Omega Products OS1592 Installation Manual

OS1592

Infrared Fiber Optic

Thermometer/Transmitter

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User’s Guide

Servicing North America:

U.S.A.: One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047

TEL: [phone] FAX: [phone]
e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec) H7L 5A1, Canada
TEL: [phone] FAX: [phone]
e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA

®

Customer Service: 1-800-622-2378 / 1-800-622-BEST

®

Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN

®

Mexico: En Espan˜ ol: [phone]-7803 e-mail: [e-mail]

FAX: [phone] [e-mail]

Servicing Europe:

Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands

TEL: [phone] FAX: [phone]
Toll Free in Benelux: 0800 0993344
e-mail: [e-mail]

Czech Republic: Frystatska 184, 733 01 Karviná, Czech Republic

TEL: [phone] FAX: [phone]
Toll Free: 0800-1-66342 e-mail: [e-mail]

France: 11, rue Jacques Cartier, 78280 Guyancourt, France

TEL: [phone] FAX: [phone]
Toll Free in France: 0800 466 342
e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

TEL: [phone] FAX: [phone]
Toll Free in Germany: 0800 639 7678
e-mail: [e-mail]

United Kingdom: One Omega Drive, River Bend Technology Centre

ISO 9002 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom
TEL: [phone] FAX: [phone]
Toll Free in United Kingdom: 0800-488-488
e-mail: [e-mail]

OMEGAnet®Online Service Internet e-mail

omega.com [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 25 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal two (2) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.

FOR W

ARRANTY RETURNS, please have the

following information available BEFORE
contacting OMEGA:

1. Purchase Order number under which the product
was PURCHASED,

2. Model and serial number of the product under
warranty, and

3. Repair instructions and/or specific problems
relative to the product.

FOR NON-WARRANTY REPAIRS,

consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST

of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2005 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.

TABLE OF CONTENTS

SECTION ..................................................................PAGE

Section 1 Introduction ........................................................................ 1

Section 2 Installation ........................................................................... 1

2.1 Unpacking.............................................................................. 1

2.2 Electrical Connection............................................................ 3

Section 3 Operation .............................................................................. 4

3.1 Changing the Temperature from °F or °C (or vice versa) ... 5

3.2 Turning on the Display Backlight ...................................... 5

3.3 Using the Alarm Function .................................................. 5

3.4 Analog Output vs. Temperature ........................................ 5

3.5 Resetting Temperature Values ............................................ 6

Section 4 Specifications ....................................................................... 9

Section 5 Maintenance ....................................................................... 11

OS1592 Infrared Fiber Optic Thermometer/Transmitter

Table of

Contents

i

TABLE OF FIGURES

FIGURE ..................................................................PAGE

1 OS1592 Main Unit ............................................................................ 3

2 Power Supply and Analog Output Connections........................... 3

3 Visual Functional Flow Chart .......................................................... 4

4 NEMA-4 Aluminum Enclosure ....................................................... 6

5 Optical Lens Assembly (L1) .25" @ 8" FOV .................................... 7

6 Optical Lens Assembly (L1) .19" @ 20" FOV .................................. 7

7 Optical Lens Assembly (L1) .076" @ 6" FOV .................................. 7

8 Ceramic Tip Assembly (L2) .............................................................. 7

9 Polymer Bolt Assembly (L3) with 90° Angle Air Purge Fitting ...... 8

10 Optical Head, Mounting Bracket, OS1592-MB ............................. 8

11 Air Purge Collar, OS1592-AP ........................................................... 8

OS1592 Infrared Fiber Optic Thermometer/Transmitter

Table of

Figures

ii

INTRODUCTION

The new OS1592 series Infrared Fiber Optic Thermometer/Transmitter
provides non-contact temperature measurement for industrial
applications. The unit measures temperature starting at 260°C (500°F)
and up to 2482°C (4500°F). It provides dual analog outputs (4-20 mA, 0-5
VDC, 0-10 VDC, 1 mV/Deg, J & K type T/Cs) electrically isolated from
the main input DC power supply. The 1 mV/Deg analog output is
standard on all units.

The main electronics is in a NEMA-4 rated Die cast Aluminum housing,
with a local backlit LCD, built-in Relay, Alarm LED, and a 4 position
programmable keypad.

The unit accommodates any of the following assembly types:

• Optical Assembly

• Ceramic Tip Assembly

• Polymer Bolt Assembly

INSTALLATION

2.1 Unpacking

Remove the packing list and verify that you have received all your
equipment. If you have any questions about the shipment, please call
Customer Service at

1-800-622-2378 or 203-359-1660. We can also be reached on the internet:

www.omega.com
e-mail: [e-mail]

When you receive the shipment, inspect the container and equipment for
any signs of damage. Note any evidence of rough handling in transit.
Immediately report any damage to the shipping agent.

The carrier will not honor any damage claims unless all the shipping materials are saved for
inspection. After examination and removing contents, save packing material and carton in the
event reshipment is necessary.

The following items are supplied in the box:

• OS1592 Infrared Fiber Optic Thermometer/Transmitter

• The corresponding Optical Assembly

• User’s Manual

OS1592 Infrared Fiber Optic Thermometer/Transmitter

1

1

NOTE: