Omega Products DP63100 Installation Manual

User’s Guide

Shop online at

e-mail: [e-mail]

For latest product manuals:

omega.com

omegamanual.info

DP63100

Analog Input Panel Meter

LP0884A

OMEGAnet

®

Online Service

omega.com

Internet e-mail

[e-mail]

Servicing North America:

U.S.A.: One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047

TEL: [phone] FAX: [phone]
e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec) H7L 5A1, Canada
TEL: [phone] FAX: [phone]
e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA

Customer Service: 1-800-622-2378/1-800-622-BEST
Engineering Service: 1-800-872-9436/1-800-USA-WHEN

®

®

®

Mexico: En Español: [phone]-7803 e-mail: [e-mail]

FAX: [phone] [e-mail]

Servicing Europe:

Czech Republic: Frystatska 184, 733 01 Karviná, Czech Republic

TEL: [phone] FAX: [phone]
Toll Free: 0800-1-66342
e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

TEL: [phone] FAX: [phone]
Toll Free in Germany: 0800 639 7678
e-mail: [e-mail]

United Kingdom: One Omega Drive, River Bend Technology Centre
ISO 9002 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom
TEL: [phone] FAX: [phone]
Toll Free in United Kingdom: 0800-488-488
e-mail: [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.

WARNING : These products are not designed for use in, and should not be used for, human applications.

 UNIVERSAL PROCESS, VOLTAGE, CURRENT, RESISTANCE

AND TEMPERATURE INPUTS

 UNIVERSAL AC/DC POWER SUPPLY

 6 / 9 DIGIT DUAL LINE/TRI-COLOR DISPLAY WITH 0.71" & 0.35"

DIGITS

 PROGRAMMABLE UNITS DISPLAY

 VARIABLE CONTRAST AND INTENSITY DISPLAY

 UP TO 160 SAMPLES PER SECOND CONVERSION RATE

 BUILT-IN USB PROGRAMMING PORT ENABLING UNIT

CONFIGURATION WITH DP6-SOFT PROGRAMMING SOFTWARE

 NEMA 4X/IP65 SEALED FRONT BEZEL

DESCRIPTION

The Analog Panel Meter offers many features and performance capabilities to
suit a wide range of industrial applications. The DP63100 has a universal input
to handle various input signals including DC Voltage/Current, Process,
Resistance and Temperature. The optional plug-in output cards allow the
opportunity to configure the meter for present applications, while providing easy
upgrades for future needs. The DP63100 employs a dual line, tri-color display
with a large 0.71", tri-color 6 digit top display line and a 0.35", 9 digit green
bottom display line.

The meter provides a MAX and MIN reading memory with programmable
capture time. The capture time is used to prevent detection of false max or min
readings which may occur during start-up or unusual process events.

The signal totalizer (integrator) can be used to compute a time-input product.
This can be used to provide a readout of totalized flow or calculate service
intervals of motors, pumps, etc. The meter has up to four setpoint outputs,
implemented on plug-in option cards. The plug-in cards provide dual FORM-C
relays, quad FORM-A, or either quad sinking or quad sourcing open collector
logic outputs. The setpoint alarms can be configured to suit a variety of control
and alarm requirements.

Communication and bus capabilities are also available as option cards. These
include RS232 and RS485. The DP63100 can be programmed to utilize ModBus
protocol. With ModBus, the user has access to most configuration parameters.
Readout values and setpoint alarm values can be controlled through the bus.
Additionally, the meter has a feature that allows a remote computer to directly
control the outputs of the meter.

The DP63100 includes a built-in USB programming port. With a Windows
based program, made available by Omega, configuration data can be downloaded
to the DP63100 without the need of any additional option cards.

A linear DC output signal is available as an optional plug-in card. The card
provides either 20 mA or 10 V signals. The output can be scaled independent of
the input range and can track either the input, totalizer, max or min readings.

The meter has been specifically designed for harsh industrial environments.
With NEMA 4X/IP65 sealed bezel and extensive testing of noise effects and CE
requirements, the meter provides a tough reliable application solution.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in this
literature or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired. Do not use this unit to directly
command motors, valves, or other actuators not equipped with safeguards. To do
so can be potentially harmful to persons or equipment in the event of a fault to
the unit.

CAUTION: Risk of Danger.

Read complete instructions prior to

installation and operation of the unit.

®

CAUTION: Risk of electric shock.

DIMENSIONS In inches (mm)

1.95

(49.53)

3.80 (96.52)

1

2

3

4

Note: Recommended minimum clearance (behind the panel) for

mounting clip installation is 2.1" (53.4) H x 5.5" (140) W.

0.10

(2.54)

4.14 (105)

3

1.75

(44.45)

PANEL CUT-OUT

3.60 (91.44)

Table Of COnTenTs

General Meter Specifications . . . . . . . . . . . . . 4

Optional Plug-In Cards
Installing the Meter
Setting the Jumpers
Installing the Plug-In Cards
Wiring the Meter

. . . . . . . . . . . . . . . . . . . . . . . 7

Reviewing the Front Buttons and Display

. . . . . . . . . . . . . . . . . . 5

. . . . . . . . . . . . . . . . . . . . . 6

. . . . . . . . . . . . . . . . . . . . 6

. . . . . . . . . . . . . . 7

. . . . 9

DP63100 Display Loops . . . . . . . . . . . . . . . . 10

Programming the Meter
Modbus Register Table
Factory Service Operations
Troubleshooting Guide
Parameter Value Chart
Programming Overview

General MeTer speCifiCaTiOns

1. DISPLAY: Negative image LCD
Top Line - 6 digit, 0.71" (18 mm), with tri-color backlight (red, green or

orange), display range: -199999 to 999999;

Bottom Line - 9 digit, 0.35" (8.9 mm), with green backlight, display range:

- 199,999,999 to 999,999,999

2. POWER:
AC Power: 50 to 250 VAC, 50/60 Hz, 14 VA
DC Power: 21.6 to 250 VDC, 8 W
Isolation: 2300 Vrms for 1 min. to all inputs and outputs.

3. ANNUNCIATORS: Backlight color: Red
1 - setpoint alarm 1
2 - setpoint alarm 2
3 - setpoint alarm 3
4 - setpoint alarm 4
Line 1 Units Display – programmable 3 digit units annunciator with tri-color

backlight (red, green or orange)

4. KEYPAD: 2 programmable function keys, 4 keys total

5. A/D CONVERTER: 24 bit resolution

6. UPDATE RATES:
A/D conversion rate: programmable 5 to 160 readings/sec.
Step response:

Input Type

V/I/Resistance 400 200 100 50 30 20

Thermocouple 600 250 100 - - -

RTD 1000 500 250 - - -

5 10 20 40 80 160

Input Update Rate

Readings/

Sec

msec

response

time *

* - max. to within 99% of final readout value (digital filter disabled)
Display update rate: 1 to 20 updates/sec.
Setpoint output on/off delay time: 0 to 3275 sec.
Analog output update rate: 0 to 10 sec
Max./Min. capture delay time: 0 to 3275 sec.

7. DISPLAY MESSAGES:
“OLOL” - Appears when measurement exceeds + signal range.
“ULUL” - Appears when measurement exceeds - signal range
“Short” - Appears when shorted sensor is detected. (RTD range only)
“OPEN” - Appears when open sensor is detected. (TC/RTD range only)

“. . . . .” - Appears when display values exceed + display range.

“- . . . . .” - Appears when display values exceed - display range.

8. INPUT CAPABILITIES:

Current Input:

INPUT RANGE

± 250 µADC

± 2.5 mADC

± 25 mADC

ACCURACY *

(18 to 28°C)

0.03% of rdg
+ 0.03µA

0.03% of rdg

+ 0.3µA

0.03% of rdg

+ 3µA

ACCURACY *

(0 to 50°C)

0.12% of rdg
+ 0.04µA

0.12% of rdg

+ 0.4µA

0.12% of rdg

+ 4µA

IMPEDANCE

W

1.11 K

W

111

W

11.1

‡

RESOLUTION

10nA

0.1µA

1µA

± 250 mADC

± 2 ADC

‡ Higher resolution can be achieved via input scaling.

Voltage Input:

INPUT RANGE

± 250 mVDC

± 2.0 VDC

± 10 VDC

± 25 VDC

± 100 VDC

± 200 VDC

‡ Higher resolution can be achieved via input scaling.

Temperature Inputs:

READOUT:

Scale: F or C

Offset Range: -199,999 to 999,999 display units.

Thermocouple Inputs:

Input Impedance: 20MW
Lead Resisitance Effect: 0.03 µV/W
Max Continuous Overvoltage: 30 V

INPUT

TYPE

T -200 to 400°C 1.2°C 2.1°C ITS-90

E -200 to 750°C 1.0°C 2.4°C ITS-90

J -200 to 760°C 1.1°C 2.3°C ITS-90

K -200 to 1250°C 1.3°C 3.4°C ITS-90

R 0 to 1768°C 1.9°C 4.0°C ITS-90

S 0 to 1768°C 1.9°C 4.0°C ITS-90

B

N -200 to 1300°C 1.3°C 3.1°C ITS-90

C

(W5/W26)

RANGE

150 to 300°C

300 to 1820°C

0 to 2315°C 1.9°C 6.1°C

0.05% of rdg
+ 30µA

0.5% of rdg
+ 0.3mA

ACCURACY *

(18 to 28°C)

0.03% of rdg
+ 30µV

0.03% of rdg

+ 0.3mV

0.03% of rdg

+ 3mV

0.03% of rdg

+ 3mV

0.3% of rdg
+ 30mV

0.3% of rdg
+ 30mV

ACCURACY*

(18 to 28 °C)

0.12% of rdg

0.7% of rdg

ACCURACY *

0.12% of rdg

0.12% of rdg

0.12% of rdg

0.12% of rdg

0.12% of rdg

0.12% of rdg

3.9°C

2.8°C

. . . . . . . . . . . . . . . . 11

. . . . . . . . . . . . . . . . . 24

. . . . . . . . . . . . . 31

. . . . . . . . . . . . . . . . . 33

. . . . . . . . . . . . . . . . . 33

. . . . . . . . . . . . . . . . . 35

+ 40µA

+ 0.4mA

(0 to 50°C)

+ 40µV

+ 0.4mV

+ 4mV

+ 4mV

+ 40mV

+ 40mV

ACCURACY*

(0 to 50 °C)

5.7°C

4.4°C

W

1.1

W

0.1

IMPEDANCE

451 K

451 K

451 K

451 K

451 K

451 K

STANDARD

ITS-90

ASTM

E988-90**

W

W

W

W

W

W

10µA

0.1mA

RESOLUTION

10µV

0.1mV

1mV

1mV

10mV

10mV

WIRE COLOR

ANSI BS 1843

(+) blue
(-) red

(+) purple
(-) red

(+) white
(-) red

(+) yellow
(-) red

no
standard

no
standard

no
standard

(+) orange
(-) red

no
standard

‡

(+) white
(-) blue

(+) brown
(-) blue

(+) yellow
(-) blue

(+) brown
(-) blue

(+) white
(-) blue

(+) white
(-) blue

no
standard

(+) orange
(-) blue

no
standard

44

RTD Inputs:

Type: 3 or 4 wire, 2 wire can be compensated for lead wire resistance
Excitation current: 100 ohm range: 136.5 µA ±10%
10 ohm range: 2.05 mA ±10%
Lead resistance: 100 ohm range: 10 ohm/lead max.
10 ohm range: 3 ohms/lead max.
Max. continuous overload: 30 V

INPUT TYPE RANGE

100 ohm Pt

alpha = .00385

100 ohm Pt

alpha = .00392

120 ohm Nickel

alpha = .00672

10 ohm Copper

alpha = .00427

-200 to 850°C 0.4°C 1.6°C IEC 751

-200 to 850°C 0.4°C 1.6°C

-80 to 259°C 0.2°C 0.5°C

-110 to 260°C 0.4°C 0.9°C

ACCURACY*

(18 to 28 °C)

ACCURACY*

(0 to 50 °C)

STANDARD

**

no official

standard

no official

standard

no official

standard

Resistance Inputs:

INPUT

RANGE

100 ohm

1000 ohm

10 Kohm

‡ Higher resolution can be achieved via input scaling.

ACCURACY *

(18 to 28°C)

0.05% of rdg
+0.03 ohm

0.05% of rdg

+0.3 ohm

0.05% of rdg

+1 ohm

ACCURACY *

(0 to 50°C)

0.2% of rdg
+0.04 ohm

0.2% of rdg

+0.4 ohm

0.2% of rdg

+1.5 ohm

COMPLIANCE

0.175 V 30 V 0.01 ohm

1.75 V 30 V 0.1 ohm

17.5 V 30 V 0.1 ohm

MAX CONT.
OVERLOAD‡ RESOLUTION

* After 20 min. warm-up, @ 5 sample per second input rate. Accuracy is

specified in two ways: Accuracy over an 18 to 28ºC and 15 to 75% RH
environment; and Accuracy over a 0 to 50ºC and 0 to 85% RH (non
condensing) environment. The specification includes the A/D conversion
errors, linearization conformity, and thermocouple ice point compensation.
Total system accuracy is the sum of meter and probe errors. Accuracy may
be improved by field calibrating the meter readout at the temperature of
interest.

** These curves have been corrected to ITS-90.

9. EXCITATION POWER: Jumper selectable
Transmitter Power: +18 VDC, ± 5% @ 50 mA max.
Reference Voltage: + 2 VDC, ± 2%

Compliance: 1KW load min (2 mA max)
Temperature Coefficient: 40 ppm/ºC max.

Reference Current: 1.05 mADC, ± 2%

Compliance: 10 KW load max.
Temperature Coefficient: 40 ppm/ºC max.

10. USER INPUTS: Two programmable user inputs
Max. Continuous Input: 30 VDC
Isolation To Sensor Input Common: Not isolated.
Response Time: 12 msec. max.
Logic State: User programmable (USrACt) for sink/source (Lo/Hi)

INPUT STATE

(

USrACt)

Active V

Inactive V

LO/SINK HI/SOURCE

20KW pull-up to +3.3V 20KW pull-down

< 1.1 VDC VIN > 2.2 VDC

IN

> 2.2 VDC VIN < 1.1 VDC

IN

11. TOTALIZER:
Time Base: second, minute, hour, or day
Batch: Can accumulate (gate) input display from a user input
Time Accuracy: 0.01% typical
Decimal Point: 0 to 0.0000
Scale Factor: 0.001 to 65.000
Low Signal Cut-out: -199,999 to 999,999
Total: 6 digits on Line 1; 9 digits on Line 2

12. CUSTOM LINEARIZATION:
Data Point Pairs: Selectable from 2 to 16
Display Range: -199,999 to 999,999
Decimal Point: 0 to 0.0000

13. MEMORY: Nonvolatile FRAM memory retains all programmable
parameters and display values.

14. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50 °C
Storage Temperature Range: -40 to 60 °C
Vibration According to IEC 68-2-6: Operational 5 to 150 Hz, in X, Y, Z

direction for 1.5 hours, 2 g.

Shock According to IEC 68-2-27: Operational 25 g (10 g relay), 11 msec in 3

directions.
Operating and Storage Humidity: 0 to 85% max. RH non-condensing
Altitude: Up to 2000 meters

15. CERTIFICATIONS AND COMPLIANCES:

SAFETY

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment

for measurement, control, and laboratory use, Part 1.
IP65 Enclosure rating (Face only), IEC 529
IP20 Enclosure rating (Rear of unit), IEC 529

Type 4X Indoor Enclosure rating (Face only)

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326:2006: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity to Industrial Locations:

Electrostatic discharge EN 61000-4-2 Criterion A

4 kV contact discharge
8 kV air discharge

Electromagnetic RF fields EN 61000-4-3 Criterion B

10 V/m (80 MHz to 1 GHz)
3 V/m (1.4 GHz to 2 GHz)
1 V/m (2 GHz to 2.7 GHz)

Fast transients (burst) EN 61000-4-4 Criterion B

2 kV power
1 kV I/O signal
2 kV I/O signal connected

Surge EN 61000-4-5 Criterion A

to power

power 1 kV L to L, 2 kV L to G
signal 1 kV

RF conducted interference EN 61000-4-6 Criterion B

3 Vrms

Power freq magnetic fields EN 61000-4-8 Criterion A

30 A/m

AC power EN 61000-4-11

Voltage dip Criterion A

0% during 1 cycle
40% during 10/12 cycle
70% during 25/30 cycle

Short interruptions Criterion C

0% during 250/300 cycles

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit self­recovers.

3. Criterion C: Temporary loss of function where system reset occurs.

Refer to EMC Installation Guidelines section of the bulletin for additional

information.

16. CONNECTIONS: High compression cage-clamp terminal block
Wire Strip Length: 0.3" (7.5 mm)
Wire Gauge Capacity: One 14 AWG (2.55 mm) solid, two 18 AWG (1.02

mm) or four 20 AWG (0.61 mm)

17. CONSTRUCTION: This unit is rated for NEMA 4X/IP65 indoor use. IP20
Touch safe. Installation Category II, Pollution Degree 2. One piece bezel/
case. Flame resistant. Synthetic rubber keypad. Panel gasket and mounting
clip included.

18. WEIGHT: 8 oz. (226.8 g)

5

OpTiOnal pluG-in OuTpuT Cards

WARNING: Disconnect all power to the unit before

installing plug-in cards.

Adding Option Cards

The DP series meters can be fitted with up to three optional plug-in cards. The
details for each plug-in card can be reviewed in the specification section below.
Only one card from each function type can be installed at one time. The function
types include Setpoint Alarms (LDP6-CDS), Communications (LDP6-CDC),
and Analog Output (LDP6-CDL). The plug-in cards can be installed initially or
at a later date.

COMMUNICATION CARDS (LDP6-CDC)

A variety of communication protocols are available for the DP63100 meter.
Only one of these card can be installed at a time. Note: For Modbus

communications use RS485 Communications Output Card and configure
communication (tYPE) parameter for Modbus.

LDP6-CDC10 - RS485 Serial (Terminal)
LDP6-CDC1C - RS485 Serial (Connector)
LDP6-CDC20 - RS232 Serial (Terminal)
LDP6-CDC2C - RS232 Serial (Connector)

SERIAL COMMUNICATIONS CARD

Type: RS485 or RS232

Communication Type: RLC Protocol (ASCII), Modbus RTU, and Modbus

ASCII

Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Working Voltage: 50 V. Not Isolated from all other commons.

Data: 7/8 bits

Baud: 1200 to 38,400

Parity: no, odd or even

Bus Address: Selectable 0 to 99 (RLC Protocol), or 1 to 247 (Modbus

Protocol), Max. 32 meters per line (RS485)

Transmit Delay: Selectable for 0 to 0.250 sec (+2 msec min)

QUAD SINKING OPEN COLLECTOR CARD

Type: Four isolated sinking NPN transistors.
Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Working Voltage: 50 V. Not Isolated from all other commons.

Rating: 100 mA max @ V

QUAD SOURCING OPEN COLLECTOR CARD

Type: Four isolated sourcing PNP transistors.
Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Working Voltage: 50 V. Not Isolated from all other commons.

Rating: Internal supply: 18 VDC unregulated, 30 mA max. total

External supply: 30 VDC max., 100 mA max. each output

ALL FOUR SETPOINT CARDS

Response Time: See Update Rates step response specification on page 4; add

6 msec (typical) for relay card

= 0.7 V max. V

SAT

MAX

= 30 V

LINEAR DC OUTPUT (LDP6-CDL)

Either a 0(4)-20 mA or 0-10 V retransmitted linear DC output is available
from the analog output plug-in card. The programmable output low and high
scaling can be based on various display values. Reverse slope output is possible
by reversing the scaling point positions.

LDP6-CDL10 - Retransmitted Analog Output Card

ANALOG OUTPUT CARD

Types: 0 to 20 mA, 4 to 20 mA or 0 to 10 VDC

Isolation To Sensor & User Input Commons: 500 Vrms for 1 min.

Working Voltage: 50 V. Not Isolated from all other commons.

Accuracy: 0.17% of FS (18 to 28 °C); 0.4% of FS (0 to 50 °C)

Resolution: 1/3500

Compliance: 10 VDC: 10 K

Powered: Self-powered

Step Response: See Update Rates step response specification on page 4.

Update time: See ADC Conversion Rate and Update Time parameter

W load min., 20 mA: 500 W load max.

SETPOINT CARDS (LDP6-CDS)

The DP63100 meter has 4 available setpoint alarm output plug-in cards. Only
one of these cards can be installed at a time. (Logic state of the outputs can be
reversed in the programming.) These plug-in cards include:

LDP6-CDS10 - Dual Relay, FORM-C, Normally open & closed
LDP6-CDS20 - Quad Relay, FORM-A, Normally open only
LDP6-CDS30 - Isolated quad sinking NPN open collector
LDP6-CDS40 - Isolated quad sourcing PNP open collector

DUAL RELAY CARD

Type: Two FORM-C relays

Isolation To Sensor & User Input Commons: 2000 Vrms for 1 min.

Working Voltage: 240 Vrms

Contact Rating:

One Relay Energized: 5 amps @ 120/240 VAC or 28 VDC (resistive load).
Total current with both relays energized not to exceed 5 amps

Life Expectancy: 100 K cycles min. at full load rating. External RC snubber

extends relay life for operation with inductive loads

QUAD RELAY CARD

Type: Four FORM-A relays

Isolation To Sensor & User Input Commons: 2300 Vrms for 1 min.

Working Voltage: 250 Vrms

Contact Rating:

One Relay Energized: 3 amps @ 240 VAC or 30 VDC (resistive load).
Total current with all four relays energized not to exceed 4 amps

Life Expectancy: 100K cycles min. at full load rating. External RC snubber

extends relay life for operation with inductive loads

PROGRAMMING SOFTWARE

DP6-SOFT is a Windows® based program that allows configuration of the
meter from a PC. The software offers standard drop-down menu commands, that
make it easy to program the meter. The meter’s program can then be saved in a
PC file for future use.

6

1.0 insTallinG The MeTer

PANEL

LATCHING
SLOTS

BEZEL

PANEL
GASKET

PANEL
LATCH

LATCHING

TABS

PANEL
MOUNTING
SCREWS

Installation

The meter meets NEMA 4X/IP65 requirements when properly installed. The
unit is intended to be mounted into an enclosed panel. Prepare the panel cutout
to the dimensions shown. Remove the panel latch from the unit. Slide the panel
gasket over the rear of the unit to the back of the bezel. The unit should be
installed fully assembled. Insert the unit into the panel cutout.

While holding the unit in place, push the panel

latch over the rear of the unit so that the tabs of

the panel latch engage in the slots on the

case. The panel latch should be

engaged in the farthest forward slot

possible. To achieve a proper

seal, tighten the latch

2.0 seTTinG The JuMpers

The DP63100 meter has four jumpers that must be checked and/or changed
prior to applying power. The following Jumper Selection Figures show an
enlargement of the jumper area.

To access the jumpers, remove the meter base from the case by firmly
squeezing and pulling back on the side rear finger tabs. This should lower the
latch below the case slot (which is located just in front of the finger tabs). It is
recommended to release the latch on one side, then start the other side latch.

Warning: Exposed line voltage exists on the circuit boards. Remove

all power to the meter and load circuits before accessing inside of
the meter.

FRONT DISPLAY

Main Circuit Board

JUMPER

LOCATIONS

Finger

Tab

REAR TERMINALS

INPUT RANGE JUMPERS

Voltage Input

Two jumpers are used in configuring the meter for voltage/resistance. The
first jumper, T/V, must be in the V (voltage) position. The second jumper is used
to select the proper voltage input range. (This jumper is also used to select the
current input range.) Select a range that is high enough to accommodate the
maximum signal input to avoid overloads. For proper operation, the input range
selected in programming must match the jumper setting.

RTD

I

100

T

V

Finger

Tab

screws evenly until the unit is snug in the panel (Torque to approximately 7
in-lbs [79N-cm]). Do not over-tighten the screws.

Installation Environment

The unit should be installed in a location that does not exceed the operating
temperature and provides good air circulation. Placing the unit near devices that
generate excessive heat should be avoided.

The bezel should only be cleaned with a soft cloth and neutral soap product.
Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the
aging process of the bezel.

Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the
keypad of the unit.

PANEL CUT-OUT

+.03

3.62

-.00

+.8

(92 )

-.0

+.02

1.77

-.00

+.5

(45 )

-.0

Current Input

For current input, only one jumper must be configured to select the current
range. This jumper is shared with the voltage input range. To avoid overloads,
select the jumper position that is high enough to accommodate the maximum
signal input level to be applied.

Note: The position of the T/V jumper does not matter when the meter is in the
current input mode.

Temperature Input

For temperature measurement the T/V jumper must be in the T (temperature)
position. For RTD sensors the RTD jumper must also be set.

Resistance Input

Three jumpers are used to configure the resistance input. The T/V jumper
must be in the V (voltage) position, and the excitation jumper must be in the

1.05 mA REF position. The voltage/resistance jumper position is determined by
the input range.

Excitation Output Jumper

This jumper is used to select the excitation range for the application. If
excitation is not being used, it is not necessary to check or move this jumper.

EXCITATION OUTPUT JUMPER

18V @ 50mA
2V REF.

1.05 mA REF.

10 ohm RTD
100 ohm RTD

RTD INPUTS

INPUT RANGE JUMPERS

2 A

.25 A

.025 A

.0025 A

250 µA

CURRENT INPUTS

THERMOCOUPLE/

VOLTAGE

SELECTION

TEMPERATURE

VOLTAGE

LV - 250mV/2V/100Ω/1KΩ
M - 10V/100V
HV - 25V/200V/10KΩ

VOLTAGE/RESISTANCE

INPUTS

REAR TERMINALS

7

3.0 insTallinG pluG-in Cards

The plug-in cards are separately purchased optional cards that perform
specific functions. These cards plug into the main circuit board of the meter. The
plug-in cards have many unique functions when used with the DP63100.

CAUTION: The plug-in card and main circuit board contain static

sensitive components. Before handling the cards, discharge static
charges from your body by touching a grounded bare metal
object. Ideally, handle the cards at a static controlled clean
workstation. Also, only handle the cards by the edges. Dirt, oil or
other contaminants that may contact the cards can adversely
affect circuit operation.

Connectors

Finger

Tab

Main
Circuit
Board

Serial

Communications

Card

Alignment

Slots

TOP VIEW

Analog Output
Card

Setpoint
Output
Card

Finger
Tab

To Install:

1. With the meter removed from the case, locate the plug-in card connector for
the card type to be installed. The types are keyed by position with different
main circuit board connector locations. When installing the card, hold the
meter by the rear terminals and not by the front display board.
If installing the Quad sourcing Plug-in Card (LDP6-CDS40), set the jumper

for internal or external supply operation before continuing.

2. Install the plug-in card by aligning the card terminals with the slot bay in the
rear cover. Be sure the connector is fully engaged and the tab on the plug-in
card rests in the alignment slot on the display board.

3. Slide the meter base back into the case. Be sure the rear cover latches fully
into the case.

4. Apply the plug-in card label to the bottom side of the meter in the designated
area. Do Not Cover the vents on the top surface of the meter. The surface of
the case must be clean for the label to adhere properly.

Internal Supply

(18 V unregulated)

External Supply
(30 V )

max

4.0 WirinG The MeTer

WIRING OVERVIEW

Electrical connections are made via screw-clamp terminals located on the
back of the meter. All conductors should conform to the meter’s voltage and
current ratings. All cabling should conform to appropriate standards of good
installation, local codes and regulations. It is recommended that the power
supplied to the meter (DC or AC) be protected by a fuse or circuit breaker.

When wiring the meter, compare the numbers embossed on the back of the
meter case against those shown in wiring drawings for proper wire position.
Strip the wire, leaving approximately 0.3" (7.5 mm) bare lead exposed (stranded
wires should be tinned with solder). Insert the lead under the correct screw­clamp terminal and tighten until the wire is secure (Pull wire to verify tightness).
Each terminal can accept up to one #14 AWG (2.55 mm) wire, two #18 AWG
(1.02 mm), or four #20 AWG (0.61 mm).

EMC INSTALLATION GUIDELINES

Although this meter is designed with a high degree of immunity to Electro­Magnetic Interference (EMI), proper installation and wiring methods must be
followed to ensure compatibility in each application. The type of the electrical
noise, source or coupling method into the meter may be different for various
installations. The meter becomes more immune to EMI with fewer I/O
connections. Cable length, routing, and shield termination are very important
and can mean the difference between a successful or troublesome installation.
Listed below are some EMC guidelines for successful installation in an
industrial environment.

1. The meter should be mounted in a metal enclosure, which is properly

connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The

connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order

of their effectiveness.

a. Connect the shield only at the panel where the unit is mounted to earth

ground (protective earth).

b. Connect the shield to earth ground at both ends of the cable, usually when

the noise source frequency is above 1 MHz.

c. Connect the shield to common of the meter and leave the other end of the

shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run in metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter.

4. Signal or Control cables within an enclosure should be routed as far as possible
from contactors, control relays, transformers, and other noisy components.

5. In extremely high EMI environments, the use of external EMI suppression
devices, such as ferrite suppression cores, is effective. Install them on Signal
and Control cables as close to the unit as possible. Loop the cable through the
core several times or use multiple cores on each cable for additional
protection. Install line filters on the power input cable to the unit to suppress
power line interference. Install them near the power entry point of the
enclosure. The following EMI suppression devices (or equivalent) are
recommended:

Ferrite Suppression Cores for signal and control cables:

Fair-Rite # 0443167251
TDK # ZCAT3035-1330A
Steward # 28B2029-0A0

Line Filters for input power cables:

Schaffner # FN2010-1/07
Schaffner # FN670-1.8/07
Corcom # 1 VR3

Note: Reference manufacturer’s instructions when installing a line filter.

6. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.

7. Switching of inductive loads produces high EMI. Use of snubbers across
inductive loads suppresses EMI.

8

4.1 POWER WIRING

AC Power

1
2

AC/DC
AC/DC

DC Power

+

-

1

2

AC/DC
AC/DC

OR

-

+

1

2

AC/DC
AC/DC

4.2 VOLTAGE/RESISTANCE/CURRENT INPUT SIGNAL WIRING

IMPORTANT: Before connecting signal wires, the Input Range Jumpers and Excitation Jumper should be verified for proper position.

Voltage Signal Process/Current Signal

V-TC-RTD IN

I INPUT

6 7 8

+



200VDC MAX.

Process/Current
Signal
(external powered)

INP COMM

+

-

Load

+

2A DC MAX.

I INPUT

6

(2 wire requiring 18V
excitation)

Excitation Jumper: 18 V

INP COMM

V EXEC

8

-

+

COMM

5 63

4

2 WIRE

TRANSMITTER

RTD EXC

I INPUT

-

requiring 18 V excitation)

Terminal 3: +Volt supply
Terminal 6: +ADC (signal)
Terminal 8: -ADC (common)
Excitation Jumper: 18 V

Voltage Signal (3 wire
requiring 18 V excitation)

Terminal 3: +Volt supply
Terminal 7: +VDC (signal)
Terminal 8: -VDC (common)
Excitation Jumper: 18 V

V EXC

3 WIRE TRANSMITTER

+

I INPUT

6 7 83

Current Signal (3 wire

V-TC-RTD-IN

INP COMM

VoutIout

_

Resistance Signal
(2 wire requiring
excitation)

Terminal 3: Jumper to
terminal 7
Terminal 7: Resistance
Terminal 8: Resistance
Excitation Jumper:

1.05 mA REF.
T/V Jumper: V position
Voltage/Resistance Input

Jumper: Set per input signal

CAUTION: Sensor input common is NOT isolated from user input common. In order to preserve the safety of the meter application, the sensor input
common must be suitably isolated from hazardous live earth referenced voltages; or input common must be at protective earth ground potential. If not,
hazardous live voltage may be present at the User Inputs and User Input Common terminals. Appropriate considerations must then be given to the
potential of the user input common with respect to earth common; and the common of the isolated plug-in cards with respect to input common.

V EXC

V-TC-RTD-IN

3 7 8

10K MAX

INP COMM

1.05 mA
REF.

Potentiometer Signal as Voltage Input
(3 wire requiring excitation)

Terminal 3: High end of pot.
Terminal 7: Wiper
Terminal 8: Low end of pot.
Excitation Jumper: 2 V REF.
T/V Jumper: V
Voltage/Resistance Input Jumper: 2 Volt
Module 1 Input Range: 2 Volt

Note: The Apply signal scaling style

should be used because the signal
will be in volts.

4.3 TEMPERATURE INPUT SIGNAL WIRING

IMPORTANT: Before connecting signal wires, verify the T/V Jumper is in the T position.

Thermocouple

V-TC-RTD-IN

INP COMM

7 8

+



3-Wire RTD

RTD EXC

V-TC-RTD-IN

7 8

5

RTD (Excitation)

INP COMM

Sense Lead

2-Wire RTD

RTD EXC

V-TC-RTD-IN

5

7 8

INP COMM

Sense Lead

Jumper

V EXC

V-TC-RTD-IN

INP COMM

3 7 8

2V REF.

CAUTION: Sensor input common is NOT isolated

from user input common. In order to preserve the
safety of the meter application, the sensor input

common must be suitably isolated from hazardous
live earth referenced voltages; or input common
must be at protective earth ground potential. If not,
hazardous live voltage may be present at the User
Inputs and User Input Common terminals.
Appropriate considerations must then be given to the
potential of the user input common with respect to
earth common; and the common of the isolated plug­in cards with respect to input common.

2V
INPUT

Rmin=1KΩ

9

4.4 USER INPUT WIRING

Programmable Units Display

If not using User Inputs, then skip this section. Only the appropriate User Input terminal has to be wired.

Sinking Logic (USrACt Lo)

When the USrACt parameter is programmed
to Lo, the user inputs of the meter are
internally pulled up to +3.3 V with 20 KW
resistance. The input is active when it is
pulled low (<1.1 V).

USER INPUTS

USER COMM

USER 1

10 119

4.5 SETPOINT (ALARMS) WIRING

4.6 SERIAL COMMUNICATION WIRING

4.7 ANALOG OUTPUT WIRING

USER 2

OR





Sourcing Logic (USrACt Hi)

When the USrACt parameter is programmed
to Hi, the user inputs of the meter are
internally pulled down to 0 V with 20 KW
resistance. The input is active when a
voltage greater than 2.2 VDC is applied.

See appropriate plug-in card bulletin for wiring details.

-

V

SUPPLY

USER INPUTS

USER COMM

109 11

+

(30V max.)

USER 2

USER 1

OR

5.0 revieWinG The frOnT buTTOns and display

Display Line 1

1

Display Line 2

2

3

4

Setpoint Annunciators

KEY DISPLAY MODE OPERATION PROGRAMMING MODE OPERATION

D Index Line 2 through enabled, max/min/input/total, readouts Quick exit to display mode

P Access the parameter and hidden display loops Access the programming parameter menus, store selected

Function key 1; hold for 3 seconds for second function 1* Increment selected parameter value

!

Function key 2; hold for 3 seconds for second function 2* Decrement selected parameter value

@

*Factory setting for F1 and F2 is no mode

The DP63100 display consists of a large, 6-digit upper display referred to as Line 1 and a smaller 9-digit lower display referred to as Line 2. Line
1 can be configured to show one of several values, including the main input reading, min, max, setpoints or total values. Line 2 can be used to display
several selectable values including; input value, min, max, total, list, setpoint values, and other values. For these values the mnemonics is shown in
the left most digits of Line 2. To the right of Line 1 is a Programmable Units Display. This display consists of 3 programmable digits that are user
defined as mnemonics for Line 1.

parameter and index to next parameter

10

dp63100 display lOOps

D

MAIN DISPLAY LOOP

Alternate Full
Programming

entry path

PARAMETER

DISPLAY

LOOP

P

COdE

P

HIDDEN

PARAMETER

DISPLAY

LOOP

P

Code 1-250

OR

Any Code with

PLOC Enabled

P

1-250

Pro

F1

PLOC Disabled

NO

Code 0

AND

P

P

Pro

End

Exit

Programming

F1

Pro

1-INPUt

* Pressing “D” at any time exits back to the Main Display Loop.

Pro

2-FUNCt

F1

Pro

3-dISPLY

F1

Pro

4-SCNdrY

F1

DP63100 DISPLAY LOOPS

The DP63100 offers three display loops to allow users quick access to needed

information. These display loops are available when the meter is in the normal
display mode. By pressing the D key, the user can view parameters such as the
Total, Min, Max or the Input in the Main Display Loop. Display selections are
fully programmable and are viewed on the 9 digit line of the meter.

Pressing the P key with no security code (COdE 0) will put the meter directly

into the programming mode. When a security code is programmed (Code
1-250), pressing the P key will allow access to the Parameter Display Loop.
This loop is where the parameters like setpoint values are normally put for
general public access. Parameters in this loop can only be viewed/changed if
enabled in the meter programming. After all the parameters in the Parameter
Display Loop are viewed, an additional press of the P key will bring up the
security code (COdE 0). Access the Hidden Parameter Display Loop by entering
the selected security code. In this loop displayed parameters can be changed.
Combining the two parameter loops provides an area for parameters that require
general access and/or protected or secure access depending on your application
needs.

During programming of the meter you will need to select if a value is to be

displayed or not. If the value is not required, select the lock mode (LOC). If you
decide to display the value, you will need to assign it to a loop; D for the Main
Display Loop, P for the Parameter Display Loop, and HidE for the Hidden
Display Loop. In the case of the parameters, such as the setpoint values you will
also need to decide if the value can only be read (rEd) or entered (ENt). The !
and @ key will increment or decrement the value when the edit mode is active.
After the change, press the P key to save and move to the next value. Any values
placed in the Hidden Parameter Loop can be changed as they are protected by
the security code. While in the parameter display and hidden parameter loops,

F1

Pro

5-totAL

pressing the D key will return the meter to the main display.

When the P key is pushed on a resettable display, the unit will display the value
mnemonic and “NO” (if Line 2 value was set for “d-ENt” in “3-dISPLY”).
Pressing the ! and @ keys will toggle between “NO’ and “YES”. Pressing the
P key with “YES” displayed will cause the reset action to be performed.

parameter values when at the main display or to step through the parameter loop
and hidden parameter loop. It is used as the enter key when the meter is in the
programming mode.

Pro

6-SEtPNt

There are selections in the programming that allow for the values to be reset.

The P, Parameter key is used to scroll among the programmed Line 2

F1 F1

Pro

7-SErIAL

F1

Pro

8-AnLOut

Numerical Value Entry

If the parameter is programmed for enter (ENt), the ! and @ keys are used

to change the parameter values in any of the display loops.

The ! and @ keys will increment or decrement the parameter value. When

the arrow key is pressed and held, the value automatically scrolls. The longer the
arrow key is held the faster the value scrolls.

For large value changes, press and hold the ! or @ key. While holding that

key, momentarily press the D key and the value scrolls by 1000’s as the arrow
key is held. Releasing the arrow key removes the 1000’s scroll feature. The
arrow keys can then be used to make small value changes as described above.

F1

Pro

9-FACtrY

11

Main Display Loop

Security Code

0

321.0

tot98753.2

P

P

P

321.0

rEL NO

P

321.0

S1 100.0

P

321.0

S2 100.0

P

321.0

COdE 0

VALID
CODE

P

321.0

S3 500.0

P

321.0

54 1000.0

Pro

D D

GAL

Security Code

hidE

hidE

NO

1-250

GAL

GAL

GAL

GAL

GAL

GAL

321.0

Lo 23.1

D

D

D

D

INVALID

CODE

D

D

D

P

GAL

Parameters

Display

Loop

P

Hidden

Parameters

Display

Loop

321.0

Hi 9245.5

D

GAL

6.0 prOGraMMinG The dp63100

Pro

F1

Pro

1-INPUt

Signal

Input

Parameters

NO

F1 F1 F1 F1 F1 F1 F1 F1 F1

Pro

2-FUNCt

User Input/

Function

Key

Parameters

Pro

3-dISPLY

Display/
Program
Lock out

Parameters

Pro

4-SCNdrY

Secondary

Function

Parameters

Pro

5-totAL

Totalizer

Parameters

12

Pro

6-SEtPNt

Setpoint

Parameters

Pro

7-SErIAL

Serial

Comms

Parameters

Pro

8-AnLOut

Analog
Output

Parameters

Pro

9-FACtrY

Factory
Service

Parameters