Omega Products MWTC Installation Manual

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MWTC/MWRTD SERIES
The Smart Connector
TM
Wireless Thermocouple/RTD
MADE IN
Shop online at
User’s Guide
Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047 USA
Toll Free: 1-800-826-6342 TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: info@omega.com
Canada: 976 Bergar
Laval (Quebec), Canada H7L 5A1 Toll-Free: 1-800-826-6342 TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: info@omega.ca
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA
®
Customer Service: 1-800-622-2378/1-800-622-BEST
®
Engineering Service: 1-800-872-9436/1-800-USA-WHEN
®
Mexico: En Español: 001 (203) 359-7803 FAX: (001) 203-359-7807
info@omega.com.mx e-mail: espanol@omega.com
Servicing Europe:
Benelux: Managed by the United Kingdom Office
Toll-Free: 0800 099 3344 TEL: +31 20 347 21 21 FAX: +31 20 643 46 43 e-mail: sales@omega.nl
Czech Republic: Frystatska 184
733 01 Karviná, Czech Republic Toll-Free: 0800-1-66342 TEL: +420-59-6311899 FAX: +420-59-6311114 e-mail: info@omegashop.cz
France: Managed by the United Kingdom Office
Toll-Free: 0800 466 342 TEL: +33 (0) 161 37 29 00 FAX: +33 (0) 130 57 54 27 e-mail: sales@omega.fr
Germany/Austria: Daimlerstrasse 26
D-75392 Deckenpfronn, Germany Toll-Free: 0 800 6397678 TEL: +49 (0) 7059 9398-0 FAX: +49 (0) 7056 9398-29 e-mail: info@omega.de
United Kingdom: OMEGA Engineering Ltd.
ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank
Irlam, Manchester M44 5BD England Toll-Free: 0800-488-488 TEL: +44 (0)161 777-6611 FAX: +44 (0)161 777-6622 e-mail: sales@omega.co.uk
OMEGAnet®Online Service Internet e-mail
omega.com info@omega.com
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, human applications.
MTWC/MWRTD Series - The Smart Connector
TM
- Wireless Thermocouple/RTD
i
Table of Contents
Section Page
Section 1 Introduction ......................................................................................... 1-1
1.1 Precautions ................................................................................................. 1-1
1.2 Safety Warnings and IEC Symbols ........................................................ 1-1
1.3 Product Labeling ....................................................................................... 1-2
1.4 Statement on FCC and CE Marking ....................................................... 1-3
1.5 General Description & System Components ........................................ 1-3
Section 2 Hardware .............................................................................................. 2-1
2.1 Package Inspection ................................................................................... 2-1
2.2 Included Items ........................................................................................... 2-1
Section 3 Software ................................................................................................ 3-1
3.1 Getting Started ........................................................................................... 3-1
3.2 Software Installation ................................................................................. 3-1
3.3 USB Driver Installation ............................................................................ 3-4
3.4 MWTC Connector/Transmitter Setup Utility Program ...................... 3-6
3.5 TC-Central Measurement and Recording Program ............................. 3-6
3.6 Charting Tab ............................................................................................ 3-10
3.7 Charting Options .................................................................................... 3-12
3.8 Data Logging Tab .................................................................................... 3-14
3.9 Menu Tabs ................................................................................................ 3-16
Section 4 Transmitter/Connector Operation .................................................... 4-1
4.1 Setup and Configuration .......................................................................... 4-2
4.2 Mounting, Installation and Antenna Connection ................................ 4-8
4.3 Thermocouple Connections ................................................................... 4-10
4.4 RTD Connection ...................................................................................... 4-11
4.5 Battery Installation or Replacement ..................................................... 4-12
Section 5 Receiver Operation ............................................................................. 5-1
5.1 Mounting and Installation ....................................................................... 5-2
Section 6 System Operation ............................................................................... 6-1
6.1 Introduction ............................................................................................... 6-1
6.2 RF Communication Basics ...................................................................... .6-1
6.3 Basic System Overview ............................................................................ 6-1
6.4 Connector/Transmitter Operation ........................................................ 6-2
6.5 Receiver Operation ................................................................................... 6-3
6.6 Environment/Operating Conditions ..................................................... 6-4
6.7 Determining and Maximizing Range ..................................................... 6-5
6.8 Antenna Basics ........................................................................................... 6-7
6.9 Antenna Placement ................................................................................... 6-7
6.10 Factory Preset Values .............................................................................. 6-8
6.11 Transmit Rate vs. Battery Life ................................................................ 6-8
MTWC/MWRTD Series - The Smart Connector
TM
- Wireless Thermocouple/RTD
ii
Section 7 Troubleshooting .................................................................................. 7-1
7.1 Connector/Transmitter Troubleshooting .............................................. 7-1
7.2 Receiver Troubleshooting ........................................................................ 7-1
Section 8 Service and Calibration ..................................................................... 8-1
8.1 Service and Calibration ............................................................................ 8-1
Section 9 Specifications ...................................................................................... 9-1
9.1 Connector/Transmitter Specifications (Thermocouple Models) ........ 9-1
9.2 Receiver Specifications ............................................................................. 9-2
Section 10 Approvals & Regulatory Compliance ........................................ 10-1
10.1 FCC (Domestic Use: USA & Canada).................................................. 10-1
10.2 International Usage & CE Marking (Pending) .................................. 10-1
10.3 CE Declaration of Conformity (DOC) ................................................ 10-1
10.4 Patent Notice .......................................................................................... 10-2
MTWC/MWRTD Series - The Smart Connector
TM
- Wireless Thermocouple/RTD
iii
Table of Figures
Figure Description Page Section 1 Introduction
Figure
1-1 IEC Symbols ........................................................................................ 1-1
1-2 TC Connector Front Label ................................................................. 1-2
1-3 Connector Rear Label ........................................................................ 1-2
1-4 MWTC-REC1 Receiver Front and Rear Labels ............................. 1-2
1-5 System Components .......................................................................... 1-3
Section 3 Software
Figure
3-1 Welcome Screen .................................................................................. 3-1
3-2 Select Install Screen ............................................................................ 3-2
3-3 Confirm Installation Screen .............................................................. 3-2
3-4 License Agreement Screen ................................................................ 3-3
3-5 Installation Complete Screen ............................................................ 3-3
3-6 Welcome To The New Found Hardware Wizard Screen .............. 3-4
3-7 Install Software Automatically Wizard Screen .............................. 3-5
3-8 Completing The New Found Hardware Wizard Screen .............. 3-5
3-9 Channels Tab Menu Screen ............................................................... 3-6
3-10 TC-Central Program Screen .............................................................. 3-6
3-11 Channel Configuration .......................................................................3-7
3-12 Configuration Channel 1 ................................................................... 3-7
3-13 Channel Display Box ......................................................................... 3-8
3-14 Charting Tab Menu Screen .............................................................. 3-10
3-15 Charting Screen ................................................................................ 3-10
3-16 Start Data Logging/Plotting Screen .............................................. 3-10
3-17 Charting Options Screen ................................................................. 3-12
3-18 Data Log TAB Screen ....................................................................... 3-14
3-19 Data Logging Screen ........................................................................ 3-14
3-20 Start Data Logging/Plotting Screen .............................................. 3-14
3-21 File Menu Tab .................................................................................... 3-16
3-22 View Menu Tab ................................................................................. 3-17
3-23 Tools Menu Tab ................................................................................. 3-18
Section 4 Connector Operation
Figure
4-1A Thermocouple Connector ................................................................. 4-1
4-1B RTD Connector ................................................................................... 4-1
4-2A Transmitter Programming Connection ............................................ 4-2
4-2B Transmitter Programming Connector with Cable Installed ......... 4-2
4-3 Setup Mode ......................................................................................... 4-4
4-4 Launch Setup Utility Program ......................................................... 4-4
4-5 Welcome to Universal Wireless Screen ............................................ 4-5
4-6 Setup the Transmitter Screen............................................................. 4-5
4-7 Connect the Transmitter Screen ........................................................ 4-6
4-8 Establish a Link Screen ...................................................................... 4-6
MTWC/MWRTD Series - The Smart Connector
TM
- Wireless Thermocouple/RTD
iv
Section 4 Connector Operation Continued Figure Description Page
4-9 Choose Options Screen ...................................................................... 4-7
4-10 Send Settings to The Transmitter Screen ......................................... 4-7
4-11 Mounting Bracket Installation .......................................................... 4-8
4-12 Fresnel Zone ........................................................................................ 4-8
4-13 Thermocouple Connection .............................................................. 4-10
4-14 Recommended Thermocouple Placement .................................... 4-10
4-15 RTD Connection ................................................................................ 4-11
4-16 Recommended RTD Placement ...................................................... 4-11
4-17 Connector Battery Compartment ................................................... 4-12
Section 5 Receiver Operation
Figure
5-1 Receiver Operation - Model UWTC-REC1 ..................................... 5-1
5-2 Mounting ............................................................................................. 5-2
5-3 Installation ........................................................................................... 5-3
Section 6 System Operation
Figure
6-1 Basic System Overview ..................................................................... 6-1
6-2 Connector/Transmitter Button Operation ..................................... 6-2
6-3 Transmit and Low Battery Lights .................................................... 6-3
6-4 Receiver Indicator Lights .................................................................. 6-3
6-5 Determining Maximum Range ......................................................... 6-5
6-6 Operation In Buildings....................................................................... 6-6
6-7 Horizontal Antenna Placement ........................................................ 6-7
6-8 Vertical Antenna Placement .............................................................. 6-8
NOTE:
Introduction
1-1
Section 1 - Introduction
Please read this manual completely before installing and operating your wireless connector/transmitter and receiver system. It’s important to read and follow all notes, cautions, warnings and safety precautions before operating this device. “Device” refers to your connector/transmitter or receiver unit.
1.1 Precautions
• This device is not designed for use in any medical or nuclear applications.
• Do not operate this device in flammable or explosive environments.
• Never operate with a power source other than the one recommended in this manual.
• This device has been designed for dry, moisture free indoor applications only.
• Do not operate this device outside of the recommended use outlined in this manual.
• No co-location with other radio transmitters is allowed. By definition, co­location is when another radio device or it’s antenna is located within 20 cm of your connector/transmitter and can transmit simultaneously with your MWTC unit.
• Never install MWTC connector/transmitters within 20 cm or less from each other.
• Never install and/or operate your MWTC connector/transmitter closer than 20 cm to nearby persons.
• Never use your MWTC connector/transmitter as a portable device. Your unit has been designed to be operated in a permanent installation only.
There are no user serviceable parts inside your device. Attempting to repair or service your unit may void your warranty:
1.2 Safety Warnings and IEC Symbols
This device is marked with international safety and hazard symbols in accordance with IEC standards. It is important to read and follow all precautions and instructions in this manual before operating or commissioning this device as it contains important information relating to safety and EMC. Failure to follow all safety precautions may result in injury and or damage to your device. Use of this device in a manner not specified will void your warranty
IEC symbols Description
Caution, refer to accompanying documentation
EU’s Waste Electrical and Electronic Equipment Compliance
Figure 1-1. IEC Symbols
1
1.3 Product Labeling
1.3.1 Connector Front Label
1.3.2 Connector Rear Label
Figure 1-3 Connector Rear Label
1.3.3 MWTC-REC1 Receiver Front and Rear Labels
®
TX
WIRELESS THERMOCOUPLE CONNECTOR
TC
+
MWTC
LOW
BATT
PRESS
SETUP
PRESS
I / O
TYPE
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) This device may not cause harmful interference; 2) This device must accept any interference received, including interference that may cause undesired operation.
OMEGA ENGINEERING, INC. Stamford, CT 06907
Made
in U.S.A.
omega.com
®
!
®
TX
PWR
MWTC SERIES
WIRELESS RECEIVER
Figure 1-2 TC Connector Front Label
Front Label
Figure 1-4 UWTC-REC1 Receiver
Rear Label
1-2
Introduction
1
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) This device may not cause harmful interference;
2) This device must accept any interference received, including interference that may cause undesired operation.
FCC ID: WR3-MWTC-2 IC:8205A-MWTC2
PATENTS & PATENTS PENDING
OMEGA ENGINEERING, INC. Stamford, CT 06907
omega.com
®
Made in U.S.A.
!
1-3
Introduction
1.4 Statement on FCC and CE Marking
1.4.1 FCC Marking
FCC ID: WR3-MWTC-2
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1.) This device may not cause harmful interference.
2.) This device must accept any interference received, including interference that
may cause undesired operation.
1.4.2 CE Marking
It is the policy of OMEGA
®
to comply with all worldwide safety and EMI/EMC regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification. For additional information see Section 10 - Approvals & Regulatory Compliance.
1.5 General Description & System Components
1.5.1 General Description
Your Wireless Thermocouple/RTD Connector Series features stand-alone, compact, battery powered wireless connectors that transmit their readings back to a host receiver up to 90 m (300') away. Each thermocouple unit is factory set to work as a type J, K, T, E, R, S, B, N or C calibration connector. Each RTD connector can be programed for a 100 ohm, 2 or 3 wire configuration with a
0.000385 or 0.000392 curve. When activated the connector will transmit readings continuously at a pre-set time interval that was programmed by the user during the initial setup. Each unit measures and transmits: Process Input Reading, Connector Ambient Temperature, RF Signal Strength and Battery Condition to the host and is displayed on the PC screen in real time using the provided software. When used with host receiver model MWTC-REC1 data from up to 48 wireless connectors can be received and displayed. Each unit includes free software that converts your PC into a strip chart recorder or data logger so readings can be saved and later printed or exported to a spread sheet file.
1.5.2 System Components
Figure 1-5 System Components
®
®
TX
WIRELESS THERMOCOUPLE CONNECTOR
TC
+
MWTC
LOW BATT
PRESS
SETUP
PRESS
I / O
TYPE
TX
PWR
MWTC SERIES
WIRELESS RECEIVER
CONNECTOR/TRANSMITTER
USB RECEIVER
1
NOTE:
Hardware
2-1
Section 2 – Hardware
It is important that you read this manual completely and follow all safety precautions before operating this instrument.
2.1 Package Inspection
Remove the packing list and verify that you have received all your equipment. If you have any questions about the shipment, please call our Customer Service Department at 1-800-622-2378 or 203-359-1660. We can also be reached on the Internet at omega.com, e-mail: cservice@omega.com. When you receive the shipment, inspect the container and equipment for any signs of damage. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
The carrier will not honor any damage claims unless all shipping material is saved for inspection. After examining and removing contents, save packing material and carton in the event reshipment is necessary.
2.2 Included Items
The following items are supplied in the box.
With Model MWTC-2, or MWRTD-2 Connector/Transmitter:
• 1 Connector/Transmitter
• 1 User’s Quick Start Guide
• 1 Type-K Thermocouple Sensor (Omega No. SC-GG-K-30-36-PP)
(MWTC models only)
• 1 Standard (AAA) 3.6V Lithium Battery, (Omega No. MWTC-BATT) for use
with Model MWTC-2.
• 1 Mounting Bracket Kit
• 1 TA4F Mating Connector (MWRTD models only)
With Model MWTC-REC1, MWTC-REC2, MMTC-REC2-D Receiver:
• 1 Receiver Device
• 1 MWTC Series User’s Manual (M-4721)
• 1 USB Interface Cable
• 1 TC-Central User Software CD
• 4 Rubber Enclosure Feet
• 1 MWTC Transmitter Programming Cable
2
Software
3-1
Section 3 – Software
3.1 Getting Started
The following program files are included on the MWTC User Software CD supplied with your Receiver. These files can also be downloaded from the omega.com website should you misplace your CD.
• MWTC Connector/Transmitter Setup Utility Program
• TC-Central Measurement and Data Logging Program
• MWTC Series Receiver Setup Utility Program
3.2 Software Installation
3.2.1 System Requirements
Your PC should meet the following minimum requirements:
• Pentium Class processor
• Hard Drive Space: 210 meg
• Ram: 256 meg or higher
• 1 Available USB Port
• 1 CD-ROM Drive
• Windows 2000, XB, or Vista (32bit) Operating System
3.2.2 Software Installation
Insert the MWTC Series User CD that was included with your receiver unit into the CD-ROM drive on your PC. Your system should begin the installation process automatically. If the software installation does not start automatically please see the “Troubleshooting” Section 7.
This welcome screen should be visible on your computer screen. To continue with installing the program click the “Next >” button.
3
Figure 3-1 Welcome Screen
From this screen you select the folder were you want the program files installed on your PC. The default setting will install the software under your “Program” folders in a new folder named “Omega” To continue with installing the program click the “Next >” button.
Program” folders in a new folder named “Omega” To continue with installing
the program click the “Next >” button.
The setup wizard now has all the information to complete the installation of the software on your PC. To continue with installing the program click the “Next >” button.
Software
3
3-2
Figure 3-2 Select Install Screen
Figure 3-3 Confirm Installation Screen
From this screen you must select “Agree” to continue installing your program. After making your selection click the “Next >” button. The setup wizard will now install the software.
Congratulations! You have just successfully installed the TC-Central Program on your PC. To end installing the program and close the setup wizard click theClose” Button.
From this screen you must select “Agree” to continue installing your program. After making your selection click the “Next >” button. The setup wizard will now install the software.
Congratulations! You have just successfully installed the WTC Central Program on your PC. To end installing the program and close the setup wizard click the “Close” button.
Software
3
3-3
Figure 3-4 License Agreement Screen
Figure 3-5 Installation Complete Screen
NOTE:
NOTE:
3-4
Software
3.3 USB Driver Installation
To install the USB software drivers that are required for your MWTC system components to operate correctly follow these procedures.
You need to have the TC-Central User Software CD that was supplied with your receiver loaded into the CD drive on your PC.
1. Connect your MWTC receiver to your computer with the USB cable
provided in the box with your device. You should get a notice box that indicates that your computer “Has Found New Hardware”
2. Your computer will then launch the Found New Hardware Wizard. Follow
the instructions indicated on the Wizard boxes and the additional instructions noted in this manual with each box.
After completing the Found New Hardware Wizard your system will ask that you repeat this process. This is normal. You should repeat the steps outlined here twice. After the second driver is installed you should then get the “New Hardware Ready For Use” notice.
Figure 3-6 Welcome To The Found New Hardware Wizard Screen
From this box you should check the “No, not at this time” button. Then click the “Next >” button to continue with the driver installation process.
3
M4721/0209
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at omega.com
SM
TEMPERATURE
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Calibrators & Ice Point References
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3-5
Software
Figure 3-7 Install Software Automatically Screen
Next, check the “Install the software automatically” button. Then click the “Next>” button to continue.
Figure 3-8 Completing The Found New Hardware Wizard Screen
This screen will be displayed to indicate that the software drivers have been installed. You should click the “Finish” button to complete the process.
3
3-6
Software
3.4 MWTC Connector/Transmitter Setup Utility Program
This utility is used to program your connector/transmitter for the following operating parameters: Channel Number and Sample Rate. For complete instructions on using this program please see Section 4.
3.5 TC-Central Measurement and Recording Program
To launch the TC-Central program on your PC begin by accessing the “Programs” list under your “Start Menu” Next, scroll through the list of program folders to find the “TC-Central” folder. Inside the “TC-Central” folder click on the “TC-Central” program link. This will start the software running.
3.5.1 Channels TAB Menu
CHANNELS TAB
Figure 3-9 Channels TAB Menu Screen
Channels Tab
When TC-Central starts up, the “Channels” tab is displayed. This view allows you to see temperatures and properties for up to 12 connector/transmitter at one time
Figure 3-10 TC-Central Program
3
3-7
Software
This is a partial view of the TC-Central Program in operation. You will not have any blocks receiving data until you have programmed and placed into operation your connector/transmitters.
3.5.2 Setting up the TC-Central Program
Before you can make wireless measurements with your connector/transmitter the TC-Central software must be configured properly. The following steps outline how to setup your program.
3.5.3 Channel Configuration
Figure 3-11 Channel Configuration
From the “Tools” pull-down menu select “Configure”….”Channel 1”. This will open the program settings table were you can make selections on how you want your system to operate.
Figure 3-12 Configuration Channel 1
Description Field
In the Description Field you can type a reference name that is associated with the location or process being measured by the connector/transmitter for address. Example.. “Test Chamber 1”
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3
2
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4
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