Omega Products FP-3-1500-2M User Manual

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FP-5200 FLOW SENSOR

When you’re looking for the added strength of an all-metal flow sensor, make it the FP-5200. It permits the high degree of accuracy and reliability you demand, without added cost. Compare it to traditional metal flowmeters, where the price increases dramatically with pipe size. In contrast, you can install the FP-5200 insertion flow sensor in pipe sizes ranging from 1⁄2 to 12" without a lot of additional cost, because the sensor price increases only slightly for larger pipe sizes. Furthermore, it’s accurate to ±1% of full scale.

Installation is easy. Use the FP-5200 locally, or in a remote area up to 100 feet from the meter or controller without signal amplification. It needs no external power or battery. Just one operator, simple tools, an FP-5200 Flow Sensor, a few minutes . . . and you’re on-line.

Additionally, the all-stainless-steel flow sensor accurately measures a wide variety of fluids, even under high pressure and temperature conditions [pressures up to 1500 psi, temperatures up to150°C (300°F)].

Use the Metal Flow Sensor for Monitoring or Controlling Flow in:

⻬ Secondary Oil Recovery ⻬ Boiler Water Feed Lines ⻬ Turbine Steam Condensate ⻬ Energy Management Systems, HVAC

ACCURACY THAT PAYS OFF

In the FP-5200 sensor housing, a magnet is surrounded by a coil, creating a magnetic field. As the liquid flow causes the rotor to spin, each blade passing this coil concentrates the lines of magnetic force, producing a repeatable AC sine wave output. The FP-5200 also features OMEGA’s patented “open-cell” rotor, for increased linearity at ±1% over the full dynamic range of 1.6 to 20 fps, with negligible head loss.

316 Stainless Steel Sensor

Shown actual size

⁄2" FNPT conduit port

CD4MCU stainless steel rotor

FP-5200 Series

464

All Models

COMPATIBLE, VERSATILE INTERFACING

The FP-5200 is completely compatible with FPM Series powered flow indicators, controllers, and totalizers, to give increased flexibility in system design. It also interfaces easily with digital computers and with a variety of other external equipment.

RUGGED, RELIABLE ALL-METAL SENSORS

FP-5200, $464

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SPECIFICATIONS

Output Signal: Sine wave Output Frequency: 12 Hz per ft/sec,

80 mV peak-to-peak per fps nominal

Flow Rate Range: 1.6 fps to 20 fps Output Amplitude: 5 to 8 mV/P-P/Hz Source Impedance: 10 kΩ Accuracy: ±0.2 fps Linearity: ±1% of full range Repeatability: ±0.5% of full range Max Viscosity: 1 centipoise (water); up to 5 cp above

5 fps velocity Materials: Rotor: CD4MCU SS; Rotor Housing: 316 SS;

Rotor Shaft: Tungsten Carbide; Transducer Body: 347 SS; Top Flange: 316 SS; Cap: 316 SS

Rotor Bearing: Fluoroloy B (PTFE-based fluoroplastic) Cable Length: 7.5 m (25'), can be extended up to 30 m

(100') with copper wire Maximum % Solids: 10%, with particulate size not

exceeding 5 mm cross section or length Weight: 0.9 kg (2 lb)

To Order

(Specify Model Number)

Sensor [Min -46°C (-50°F)]

Model Pipe Fitting Length

Max. Temp Max.

No. Price Size/Style mm (in) °C (°F) Press. FP-5200 $4641⁄2"-1" mini-tap 38.4 (1.512) 149 (300) 1500 psi FP-5201 464 11⁄4"-12" mini-tap 63.5 (2.50) 149 (300) 1500 psi FP-5202 464 2"-12" saddle 114.3 (4.50) 149 (150) 300 psi

Metal Flow Sensors

Comes complete with operator’s manual Ordering Example: FP-5200 paddle wheel sensor, FP-5205, fitting,

$464 + 319 = $783. See Page F-40 for FP-5200 Fittings. Complete replacement

rotor/paddlewheel kit for FP-5200 series: FP-52509, $45. Cap kit with gasket and bolts: FP52628, $65. Gasket only: FP-52618, $9.

Model No. Price Description FP-3-1500-2B $684 11⁄2" MNPT sensor

FP-3-1500-2M 671 ISO 7/1-RC 11⁄2" sensor

METAL HOT-TAP FLOW SENSOR

The metal hot-tap sensor allows the user easy sensor installation and removal without shutting down the process stream. Compatible with Mueller drill assemblies, this new hot-tap sensor can be quickly installed into pipe sizes from 11⁄2 to 24". This hot-tap assembly is compatible with any 11⁄2 NPT female pipe fitting such as weldolets and saddles. Installation fitting not supplied.

SPECIFICATIONS

Flow Range: 0.3 to 20 fps Wetted Parts: 316 and CD4MCU stainless steel;

FKM and PEEK

Power Input: 5 to 24 Vdc @ 10 mA max Max Pressure/Temperature: 82°C (180°F) up to 250 psig

45 45

-3

-2

-1

38.4 (1.51)

63.5 (2.5)

114.3 (4.5)

7.6 (25') cable included

FP-5200 Sensor

FP-5201 Sensor

FP-5202 Sensor

Tee Fitting socket weld

Mini-Tap Fitting

Saddle Fitting

Flange

Inlet Outlet

10 x I.D. 5 x I.D.

5 x I.D.

Reducer

15 x I.D. 5 x I.D.

Flange

50 x I.D.

2 x 90° Elbow 3 dimensions

40 x I.D. 5 x I.D.

90° Elbow

20 x I.D. 5 x I.D.

2 x 90° Elbow

25 x I.D. 5 x I.D.

Installation Dimensions in mm (in)

INSTALLATION SUGGESTIONS FOR PADDLEWHEEL SENSORS

For maximum linearity and accuracy, the sensor should be located in a straight run of pipe upstream and downstream of the sensor. Major obstructions such as pumps or throttle valves require longer straight runs.

FP-3-1500-2B, hot tap sensor, $684, shown smaller than actual size.