TD4002003EFor more information visit: www.EatonElectrical.com
Important Notice – Please Read
The product discussed in this literature is subject to terms and conditions
outlined in Eaton Electrical Inc. selling policies. The sole source
governing the rights and remedies of any purchaser of this equipment is
the relevant Eaton Electrical Inc. selling policy.
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF
FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR
WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF
TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no
event will Eaton Electrical Inc. be responsible to the purchaser or user in
contract, in tort (including negligence), strict liability or otherwise for any
special, indirect, incidental or consequential damage or loss whatsoever,
including but not limited to damage or loss of use of equipment, plant or
power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities, or claims against the purchaser or user by
its customers resulting from the use of the information,
recommendations and descriptions contained herein.
The information contained in this manual is subject to change without
notice.
For the best results with the MVX9000 inverter, carefully read this manual and all
of the warning labels attached to the inverter before installing and operating it,
and follow the instructions exactly. Keep this manual handy for quick reference.
Definitions and Symbols
A safety instruction (message) includes a hazard alert symbol and a signal word,
WARNING or CAUTION. Each signal word has the following meaning:
HIGH VOLTAGE: This symbol indicates high voltage. It calls your
attention to items or operations that could be dangerous to you and
other persons operating this equipment. Read the message and follow
the instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of two
signal words: CAUTION or WARNING, as described below.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious damage to
the product. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
Hazardous High Voltage
HIGH VOLTAGE!
Motor control equipment and electronic controllers are connected to
hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken to
protect against shock.
Stand on an insulating pad and make it a habit to use only one hand
when checking components. Always work with another person in case
an emergency occurs. Disconnect power before checking controllers or
performing maintenance. Be sure equipment is properly grounded.
Wear safety glasses whenever working on electronic controllers or
rotating machinery.
MVX9000 User Manualix
Warnings, Notes and Cautions
Always read this manual thoroughly before using MVX9000 AC Motor
Drives.
HIGH VOLTAGE!
Be sure to ground the unit. Otherwise, there is danger of electric shock
and/or fire.
HIGH VOLTAGE!
Wiring work shall be carried out only by qualified personnel.
Otherwise, there is a danger of electric shock or fire.
WARNING!
AC input power must be disconnected before any maintenance. Do not
connect or disconnect wires and connectors while power is applied to
the circuit. Maintenance must be performed by qualified technicians.
WARNING!
A hazardous voltage charge may still remain in the DC-link capacitor
even if the power has been turned off. To avoid personal injury, do not
remove the cover of the AC drive until all “DISPLAY LED” lights on the
digital keypad are off. Please note that there are live components
exposed within the AC drives. Do not touch these live parts.
WARNING!
The AC drive may be destroyed beyond repair if incorrect cables are
connected to the input/output terminals. Never connect the AC drive
output terminals T1, T2, and T3 directly to the AC main circuit power
supply.
WARNING!
Hazardous Voltage
Before opening the AC drive covers:
Disconnect all power to the AC drive.
•
Wait five minutes for DC bus capacitors discharge.
Any electrical or mechanical modification to this equipment without
prior written consent of Eaton will void all warranties and may result
in a safety hazard in addition to voiding the UL listing.
xMVX9000 User Manual
WARNING!
Wait at least 2 minutes after all display lamps have gone out, and then
confirm that the capacitors have fully discharged by measuring the
voltage between B1 and Ground using a multi meter set to measure DC.
WARNING!
Opening the Drive voids the warranty!
WARNING!
Make sure that all screws are tightened to the proper torque rating
shown in Table 3-3.
WARNING!
This equipment should be installed, adjusted, and serviced by qualified
electrical maintenance personnel familiar with the construction and
operation of the equipment and the hazards involved. Failure to
observe this precaution could result in bodily injury.
WARNING!
Use 75ºC Cu wire only or equivalent.
WARNING!
The rated voltage for AC motor drive must be equal or less than 240V
(equal or less than 480V for 460V models, equal or less than 600V for
575V models) and the mains supply current capacity must be equal or
less than 5000A RMS (equal or less than 10000A RMS for the 40 hp [30
kW] models).
WARNING!
Disconnect AC power before proceeding!
CAUTION!
There are highly sensitive MOS components on the printed circuit
boards. These components are especially sensitive to static electricity.
To avoid damage to these components, do not touch these components
or the circuit boards with metal objects or your bare hands.
CAUTION!
Ground the MVX9000 using the ground terminal. The grounding
method must comply with the laws of the country where the AC drive
is to be installed. Refer to the Basic Wiring Diagram in Chapter 3.
MVX9000 User Manualxi
CAUTION!
Do not connect the AC power to the T1, T2, T3 terminals, it will
damage the AC drive.
CAUTION!
Be sure to install the unit on flame-resistant material such as a steel
plate. Otherwise, there is the danger of fire.
CAUTION!
Be sure to install the unit on a perpendicular wall which is not subject
to vibration. Otherwise, it may fall and cause injury to personnel.
CAUTION!
Be sure not to let the foreign matter enter vent openings in the
inverter housing, such as wire clippings, spatter from welding, metal
shavings, dust, etc. Otherwise, there is the danger of fire.
CAUTION!
Be sure not to install or operate an inverter which is damaged or has
missing parts. Otherwise, it may cause injury to personnel.
CAUTION!
Be sure to install the inverter in a well-ventilated room which does not
have direct exposure to sunlight, a tendency for high temperature,
high humidity or dew condensation, high levels of dust, corrosive gas,
explosive gas, inflammable gas, grinding-fluid mist, salt damage, etc.
Otherwise, there is the danger of fire.
CAUTION!
Be sure that the input voltage matches the inverter specifications:
Single-phase 100 to 120V 50/60 Hz
•
Single-/Three-phase 200 to 240V 50/60 Hz (up to 2.2 kW)
•
Three-phase 200 to 230V 50/60 Hz (above 2.2 kW)
•
•
Three-phase 380 to 460V 50/60 Hz
•
Three-phase 500 to 600V 50/60 Hz
xiiMVX9000 User Manual
CAUTION!
Be sure not to connect an AC power supply
to the output terminals. Otherwise, there is
the danger of injury and/or fire.
Note:
L1, L2, L3: Three-phase 200 to 230V 50/60 Hz
Three-phase 380 to 460V 50/60 Hz
Three-phase 500 to 600V 50/60 Hz
Any two inputs:
Single-phase 100 to 120V 50/60 Hz;
Single-phase 200 to 240V 50/60 Hz
Power Input
L3L2L1
Power Output
T3
T2T1
CAUTION!
The operation of the inverter can be easily changed from low speed to
high speed. Be sure to check the capability and limitations of the
motor and machine before operating the inverter. Otherwise, there is
the danger of injury.
CAUTION!
If you operate a motor at a frequency higher than the inverter standard
default setting (50 Hz/60 Hz), be sure to check the motor and machine
specifications with the respective manufacturer. Only operate the
motor at elevated frequencies after getting their approval. Otherwise,
there is the danger of equipment damage.
MVX9000 User Manualxiii
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xivMVX9000 User Manual
Chapter 1
Introduction
Inside this chapter …
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 1-2
This chapter describes the purpose and contents of this manual and the intended
audience. This chapter also explains conventions used in this manual and lists
related publications.
How to Use This Manual
Introduction
The purpose of this manual is to provide you with information necessary to
install, set parameters, troubleshoot and maintain the Cutler-Hammer
®
Adjustable Frequency Drives from Eaton’s electrical business. To guarantee safe
operation of the equipment, read the safety guidelines at the beginning of this
manual before connecting power to the AC motor drives. Keep this operating
manual handy and distribute to all users for reference.
Chapter 1 — Introduction is the chapter you are reading now.
Chapter 2 — Overview of the MVX9000 Drive describes receiving and inspection
procedures and provides an introduction to digital keypad operation.
Chapter 3 — Storage and Installation describes planning for drive installation
and drive mounting. This chapter also includes requirements and connections for
wiring.
Chapter 4 — Start-Up Procedures provides a detailed explanation of digital
keypad operation.
Chapter 5 — Descriptions of Parameter Settings provides detailed explanations
for all parameter settings.
Chapter 6 — Maintenance and Inspection describes maintenance procedures.
Chapter 7 — Troubleshooting and Fault Information lists the fault displays,
descriptions, and corrective actions.
Appendix A — Technical Data lists standard specifications.
Appendix B — Parameter Tables provides listing of all parameters with
descriptions, ranges and defaults.
Appendix C — Accessories provides information about circuit breakers, fuses,
braking resistors, and other accessories for the Cutler-Hammer MVX9000 Drives.
Appendix D — Dimensions displays keypad and drive dimensions.
Appendix E — is a Declaration of Conformity.
MVX9000
1-2MVX9000 User Manual
Intended Audience
Intended Audience
The audience for this manual has:
Knowledge of standard electrical wiring practices, electronic components,
•
and electrical schematic symbols.
The audience for this manual will install, start-up, and service the Cutler-Hammer
MVX9000 Drives.
Conventions Used in This Manual
Listed below are terms and language conventions used in this manual. These
terms and conventions are defined here to help you understand their meanings
and applications throughout this manual.
Digital Keypad Display
The Digital Keypad display is an LED readout of drive parameter selections and
drive operation status. Letters or numbers appear in the display according to
which keys you press.
Digital Keypad Keys
Digital Keypad keys are flat, labeled, pushbutton-type devices that allow you to
select drive parameters, and monitor drive operation.
Parameter
A parameter is selected through the Digital Keypad. Parameters in this manual
are expressed as Parameter Group Number, a decimal (.), and a Parameter
number.
Press
Press a key on the Digital Keypad Control Panel to select a parameter. Refer to
Chapter 2 — Overview of the MVX9000 Drive, Digital Keypad.
Introduction
MVX9000 User Manual1-3
Warranty and Liability Information
Warranty and Liability Information
Eaton Electrical Inc. warrants the product delivered in the Cutler-Hammer
shipping package to be free from defects in material and workmanship, under
normal use and service, for twenty four (24) months from date of manufacturing.
Products that fail during this period will be repaired or replaced at Eaton’s
Introduction
discretion, with the same or a functionally equivalent product, provided the
original purchaser (A) returns the failed product, and (B) provides proof of
original date of purchase. This warranty does not apply, in the judgment of
Eaton, to damage caused during shipment, handling, storage, or accidental
misuse. The original purchaser of the product must obtain a Cutler-Hammer
Return Material Authorization (RMA) number prior to returning any defective
product. (When purchased through an Authorized Distributor, the Distributor
should supply an RMA number to their customer.)
The maximum liability of this warranty is limited to the purchase price of the
product. In no event, regardless of cause, shall Eaton Electrical Inc. be liable (a)
for penalties or penalty clauses of any description, or (b) for certification not
otherwise specifically provided herein and/or indemnification of purchaser or
others for costs, damages or expenses, each arising out of or related to the
product or services of any order or (c) for any damages resulting from loss of
profits, use of products or for any incidental indirect or consequential damages,
even if advised of the possibility of such damages.
This MVX9000 AC drive has gone through quality control tests at the factory before
shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC drive and User Manual.
•
Inspect the unit to insure it was not damaged during shipment.
•
Make sure that the part number indicated on the nameplate corresponds with
•
the part number of your order.
Nameplate Information
MVX9000 Drive
Overview of the
Catalog Number
Style Number
Input Spec.
Output Spec.
Output Frequency Range
Serial Number Bar Code
MADE IN XXXXXXX
Figure 2-1: Example of 1/2 hp 230V AC drive
Catalog Number
Table 2-1: MVX9000 Catalog Numbering System
M V X F 5 0 A0 -2
Enclosure
Version Type
F25 = 1/4 hp (0.2 kW)
F50 = 1/2 hp (0.4 kW)
Model Number
001 = 1 hp (0.7 kW)
002 = 2 hp (1.5 kW)
10782116036223
F50A02T2410002
1 = 115V AC
2 = 240V AC
4 = 480V AC
5 = 575V AC
Motor Horsepower
003 = 3 hp (2.2 kW)
005 = 5 hp (3.7 kW)
007 = 7-1/2 hp (5.5 kW)
010 = 10 hp (7.5 kW)
2-2MVX9000 User Manual
External Parts and Label Locations
Style Number
The style number contains the same information as the Catalog Number, and is
used internally for ordering purposes.
External Parts and Label Locations
6
5
L1
L2
L3
LI
N
E
1
Overview of the
MVX9000 Drive
2
4
7
L1 L2 L3
3
1
Mounting Screw Holes
2
Nameplate Label
3
Bottom Door
4
Digital Keypad
5
Upper Door
6
Ventilation Holes
7
L1, L2, L3, Input Terminals
8
Control Input/Output Terminals
9
B1, B2 External Braking Resistor
10
, T1, T2, T3 Output Terminals
L1 L2 L3
LINE
MOTOR Braking
T1 T2
T3 B1 B2
8
B1 B2
T1 T2 T 3
9
10
Figure 2-2: Parts and Label
MVX9000 User Manual2-3
Digital Keypad Operation
Digital Keypad Operation
The digital keypad includes the display panel and the keypad. The display panel
provides the parameter display and shows the operation status of the AC drive.
The keypad provides programming and control interface.
Green lamp lights during REV operation.
Green lamp lights during FWD operation.
Red lamp lights by pressing STOP.
Green lamp lights by pressing RUN.
Lamp Lights During Run,
Stop, Fwd, Rev Operations
LED Display
Indicates Motor and
Drive Parameter
START Key
Start Command
STOP/RESET Key
Stop Command and Reset
the Drive After a Fault Occurs
ENTER Key
Used in Parameter Mode
to Enter and Change Values
Lamp lights to indicate input frequency reference
F
Lamp lights to indicate output Hz
H
Lamp lights to indicate output amps
A
Lamp lights to indicate user defined units
U
Figure 2-4: Explanation of the LED Indicators
2-4MVX9000 User Manual
Digital Keypad Operation
Table 2-2: Keypad Operators
START
This button operates as Start button for normal operation
• Motor START from the panel; active control place has to be
selected at “Panel”
ENTER
This button in the parameter edit mode is used to enter the
programming mode and enter the parameter selection.
• used for parameter edit confirmation, acceptance (confirmation)
of the edited parameter value with exit from parameter edit mode
STOP / RESET
This button has two integrated operations. The button operates as
Stop button for normal operation. In the parameter edit mode it is
used to cancel previous action and back-up one step, and in fault
mode it is used to reset the fault.
STOP
• motor STOP from the panel; active control place has to be
selected at “Panel”
RESET
• used for active fault resetting
- fault history is reset if ENTER is pressed on the “Fault History”
menu group in “Main Menu” or
- if ENTER is pressed while in the “Fault History” menu
• in programming mode press RESET key to cancel previous action
and back up one step
LEFT Arrow
• navigation button, movement to left
• in display mode, enter parameter group mode
• in parameter edit mode, exits mode, backs up one step
• cancels edited parameter (exit from a parameter edit mode)
Overview of the
MVX9000 Drive
RIGHT Arrow
• navigation button, movement to right
• enter parameter group mode
• enter parameter mode from group mode
UP and DOWN Arrows
• move either up or down the group list in order to select the
desired group menu.
• move either up or down the parameter list in order to select the
desired parameter in the group.
• increasing/decreasing of reference value on the keyboard (when
selected).
SPEED POT
• increase/decrease reference value on the keypad (when selected)
MVX9000 User Manual2-5
Table 2-3: Explanation of Display Messages
Displayed MessageDescriptions
F
The AC drive Input Frequency Reference.
The Actual Operation Frequency at the output terminals T1, T2
H
and T3.
The output current present at the output terminals T1, T2 and T3.
MVX9000 Drive
Overview of the
A
The value of the user defined units.
U
The output voltage present at the output terminals T1, T2 and T3.
The temperature of the unit.
The AC drive forward run status.
Digital Keypad Operation
The AC drive reverse run status.
Parameter group selection.
The specific parameter selection.
“End” displays for approximately 1 second if input has been
accepted. After a parameter value has been set, the new value is
automatically stored in memory.
The AC drive should be stored in the shipping carton before installation. In order
to retain the warranty coverage, the AC drive should be stored properly when it is
not to be used for an extended period of time. Some storage suggestions are:
• Store in a clean and dry location free from direct sunlight or corrosive fumes.
• Store within an ambient temperature range of -20 to +60°C.
• Store within a relative humidity range of 0 to 90% and non-condensing
environment.
• Store within an air pressure range of 86 to 106 kPA.
Environment
Operation
Air Temperature: 1/2 hp – 5 hp-10 to +50°C (14 to 122°F)
Relative Humidity: 0% to 90%, no condensation allowed
Atmosphere Pressure:86 to 106 kPa
Installation Site Altitude:below 1000m
Installation
Storage and
Vibration: Maximum 9.80 m/s2 (1G) at less than 20 Hz
Storage
Temperature: -20 to +60°C (-4 to 140°F)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere Pressure: 86 to 106
7-1/2 hp – 10 hp: -10 to +40°C (14 to 104°F)
Maximum 5.88 m/s2 (0.6G) at 20 to 50 Hz
Storage
Transportation
Temperature: -20 to +60°C (-4 to 140°F)
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere Pressure: 86 to 106 kPa
Vibration: Maximum 9.80 m/s2 (1G) at less than 20 Hz,
Maximum 5.88 m/s2 (0.6G) at 20 to 50 Hz
Pollution Degree
UL Type 0, Pollution Degree 2: good for a factory type environment
Relative Humidity: Less than 90%, no condensation allowed
Atmosphere Pressure: 86 to 106
3-2MVX9000 User Manual
Mounting Area
Mounting Area
Improper installation of the AC drive will greatly reduce its life. Be sure to
observe the following precautions when selecting a mounting location. Failure to observe these precautions may void the warranty!
Do not mount the AC drive near heat-radiating elements or in direct sunlight.
Do not install the AC drive in a place subjected to high temperature, high
humidity, excessive vibration, corrosive gases or liquids, or airborne dust or
metallic particles.
Mount the AC drive vertically and do not restrict the air flow to the heatsink fins.
The AC drive generates heat. Allow sufficient space around the unit for heat
dissipation as shown in the figure below:
3.0 (76)
or More
Air Flow
Storage and
Installation
3.0 (76)
or More
1.0 (25)
or More
1.0 (25)
or More
Figure 3-1: Mounting in an Enclosure in Inches (mm)
When mounting in an enclosure, allow for the recommended free
space. Failure to allow adequate air flow may result in drive over
temperature.
MVX9000 User Manual3-3
Wiring
DANGER!
Hazardous Voltage
Before opening the AC drive covers:
• Disconnect all power to the AC drive.
Wait five minutes for DC bus capacitors discharge.
Any electrical or mechanical modification to this equipment without prior
written consent of Eaton will void all warranties and may result in a safety
hazard in addition to voiding the UL listing.
Short Circuit Withstand: The rated voltage for AC motor drive must be equal or
less than 240V (equal or less than 480V for 460V models, equal or less than 600V
for 575V models) and the mains supply current capacity must be equal or less
than 5000A RMS (equal or less than 10000A RMS for the 40 hp [30 kW] models).
Applicable Codes
All Cutler-Hammer MVX9000 AC drives are Underwriters Laboratories, Inc. (UL)
and Canadian Underwriters Laboratories (cUL) listed, and therefore comply with
the requirements of the National Electrical Code (NEC) and the Canadian
Electrical Code (CEC).
Installation
Storage and
Installation intended to meet the UL and cUL requirements must follow the
instructions provided in “Wiring Notes” as a minimum standard. Follow all local
codes that exceed UL and cUL requirements. Refer to the technical data label
affixed to the AC drive and the motor nameplate for electrical data.
The “Line Fuse Specification” in Appendix C lists the recommended fuse part
number for each MVX9000 part number. These fuses (or equivalent) must be
used on all installations where compliance with UL standards is required.
According to the Low Voltage Directive 73/23/EEC and the Amendment Directive
93/68/EEC Digital Keypad, the following AC Motor Drives, MVXF50A0-2,
MVX001A0-2, MVX002A0-2, MVX003A0-2, MVX005A0-2, MVX007A0-2,
MVX001A0-4, MVX002A0-4, MVX003A0-4, MVX005A0-4, MVX007A0-4,
MVX010A0-4, are herewith confirmed to comply with the requirements set out in
the Council Directive 73/23/EEC for electrical equipment used within certain
voltage limits and the Amendment Directive 93/68/EEC. For the evaluation of the
compliance with this Directive, the following standard was applied: EN 50178.
According to the Electromagnetic Compatibility 89/336/EEC and the Amendment
Directive 93/68/EEC, the following equipment, AC Motor Drive, MVXF50A0-2,
MVX001A0-2, MVX002A0-2, MVX003A0-2, MVX005A0-2, MVX007A0-2,
MVX001A0-4, MVX002A0-4, MVX003A0-4, MVX005A0-4, MVX007A0-4,
MVX010A0-4, is herewith confirmed to comply with the requirements set out
in the Council Directive 89/336/EEC for electromagnetic compatibility and the
Amendment Directive 93/68/EEC. For the evaluation of the compliance with
this Directive, the following standards were applied: EN61800-3, EN55011,
EN50081-2, EN50082-2, EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5,
EN61000-4-6, EN61000-4-8.
Wiring
3-4MVX9000 User Manual
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