Omega Products OS4000-WC Installation Manual

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OS4000 SERIES

High Speed Fiber Optic

Infrared Transmitter

MADE IN

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User’s Guide

Servicing North America:

U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047 USA

Toll Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec), Canada H7L 5A1
Toll-Free: 1-800-826-6342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA

®

Customer Service: 1-800-622-2378/1-800-622-BEST

®

Engineering Service: 1-800-872-9436/1-800-USA-WHEN

®

Mexico: En Español: 001 [phone] FAX: [phone]

[e-mail] e-mail: [e-mail]

Servicing Europe:

Benelux: Managed by the United Kingdom Office

Toll-Free: 0800 099 3344 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Czech Republic: Frystatska 184

733 01 Karviná, Czech Republic
Toll-Free: 0800-1-66342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

France: Managed by the United Kingdom Office

Toll-Free: 0800 466 342 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26

D-75392 Deckenpfronn, Germany
Toll-Free: 0 800 6397678 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

United Kingdom: OMEGA Engineering Ltd.

ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank

Irlam, Manchester M44 5BD England
Toll-Free: 0800-488-488 TEL: [phone]
FAX: [phone] e-mail: [e-mail]

OMEGAnet®Online Service Internet e-mail

omega.com [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.

Table of Contents

Section ........................................................................... Page

Packaging Inspection ..................................................................................... iii

Section 1 Introduction ................................................................................. 1-1

Section 2 Installation - Laser Sighting ..................................................... 2-1

Section 3 Main Operations ......................................................................... 3-1

Section 4 PC Interface .................................................................................. 4-1

Section 5 Specifications .............................................................................. 5-1

OS4000 Series High Speed Fiber Optic Infrared Transmitter

Table of

Contents

i

ii

List of Figures

Figure Description: .......................................................... Page

1. General Dimensions, Fiber Optic Lens Probe Assembly.................... 2-1

2. General Dimensions, Lens Probe Mounting Bracket (L1-MB) .......... 2-1

3. General Dimensions, Lens Probe Air Purge Collar (L1-AP) ............. 2-2

4. General Dimensions, Mounting Bracket for the Transmitter ............ 2-2

5. General Dimensions, Mounting Nut for the Transmitter .................. 2-3

6. General Dimensions, Wiring Connections for the Transmitter ........ 2-3

7. Front Plate With Laser Warning Certification Label .......................... 2-4

8. Fiber Cable Connection to the Transmitter .......................................... 2-4

9. Back Plate With All Controls and LED Indicators .............................. 2-4

10. General Dimensions, OS4000-WC Water Cool Jacket ........................ 2-5

11. General Dimensions, Vacuum Bushing OS4000-VB ........................... 2-5

12. Typical Laser Projection Through the Lens Which Represents

the Optical Field of View of the Lens Probe ......................................... 2-6

13. Main Menu Screen ................................................................................... 4-1

14. 2108 Series Quick-Disconnect Polymer Probe ..................................... 4-1

15. Glass or Quartz Tip Fiber Cable Assembly .......................................... 4-1

16. Settings Menu Screen .............................................................................. 4-2

17. Typical Data File in Notepad ................................................................. 4-3

18. Peak and Hold Timing Diagram ........................................................... 4-4

19. Signal Averaging (Sample & Hold) Timing Diagram ...........................4-4

OS4000 Series High Speed Fiber Optic Infrared Transmitter

List of

Figures

Packaging Inspection

The following items are supplied with the OS4001 fiber optic transmitter:

• OS4001 fiber optic infrared transmitter

• Transmitter mounting bracket & two mounting nuts

• 15 Feet shielded power/output cable with 8 pin female connector

• 6 feet shielded RS232 cable with DB9 female connector

• PC interface program CD

• Instruction manual

The fiber optic lens probe is sold separately.

The following items are optional accessories that can be ordered separately:

Model No. Description

OS4000-WC Transmitter water cool jacket

L1-MB Mounting Bracket for fiber optic lens probe

L1-AP Air Purge collar for fiber optic lens probe

OS4000-VB Vacuum bushing

TX8-100 8 Conductor shielded cable, 24 AWG, 30 m Long

PSR-24S Regulated 24 Vdc @ 400 mA power supply, screw

terminal

PSR-24L Regulated 24 Vdc @ 400 mA power supply, stripped

leads

WRS232-USB Wireless RS232 to USB transceiver

WRS232 Wireless RS232 transmitter

WUSB Wireless USB receiver

iii

Packaging Inspection

iv

OS4000 Series High Speed Fiber Optic Infrared Transmitter

NOTES:

Introduction

1-1

Introduction

The OS4000 series high speed fiber optic infrared line of transmitters measures a
temperature range of 100ºC (212ºF) to 1600ºC (2912ºF) using nine different Fiber
Optic Lens Probes, three Polymer Bolt probes, and twelve Glass & Quartz tip
assemblies. The Lens Probe offers 3 standard optical field of views at 3 standard
fiber optic cable lengths. The transmitter offers many standard features such as
adjustable Emissivity from 0.05 to 0.99, adjustable Response time, 4 different
analog output options, 2 way RS232 communication, high & low alarm voltage
outputs, built-in Laser sighting for positioning the Lens Probe, and mounting
bracket & mounting nuts.

The OS4000 series can be ordered with one analog output and an optional Relay
contact closure outputs. The following describes the transmitter model number
selection:

OS4001-* - **

Add:
* - MV for 1 mV/Degree output

V1 for 0 to 5 Vdc output
V2 for 0 to 10 Vdc output
MA for 4 to 20 mA output

** - AL for optional relay contact closure outputs

The Fiber optic lens probe comes in 9 different standard models as listed below:

Model No. Temperature Range Spot size Cable Length

L1-7-3-1 200 to 800°C (392 to 1472°F) 0.22" @ 8" 0.9 m (3 Feet)

L1-7-6-2 250 to 1000°C (482 to 1832°F) 0.22" @ 8" 1.8 m (6 Feet)

L1-7-10-3 300 to 1200°C (572 to 2192°F) 0.22" @ 8" 3 m (10 Feet)

L1-2-3-2 250 to 1000°C (482 to 1832°F) 0.086" @ 5" 0.9 m (3 Feet)

L1-2-6-3 300 to 1200°C (572 to 2192°F) 0.086" @ 5" 1.8 m (6 Feet)

L1-2-10-4 350 to 1400°C (662 to 2552°F) 0.086" @ 5" 3 m (10 Feet)

L1-2-3-3 300 to 1200°C (572 to 2192°F) 0.025" @ 2" 0.9 m (3 Feet)

L1-2-6-4 350 to 1400°C (662 to 2552°F) 0.025" @ 2" 1.8 m (6 Feet)

L1-2-10-5 400 to 1600°C (752 to 2912°F) 0.025" @ 2" 3 m (10 Feet)

The following describes the fiber optic lens probe model number selections:

Example

L1-7-6-2 where,
L1 – Lens assembly
7 – Fiber bundle diameter (7 = 0.070", 2 = 0.020")
6 – Fiber optic cable length in feet
2 – Temperature Range (1 thru 5)

Other optical field of views, temperature ranges, and fiber optic cable lengths are
available upon request.

1

Installation - Laser Sighting

Figure 1 shows the general dimensions of the fiber optic lens probe & cable.
Figure 2 shows the general dimensions of the lens probe mounting bracket (L1-MB).
Figure 3 shows the general dimensions of the lens probe air purge collar (L1-AP).
Figure 4 shows the general dimensions of the mounting bracket for the transmitter.
Figure 5 shows the general dimensions of the mounting nut for the transmitter.
Figure 6 shows the general dimensions & wiring connections for the transmitter.
Figure 7 shows the Front Plate of the transmitter with Laser warning certification

label.
Figure 8 shows the Fiber Cable connection (keyed) to the transmitter
Figure 9 shows the Back Plate of the transmitter with all the controls and LED

indications.
Figure 10 shows the general dimensions of the water cool jacket accessory for the

transmitter (OS4000-WC).
Figure 11 shows the general dimensions of the Vacuum Bushing (OS4000-VB).

The vacuum bushing allows transitioning the fiber optic cable from vacuum
environment to the atmosphere environment. Normally, the lens probe is located
in the vacuum and the transmitter in the atmosphere environment.

Figure 1. General Dimensions, Fiber Optic Lens Probe Assembly

Figure 2. General Dimensions, Lens Probe Mounting Bracket (L1-MB)

111.11 (4.375)

19.05 (0.75)

LABEL

FC CONNECTOR

STAINLESS STEEL

INTERLOCK

0.91 m, 1.83 m, 3.05 m LONG
(3, 6, or 10 FEET)

LENS PROBE

DIMENSIONS mm (in)

ø = DIAMETER

FIBER OPTIC CABLE

FIBER OPTIC CABLE LENGTH

6.86 (0.27) MAX.

ø 25.4

(1.0)

184.15 (7.25) Max.

LENS PROBE

HOLDING SCREWS

44.45
(1.75)

25.4

(1.00)

3.18
(0.125)

9.53

(0.375)

25.4

(1.00)

ø 0.150
4 PLCS

ø 31.75

(1.25)

ø 25.91

(1.02)

30.48
(1.20)

3.81

(0.15)

50.8

(2.00)

38.1

(1.50)

DIMENSIONS mm (in)

ø = DIAMETER

INSERT FIBER

OPTIC LENS PROBE

Installation - Laser Sighting

2-1

2