Omega Products UWXL-24-TC-RTD Installation Manual

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UWXL-24-TC/RTD

Long Distance Industrial Wireless

Thermocouple/RTD Transmitters

MADE IN

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User’s Guide

Servicing North America:

U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047 USA

Toll Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec), H7L 5A1 Canada
Toll-Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA

®

Customer Service: 1-800-622-2378/1-800-622-BEST

®

Engineering Service: 1-800-872-9436/1-800-USA-WHEN

®

Mexico/ En Español: 001 [phone] FAX: [phone]
Latin America: [e-mail] e-mail: [e-mail]

Servicing Europe:

Benelux: Managed by the United Kingdom Office

Toll-Free: 0800 099 3344 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Czech Republic: Frystatska 184

733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

France: Managed by the United Kingdom Office

Toll-Free: 0800 466 342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26

D-75392 Deckenpfronn, Germany
Toll-Free: 0800 6397678 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

United Kingdom: OMEGA Engineering Ltd.

ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank

Irlam, Manchester M44 5BD United Kingdom
Toll-Free: 0800-488-488 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

OMEGAnet®Online Service Internet e-mail

omega.com [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.

UWXL-24-TC/RTD

Long Distance Industrial Wireless Thermocouple/RTD Transmitters

i

Table of Contents

Section Page

Section 1 Introduction ......................................................................................... 1-1

1.1 Precautions ................................................................................................. 1-1

1.2 Safety Warnings and IEC Symbols ........................................................ 1-1

1.3 Product Labeling ....................................................................................... 1-2

1.4 Statement on FCC and CE Marking ....................................................... 1-2

1.5 General Description & System Components ........................................ 1-3

Section 2 Hardware .............................................................................................. 2-1

2.1 Package Inspection ................................................................................... 2-1

2.2 Included Items ........................................................................................... 2-1

Section 3 Transmitter/Setup and Installation .................................................. 3-1

3.1 Setup and Configuration .......................................................................... 3-1

3.2 Mounting, Installation and Antenna Connection ................................ 3-7

3.3 Thermocouple Connection .................................................................... 3-10

3.4 RTD Connection ...................................................................................... 3-11

3.5 Battery Installation or Replacement ..................................................... 3-11

Section 4 System Operation ............................................................................... 4-1

4.1 Introduction ............................................................................................... 4-1

4.2 RF Communication Basics ...................................................................... .4-1

4.3 Basic System Overview ............................................................................ 4-1

4.4 Connector/Transmitter Operation ........................................................ 4-2

4.5 Environment/Operating Conditions ..................................................... 4-4

4.6 Determining and Maximizing Range ..................................................... 4-5

4.7 Antenna Basics ........................................................................................... 4-7

4.8 Antenna Placement ................................................................................... 4-7

4.9 Factory Preset Values ................................................................................ 4-8

4.10 Transmit Rate vs. Battery Life ............................................................... 4-8

Section 5 Troubleshooting .................................................................................. 5-1

5.1 Connector/Transmitter Troubleshooting .............................................. 5-1

5.2 Receiver Troubleshooting ........................................................................ 5-1

Section 6 Service and Calibration ..................................................................... 6-1

6.1 Service and Calibration ............................................................................ 6-1

Section 7 Specifications ...................................................................................... 7-1

7.1 Connector/Transmitter Specifications (Thermocouple Models) ........ 7-1

7.2 RTD Connector/Transmitter Specifications .......................................... 7-2

7.3 Receiver Specifications ............................................................................. 7-4

7.4 UWTC-REC4 Specifications .................................................................... 7-5

Section 8 Approvals & Regulatory Compliance ............................................ 8-1

8.1 FCC (Domestic Use: USA & Canada)...................................................... 8-1

8.2 International Usage & CE Marking (Pending) ...................................... 8-1

8.3 CE Declaration of Conformity (DOC) .................................................... 8-1

8.4 Patent Notice .............................................................................................. 8-2

UWXL-24-TC/RTD
Long Distance Industrial Wireless Thermocouple/RTD Transmitters

ii

Table of Figures

Figure Description Page
Section 1 Introduction

1-1 IEC Symbols ........................................................................................ 1-1

1-2 Transmitter Top Label ........................................................................ 1-2

1-3 Transmitter Rear Label ...................................................................... 1-2

1-4 System Components .......................................................................... 1-3

Section 3 Transmitter Operation

3-1 UWXL Industrial Wireless Transmitter - Transmitter Operation ... 3-1

3-2 UWXL Industrial Wireless Transmitter ............................................ 3-1

3-3 Setup Mode ......................................................................................... 3-3

3-4 Launch Setup Utility Program ......................................................... 3-3

3-5 Welcome to Universal Wireless Screen ............................................ 3-4

3-6 Setup the Transmitter Screen............................................................. 3-4

3-7 Connect the Transmitter Screen ........................................................ 3-5

3-8 Establish a Link Screen ...................................................................... 3-5

3-9 Choose Options Screen ...................................................................... 3-6

3-10 Send Settings to The Transmitter Screen ......................................... 3-6

3-11 Mounting Dimensions ........................................................................3-7

3-12 Fresnel Zone ........................................................................................ 3-7

3-13 Thermocouple/RTD Connection .................................................... 3-9

Section 4 System Operation

4-1 Basic System Overview ..................................................................... 4-1

4-2 UWXL Industrial Wireless Transmitter Button Operations ......... 4-2

4-3 UWXL Industrial Wireless Transmitter Transmit and

Low Battery Lights ............................................................................. 4-3

4-4 Determining Maximum Range ......................................................... 4-5

4-5 Operation In Buildings....................................................................... 4-6

4-6 Horizontal Antenna Placement ........................................................ 4-7

4-7 Vertical Antenna Placement .............................................................. 4-8

NOTE:

Introduction

1-1

Section 1 - Introduction

Please read this manual completely before installing and operating your wireless
connector/transmitter and receiver system. It’s important to read and follow all
notes, cautions, warnings and safety precautions before operating this device.
“Device” refers to your transmitter or receiver unit.

1.1 Precautions

• This device is not designed for use in any medical or nuclear applications.

• Do not operate this device in flammable or explosive environments.

• Never operate with a power source other than the one recommended in this
manual or listed on product labels.

• This device has been designed for dry, moisture free indoor applications only.

• Do not operate this device outside of the recommended use outlined in this
manual.

• No co-location with other radio transmitters is allowed. By definition, co­location is when another radio device or it’s antenna is located within 20 cm
of your transmitter and can transmit simultaneously with your UWXL unit.

• Never install UWXL transmitters within 20 cm or less from each other.

• Never install and/or operate your UWXL transmitter closer than 20 cm to
nearby persons.

• Never use your UWXL transmitter as a portable device. Your unit has been
designed to be operated in a permanent installation only.

There are no user serviceable parts inside your device. Attempting to repair or
service your unit may void your warranty:

1.2 Safety Warnings and IEC Symbols

This device is marked with international safety and hazard symbols in
accordance with IEC standards. It is important to read and follow all precautions
and instructions in this manual before operating or commissioning this device as
it contains important information relating to safety and EMC. Failure to follow
all safety precautions may result in injury and or damage to your device. Use of
this device in a manner not specified will void your warranty

IEC symbols Description

Caution, refer to accompanying documentation

EU’s Waste Electrical and Electronic Equipment
Compliance

Figure 1-1. IEC Symbols

1

1.3 Product Labeling

1.3.1 Connector Front Labels

1.4 Statement on FCC and CE Marking

1.4.1 FCC Marking

FCC ID: OUR-XBEEPRO IC #4214A-XBEEPRO

This device complies with Part 15 of the FCC rules. Operation is subject to the
following two conditions: 1.) This device may not cause harmful interference.

2.) This device must accept any interference received, including interference that

may cause undesired operation.

1.4.2 CE Marking

It is the policy of OMEGA

®

to comply with all worldwide safety and EMI/EMC
regulations that apply. OMEGA is constantly pursuing certification of its
products to the European New Approach Directives. OMEGA will add the CE
mark to every appropriate device upon certification. For additional information
see Section 10 - Approvals & Regulatory Compliance.

Figure 1-3. Transmitter Rear LabelFigure 1-2. Transmitter Top Label

1-2

Introduction

1

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omega.com

Made in U.S.A.

UWXL-24-*

WIRELESS INDUSTRIAL TRANSMITTER

2.4 GHz

®

This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:

1) This device may not cause harmful interference;

2) This device must accept any interference received,
including interference that may cause undesired
operation.

!

FCC ID: OUR–XBEEPRO
IC #4214A–XBEEPRO

1-3

Introduction

1

1.5 General Description & System Components

1.5.1 General Description

Your UWXL Series Long Distance Industrial Transmitter features stand-alone,
rugged, battery powered, wireless transmitters that send their readings back to a
host receiver up to 450 m (1500') away. Each thermocouple unit can be
programmed in the field to work as a type J, K, T, E, R, S, B, N or C calibration
connector. Each RTD connector can be programed for a 100 ohm, 2 or 3 wire
configuration with a 0.000385 or 0.000392 curve. When activated the connector
will transmit readings continuously at a pre-set time interval that was
programmed by the user during the initial setup. Each unit measures and
transmits: Process Input Reading, Ambient Temperature, RF Signal Strength and
Battery Condition to the host and is displayed on the PC screen in real time
using the provided software. When used with host receiver model UWXL-REC1
data from up to 48 wireless connectors can be received and displayed. Each unit
includes free software that converts your PC into a strip chart recorder or data
logger so readings can be saved and later printed or exported to a spread sheet
file.

1.5.2 System Components

Figure 1-4. System Components

OMEGA ENGINEERING INC. omega.com

Stamford, CT 06907 Made in U.S.A.

This device complies with Part 15 of the FCC rules. Operation is
subject to the following two conditions;

1) This device must may not cause harmful interference;

2) This device must accept any interference received, including
interference that may cause undesired operation.

ANTENNA

FCC ID: OUR-XBEEPRO

USB

SB

PWR

RX

TX

IC #4214A-XBEEPRO

WIRELESS RF RECEIVER

UWTC SERIES

R

RECEIVER

TRANSMITTER

2.4 GHz

FC

C

!

NOTE:

Hardware

2-1

Section 2 – Hardware

It is important that you read this manual completely and follow all safety
precautions before operating this instrument.

2.1 Package Inspection

Remove the packing list and verify that you have received all your equipment. If
you have any questions about the shipment, please call our Customer Service
Department at 1-800-622-2378 or 203-359-1660. We can also be reached on the
Internet at omega.com, e-mail: [e-mail]. When you receive the
shipment, inspect the container and equipment for any signs of damage. Note
any evidence of rough handling in transit. Immediately report any damage to
the shipping agent.

The carrier will not honor any damage claims unless all shipping material is
saved for inspection. After examining and removing contents, save packing
material and carton in the event reshipment is necessary.

2.2 Included Items

The following items are supplied in the box.
With the model UWXL-24-TC, UWXL-24-RTD Transmitter

• 1 Transmitter w/ Antenna

• 1 User’s Guide

With model UWXL-REC1, UWXL-REC2-D Receiver

• 1 Receiver Device

• 1 UWXL Receiver Manual

• 1 USB Interface Cable

• 1 TC Central User Software CD

2

3-1

Transmitter Operation

3

Section 3 – Transmitter Operation

Figure 3-1. UWXL Industrial Wireless Transmitter - Transmitter Operation

(1) “SETUP” Button (2) “ON/OFF” Button (3) Transmit Indicator
(4) Battery Indicator (5) USB Port (6) Sensor Input

UWXL Industrial Wireless Transmitter

Figure 3-2. UWXL Industrial Wireless Transmitter

(1) “SETUP” Button (2) “ON/OFF” Button (3) Transmit Indicator
(4) Battery Indicator (5) USB Port (6) Sensor Input

3.1 Setup and Configuration

3.1.1 Connecting your device

Connect the USB cable to your transmitter unit and also to an available USB port
on your computer. See figure below. This cable was provided in the box with
your receiver unit. This same cable is used for programming your transmitter
units and for running your receiver later.

6

1

2

5

3

4

+TC INPUT
NOT USED

-TC INPUT

+ TC INPUT

NOT USED

– TC INPUT

3

+

-

4

5

6

1

2

3-2

Connector Operation

3

3.1.2 Configure Your Transmitter

Now that you have connected your USB cable to your PC and transmitter you
will complete the following steps to configure your transmitter before placing
the unit into operation. You will be using the configuration software utility that
you installed onto your PC. If you have not installed the configuration software
utility you should do so now.

During this procedure you will be setting the following parameters in your
connector transmitter.

Thermocouple Type

This will program your device to provide the correct temperature readings to
your receiver for the type of thermocouple you will be using. Available types are
J, K, T, E, R, S, N, B.

RTD Type

This will program your device to provide the correct temperature readings to
your receiver for the type of RTD you will be using.

Connector Address

This sets a unique address number into your connector/transmitter. Later, when
you set up your measurement software you will again set channel numbers to
receive readings from the corresponding unit(s). Each connector must be set for a
different channel number for your system to operate correctly.

If you will be using more than one receiver unit in your area it is important to set
the transmitter address numbers to be a corresponding number in your TC­Central software. See Examples below.
For the first receiver:
Set the channels on your transmitters to 101, 102, 103, 104, etc. Then set the
channels in your TC-Central user software to match.
For the second receiver:
Set the channels on your transmitters to 201, 202, 203, 204, etc. Then set the
channels in your TC-Central user software to match.
This numbering scheme can be expanded to match the number of receivers you
are using.

Sample Rate
This will program your device to transmit 1 data reading to your receiver at a
specified time interval. Available settings are 2, 3, 5, 15, 30, 45, 60, 75, 90 or 120
seconds

The sample rate you set will have the most direct effect on the life of the battery in
your transmitter. It is recommended that you set the longest sample time that your
application can live with to extend time between battery replacement. See Section 6
for more information on battery life.

STEP 1. Enter the “SETUP” mode.

To place your transmitter into the “SETUP” mode for programming follow this
procedure.

NOTE:

NOTE: