Omega Products NFX9000 Installation Manual

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NFX9000 Adjustable Frequency Drives
User Manual
MN04002003E For more information visit: www.EatonElectrical.com
NFX9000 Adjustable Frequency Drives
February 2006
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.
The information contained in this manual is subject to change without notice.
®
Cover Photo: Cutler-Hammer
NFX9000 AF Drive.
MN04002003E
For more information visit: www.EatonElectrical.com
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NFX9000 Adjustable Frequency Drives
Table of Contents
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Warning and Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
CHAPTER 2 — POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Basic Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Wiring Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
CHAPTER 3 — PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
APPENDIX A — FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
APPENDIX B — COMMUNICATION ADDRESS DEFINITION . . . . . . . . . . . . . . . . . . . . . . B-1
February 2006
List of Figures
Figure 1-1: NFX9000 AF Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Figure 2-1: Basic Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Figure 2-2: Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Figure 2-3: Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-4: Ground Terminals Connected in Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
List of Tables
Table 1-1: NFX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Table 1-2: NFX9000 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Table 3-1: Group 0 — User Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Table 3-2: Group 1 — Basic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-3: Group 2 — Operation Method Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-4: Group 3 — Output Function Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-5: Group 4 — Input Function Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-6: Group 5 — Multi-Step Speed and PLC Parameters . . . . . . . . . . . . . . . . . . . . . 3-5
Table 3-7: Group 6 — Protection Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Table 3-8: Group 7 — Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Table 3-9: Group 8 — Special Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Table 3-10: Group 9 — Communication Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Table A-1: Common Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Table B-1: Common Address Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
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MN04002003E
February 2006
Safety
NFX9000 Adjustable Frequency Drives
Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up or operate this Cutler-Hammer Drive from Eaton’s electrical business.
Definitions and Symbols
This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.
Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).
WARNING
WARNING
CAUTION
®
NFX9000 Adjustable Frequency
Hazardous High Voltage
Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.
•Stand on an insulating pad and make it a habit to use only one
•Always work with another person in case an emergency occurs.
•Disconnect power before checking controllers or performing
• Be sure equipment is properly grounded.
•Wear safety glasses whenever working on electronic controllers
MN04002003E
WARNING
hand when checking components.
maintenance.
or rotating machinery.
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NFX9000 Adjustable Frequency Drives
Warning and Caution
Ensure that all screws are tightened to the proper torque rating.
Do not connect the AC input to any of the U/T1, V/T2 or W/T3 terminals as it will damage the drive.
February 2006
WARNING
CAUTION
iv
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MN04002003E
February 2006
Chapter 1 — Overview
NFX9000 Adjustable Frequency Drives
This manual provides instructions for the installation and operation of Cutler-Hammer NFX9000 Adjustable Frequency Drives from Eaton’s electrical business.
This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the NFX9000 catalog numbering system.
How to Use This Manual
The purpose of this manual is to provide you with information necessary to install, set and customize parameters, start up, troubleshoot and maintain the NFX9000 drive.
To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the NFX9000. Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference.
Chapter 1 — Overview is the chapter you are reading now.
Chapter 2 — Power and Control Wiring
Chapter 3 — Parameters
Appendix A — Fault Codes
Receiving and Inspection
This NFX9000 drive has gone through rigorous quality control tests at the factory before shipment. Since many things may happen during shipping, please do the following after receiving the AC motor drive:
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Inspect the unit to ensure it was not damaged during shipment.
Make sure that the catalog number on the nameplate corresponds with the catalog number of your order.
If the delivery does not correspond to your order, please contact your Eaton representative.
MN04002003E
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NFX9000 Adjustable Frequency Drives
Catalog Number Selection
Table 1-1: NFX9000 AF Drive Catalog Numbering System
N F X 0 0 1 A 0 -2
February 2006
Base Catalog
Number
Horsepower
F25 = 1/4 hp F50 = 1/2 hp 001 = 1 hp 002 = 2 hp
Series
A
Voltage
1 = 115V AC 2 = 240V AC
Enclosure
0 = IP20
1-2
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MN04002003E
February 2006
Dimensions
NFX9000 Adjustable Frequency Drives
2.68 (68.0)
2.20 (56.0)
R/L1 S/L2 T/L3
RUN FWD
REV
MIN. MAX.
RA RC +10V AVI D1
RUN
STOP
NFX9000
0.5 HP
230V 1 PHASE
!
WARNING
D2 D3 D4 GND
U/T1 V/T2 W/T3
STOP
MODE RESET
ENTER
RS-485
4.72
(120.0)
0.20 (5.0) Dia.
5.20
(132.0)
RS-485
5.04
4.86 (128.1)
(123.4)
Figure 1-1: NFX9000 AF Drive Dimensions
MN04002003E
For more information visit: www.EatonElectrical.com
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