Omega Products OM-EL-PLUG-4W Installation Manual

®

An OMEGA Technologies Company

OM-EL-PLUG-4W

EASYLOG SENSOR PLUG ASSEMBLY

INSTRUCTION

SHEET

CONTENTS

P1

P6

M-3142B

P2 P3

P7

P1. Plastic strain relief
P2. Plastic inner body
P3. Plastic outer casing

P8

P4. Plastic spring sliding lock
P5. Metal spring
P6. Metal strain relief clamp

P4

P5

P9

P7. Metal rear cover
P8. Metal inner frame
P9. Plug unit

A.

PARTSNEEDED:P1 & P2

Assemble part P1 (plastic strain relief) and part P2
(plastic inner body) as shown below. Ensure the two lugs
are fully inserted. Slide the assemblyoveryourcable.

SLIDE

P1

C.

PARTSNEEDED: ASS.-B & P9

Solder part P9 (plug unit) onto the cable as shown
below.
Note:

ENSURE CORRECT POLARITY OF WIRES.

P2

P9

B.

PARTSNEEDED: ASS.-A, P4 & P5

Slide part P5 (metal spring) followed by part P4 (plastic
spring sliding lock) onto the cable in the direction
shown below.

SLIDE

ASS.-A

D.

PARTSNEEDED: P6 & P8

Solder part P6 (metal strain relief clamp) and part P8
(metal inner frame) together as shown below. Ensure
the lug at the bottom of part P6 locates in the hole of
part P8, thenotch should be at theend of part 8.
Note:

A STRONG SOLDER JOINT IS NEEDED.

P5

P4

PITTED PINS

VWIN+

IOUT W

PINS

RV

R IIN

IN-

HOLE

NOTCH

P6

P8

LUG

E.

PARTSNEEDED: ASS.-C & ASS.-D

Using assembly C, insert the plug into assembly D with
the semi-circle notch at the bottom, as shown below.
Ensure the plug snaps into place against the three tabs
shown on assemblyD.
Once the plug is inserted, carefully bend the strain relief
clamp around thecable.

BEND OVER CABLE

SLIDE

PLUG

TAB

ASS.-C

F.

PARTSNEEDED: ASS.-E

Slide part P4 (plastic spring sliding lock) towards the
metal inner frame. Ensure the ring fits around the
outside of the metal frame with the two plastic fingers
sliding inside, asshown below.

RING

P4

P4

FINGER

SLIDE

G.

PARTSNEEDED: ASS.-F & P7

ASS.-D

NOTCH

Place part P7(metal rear cover) onto assembly F, making
sure to alignthe tabs as shown below.

P7

TAB

ASS.-F

I.

PARTSNEEDED: ASS.-H

Slide part P2 (plastic inner body) over the rear of
assembly H

(metal inner frame),as shown below.
Ensure the tab at the top of the inner metal frame snaps
into the recessat the top of theplastic inner body.

ASS.-E

PARTSNEEDED: ASS.-G

H.

Slide part P5 (metal spring) over the metal inner frame,
as shown below.

SLIDE

P5

ASS.-G

J.

PARTSNEEDED: ASS.-I & P3

Finally, carefully slide part P3 (plastic outer casing) over
assembly I until the top and bottom tabs snap into
place.
Note:

TAKE CARE NOT TO DISLODGE THE SPRING

DURING THIS OPERATION.

OMEGAnet On-Line Service

http://www.omega.com

USA:

ISO 9001 Certified

Canada:

For immediate technical or application assistance:

USA and Canada:

Mexico and
Latin America:

Benelux:

Czech Republic:

France:

Germany/Austria:

United Kingdom:

ISO 9002 Certified

RECESS

TAB

ASS.-G

omega.com

SM

Servicing North America:

One Omega Drive, Box 4047
Stamford, CT 06907-0047
Tel: [phone] FAX: [phone]

@

e-mail: info omega.com
976 Bergar

Laval (Quebec) H7L 5A1
Tel: [phone] FAX: [phone]
e-mail: canada omega.com

Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA
Customer Service: 1-800-622-2378 / 1-800-622-BEST
Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN
TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA

Tel: (95) 800-TC-OMEGA FAX: [phone]
En Español: [phone] ext:2203 e-mail:

Postbus 8034, 1180 LAAmstelveen, The Netherlands
Tel: [phone] FAX: [phone]
Toll Free in Benelux: 06 0993344
e-mail: nl omega.com

Ostravska 767, 733 01 Karvina
Tel: [phone] FAX: [phone]
e-mail: czech omega.com

9, rue Denis Papin, 78190 Trappes
Tel: [phone] FAX: [phone]
Toll Free in France: 0800-4-06342
e-mail: france omega.com

Daimlerstrasse 26, D-75392 Deckenpfronn, Germany
Tel: [phone] FAX: [phone]
Toll Free in Germany: 0130 11 2166
e-mail: germany omega.com

25 Swannington Road, PO Box 7, Omega Drive,
Broughton Astley, Leicestershire, Irlam, Manchester,
LE9 6TU, England M44 5EX, England
Tel: [phone] Tel: [phone]
FAX: [phone] FAX: [phone]
Toll Free in England: 0800-488-488
e-mail: uk omega.com

@

Servicing Europe:

@

@

@

@

@

TM

®

Internet e-mail

info omega.com

SM

@

SM

SM

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espanol omega.com

@

TABS

ASS.-I

TABS

OMEGA ENGINEERING, INC.warrants this unit to be free of defects in materials and workmanship for a period of
from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal

to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each

warranty

product.
Iftheunitshould malfunction, it must be returned to thefactoryforevaluation.OMEGA’sCustomer Service Departmentwillissue
anAuthorizedReturn(AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found
to be defective it will be repaired or replaced at no charge.OMEGA’sWARRANTYdoes not apply to defects resulting from any
actionofthepurchaser,includingbutnotlimitedtomishandling,improperinterfacing,operation outside of design limits,improper
repair,orunauthorizedmodification.ThisWARRANTYisVOIDif theunitshowsevidenceofhavingbeentamperedwith or shows
evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification;
misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted,
includingbutnotlimitedtocontact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes
responsibilityforany omissions or errors nor assumes liability foranydamagesthat result from the use of its products
in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts
manufactured by it will be specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL
IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are
exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty,negligence,
indemnification,strict liability or otherwise, shall not exceed the purchaseprice of the component upon which liability
isbased.Inno event shall OMEGA be liable forconsequential,incidentalorspecial damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under
10CFR21(NRC),usedinorwithanynuclearinstallationoractivity;or(2)inmedicalapplicationsorusedonhumans.Should any
Product(s) be used in or with any nuclear installation or activity,medical application, used on humans, or misused in any way,
OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and additionally, purchaser
will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s)insuchamanner.

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY
PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S
CUSTOMERSERVICEDEPARTMENT(INORDERTOAVOIDPROCESSINGDELAYS).Theassigned AR number should then
bemarkedontheoutsideofthereturnpackageand on any correspondence.
Thepurchaserisresponsibleforshipping charges, freight, insuranceandproperpackagingtopreventbreakage in transit.

WARRANTY NON-WARRANTY

FOR RETURNS,pleasehavethe following FOR REPAIRS,consultOMEGAfor
informationavailableBEFORE contacting OMEGA: current repair charges.Havethe following information

1.P.O.numberunderwhichtheproductwasPURCHASED, availableBEFOREcontactingOMEGA:

2.Modelandserialnumberof the product under warranty, 1. P.O.numbertocovertheCOSTofrepair,
and 2. Modelandserialnumberoftheproduct,and

3.Repairinstructionsand/orspecificproblems relative to 3.
theproduct. theproduct.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our
customersthelatestintechnologyandengineering.
OMEGAisaregisteredtrademarkofOMEGAENGINEERING,INC.
© Copyright 1996 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readableform, in whole or in part, without prior written
consentofOMEGAENGINEERING,INC.

ItisthepolicyofOMEGAtocomply with all worldwide safety and EMC/EMI regulations thatapply.OMEGA isconstantlypursuingcertification of
itsproductstothe European NewApproachDirectives.OMEGAwilladdtheCE mark to everyappropriatedeviceupon certification.

The information contained in this document is believed to be correct but OMEGA Engineering, Inc.acceptsno liability for any errors it contains,
andreservestherightto alter specificationswithoutnotice.

Theseproductsarenot designed forusein,and should not beusedfor,patient connectedapplications.WARNING:

WARRANTY/DISCLAIMER

RETURNREQUESTS/INQUIRIES

Repairinstructionsand/orspecificproblemsrelativeto

SLIDE

P3

13 months

one (1) year product