.", visit the Web site www.lemo.com.
6.5 Technical Data of the Ethernet Ports
Ethernet ports ETH1 and ETH2
Type10/100Base-TX (10/100Mbit, twisted pair,
auto-MDI/MDIX or auto-crossover)
ConnectorRJ45
Cable typeLAN cable of category 5 (CAT5) or better
Status indicationGreen LED: physical link present
Yellow LED: traffic on interface
Power over Ethernet
(PoE)
IEEE 802.3af compliant.
Port capability limited to one Class 1 (3.84 W)
and one Class 2 (6.49 W) power device.
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Table 6-22:
Climate
Table 6-23:
Shock and vibration
Technical Data
6.6 Environmental Conditions
6.6.1 Climate
Climate
Operating temperature0 ... +50 °C;
above +30 °C a 50 % duty cycle may apply.
Storage and transportation -25 … +70 °C
Max. altitude 2000 m
Humidity5 … 95% relative humidity; no condensation
ClimateTested according to IEC 68-2-78
6.6.2 Shock and Vibration
Dynamics
VibrationTested according to IEC 60068-2-6
(operating mode); frequency range
10 ... 150 Hz; acceleration 2 g continuous
(20 m/s²); 10 cycles per axis
ShockTested according to IEC 60068-2-27
(operating mode); 15 g / 11 ms, half-sinusoid,
each axis
6.7 Mechanical Data
Table 6-24:
Data regarding size and
weight
6.8 Cleaning
Size, Weight and Protection
Weight12.9 kg (28.5 lbs)
Dimensions W x H x D (without handle)343 x 145 x 390 mm
(13.5x5.7x15.4")
HousingIP20 according to EN 60529
To clean the CMC 353, use a cloth dampened with isopropanol alcohol or
water. Prior to cleaning, always switch off the power switch and unplug the
power cord from the mains.
Table 6-25:
CE conformity, certified
Safety Standards and
EMC-compatibility
(EMC) and Certificates
CE Conformity, Requirements
The product adheres to the specifications of the guidelines of the council of
the European Community for meeting the requirements of the member
states regarding the electromagnetic compatibility (EMC) Directive
89/336/EEC and the low voltage Directive 73/23/EEC.
EMC
Emission
Europe
International
USA
Immunity
Europe
International
EN 61326; EN 61000-6-4; EN 61000-3-2/3
IEC 61326; IEC 61000-6-4; IEC 61000-3-2/3
FCC Subpart B of Part 15 Class A
EN 61326; EN 61000-6-2; EN 61000-4-2/3/4/5/6/11
IEC 61326; IEC 61000-6-2; IEC 61000-4-2/3/4/5/6/11
Certified Safety Standards
EuropeEN 61010-1
Insulation of PC and SELV interfaces complies with
EN 60950-1
International
USA
Canada
IEC 61010-1
UL 61010-1
CAN/CSA-C22.2 No 61010-1-04
Certificate
Manufactured under an ISO9001 registered system
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Increasing the Output Power, Operating Modes
7INCREASINGTHE OUTPUT POWER,
OPERATING MODES
The CMC 353 has a very large application diversity. The current outputs
offer enough output power to test almost all electromechanical relays.
The CMC 353 offers a variety of single-phase operation with which the
output power from the units can be significantly increased.
In cases when the current or the output power - or even the number of
independent voltages or currents - is insufficient, it is possible to switch
individual amplifier groups of the CMC 353 in parallel or to connect external
amplifiers (up to six independent additional channels) to the "LL out 1-6".
The operating modes illustrated in the following sections can be set in the
Hardware Configuration of the OMICRON Test Universe software.
7.1 Safety Instructions for High Current Output
Observe the following safety instructions when using the operating modes
and connection methods described in this chapter.
•For currents greater than 25 A, the test object (load) should be
exclusively connected to the 4 mm/0.16 " banana sockets and not to the
generator combination socket.
•Since a current of 32 A flowing through a test lead (2 m/6 ft. legth,
2.5 mm
connection methods shown in this chapter.
•When connecting current outputs in parallel, it has to be ensured that the
test leads are only connected together immediately at the test object and
that the test leads have sufficient diameter.
•At maximum amplitude of the 64 A mode, the cable losses can amount
to 66 W for AC and 140 W for DC operation.
•For applications drawing DC current: The test object (load) should be
exclusively non-inductive! Note that a load of, for example, 1 Henry can
store 50 J (Joule) at 10 A DC for a long period of time. Electrical shocks
with more than 350 mJ can be life-hazardous for the user.
2
) causes a loss of 15 ... 18 W, we recommend to use the
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CMC 353 Reference Manual
Load
1’
N’
NV
1
V
2
V’ = 2 x V
7.2 Single-Phase Operation of the CMC 353
7.2.1 1 x 32 A High Burden Mode (L-L)
Figure 7-1:
Single-phase operation,
1 x 32 A high burden mode
1 x 0 ... 32 A (±45 ADC), max. 70 V
, 1 x 870 VA at 25 A
peak
The currents 1 and 2 of the current triple are phase-opposite. This doubles
the compliance voltage of a single output.
Observe the safety instructions given in Section 7.1 on page 65 when using
this operating mode.
66
Refer to the output curves shown in the figures 6-1 through 6-5 in section
6.3.2, "Current Outputs" on page 43.
Page 67
Increasing the Output Power, Operating Modes
Load
1’
N’
I
1
I
3
I
2
I
N
I’ = 2 x I
7.2.2 1x64A High Current Mode (LL-LN)
Figure 7-2:
Single-phase operation,
1 x 64 A high current mode
1 x 0 ... 64 A (±90 ADC), max. 35 V
Since the current over the N socket is limited to 32 A
, 1 x 500 VA at 40 A
peak
(45 ADC), the third
rms
phase is used to support the N socket. The currents 1 and 2 are connected
in parallel.
Observe the safety instructions given in Section 7.1 on page 65 when using
this operating mode.
Refer to the output curves shown in the figures 6-1 through 6-5 in section
6.3.2, "Current Outputs" on page 43.
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CMC 353 Reference Manual
Load
1’
N’
Load
1’
N’
7.2.3 Single-Phase Voltage
Figure 7-3:
Single-phase operation of
the voltage system (L-N)
Figure 7-4:
Single-phase operation of
the voltage system
(L-L phase opposition)
1 x 0 ... 300 V, 1 x 200 VA [100 ... 300 V] typical
1 x 0 ... 600 V, 1 x 275 VA [200 ... 600 V] typical
68
Refer to the output curves shown in the figures 6-8 through 6-9 in section
6.3.3, "Voltage Outputs" on page 48.
Note: Never connect N’ or any other phase to GND (PE). This can cause
life-hazardous
situations to persons and damage to property.
Page 69
Increasing the Output Power, Operating Modes
7.3 Operation with External Amplifiers
The connections "LL out 1-6" offer a large variety of extension possibilities.
They enable the connection of external amplifiers in order to increase the
number of independent voltage or current channels and thus provide the
possibility to realize additional applications the CMC 353 alone cannot
cover.
The LL output socket can connect up to four external amplifiers with six
independent channels.
The following configurations are possible:
•9×25A
/ 70 VA for differential relays in three galvanically separated
rms
current triples with CMC 353 + CMA 156.
•6 × 250 V / 75 VA for the synchronization in two galvanically separated
voltage triples with CMC 353 + CMS 156.
For a complete overview of the supported configurations of the CMC 353
and CMA/S amplifiers see the OMICRON Tes t Uni ve rse Help, topic
Hardware Configuration.
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8TROUBLESHOOTING
8.1 Troubleshooting Guide
In case of operational problems with the CMC 353 proceed as follows:
1. Consult the reference manual or the Test Universe Help.
2. Check whether the malfunction is reproducible and document it.
3. Try to isolate the malfunction by using another computer, test set or
connecting cable, if available.
4. Note the exact wording of any error message or unexpected conditions.
5. If you contact the OMICRON technical support, please attach:
•your company name as well as a phone number and e-mail address
•the serial number of your test set
•information about your computer: Manufacturer, type, memory,
installed printers, operating system (and language) and the installed
version and language of the OMICRON Test Universe software.
•screenshots or the exact wording of possible error messages.
6. If you call the OMICRON hotline, please have your computer and test set
available and be prepared to repeat the steps that caused the problem.
To speed up the support, please attach the following diagnostic log files:
Troubleshooting
•Communication log file
This file records any communication between the CMC 353 and the
computer. To send the log file to the OMICRON technical support:
1. Close all other applications.
2. From the Test Universe Start Page, select Calibration &
Diagnosis… and then Logfile.
3. Select Logging on (Detailed) in the Edit menu and minimize the
window.
4. Start the test module and reproduce the malfunction.
5. Go back to the log file and select Send in the File menu to submit the
log file via e-mail to the OMICRON technical support.
•Hardware check log file
Each time a test module starts, an internal hardware self-check is
performed. The results of this test are stored in the hwcheck.log file.
To open the log file, select Calibration & Diagnosis… and then
Hardware Check from the Test Universe Start Page.
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8.2 Potential Errors, Possible Causes, Remedies
Table 8-1:
Troubleshooting the
CMC 353
Some potential disruptions that may occur while operating the CMC 353 are
listed below. Try to eliminate them by applying the remedies proposed here.
ErrorPossible causesRemedies
Power switch does not
light up after turning on
the CMC 353 test set.
There is no power to
the test set.
Check the power supply
and assure that it
supplies power to the
test set.
The fuse of the test set
is blown
Unplug the power cord
from the power source!
Replace the fuse:
12.5 AH 250 V
T
(5 x 20 mm).
Malfunction of internal
test set components
Please contact the
OMICRON technical
support (refer to section
"Contact Information /
Technical Support" on
page 95).
The following message
appears in the status
line: "WARNING:
Broken ground
connection!
Immediately turn off the
test set! Resuming the
operation can result in
hazard to life and is
Ground-wire connection
to the CMC 353 is
broken or the test set is
powered by an earthfree power supply.
Note: Never connect
the CMC 353 to an
isolating transformer.
Check the ground
connection.
Ground the housing of
the test set separately
using the PE
connection socket (on
the back panel of the
test set).
done at your own risk."
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8.3 Overheating
If a thermal shutdown occurs because of loading the voltage or current
outputs a long time by high burden, the Test Universe displays the following
messages respectively in the Status History window:
•“Voltage overtemperature:” followed by a list of the affected
outputs
“CMC switched off.”
“Test stopped with error.”
•“Current overtemperature:” followed by a list of the affected
outputs
“CMC switched off.”
“Test stopped with error.”
The thermal shutdown can be avoided by reducing the compliance voltage
of the current amplifiers, i.e., to optimize the output power limit of the current
outputs set the compliance voltage of the internal current amplifiers.
Troubleshooting
To do so, go to the Compliance Voltage group box of the Output
Configuration Details dialog box in the Test Universe Hardware
Configuration.
By reducing the power supply voltage, the ON-time can be prolonged
considerably for low-ohmic burdens, because this causes the internal
amplifier to consume less power. Hence, the internal heat dissipation can be
reduced, especially when testing with low burden test objects. This then
considerably extends the time until the device switches OFF due to thermal
overload.
For more detailed information refer to the Test Universe Help. Select the
Hardware Configuration Help and navigate to the topic Setting the
Current Output Power Limit of CMC Test Sets.
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CMC 353 Reference Manual
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9.1 CMA Current Amplifiers & CMS Voltage Amplifiers
CMA/S AmplifierCMC 256
Ampl. in
LL out
1-6
CMC 353CMA/CMS Amplifier
Figure 9-1:
Connecting a CMA/S
amplifier to the CMC 353
CMC 353-Related Products and Accessories
9CMC 353-RELATED PRODUCTSAND
ACCESSORIES
This chapter describes the optional equipment for the CMC 353 test set. In
the following the amplifiers CMA 56, CMA 156, CMS 156, CMS 251 and
CMS 252 are jointly named CMA/S. Please visit the OMICRON Web site
www.omicron.at for up-to-date information.
The CMA/CMS external amplifiers are controlled by the CMC 353 test set
via the “LL out 1-6” on the rear panel of the test set as shown in figure 9-1
below.
Detailed information about the CMA/S amplifiers can be found in the
corresponding user manuals, the product catalog, or on the OMICRON Web
site www.omicron.at.
For ordering information about the individual OMICRON amplifiers, please
refer to table 9-4, "Ordering information" on page 87.
6-phase current amplifier
(Group A, B)
6×25A(L-N)
3×50A(L-N)
2×75A(3L-N)
1 × 150 A (3L-N)
3-phase current/voltage
amplifier
3 × 250 V (L-N)
1 × 500 V (L-L)
3×25A(L-N)
1×75A(3L-N)
6 × 70 VA at 7.5 A
3 × 140 VA at 15 A
2 × 225 VA at 22.5 A
1 × 420 VA at 45 A
3×75VA
1×150VA
3 × 70 VA at 7.5 A
1 × 210 VA at 22.5 A
VEHO2902 (CMControl-3), upgrade for an existing CMC 353
VEHO2901 (CMControl-3), add-on for a new CMC 353.
9.2 CMControl-3
Figure 9-2:
CMControl-3 attached to a
CMC 353 test set
The CMControl is a front panel control device for use with CMC test sets. Its
instant availability and its easy operation concept make it the ideal solution
for the quick verification of test objects.
The CMControl provides an intuitive touch screen user interface that makes
setting up tests particularly easy and convenient. The control wheel allows
quick and accurate adjustment of the output quantities. The included test
tools and integrated fault models cover almost all arising test tasks and
support the tester in getting reliable results quickly.
The CMControl can either be used attached to the CMC test set as front
panel control unit or detached as a handheld control device. Its magnetic
rear allows easy attachment to standard racks while its built-in stand works
perfectly on every table.
The CMControl is available in two variations: CMControl-6 for CMC 356,
CMC 256plus and CMC 256-6, and CMControl-3 for CMC 353.
The rugged Ethernet connector ensures reliable communication with the
CMC test set. The CMControl is designed to optimally meet the
requirements for commissioning and maintenance of protection devices and
substations.
For ordering information about the CMControl, refer to table 9-4, "Ordering
information" on page 87.
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9.3 Time Synchronization Accessories
Antenna
ext. Interf.
ext. Interf.
9.3.1 CMGPS
Figure 9-3:
CMGPS synchronization
unit
CMC 353-Related Products and Accessories
You can synchronize two or more CMC test sets by connecting a CMGPS
synchronization unit to each of the test sets’ "ext. Interf." inputs. Since the
GPS (G
lobal Positioning System) signal is available worldwide, the physical
distance between these test sets is thereby of no relevance ("end to end"
testing).
Table 9-2:
Basic technical data of the
CMGPS synchronization
unit
For detailed information about the CMGPS, please refer to the CMGPS
reference manual, the product catalog, or the OMICRON Web site
www.omicron.at. For ordering information about the CMGPS, refer to table
9-4, "Ordering information" on page 87.
ConnectionVoltage supply from the CMC 353 test set.
Configured by the Test Uni v er se software.
Weight440 g (1 lbs)
Dimensions W x H x D140 x 70 x 40 mm (5.5 x 2.8 x 1.6 ")
1
Error corresponds to amplifier output signals (voltage/current) of CMGPS-synchronized test
sets at configured GPS trigger event
5 µs / 20 µs: enhanced mode only in supported Test Universe test modules (refer to Te st Universe Help, topic "Time Trigger Configuration").
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CMC 353 Reference Manual
Antenna
CMGPS
Extension cables
Connect to antennaConnect to CMGPS
Extension cables
Figure 9-4:
CMGPS connected to
antenna via 2 × 20 m
extension cables
Figure 9-5:
Adapter to connect the
extension cables to
CMGPS and antenna
For cases that may require an extension of the antenna cable, an optional
set of 2 × 20 m cables is available from OMICRON. For ordering
information, refer to table 9-4, "Ordering information" on page 87.
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9.3.2 CMIRIG-B
1
2
3
4
1
2
3
4
Figure 9-6:
Typical test setup with
CMIRIG-B
(not true to scale)
CMC 353-Related Products and Accessories
Via the CMIRIG-B interface box you can connect devices to the CMC 353
test set that either transmit or receive the IRIG-B time reference signal
(DC level shift protocol B00x). That way, two or more CMC test sets are
synchronized. Furthermore, an optional CMGPS synchronization unit can
be integrated into the test setup to serve as source of the synchronization
moment or 1PPS signal, respectively. CMC 353 decodes (when receiving)
or encodes (when transmitting) the IRIG-B protocol. The IRIG-B protocol
extensions required by standard IEEE C37.118 are supported as well.
The most significant functional enhancement of those Test Universe test
modules supporting the IRIG-B time reference is the starting and
synchronizing of CMC 353 states (signal output) with high accuracy
synchronous to the IRIG-B
1
time reference or PPS/PPX2 signal,
respectively; for example for PMU synchrophasor tests.
Test signals (e.g., 3 x current, 3 x voltage).
IRIG-B/PPS source, e.g. GPS receiver with IRIG-B output.
IRIG-B/PPS receiver, e.g. protection relay, PMU.
Optional CMGPS synchronization unit (depends on the application).
Requirements:
•CMC 353 standard test set with Ethernet ports.
•IRIG-B source or receiver with 5 V/TTL level; demodulated; DC level
shift protocol (B00x).
1
IRIG stands for Inter Range Instrumentation Group and represents a serial time code format.
2
PPS: pulses per second
PPX: programmable PPS signal (pulse rate, e.g., 1 pulse per minute or one pulse per
10 seconds)
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CMC 353 Reference Manual
CMC 353 analog
outputs
IRIG-B OUT
PPX OUT
CMGPS 1PPS,
IRIG-B/PPS IN
Figure 9-7:
CMIRIG-B timing in detail
Table 9-3:
Timing specifications
CMIRIG-B timing specifications
Timing specifications
T1 (delay time PPS source to PPX OUT)< 1µs typ., 1.5µs max.
T2 (time skew PPX OUT to IRIG-B OUT) < ± 0.1µs typ., ± 0.5 µs max.
T3 (time error of time reference source to
analog outputs)
- Current outputs
- Voltage outputs
1
± 5µs typ., ± 20µs guar.
± 1µs typ., ± 5µs guar.
80
1
Valid for CMC 353 output frequencies < 100Hz and re-synchronized analog output signals.
For ordering information about the CMIRIG-B, refer to table 9-4, "Ordering
information" on page 87.
For detailed information about the OMICRON CMIRIG-B interface box
please refer to the CMIRIG-B Reference Manual.
Detailed information about the IRIG-B standard can be found, for example,
in the IRIG SERIAL TIME CODE FORMATS publication at the url
https://wsmrc2vger.wsmr.army.mil/rcc/manuals/200-04/index.html.
Detailed information about how to configure the Test Universe software
component Time Trigger Configuration for the use of CMIRIG-B with or
without CMGPS can be found in the CMIRIG-B Reference Manual and in the
Test Universe Help, topics Time Trigger Configuration and Hardware
Configuration (IRIG-B & GPS tab).
Page 81
Figure 9-8:
Order number: @@@@@@
100TX to 100FX-SC
Converter
CMC 353-Related Products and Accessories
9.4 100TX to 100FX-SC Converter
This converter connects the CMC 353 to a network via fiber optics.
The 100TX to 100FX-SC Converter transfers data from a 10/100Base-TX
copper to a fiber interface. It is designed to receive both data and power
from PoE networks, and to pass on the data to a fiber optics connection.
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Order number: VEHK0112
2m
Order number: VEHZ0009
9.5 Wiring Accessories
9.5.1 Standard Delivery Scope
The following three cs belong to the standard delivery scope of a CMC 353
test set. They can, however, also be ordered separately.
1. Flexible test lead
2 m (6 ft.) test lead to connect the CMC 353 output to other safety sockets
of, for example, amplifiers, test objects or to banana adapters in control
cabinets.
Specification:1000 V/32 A
Amount supplied: 6 x red, 6 x black
2. Flexible jumper
Flexible jumper to connect current outputs in parallel (up to 32 A) or to
short-out the neutrals of binary inputs.
Specification:1000 V/32 A
Amount supplied: 4 x black
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Figure 9-9:
Order number: VEHS0009
Order number: VEHZ0060
The CMC Wiring
Accessory Package
CMC 353-Related Products and Accessories
3. Flexible terminal adapter
Flexible terminal adapter to connect to screw-clamp terminals.
Specification:1000 V/32 A
Amount supplied: 12 pieces
9.5.2 Optional CMC Wiring Accessory Package
The CMC Wiring Accessory Package contains the following articles:
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CMC 353 Reference Manual
5cm
1. Flexible test lead adapter
5 cm (2") test lead adapter with retractable sleeve to connect the CMC 353
output to non-safety sockets in combination with a regular flexible 2 m (6 ft.)
test lead as shown at section 9.5.1.
Specification:600 V/32 A
Amount:6 x red, 6 x black
2. Flexible jumper
Flexible jumper to connect current outputs in parallel (up to 32 A) or to
short-out the neutrals of binary inputs. Identical to article of standard
delivery scope listed under 9.5.1.
Specification:1000 V/32 A
Amount:4 x black
3. Crocodile clamp
Crocodile clamps for secondary side to connect to pins or screw bolts.
Specification:1000 V/32 A
Amount:4 x red, 4 x black
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CMC 353-Related Products and Accessories
4. Flexible terminal adapter
Flexible terminal adapter to connect to screw-clamp terminals. Identical to
article of standard delivery scope listed under 9.5.1.
Specification:1000 V/32 A
Amount:12 pieces
5. M4 (0.15") Cable Lug Adapters
Cable lug adapters for M4 (0.15") screws to connect regular test leads to
screw-clamp terminals of SEL/ABB/GE relays (and others).
Specification:1000 V/20 A
Amount:20 pieces
6. M5 (0.2") Cable Lug Adapters
Cable lug adapters for M5 (0.2") screws to connect regular test leads to
screw-clamp terminals of SEL/ABB/GE relays (and others).
Specification:1000 V/20 A
Amount:10 pieces
7. Cable Tie (Velcro fastener)
Cable Tie (Velcro fastener), length 150 mm (6"), black.
Amount:10 pieces
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CMC 353 Reference Manual
CMC 353 test set
Test object (relay, meter...)
Plug for generator
combination socket
VEHS0103
Generator
combination cable
VEHK0103
Ampl.in
Ampl.in
Ampl.out
Amplifier
CMA/CMS
ext. Interf.
LL out 1-6
CMC 353 test set
Notebook
(Ethernet)
Connection cables CMC 353 - amplifier
VEHK0003
Connection cable for computer
Ethernet:
1.5 m/5 ft. VEHK0022
3.0 m/10 ft. VEHK0622
Connection cable CMC 353 -CMLIB B
VEHK0003
CMLIB B
9.6 Ordering Information
Figure 9-10:
Connection cables I
This section lists ordering information for optional equipment of the
CMC 353 test set.
7. Cable Tie (Velcro fastener), length 150 mm (6"),
10 pcs.
8. OMICRON Accessory Bag, 1 piece
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CMC 353-Related Products and Accessories
ArticleOrder no.
Heavy-duty transport case with wheels and extendable
handle for the CMC 353 test set with or without CMControl-3.
Soft bag for CMC 353 test set
VEHP0022
VEHP0023
Soft bag for CMC 353 test set with attached CMControl-3
VEHP0013
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CMC 353 Reference Manual
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Appendix
APPENDIX
The OMICRON Bootloader software
The OMICRON Bootloader software includes software parts developed by:
•Intel Corporation (IXP400 SW Release version 2.3)
•Intrinsyc Software (Intrinsyc Bootloader)
•Swedish Institute of Computer Science, Adam Dunkels (lwIP TCP/IP stack)
•Mark Adler (puff - decompress the deflate data format)
•Jean-loup Gailly and Mark Adler ("zlib" general purpose compression library)
The following copyright notices reproduce entirely the copyright notices provided by the source
code owners.
IXP400 SW Release version 2.3
Copyright (c) 2001-2005, Intel Corporation. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted
provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions
and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials provided
with the distribution.
3. Neither the name of the Intel Corporation nor the names of its contributors may be used to
endorse or promote products derived from this software without specific prior written
permission.
This software is provided by the copyright holders and contributors "as is" and any express or
implied warranties, including, but not limited to, the implied warranties of merchantability and
fitness for a particular purpose are disclaimed. In no event shall the copyright owner or
contributors be liable for any direct, indirect, incidental, special, exemplary, or consequential
damages (including, but not limited to, procurement of substitute goods or services; loss of use,
data, or profits; or business interruption) however caused and on any theory of liability, whether
in contract, strict liability, or tort(including negligence or otherwise) arising in any way out of the
use of this software, even if advised of the possibility of such damage.
Intrinsyc Bootloader
Copyright (c) 2001-2002, Intrinsyc Software. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted
provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions
and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials provided
with the distribution.
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The OMICRON Bootloader Software - Copyright Notices
3. All advertising materials mentioning features or use of this software must display the
following acknowledgement: This product includes software developed by Intrinsyc
Software.
4. The name of Intrinsyc may not be used to endorse or promote products derived from this
software without specific prior written permission.
This software is provided by Intrinsyc software and contributors "as is"' and any express or
implied warranties, including, but not limited to, the implied warranties of merchantability and
fitness for a particular purpose are disclaimed. In no event shall Intrinsyc software be liable for
any direct, indirect, incidental, special, exemplary, or consequential damages (including, but not
limited to, procurement of substitute goods or services; loss of use, data, or profits; or business
interruption) however caused and on any theory of liability, whether in contract, strict liability, or
tort (including negligence or otherwise) arising in any way out of the use of this software, even
if advised of the possibility of such damage.
Copyright (c) 2001, 2002 Swedish Institute of Computer Science. All rights reserved.
Redistribution and use in source and binary forms, with or without modification, are permitted
provided that the following conditions are met:
1. Redistributions of source code must retain the above copyright notice, this list of conditions
and the following disclaimer.
2. Redistributions in binary form must reproduce the above copyright notice, this list of
conditions and the following disclaimer in the documentation and/or other materials provided
with the distribution.
3. The name of the author may not be used to endorse or promote products derived from this
software without specific prior written permission.
This software is provided by the author "as is'' and any express or implied warranties, including,
but not limited to, the implied warranties of merchantability and fitness for a particular purpose
are disclaimed. In no event shall the author be liable for any direct, indirect, incidental, special,
exemplary, or consequential damages (including, but not limited to, procurement of substitute
goods or services; loss of use, data, or profits; or business interruption) however caused and on
any theory of liability, whether in contract, strict liability, or tort (including negligence or
otherwise) arising in any way out of the use of this software, even if advised of the possibility of
such damage.
92
puff (Mark Adler)
This software is provided 'as-is', without any express or implied warranty. In no event will the
author be held liable for any damages arising from the use of this software.
Permission is granted to anyone to use this software for any purpose, including commercial
applications, and to alter it and redistribute it freely, subject to the following restrictions:
1. The origin of this software must not be misrepresented; you must not claim that you wrote
the original software. If you use this software in a product, an acknowledgment in the product
documentation would be appreciated but is not required.
2. Altered source versions must be plainly marked as such, and must not be misrepresented
as being the original software.
3. This notice may not be removed or altered from any source distribution.
Copyright (C) 1995-2002 Jean-loup Gailly and Mark Adler.
This software is provided 'as-is', without any express or implied warranty. In no event will the
authors be held liable for any damages arising from the use of this software.
Permission is granted to anyone to use this software for any purpose, including commercial
applications, and to alter it and redistribute it freely, subject to the following restrictions:
1. The origin of this software must not be misrepresented; you must not claim that you wrote
the original software. If you use this software in a product, an acknowledgment in the product
documentation would be appreciated but is not required.
2. Altered source versions must be plainly marked as such, and must not be misrepresented
as being the original software.
3. This notice may not be removed or altered from any source distribution.
The data format used by the zlib library is described by RFCs (Request for Comments) 1950 to
1952 in the files ftp://ds.internic.net/rfc/rfc1950.txt (zlib format), rfc1951.txt (deflate format) and
rfc1952.txt (gzip format).
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The OMICRON Bootloader Software - Copyright Notices
For addresses of OMICRON offices with customer service centers, regional sales
offices or offices for training, consulting and commissioning, please see the Contact
section of our Web site http://www.omicron.at
operating temperature of CMC 353........................... 63
options
for CMC 353 (overview)
ordering information for CMC 353 accessories
output power
per phase
voltage outputs (3-phase & single phase)
outputs
current outputs - technical data
low-level outputs (LL out)
serial connection current 1 & 2
voltage outputs - operational limitations
voltage outputs - technical data