Omega Products FLD1000 Installation Manual
FLD1000 AND FLD2000 SERIES FLOWMETER OPERATING INSTRUCTIONS
FOR STAINLESS STEEL, BRASS AND PTFE MODELS
1. PRINCIPLE OF OPERATION
A tapered glass flow tube, and a metallic or PTFE
float inside it, constitute the heart of model FLD
rotameters.
Flow meters are installed vertically in lines carrying
gases or liquids to be monitored.
Fluids enter through the smaller opening at the
bottom, and exit through the upper end. Upward
pressure causes the float to rise. Flow takes place
through the circular area between the float and the
inside surface of the flow tube. As the float rises,
the flow area increases, due to the tapered bore of
the flow tube.
Dynamic equilibrium results when the buoyant
force of the float and the upward force, due to fluid
pressure, balance the weight of the float.
The vertical position of the float at equilibrium
corresponds exclusively to one particular flow rate.
This flow rate is obtained by determining the height
of the float with the aid of the scale on the flow
tube.
2. MATERIALS OF CONSTRUCTION
Flow Tubes: Heavy walled precision formed
borosilicate glass
Tube Shields: Polycarbonate
Floats: 316 stainless steel, or PTFE
Wetted Parts: Brass, type 316 stainless steel
or PTFE.
Seals: Viton7 for brass and stainless
models, PTFE for PTFE models.
Scales: Direct reading
Meters are designed with unique “revolving” scales
of dual air-water direct reading graduations
showing SCFM and SLPM for AIR, as well as
GPM and LPM for WATER. Knurled scale endings
accessible at the lower back portion of the meters
enable rotation of the scale.
3. METER SPECIFICATIONS
Standard Accuracy: ± 5% FS
Repeatability: ± 0.25%
Max. Operating Pressure: 150 psig/10bars
(brass or stainless models); or 100 psig/6.7 bars
(PTFE models).
Max. Operating Temperature: 250ºF/121ºC
(brass or stainless models); or 150 ºF/65ºC (PTFE
models.
Fittings: 3/8”-18” NPT Female
All meters are factory tested for leakage prior to
shipping. For hazardous fluids the flow meter must
be re-tested at the time of installation in the
system, prior to usage. It is also important that a
leak integrity test is performed periodically to
maintain safe operating conditions. Flow meters
must be protected from breakage due to external
conditions such as objects bumping into or hitting
the instrument, extreme vibrations, or attack by
corrosive materials. It is the responsibility of the
customer to acquaint the operator(s) of this flow
meter with all appropriate safety information.
4. INSTALLATION AND OPERATION
4.1 Receipt of Equipment
Inspect instrument for possible visible damage
resulting from shipping. Notify UPS or other
carrier as well as Omega.
4.2 Installation
Flow meters must always be installed in vertical
position; any significant deviation from vertical will
affect readings.
Valves must be closed prior to installation and
opened gradually after all connections are carefully
inspected. A leak test is highly recommended
especially when hazardous fluids are involved.
CAUTION: Excessive tightening of valves
may damage the orifice.
It is important that all lines to be connected to
the flow meter are purged of any dust or other
M-4056/0504
FLD1000 AND FLD2000 SERIES FLOWMETER OPERATING INSTRUCTIONS
FOR STAINLESS STEEL, BRASS AND PTFE MODELS
residual contamination prior to installing the meter.
In some applications a filter should be installed at
the inlet of the flow meter.
4.3 Operation
Flow meters are designed to be operated at
pressures and temperatures not exceeding
recommended maximum values (see above).
Close valve (if applicable) before initial use, then
gradually pressurize the system.
Slowly open the valve until the float is at the
desired flow rate. Each scale indicates the
“reading line” on the float where the flow rate
should be read.
5. FLOW TUBE INSTALLATION/REMOVAL
Do not remove the flow tube from the flow
meter. Please contact Customer Service.
6. MAINTENANCE
7. DIMENSIONAL DIAGRAMS
Do not remove the flow tube from the flow
meter. Please contact Customer Service.
Under normal operating conditions no special
maintenance is required. Dirt or contamination
may create problems within the flow tube by
causing a restriction in the flow passage. Such
conditions can be diagnosed by examining the flow
tube.
The most obvious indication of obstructions is the
float being stuck in the flow tube. If the existence
of contamination is determined the condition may
be rectified in a number of ways. The easiest being
(if possible), to disconnect the inlet and the outlet
of the flow meter and purge the instrument by
using a clean and dry stream of gas.
Action of the float within the bore of the flow tube
very often facilitates particles or impediments to be
dislodged through the outlet of the flow meter.
M-4056/0504
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