Omega Products DP6060 Installation Manual

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DP6060

Dual-Input Process Meter

Page 2

DP6060 Dual-Input Process Meter Instruction Manual

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DP6060 Dual-Input Process Meter Instruction Manual

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 37 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal three (3) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUEST/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.

© Copyright 2012 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

ARRANTY/DISCLAIMER

FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

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DP6060 Dual-Input Process Meter Instruction Manual

Warning!

CAUTION: Read complete

instructions prior to installation and operation of the meter.

This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. OMEGA shall not be held liable for damages resulting from such improper use.

WARNING: Risk of electric shock or personal injury.

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DP6060 Dual-Input Process Meter Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------ 8 ORDERING INFORMATION --------------------------------------------- 9 SPECIFICATIONS --------------------------------------------------------- 10

General ----------------------------------------------------------------------------- 10 Dual Process Input ------------------------------------------------------------- 12 Relays ------------------------------------------------------------------------------ 13 Isolated 4-20 mA Transmitter Output ------------------------------------ 14 Modbus® RTU Serial Communications --------------------------------- 15 DPA1044 Digital Input & Output Expansion Module ---------------- 15

COMPLIANCE INFORMATION ---------------------------------------- 16

Safety ------------------------------------------------------------------------------- 16 Electromagnetic Compatibility --------------------------------------------- 16

SAFETY INFORMATION ------------------------------------------------ 17 INSTALLATION ------------------------------------------------------------ 17

Unpacking ------------------------------------------------------------------------- 17 Panel Mounting Instructions ------------------------------------------------ 17

MOUNTING DIMENSIONS ---------------------------------------------- 19

Configuration for 12 or 24 VDC Power Option ------------------------ 20 Transmitter Supply Voltage Selection (P+, P-) ----------------------- 21 Connections ---------------------------------------------------------------------- 21

Connectors Labeling --------------------------------------------------------- 22 Power Connections ---------------------------------------------------------- 22 Signal Connections ---------------------------------------------------------- 23 Modbus RTU Serial Communications ----------------------------------- 24 Relay Connections ----------------------------------------------------------- 24 Switching Inductive Loads -------------------------------------------------- 25 F4 Digital Input Connections ----------------------------------------------- 26 4-20 mA Output Connections ---------------------------------------------- 26 Analog Output Transmitter Power Supply ------------------------------ 26 External Relays & Digital I/O Connections ----------------------------- 27 Interlock Relay Feature ----------------------------------------------------- 28

SETUP AND PROGRAMMING ---------------------------------------- 29

Front Panel Buttons and Status LED Indicators --------------------- 30 Display Functions & Messages -------------------------------------------- 31 Main Menu ------------------------------------------------------------------------ 35 Setting Numeric Values ------------------------------------------------------ 36 Setting Up the Meter (setup) ------------------------------------------------ 37

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DP6060 Dual-Input Process Meter Instruction Manual

Setting the Input Signal (Input) ------------------------------------------ 38 Setting the Decimal Point (dEc pt) -------------------------------------- 38 Programming the Meter (prog) ------------------------------------------- 39

Multi-Point Linearization (Linear) ------------------------------------ 40 Multi-Point Calibration & Scaling -------------------------------------- 40 DP6000-SOFT Software ------------------------------------------------ 40 Scaling the Meter without a Signal Source ------------------------- 40 Scaling the Meter for Channel A (SCal A) ------------------------- 41 Scaling the Meter for Channel B (SCal B) ------------------------- 41 Error Message (Error) -------------------------------------------------- 42 Calibrating the Meter with External Source ------------------------- 42 Calibrating the Meter for Channel A (CAL-A) ----------------------- 43

Calibrating the Meter for Channel B (CAL-B) ----------------------- 43 Setting the Display Parameter & Intensity (dsplay) ----------------- 44 Display Setup Menu --------------------------------------------------------- 45 Setting the Input Units or Custom Tags (units) ---------------------- 46

Setting the Relay Operation (relay) ------------------------------------- 47 

Setting the Relay Assignment (asSign) -------------------------------- 48 Setting the Relay Action ---------------------------------------------------- 49 Programming Set and Reset Points ------------------------------------- 50 Setting Fail-Safe Operation ------------------------------------------------ 50 Programming Time Delay -------------------------------------------------- 50 Relay Action for Loss of 4-20 mA Input (Loop Break) --------------- 50

Relay and Alarm Operation Diagrams ----------------------------------- 51

High Alarm Operation (Set > Reset) ------------------------------------- 51 Low Alarm Operation (Set < Reset) -------------------------------------- 52 High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 53 Low Alarm with Fail-Safe Operation (Set < Reset) ------------------- 54 Pump Alternation Control Operation ------------------------------------- 55 Relay Sampling Operation ------------------------------------------------- 56 Signal Loss or Loop Break Relay Operation --------------------------- 57 Time Delay Operation ------------------------------------------------------- 58

Relay Operation Details ------------------------------------------------------ 59

Overview ------------------------------------------------------------------------ 59 Relays Auto Initialization ---------------------------------------------------- 59 Fail-Safe Operation ---------------------------------------------------------- 59 Front Panel LEDs ------------------------------------------------------------- 60 Latching and Non-Latching Relay Operation -------------------------- 60 Non-Latching Relay (Auto) ------------------------------------------------- 61 Non-Latching Relay (A-man) -------------------------------------------- 61 Latching Relay (LatcH) ----------------------------------------------------- 61 Latching Relay (Lt-Clr) ---------------------------------------------------- 62

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DP6060 Dual-Input Process Meter Instruction Manual

Acknowledging Relays ------------------------------------------------------ 62 Pump Alternation Control Applications (Altern) --------------------- 63 Setting Up the Interlock Relay (Force On) Feature ------------------ 64

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 65 Reset Menu (reset) ------------------------------------------------------------ 66 Control Menu (Contrl) -------------------------------------------------------- 66 Setting Up the Password (pass) ------------------------------------------- 67

Protecting or Locking the Meter ------------------------------------------- 67 Making Changes to a Password Protected Meter -------------------- 68 Disabling Password Protection -------------------------------------------- 68

Advanced Features Menu ---------------------------------------------------- 69

Advanced Features Menu & Display Messages ---------------------- 70 Noise Filter (filter) -------------------------------------------------------- 73 Noise Filter Bypass (bypass) ---------------------------------------------- 73 Rounding Feature (round) ------------------------------------------------- 74 Modbus RTU Serial Communications (serial) ---------------------- 74 Select Menu (SElect) ------------------------------------------------------- 75 Signal Input Conditioning (Functn) -------------------------------------- 76 Multi-Point Linearization (Linear) ---------------------------------------- 77 Math Function (math) ----------------------------------------------------- 78 Math Constants (Const) ---------------------------------------------------- 79 Low-Flow Cutoff (CutofF) -------------------------------------------------- 79 Analog Output Programming (AoutPr) ---------------------------------- 79 Programmable Function Keys User Menu (user) -------------------- 81 Tare (tare A, tare B) ------------------------------------------------------ 83 Internal Calibration (ICAL) -------------------------------------------------- 83 Meter Copy Function (Copy) ----------------------------------------------- 85

METER OPERATION ----------------------------------------------------- 87

Front Panel Buttons Operation -------------------------------------------- 87 Function Keys Operation ---------------------------------------------------- 87 F4 Operation --------------------------------------------------------------------- 88 Maximum/Minimum Readings ---------------------------------------------- 88

TROUBLESHOOTING ---------------------------------------------------- 89

Diagnostics Menu (diag) ----------------------------------------------------- 89

Determining Software Version -------------------------------------------- 89

Reset Meter to Factory Defaults ------------------------------------------- 90

Factory Defaults & User Settings ----------------------------------------- 91

Alphabetical List of Display Functions & Messages --------------- 93 Troubleshooting Tips --------------------------------------------------------- 98

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DP6060 Dual-Input Process Meter Instruction Manual

Table of Figures

Figure 1. 1/8 DIN Panel Cutout Dimensions ..................................... 18

Figure 2. Panel Mounting Details ...................................................... 18

Figure 3. Meter Dimensions - Side View ........................................... 19

Figure 4. Meter Dimensions - Top View ............................................ 19

Figure 5. Jumper Configuration for 12/24 VDC Power .................... 20

Figure 6. Transmitter Supply Voltage Selection .............................. 21

Figure 7. Connector Labeling for Fully Loaded DP6060 ................. 22

Figure 8. Power Connections ............................................................ 22

Figure 9. Transmitters Powered by Internal Supply ........................ 23

Figure 10. Transmitter Powered by Ext. Supply or Self-Powered .. 23

Figure 11. Voltage Input Connections .............................................. 24

Figure 12. Relay Connections ........................................................... 24

Figure 13. AC and DC Loads Protection ........................................... 25

Figure 14. Low Voltage DC Loads Protection .................................. 25

Figure 15. F4 Digital Input Connections ........................................... 26

Figure 16. 4-20 mA Output Connections .......................................... 26

Figure 17. Expansion Modules & DIN Rail Mounting Kit ................. 27

Figure 18. External Relays Module Connections ............................. 27

Figure 19. Digital I/O Module Connections ....................................... 28

Figure 20. Interlock Connections ...................................................... 28

Figure 21. Acknowledge Relays w/Function Key or Digital Input .. 62

INTRODUCTION

The DP6060 is a multipurpose, easy to use digital dual-input process meter ideal for level, flow rate, temperature transmitter, or pressure transmitter applications. It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Various math functions may be applied to the inputs including addition, difference, absolute difference, average, weighted average, multiplication, division, minimum, maximum, draw, ratio, and concentration. This is in addition to the signal input conditioning functions (linear, square root, programmable exponent, or round horizontal tank calculations).

The displays, relays, and the analog output may be assigned to input channels A or B, or math result channel C.

Three of the front panel buttons can be custom-programmed for a specific operation.

The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitters or other devices. An additional isolated 24 VDC power supply is included with the 4-20 mA output option. A digital input is standard.

A fully loaded DP6060 meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power supplies. The DP6060 capabilities may be enhanced by adding the following external expansion modules: four SPST relays –creating an eight-relay dualinput process meter, two digital I/O modules with four inputs and four outputs each, serial communication adapters for use with DP6000-SOFT or Modbus RTU, and a dual 4-20 mA expansion module.

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DP6060 Dual-Input Process Meter Instruction Manual

ORDERING INFORMATION

Standard Display Models

85-265 VAC Model

DP6060-6R0 DP6060-7R0 No options DP6060-6R2 DP6060-7R2 2 relays DP6060-6R3 DP6060-7R3 4-20 mA output DP6060-6R4 4 relays DP6060-6R5 2 relays & 4-20 mA output DP6060-6R7 4 relays & 4-20 mA output

Sunlight Readable Display Models

85-265 VAC Model

DP6060-6H0 DP6060-7H0 No options DP6060-6H2 DP6060-7H2 2 relays DP6060-6H3 DP6060-7H3 4-20 mA output

Accessories

Model Description

DPA1002 DIN rail mounting kit for two expansion modules DPA1004 4 SPST (Form A) relays DPA1044 4 digital inputs & 4 digital outputs (2 may be connected) DPA1200 Meter copy cable DPA1232 RS-232 serial adapter DPA1485 RS-485 serial adapter DPA7485-I RS-232 to RS-422/485 isolated converter DPA7485-N RS-232 to RS-422/485 non-isolated converter DPA8008 USB serial adapter DPA8232-N USB to RS-232 non-isolated converter DPA8485-I USB to RS-422/485 isolated converter DPA8485-N USB to RS-422/485 non-isolated converter

12/24 VDC Model

Options Installed

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DP6060 Dual-Input Process Meter Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY Upper display: 0.60" (15 mm) high, red LEDs

DISPLAY INTENSITY

DISPLAY UPDATE RATE

OVERRANGE UNDERRANGE DISPLAY

ASSIGNMENT

PROGRAMMING METHODS

NOISE FILTER Programmable from 2 to 199 (0 will disable filter) FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span RECALIBRATION All ranges are calibrated at the factory. Recalibration is

MAX/MIN DISPLAY

PASSWORD

NON-VOLATILE MEMORY

POWER OPTIONS

Lower display: 0.46" (12 mm) high, red LEDs 6 digits each (-99999 to 999999), with lead zero blanking

Eight user selectable intensity levels

5/second (200 ms)

Display flashes

Upper and Lower displays may be assigned to

The process values for Channels A (Ch-A), B (Ch-B), or C (ChC), toggle between (Ch-A & Ch-B, Ch-A & Ch-C, Ch-B & Ch-C, and Ch-A, Ch-B, & Ch-C), toggle between Channel & units, show channel gross value (no tare) or toggle net (tare) and gross values, show relay set points, max & min values, or Modbus input. The lower display may also be set to show engineering units or be off, with no display.

Four front panel buttons, digital inputs, PC and DP6000-SOFT software, Modbus registers, or cloning using Copy function.

recommended at least every 12 months.

Max/min readings reached by the process are stored until reset by the user or until power to the meter is cycled.

Three programmable passwords restrict modification of programmed settings.

Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.

All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or jumper selectable 12/24 VDC  10%, 15 W max

999999

-99999

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DP6060 Dual-Input Process Meter Instruction Manual

FUSE Required external fuse: UL Recognized, 5 A max, slow

ISOLATED TRANSMITTER POWER SUPPLY

NORMAL MODE REJECTION

ISOLATION 4 kV input/output-to-power line

OVERVOLTAGE CATEGORY

ENVIRONMENTAL Operating temperature range: -40 to 65°C

CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG

ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black MOUNTING 1/8 DIN panel cutout required:

TIGHTENING TORQUE

OVERALL DIMENSIONS

WEIGHT 9.5 oz (269 g) WARRANTY 3 years parts & labor

blow; up to 6 meters may share one 5 A fuse

Terminals P+ & P-: 24 VDC  10%. 12/24 VDC powered models selectable for 24, 10, or 5 VDC supply (internal jumper J4). 85-265 VAC models rated @ 200 mA max, 12/24 VDC powered models rated @ 100 mA max, @ 50 mA max for 5 or 10 VDC supply.

Greater than 60 dB at 50/60 Hz

500 V input-to-output or output-to-P+ supply

Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.

Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing

wire, RJ45 for external relays, digital I/O, and serial communication adapters.

3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.

Screw terminal connectors: 5 lb-in (0.56 Nm)

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)

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DP6060 Dual-Input Process Meter Instruction Manual

Dual Process Input

TWO INPUTS Two inputs, each separately field selectable:

CHANNELS Channel A, Channel B, Channel C (Math channel) PROGRAMMA-

BLE CONSTANTS MATH

FUNCTIONS

SEQUENCE OF OPERATIONS FOR INPUT PROGRAMMING

ACCURACY ±0.03% of calibrated span ±1 count,

TEMPERATURE DRIFT

SIGNAL INPUT CONDITIONING

MULTI-POINT LINEARIZATION

PROGRAMMA- 1.0001 to 2.9999

0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave)

Constant P (Adder): -99999 to 999999, default: 0.000 Constant F (Factor): 0.00001 to 999999, default: 1.000

Name Function Setting Addition (A+B+P)*F Sunm

Difference (A-B+P)*F diF Absolute diff. ((Abs(A-B))+P)*F diFAbS Average (((A+B)/2)+P)*F AvG Multiplication ((A*B)+P)*F nmulti Divide ((A/B)+P)*F divide Max of A or B ((AB-Hi)+P)*F Hi-Ab Min of A or B ((AB-Lo)+P)*F Lo-Ab Draw ((A/B)-1)*F drAuw Weighted avg. ((B-A)*F)+A uw avg Ratio (A/B)*F ratio Concentration (A/(A+B))*F Concen Note: The F constant can be any value from 0.00001 to

999999. If the value is less than 1, it will have the same effect as a divider. For example, the average could also be derived by using (A+B)*F, where F = 0.500.

1. Select Input for A and B

2. Set up the engineering units for A, B, and C

3. Set up decimal point for A, B, and C

4. Program A & B

5. Set up the displays for A, B, or C

6. Select the transfer function for A & B (e.g. Linear)

7. Select Math function for Channel C

8. Program constants for Factor (F) and Adder (P).

9. Program cutoff values for A and B

square root & programmable exponent accuracy range: 10-100% of calibrated span

0.005% of calibrated span/C max from 0 to 65C ambient,

0.01% of calibrated span/C max from -40 to 0C ambient

Linear, square root, programmable exponent, or round horizontal tank volume calculation

2 to 32 points for channel A and B

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DP6060 Dual-Input Process Meter Instruction Manual

BLE EXPONENT LOW-FLOW

CUTOFF DECIMAL POINT Up to five decimal places or none:

0-999999 (0 disables cutoff function)

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

CALIBRATION RANGE

INPUT IMPEDANCE

INPUT OVERLOAD

F4 DIGITAL INPUT CONTACTS

F4 DIGITAL INPUT LOGIC LEVELS

Input Range

4-20 mA 0.15 mA 10 V An error message will appear if the input 1 and input 2 signals are too close together.

Voltage ranges: greater than 500 k Current ranges: 50 - 100 

Current input protected by resettable fuse, 30 VDC max. Fuse resets automatically after fault is removed.

3.3 VDC on contact. Connect normally open contacts across F4 to COM.

Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC

Minimum Span Input 1 & Input 2

0.10 V

(depending on resettable fuse impedance)

Relays

RATING 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)

NOISE SUPPRESSION

DEADBAND 0-100% of span, user programmable HIGH OR LOW

ALARM RELAY

OPERATION

external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads

Noise suppression is recommended for each relay contact switching inductive loads; see page 25 for details.

User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).

Automatic (non-latching) Latching (requires manual acknowledge) Sampling (based on time) Pump alternation control (2 to 8 relays) Off (disable unused relays and enable Interlock feature) Manual on/off control mode

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DP6060 Dual-Input Process Meter Instruction Manual

RELAY RESET User selectable via front panel buttons or digital inputs

TIME DELAY 0 to 999.9 seconds, on & off relay time delays

FAIL-SAFE OPERATION

AUTO INITIALIZATION

1. Automatic reset only (non-latching), when the input passes the reset point.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared (L)

Note: Front panel button or digital input may be assigned to

acknowledge relays programmed for manual reset.

Programmable and independent for each relay

Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

When power is applied to the meter, relays will reflect the state of the input to the meter.

Isolated 4-20 mA Transmitter Output

OUTPUT SOURCE

SCALING RANGE 1.000 to 23.000 mA for any display range CALIBRATION Factory calibrated: 4.000 to 20.000 = 4-20 mA output ANALOG OUT

PROGRAMMING ACCURACY ± 0.1% of span ± 0.004 mA TEMPERATURE

DRIFT

ISOLATED TRANSMITTER POWER SUPPLY

EXTERNAL LOOP POWER SUPPLY

OUTPUT LOOP RESISTANCE

35 VDC (external)

Process channel A, B, or C, max or min for channel A, B, or highest or lowest max or min of A and B, set points 1-8, Modbus input, or manual control mode

23.000 mA maximum for all parameters:

Overrange, underrange, max, min, and break

0.4 µA/C max from 0 to 65C ambient,

0.8 µA/C max from -40 to 0C ambient

Note: Analog output drift is separate from input drift.

Terminals I+ & R: 24 VDC  10%. May be used to power the 4-20 mA output or other devices.Refer to Figure 7 on page 22 and Figure 16 on page 26.

All models rated @ 40 mA max.

35 VDC maximum

Power supply Minimum Maximum

24 VDC

10  700 

100  1200 

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DP6060 Dual-Input Process Meter Instruction Manual

Modbus® RTU Serial Communications

SLAVE ID 1 – 247 (Meter address) BAUD RATE 300 – 19,200 bps TRANSMIT

TIME DELAY DATA 8 bit (1 start bit, 1 or 2 stop bits) PARITY Even, Odd, or None with 1 or 2 stop bits BYTE-TO-BYTE

TIMEOUT TURN AROUND

DELAY

Note: Refer to the Modbus Register Tables located at www.omega.com for details.

Programmable between 0 and 199 ms

0.01 – 2.54 second

Less than 2 ms (fixed)

DPA1044 Digital Input & Output Expansion Module

CHANNELS 4 digital inputs & 4 digital outputs per module SYSTEM Up to 2 modules for a total of 8 inputs & 8 outputs DIGITAL INPUT

LOGIC HIGH DIGITAL INPUT

LOGIC LOW DIGITAL OUTPUT

LOGIC HIGH DIGITAL OUTPUT

LOGIC LOW SOURCE

CURRENT SINK

CURRENT +5 V

TERMINAL

3 to 5 VDC

0 to 1.25 VDC

3.1 to 3.3 VDC

0 to 0.4 VDC

10 mA maximum output current

1.5 mA minimum input current

To be used as pull-up for digital inputs only. Connect normally open contacts across +5 V & DI 1-4.

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DP6060 Dual-Input Process Meter Instruction Manual

COMPLIANCE INFORMATION

Safety

UL & c-UL LISTED USA & Canada

UL FILE NUMBER E356479 FRONT PANEL UL Type 4X, NEMA 4X, IP65; panel gasket provided LOW VOLTAGE

DIRECTIVE

Electromagnetic Compatibility

EMISSIONS

Radiated Emissions

AC Mains Conducted Emissions

IMMUNITY

RFI - Amplitude Modulated

Electrical Fast Transients

Electrostatic Discharge

RFI - Conducted AC Surge Surge Power-Frequency

Magnetic Field Voltage Dips

Voltage Interruptions

UL 508 Industrial Control Equipment

EN 61010-1:2001 Safety requirements for measurement, control, and laboratory use

EN 55022:2006/A1:2007 Class A ITE emissions requirements

Class A

EN 61326-1:2006 Measurement, control, and laboratory equipment

EN 61000-6-2:2005 EMC heavy industrial generic immunity standard

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

±2kV AC mains, ±1kV other

±4kV contact, ±8kV air

10V, 0.15-80 MHz, 1kHz 80% AM

±2kV Common, ±1kV Differential

1KV (CM)

3 A/m 70%V for 0.5 period

40%V for 5 & 50 periods 70%V for 25 periods

<5%V for 250 periods

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DP6060 Dual-Input Process Meter Instruction Manual

Note:

Testing was conducted on DP6060 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.

Declaration of Conformity available at www.omega.com

SAFETY INFORMATION

CAUTION: Read complete

instructions prior to installation and operation of the meter.

WARNING! Hazardous voltages exist within enclosure. Installation and service should be performed only by trained service personnel.

WARNING: Risk of electric shock or personal injury.

INSTALLATION

There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications.

Instructions are provided for setting up a 12/24 VDC powered meter to operate from 12 VDC and for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC, see page 20.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.

Panel Mounting Instructions

 Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x

45 mm). Refer to Figure 1 below, for more details.

 Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

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DP6060 Dual-Input Process Meter Instruction Manual

 Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).

Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.

 Remove the two mounting brackets provided with the meter (back-off the two

screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).

 Insert meter into the panel cutout.

 Install mounting brackets and tighten the screws against the panel. To

achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

3.622" (92 mm)

Square Corners to 0.060"

1.772"

(45mm)

(1.5mm) Max Radius

Panel Cutout to DIN 43700

Tolerances:

: +0.032 (+0.8mm)

-0.000 (-0.0mm) B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Figure 1. 1/8 DIN Panel Cutout Dimensions

Gasket

Panel

Removable Connectors

Mounting

Bracket

Mounting

Screw

Figure 2. Panel Mounting Details

Page 19

DP6060 Dual-Input Process Meter Instruction Manual

MOUNTING DIMENSIONS

Figure 3. Meter Dimensions - Side View

Figure 4. Meter Dimensions - Top View

Page 20

DP6060 Dual-Input Process Meter Instruction Manual

Configuration for 12 or 24 VDC Power Option

Do not exceed voltage rating of the selected configuration.

Warning!

Meters equipped with the 12/24 VDC power option are shipped from the factory ready to operate from 24 VDC.

To configure the meter for 12 VDC power:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J9 jumper, located behind the power connector, for 12 V as shown below.

J9 CONFIGURATION

+ _

MAIN BOARD

12 V

24 V

Factory Default

M-LINK

24 VDC 12 VDC POWER

Figure 5. Jumper Configuration for 12/24 VDC Power

Page 21

DP6060 Dual-Input Process Meter Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12/24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the wiring connectors.

2. Unscrew the back cover.

3. Slide out the back cover by about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.

Figure 6. Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors located at the rear of the meter.

Caution!

Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

Page 22

DP6060 Dual-Input Process Meter Instruction Manual

Connectors Labeling

The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.

Do not connect any equipment other than Omega’s

Warning!

expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter.

Figure 7. Connector Labeling for Fully Loaded DP6060

Power Connections

Power connections are made to a two-terminal connector labeled POWER on Figure 7. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.

POWER

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

Figure 8. Power Connections

Page 23

DP6060 Dual-Input Process Meter Instruction Manual

Signal Connections

Signal connections are made to a nine-terminal connector labeled SIGNAL on Figure 7. The COM (common) terminals are the return for the 4-20 mA and the 10 V input signals. The two COM terminals connect to the same common return, and are not isolated.

Current and Voltage Connections

The following figures show examples of current and voltage connections. There are no switches or jumpers to set up for current and voltage inputs.

Setup and programming is performed through the front panel buttons.

Figure 9. Transmitters Powered by Internal Supply

Figure 10. Transmitter Powered by Ext. Supply or Self-Powered

The current input is protected against current overload by a resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.

The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.

Page 24

DP6060 Dual-Input Process Meter Instruction Manual

Figure 11. Voltage Input Connections

The meter is capable of accepting any voltage from -10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 7. For interfacing to the DP6060, use the DPA1232 for RS-232, the DPA1485 for RS-485, or the DPA8008 for USB. The same port is used for interfacing with all expansion modules

(e.g. external relays, digital I/O).

Use the DPA1200 meter copy cable for meter-to-meter interfacing for

cloning purposes (i.e. copying settings from one meter to other meters).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 7. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.

RELAY4 RELAY3

4365 21

CNONO NC NC C

Figure 12. Relay Connections

RELAY2 RELAY1

4365 21

CNONO NC NC C

Page 25

DP6060 Dual-Input Process Meter Instruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

Figure 13. AC and DC Loads Protection

Choose R and C as follows: R: 0.5 to 1 Ω for each volt across the contacts

C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.

Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.

Figure 14. Low Voltage DC Loads Protection

Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

Note:

Page 26

DP6060 Dual-Input Process Meter Instruction Manual

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input connected with a normally open closure across F4 and COM, or with an active low signal applied to F4.

Figure 15. F4 Digital Input Connections

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.

24 V

MA OUT

12-35 VDC

Power

Supply

RI- I+

132

RELAY1

321

MA OUT

4-20 mA Input

Remote Display,

Chart Recorder, Etc.

24 V

RI- I+

132

RELAY1

321

4-20 mA

Input Meter

Figure 16. 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.

Page 27

DP6060 Dual-Input Process Meter Instruction Manual

External Relays & Digital I/O Connections

The relay and the digital I/O expansion modules DPA1004 & DPA1044 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.

Note: The jumper located between the RJ45 connectors of the

DPA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.

Do not connect or disconnect the expansion modules with the power on!

Warning!

More detailed instructions are provided with each optional expansion module.

Figure 17. Expansion Modules & DIN Rail Mounting Kit

RLY5 RLY6 RLY7 RLY8

NO C NO C NO C NO C

345678

Figure 18. External Relays Module Connections

Page 28

DP6060 Dual-Input Process Meter Instruction Manual

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

O2 O3

910

O4 G

Figure 19. Digital I/O Module Connections

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page

64). In one example, dry interlock contacts are connected in series to

one digital input which will be used to force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O contact). See below.

Figure 20. Interlock Connections

Page 29

DP6060 Dual-Input Process Meter Instruction Manual

SETUP AND PROGRAMMING

The meter is factory calibrated prior to shipment to read in milliamps and volts, depending on the input selection. The calibration equipment is certified to NIST standards.

Overview

There are no jumpers to set for the meter input selection. Setup and programming is done through the front panel buttons. After power and input signal connections have been completed and verified, apply power to the meter.

Page 30

DP6060 Dual-Input Process Meter Instruction Manual

Front Panel Buttons and Status LED Indicators

Button Symbol

Description LED Status

1-8 Alarm 1-8 indicator

Right arrow/F1

Up arrow/F2

Enter/F3

1-8 M

A B C

1-4

Notes: F4 is a digital input. Alarms 5-8

are enabled when relay expansion module installed.

 Press the Menu button to enter or exit the Programming Mode at

any time.

 Press the Right arrow button to move to the next digit during digit or

decimal point programming.

 Press or hold the Up arrow button to scroll through the menus,

decimal point, or to increment the value of a digit.

 Press the Enter button to access a menu or to accept a setting.  Press and hold the Menu button for three seconds to access the

advanced features of the meter.

Note: LEDs for relays in manual mode

flash with the “M” LED every 10 seconds.

Flashing: Relay in manual control mode

Channel displayed Flashing: Tare

Flashing: Relay interlock switch open

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DP6060 Dual-Input Process Meter Instruction Manual

Display Functions & Messages

The following table shows the main menu functions and messages in the order they appear in the menu.

Display Parameter Action/Setting Description

setup

Input

Ch-A*

volt

units Ch-A*

Dec pt

Ch-A*

prog

InCAL

Ch-A*

SCAL A

SCAl B

Cal A

Cal B

Inp 1

Dis 1

Inp 2

Dis 2

Error

dsplay

big

Setup Input Input 4-20 mA 0-10 VDC Unit Unit Decimal point Decimal point Program Input

Calibration Input A Scale A Scale B Calibrate A Calibrate B Input 1

Display 1 Input 2

Display 2 Error

Display Upper display

Enter Setup menu Enter Input selection menu

Set input type for channel A (*or B)

Set meter for 4-20 mA input

Set meter for 10 VDC input

Select the display units/tags

Set unit or tag for channel A (*or B or C)

Set decimal point

Set decimal point for channel A (*or B or C)

Enter the Program menu Enter the Input Calibration menu

Set input type for channel A (*or B)

Enter the Scale menu for channel A Enter the Scale menu for channel B Enter the Calibration menu for channel A Enter the Calibration menu for channel B

Calibrate input 1 signal or program input 1 value

Program display 1 value

Calibrate input 2 signal or program input 2 value (up to 32 points)

Program display 2 value (up to 32 points)

Error, calibration not successful, check signal or programmed value

Enter the Display menu

Assign the upper display parameter

Page 32

DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

Little

D Ch-A

D Ch-B

D Ch-C

D Ab

D AC

D BC

D AbC D set1*

D Hi-A

D Lo-A

D HL-A

D Hi-B

D Lo-B

D HL-B

D Hi-C

D Lo-C

D HL-C

D a-u

D B-u

D C-u

A Gros

A nt-G

B Gros

Lower display Display Ch-A Display Ch-B Display Ch-C Display AB Display AC Display BC Display ABC Display Set 1* Display Hi A Display Lo A Display

Hi/Low A Display Hi B Display Lo B Display

Hi/Low B Display Hi C Display Lo C Display

Hi/Low C Display A and

units/tags Display B and

units/tags Display A gross Display A net

and gross Display B gross

Assign the lower display parameter

Assign display to channel A

Assign display to channel B

Assign display to channel C (math)

Alternate display of channel A & B

Alternate display of channel A & C

Alternate display of channel B & C

Alternate display of channel A, B, & C

Displays relay 1(*through 8) set point.

Display high value of channel A

Display low value of channel A

Alternate between high/low value of channel A

Display high value of channel B

Display low value of channel B

Alternate between high/low value of channel B

Display high value of channel C

Display low value of channel C

Alternate between high/low value of channel C

Alternate display of channel A and the unit/tag

Alternate display of channel B and the unit/tag

Alternate display of channel C and the unit/tag

Display input channel A gross (no tare)

Alternate display of channel A net (tare) and gross (no tare)

Display input channel B gross (no tare)

Page 33

DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

B nt-G

m bus

d-Inty

RELaY

Assign

Asign1 Ch-A*

m bus

RLY 1

Act 1

Auto

A-nman

LatCH

Lt-CLr

Altern

SAmpl

Off

FaiLSF

FLS 1

off

FLS 2

DeLAY

DLY 1

On 1

OFF 1

DLY 2

Display B net and gross

Display Modbus Display

intensity Relay Assignment Assign 1 Channel A* Modbus Relay 1 Action 1 Automatic Auto-manual Latching Latching-

cleared Alternate Sample Off Fail-safe Fail-safe 1 On Off Fail-safe 2 Delay Delay 1 On 1 Off 1 Delay 2

Alternate display of channel B net (tare) and gross (no tare)

Display Modbus input register

Set display intensity level from 1 to 8

Enter the Relay menu

Assign relays to channels or Modbus

Relay 1 assignment

Assign relay to channel A (*or B or C)

Assign relay to Modbus register

Relay 1 setup

Set relay 1 action

Set relay for automatic reset

Set relay for auto or manual reset any time

Set relay for latching operation

Set relay for latching operation with manual reset only after alarm condition has cleared

Set relay for pump alternation control

Set relay for sample time trigger control

Turn relay off

Enter Fail-safe menu

Set relay 1-8 fail-safe operation

Enable fail-safe operation

Disable fail-safe operation

Set relays 2-8 fail-safe operation

Enter relay Time Delay menu

Enter relay 1 time delay setup

Set relay 1 On time delay

Set relay 1 Off time delay

Enter relays 2-8 time delay setup

Page 34

DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

break

ignore

Off

Aout AOut 1*

Dis 1

Out 1

Dis 2

Out 2

reset

Rst Hi

Rst Lo

Rst HL

Rst tr

Contrl

Auto

mAn

pass

Pass 1*

unloc

locd

999999

-99999

Loop break Ignore

Off

Analog output Aout Channel

Display 1 Output 1 Display 2 Output 2

Reset Reset high Reset low Reset

high & low Reset tare Control Automatic

Manual

Password Password 1* Unlocked Locked Flashing

Set relay condition if loop break detected

Ignore loop break condition (Processed as a low signal condition)

Relay goes to alarm condition when loop break detected

Relay goes to non-alarm condition when loop break detected

Enter the Analog output scaling menu

Analog Output source channel (*1-3)

Program display 1 value

Program output 1 value (e.g. 4.000 mA)

Program display 2 value

Program output 2 value (e.g. 20.000 mA)

Press Enter to access the Reset menu

Press Enter to reset max display

Press Enter to reset min display

Press Enter to reset max & min displays

Press Enter to reset (cancel) tare

Enter Control menu

Press Enter to set meter for automatic operation

Press Enter to manually control relays or analog output operation

Enter the Password menu

Set or enter Password 1 (*through 3)

Program password to lock meter

Enter password to unlock meter

Over/under range condition

Page 35

DP6060 Dual-Input Process Meter Instruction Manual

Main Menu

The main menu consists of the most commonly used functions: Reset,

Control, Setup

 Press Menu button to enter Programming Mode then press the Up

arrow button to scroll main menu.

, and Password.

 Press Menu, at any time, to exit and return to Run Mode. Changes

made to settings prior to pressing Enter are not saved.

 Changes to the settings are saved to memory only after pressing

Enter.

 The display moves to the next menu every time a setting is

accepted by pressing Enter.

Page 36

DP6060 Dual-Input Process Meter Instruction Manual

Setting Numeric Values

The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value.

The digit being changed is displayed brighter than the rest. Press and hold up arrow to auto-increment the display value. Press the Enter button, at any time, to accept a setting or Menu button

to exit without saving changes.

000

Select

Next Digit

004

Increment

Digital

Value

004.000

dis 1 dis 1 dis 1

00 5

000

Accept Setting

Setting

Page 37

DP6060 Dual-Input Process Meter Instruction Manual

Setting Up the Meter (setup)

The Setup menu is used to select:

1. Input signal the meter will accept for channel A and channel B

2. Units for A, B, and C

3. Decimal point position for A, B, and C

4. Program the meter using the Scale or Calibrate functions

5. Display parameter and intensity

6. Relay assignment and operation

7. 4-20 mA analog output scaling

Press the Menu button to exit at any time.

Page 38

DP6060 Dual-Input Process Meter Instruction Manual

Setting the Input Signal (Input)

Enter the Input menu to set up the meter to display current (mA) or

voltage (

volt) inputs for channel A and channel B.

The current input is capable of accepting any signal from 0 to 20 mA. Select current input to accept 0-20 mA or 4-20 mA signals.

The voltage input is capable of accepting any signal from -10 to +10 VDC. Select voltage input to accept 0-5, 1-5, 0-10, or

10 VDC signals.

Channel C is the Math Function calculation, which is set up in the Advanced Features menu.

Setting the Decimal Point (dEc pt)

The decimal point may be set with up to five decimal places or with no decimal point at all.

Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed, and then it moves to the leftmost position.

There are three decimal points to set up for three channels: Ch-A, Ch-B, and Ch-C.

After the decimal points are set up, the meter moves to the menu.

Program

Page 39

DP6060 Dual-Input Process Meter Instruction Manual

Programming the Meter (prog)

It is very important to read the following information, before proceeding to program the meter:

 The meter is factory calibrated prior to shipment to read in

milliamps and volts depending on the input selection. The calibration equipment is certified to NIST standards.

 Use the Scale menu to scale the process input (e.g. 4-20 mA). A

calibrated signal source is not needed to scale the meter.

 Use the Calibrate menu to apply a signal from a calibrator or a

flowmeter.

The

Program menu contains the Scale and the Calibrate menus for

channels A & B. The process inputs may be calibrated or scaled to any display value

within the range of the meter.

Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in the Advanced Menu under the menu selection prior to scaling and calibration of the meter, see page 77 for details.

Page 40

DP6060 Dual-Input Process Meter Instruction Manual

Multi-Point Linearization (Linear)

The process inputs may be calibrated or scaled to any display value within the range of the meter.

Additional parameters, not needed for most applications, are programmed in the

Linearization

Advanced Features menu; see Multi-Point

, page 77.

Multi-Point Calibration & Scaling

The meter is set up at the factory for 2-point linear calibration. The number of points for multi-point calibration/scaling is set up in the

Advanced Features menu. Up to 32 linearization points may be

selected. See page 77 for details.

DP6000-SOFT Software

The meter can also be programmed using the PC-based DP6000-SOFT software available for free download at www.omega.com.

Data logging for one meter at the time is available with DP6000-SOFT software. More advanced data acquisition may be accomplished by using any Modbus RTU compliant software.

In order to program the meter using a computer, the meter must be connected using a USB, RS-232, or RS-485 serial adapter, see ORDERING INFORMATION on page 9 for details.

Scaling the Meter without a Signal Source

The process inputs (4-20 mA, 10 VDC) can be scaled to display the process variables in engineering units.

A signal source is not needed to scale the meter; simply program the inputs and corresponding display values.

Page 41

DP6060 Dual-Input Process Meter Instruction Manual

Scaling the Meter for Channel A (SCal A)

Scaling the Meter for Channel B (SCal B)

For instructions on how to program

numeric values see

Values

Setting Numeric

, page 36.

Page 42

DP6060 Dual-Input Process Meter Instruction Manual

Error Message (Error)

An error message indicates that the calibration or scaling process was not successful.

After the error message is displayed, the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed.

The error message might be caused by any of the following conditions:

1. Input signal is not connected to the proper terminals or it is connected backwards.

2. Wrong signal selection in

Setup menu.

3. Minimum input span requirements not maintained.

4. Input 1 signal inadvertently applied to calibrate input 2.

Minimum Input Span

The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.

Input Range Input 1 & Input 2 Span

4-20 mA 0.15 mA

10 VDC

0.10 VDC

Calibrating the Meter with External Source

To scale the meter without a signal source refer to

Source

Scaling the Meter without a Signal

, page 40.

Warm up the meter for at least 15 minutes before performing calibration to ensure specified accuracy.

The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure.

The use of a calibrated signal source is strongly recommended to calibrate the meter.

Page 43

DP6060 Dual-Input Process Meter Instruction Manual

Calibrating the Meter for Channel A (CAL-A)

Calibrating the Meter for Channel B (CAL-B)

Page 44

DP6060 Dual-Input Process Meter Instruction Manual

Setting the Display Parameter & Intensity (dsplay)

The Upper display (Big) can be programmed to display:

1. Process value Ch-A

2. Process value Ch-B

3. Process value Ch-C

4. Toggle between Ch-A & Ch-B, Ch-A & Ch-C, Ch-B & Ch-C,

and Ch-A, Ch-B, & Ch-C

5. Relay set points

6. Max & min values for each channel

7. Toggle between Channel & units

8. Channel gross value (no tare) or toggle net (tare) and gross

values

9. Modbus input

The Lower display (

1. Process value Ch-A

2. Process value Ch-B

3. Process value Ch-C

4. Toggle between Ch-A & Ch-B, Ch-A & Ch-C, Ch-B & Ch-C,

and Ch-A, Ch-B, & Ch-C

5. Relay set points

6. Max & min values for each channel

7. Toggle between Channel & units

8. Channel gross value (no tare) or toggle net (tare) and gross

values

9. Modbus input

10. Off (no display)

11. Engineering units or custom legends

Display Intensity: The meter has eight display intensity levels to give

the best performance under various lighting conditions. Select intensity 8 for outdoor applications. The default intensity setting is 8.

Little) can be programmed to display:

Page 45

DP6060 Dual-Input Process Meter Instruction Manual

Display Setup Menu

After setting up the input and display, press the Menu button to exit programming and skip the rest of the setup menu.

The displays can be set up to read channels A, B, or C, toggle between A & B, B & C, A & C, A & B & C, toggle between channels A, B, or C & units, the max/min of any of the channels, including the math channel (C), set points, gross (without tare) or net (with tare) & gross values of channel A or B, or the Modbus input. In addition to the parameters available on the Upper display, the Lower display can display Engineering units or it could be turned off.

Page 46

DP6060 Dual-Input Process Meter Instruction Manual

Setting the Input Units or Custom Tags (units)

Enter the input unit or custom tag that will be displayed if alternating rate, total, or grand total and units is selected in the

is selected as the lower display parameter. See the flow chart on

unit

page 45 to access the display menu to show the unit or tag on the lower display. The engineering units or custom legends can be set using the following 7-segment character set:

Display Character

0 1 2 3 4 5 6 7 8 9 A b C c d e f g 9 H h I

I j

Notes: Degree symbol represented by (<) if programming with DP6000SOFT. The letters “m” and “w” use two 7-segment LEDs each; when selected the characters to the right are shif ted one position.

Press and hold up arrow to auto-scroll the characters in the display.

0 1 2 3 4 5 6 7 8 9 A b

d E F G

g H

I i

Display Character

k l

n O o p q r s t u v

x y z

/ [ ] =

units menu, or d

K L

o P q

t u V

X Y Z

]

[ =

Degree(<)

Space

Page 47

DP6060 Dual-Input Process Meter Instruction Manual

Setting the Relay Operation (relay)

This menu is used to set up the assignment and operation of the relays.

During setup, the relays do not follow the input and

Caution!

1. Relay assignment

2. Relay action

3. Set point

4. Reset point

5. Fail-safe operation

6. Time delay

7. Relay action for loss (break) of 4-20 mA input (ignore, on, off)

a. Channel A b. Channel B c. Channel C (Math channel) d. Modbus

a. Automatic reset only (non-latching) b. Automatic + manual reset at any time (non-latching) c. Latching (manual reset only) d. Latching with Clear (manual reset only after alarm

e. Pump alternation control (automatic reset only) f. Sampling (the relay is activated for a user-specified time) g. Off (relay state controlled by Interlock feature)

a. On (enabled) b. Off (disabled)

a. On delay (0-999.9 seconds) b. Off delay (0-999.9 seconds)

they will remain in the state found prior to entering the Relay menu.

condition has cleared)

Page 48

DP6060 Dual-Input Process Meter Instruction Manual

Setting the Relay Assignment (asSign)

Page 49

DP6060 Dual-Input Process Meter Instruction Manual

Setting the Relay Action

Operation of the relays is programmed in the Action menu. The relays

may be set up for any of the following modes of operation:

1. Automatic reset (non-latching)

2. Automatic + manual reset at any time (non-latching)

3. Latching (manual reset only, at any time)

4. Latching with Clear (manual reset only after alarm condition has cleared)

5. Pump alternation control (automatic reset only)

6. Sampling (the relay is activated for a user-specified time)

7. Off (relay state controlled by Interlock feature)

The following graphic shows relay 1 action setup; relay 2-8 are set up in a similar fashion.

Page 50

DP6060 Dual-Input Process Meter Instruction Manual

Programming Set and Reset Points

High alarm indication: program set point above reset point. Low alarm indication: program set point below reset point. The deadband is determined by the difference between set and reset points. Minimum deadband is one display count. If the set and reset points are programmed with the same value, the relay will reset one count below the set point.

Note: Changes are not saved until the reset point has been accepted.

Setting Fail-Safe Operation

In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set independently for each relay. Select disable fail-safe operation.

on to enable or select off to

Programming Time Delay

The On and Off time delays may be programmed for each relay

between 0 and 999.9 seconds. The relays will transfer only after the condition has been maintained for the corresponding time delay.

On time delay is associated with the set point.

The

Off time delay is associated with the reset point.

The

Relay Action for Loss of 4-20 mA Input (Loop Break)

The loop break feature is associated with the 4-20 mA input. Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal (i.e. < 0.005 mA):

1. Turn

2. Turn

3. Ignore (Processed as a low signal condition)

Note: This is not a true loop break condition; if the signal drops below

0.005 mA, it is interpreted as a “loop break” condition.

On (Go to alarm condition) Off (Go to non-alarm condition)

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DP6060 Dual-Input Process Meter Instruction Manual

Relay and Alarm Operation Diagrams

The following graphs illustrate the operation of the relays, status LEDs, and ACK button.

High Alarm Operation (Set > Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.

Page 52

DP6060 Dual-Input Process Meter Instruction Manual

Low Alarm Operation (Set < Reset)

Input

Reset

Set

Relay

LED

energized

de-energized

off

Automatic (non-latching)

Relay

LED

ACK

pressed

Automatic or Manual (non-latching)

Relay

LED

ACK

pressed

Manual (latching)

Relay

LED

ACK

pressed

Manual only after passing above Reset (latching with clear)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back "on", signal must go above set point, and then go below it.

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DP6060 Dual-Input Process Meter Instruction Manual

High Alarm with Fail-Safe Operation (Set > Reset)

Input

Set

Reset

Relay

LED

energized

off

de-energized

Automatic (non-latching)

Relay

LED

ACK

pressed

Automatic or Manual (non-latching)

Relay

LED

ACK

pressed

Manual (latching)

Relay

LED

ACK

pressed

Manual only after passing below Reset (latching with clear)

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

Page 54

DP6060 Dual-Input Process Meter Instruction Manual

Low Alarm with Fail-Safe Operation (Set < Reset)

Input

Reset

Set

Relay

LED

de-energized

energized

off

Automatic (non-latching)

Relay

LED

ACK

pressed

Automatic or Manual (non-latching)

Relay

LED

ACK

pressed

Manual (latching)

Relay

LED

ACK

pressed

Manual only after passing above Reset (latching with clear)

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

Page 55

DP6060 Dual-Input Process Meter Instruction Manual

LEDs indicate the relay status

Pump Alternation Control Operation

Input

de-energized energized

Pump 1

Relay1 &

Relay1 Set

Relay2 Set

Relay2 Reset

Pump 2

Relay1 Set

Relay2 Set

de-energized energized

Relay2 Reset

Relay1 Reset

Pump 1

Input

de-energized energized

Pump 1

Pump 2

Relay1 Set

Relay2 Set

Relay1 Reset

Relay2 Reset

Pump 2

Page 56

DP6060 Dual-Input Process Meter Instruction Manual

Relay Sampling Operation

Input

Set

Reset

Relay

LED

Sample

Tim e

Sample

Tim e

Sample

Tim e

When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.

The sample time can be programmed between 0.1 and 5999.9 seconds.

Page 57

DP6060 Dual-Input Process Meter Instruction Manual

Signal Loss or Loop Break Relay Operation

The following graph shows the loop break relay operation for a high alarm relay.

Input

Set

Reset

de-energized energized

Relay

LED

Relay

LED

off on

Loop Break = Ignore

Loop Break = Off

Relay

LED

Loop Break = On

When the meter detects a break in the 4-20 mA loop, the relay will go to one of the following selected actions:

1. Turn

2. Turn

On (Go to alarm condition) Off (Go to non-alarm condition)

3. Ignore (Processed as a low signal condition)

Page 58

DP6060 Dual-Input Process Meter Instruction Manual

Time Delay Operation

The following graphs show the operation of the time delay function.

Input

Set

Reset

<Tdelay <Tdelay >=Tdelay

Relay

LED

On Time Delay

Input

Set

Reset

<Tdelay <Tdelay >=Tdelay

Relay

LED

Off Time Delay

When the signal crosses the set point, the

On time delay timer starts

and the relay trips when the time delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed, the

On time delay timer resets and the relay does not change state. The

same principle applies to the

Off time delay.

Note: If “Automatic or Manual (A-mAn)” reset mode is selected, the

LED follows the reset point and not the relay state when the relay is acknowledged.

Page 59

DP6060 Dual-Input Process Meter Instruction Manual

Relay Operation Details

Overview

The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions. These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and/or 4 external relays expansion module. Typical applications include high or low temperature, level, pressure or flow alarms, control applications such as simple on/off pump control, and pump alternation control for up to 8 pumps. There are four basic ways the relays can be used:

1. High or Low Alarms with Latching or Non-Latching Relays

2. Simple On/Off Control with 100% Adjustable Deadband

3. Sampling (Based on Time)

4. Pump Alternation Control for up to 8 Pumps

Relays Auto Initialization

When power is applied to the meter, the front panel LEDs and alarm relays will reflect the state of the input to the meter. The following table indicates how the alarm LEDs and relays will react on power-up based on the set and reset points:

Alarm # HI or LO

Alarm

1 HI 1000 500 499 Off 2 LO 700 900 499 On 3 LO 250 400 499 Off 4 HI 450 200 499 On

Set

Point

Reset

Point

Power-Up

Reading

Fail-Safe Operation

The following table indicates how the relays behave based on the failsafe selection for each relay:

Fail-Safe Selection

Off Open Closed Closed Open Relays go to

On Closed Open Open Closed Relays go to

Note: NO = Normally Open, NC = Normally Closed. This refers to the

Non-Alarm State Alarm State Power Failure

NO NC NO NC

condition of the relay contacts when the power to the meter is off.

Relay &

LED

non-alarm state

alarm state

Page 60

DP6060 Dual-Input Process Meter Instruction Manual

Front Panel LEDs

The LEDs on the front panel provide status indication for the following:

LED Status LED Status

1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8

The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions. This standard feature is particularly useful for alarm applications that require visual-only indication. The LEDs are controlled by the set and reset points programmed by the user. When the display reaches a set point for a high or low alarm, the corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. The front panel LEDs responds differently for latching and non-latching relays.

For non-latching relays, the LED is always off during normal condition and always on during alarm condition, regardless of the state of the relay (e.g. Relay acknowledged after alarm condition).

For latching relays, the alarm LEDs reflects the status of the relays, regardless of the alarm condition. The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge button (Default: F3 key assigned to ACK):

Latching and Non-Latching Relay Operation

The relays can be set up for latching (manual reset) or non-latching (automatic reset) operation.

Relay terminology for following tables Terminology Relay Condition

On Alarm (Tripped) Off Normal (Reset)

Ack Acknowledged

The On and Off terminology does not refer to the status of the relay’s coil, which depends on the fail-safe mode selected.

Warning!

In latching relay mode, latched relays will reset (unlatch) when power is cycled.

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DP6060 Dual-Input Process Meter Instruction Manual

Non-Latching Relay (Auto)

Automatic reset only

Condition LED Relay

Normal Off Off Alarm On On Ack (No effect) On On Normal Off Off

In this application, the meter is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm finally goes away, the relay

automatically resets and the LED also goes off.

Non-Latching Relay (A-man)

Automatic + manual reset at any time

Condition LED Relay

Normal Off Off Alarm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off

In this application, the meter is set up for automatic and manual reset at any time (non-latching relay). The LED and the relay automatically reset when the meter returns to the normal condition. The next time an alarm occurs, the operator acknowledges the alarm manually while the alarm condition still exists. This causes the relay to reset, but the LED stays on until the meter returns to the normal condition.

Latching Relay (LatcH)

Manual reset any time

Condition LED Relay

Normal Off Off Alarm On On

Ack Off Off In this application, the meter is set up for manual reset at any time. Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED.

Page 62

DP6060 Dual-Input Process Meter Instruction Manual

Latching Relay (Lt-Clr)

Manual reset only after alarm condition has cleared

Condition LED Relay

Normal Off Off Alarm On On Ack (No effect) On On Normal On On

Ack Off Off In this application, the meter is set up for manual reset only after the signal passes the reset point (alarm condition has cleared). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm is acknowledged after it returns to the normal state, the LED and the relay go off. Notice that the LED remains on, even after the meter returns to the normal condition. This is because, for latching relays, the alarm LED reflects the status of the relay, regardless of the alarm condition.

Acknowledging Relays

There are two ways to acknowledge relays programmed for manual reset:

1. Via the programmable front panel function keys F1-F3 (Default: F3 assigned to ACK).

2. Remotely via a normally open pushbutton wired across one of the digital inputs and the +5 V terminals on the digital I/O modules, or using the F4 digital input, which is triggered with a contact closure to COM, or with an active low signal (see page

26).

When the ACK button or the assigned digital input is closed, all relays programmed for manual reset are acknowledged.

DPA1044 Digital I/O Module

1 2 345 6 7 8 9 10

I1 I2 I3 I4

DI 1-4

Figure 21. Acknowledge Relays w/Function Key or Digital Input

O1 O2 O3 O4 G

DO 1-4

GND

Page 63

DP6060 Dual-Input Process Meter Instruction Manual

Pump Alternation Control Applications (Altern)

For pump control applications where two or more similar pumps are used to control the level of a tank or a well, it is desirable to have all the pumps operate alternately. This prevents excessive wear and overheating of one pump over the lack of use of the other pumps.

Up to 8 relays can be set up to alternate every time an on/off pump cycle is completed. The set points and reset points can be programmed, so that the first pump on is the first pump off.

Application #1: Pump Alternation Using Relays 1 & 2

1. Relays 1 and 2 are set up for pump alternation.

2. Relays 3 and 4 are set up for low and high alarm indication.

Set and Reset Point Programming with Pump Alternation

Relay Set Point Reset Point Function

1 30.000 10.000 Controls pump 1 & 2 2 35.000 5.000 Sets dual pump trigger 3 4.000 9.000 Controls low alarm 4 40.000 29.000 Controls high alarm

Pump Alternation Operation

1. Pump #1 turns on when level reaches 30.000, when level drops below 10.000 pump #1 turns off.

2. The next time level reaches 30.000, pump #2 turns on, when level drops below 10.000, pump #2 turns off.

3. If the level doesn’t reach 35.000 pump #1 and pump #2 will be operating alternately.

4. If pump #1 cannot keep the level below 35.000 pump #2 will turn on at 35.000, then as the level drops to 10.000 pump #1 turns off, pump #2 is still running and shuts off below 5.000.

5. Notice that with the set and reset points of pump #2 outside the range of pump #1, the first pump on is the first pump to go off. This is true for up to 8 alternating pumps, if setup accordingly.

6. Relay #3 will go into alarm if the level drops below 4.000 and relay #4 will go into alarm if the level exceeds 40.000.

7. Adding the 4 external relays expansion module allows using the 4 SPDT internal relays for pump alternation and the 4 SPST external relays for high, high-high, low, and low-low alarm indication.

Page 64

DP6060 Dual-Input Process Meter Instruction Manual

Setting Up the Interlock Relay (Force On) Feature

Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:

1. Access the

2. In the Advanced features –

inputs to

3. Connect a switch or dry contact between the +5V terminal and the

corresponding digital input (dI-1 to dI-4) terminal.

Setup – Relay – Action menu and set the action to off.

User menu program any of the digital

Force On any of the internal relays (1-4).

SW2

SW1

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

O2 O3

910

O4 G

Page 65

DP6060 Dual-Input Process Meter Instruction Manual Interlock Relay Operation Example

Relays 1 & 2 are configured to energize (their front panel LEDs are off) when SW1 & SW2 switches (above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs flash, indicating this condition. The processes being controlled by the interlock relay will stop, and will re-start only after the interlock relay is reactivated by the digital inputs (switches).

Note: If multiple digital inputs are assigned to the same relay, then the corresponding logic is (AND) – i.e. both switches must be closed to trip the relay.

Scaling the 4-20 mA Analog Output (Aout)

The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected. To select the channel the analog output is assigned to, see

No equipment is needed to scale the analog output; simply program the display values to the corresponding mA output signal.

The

Analog Output menu is used to program the 4-20 mA output based

on display values.

Analog Output Source on page 80.

* IfInstalled

For instructions on how to program

numeric values see

Values

Setting Numeric

, page 36.

Page 66

DP6060 Dual-Input Process Meter Instruction Manual

Reset Menu (reset)

The Reset menu is used to reset the maximum or minimum reading

(peak or valley) reached by the process; both may be reset at the same time by selecting “reset high & low” ( zero the display may be reset by selecting “reset tare” (

rst HL). The tare value used to

rst tr).

Control Menu (Contrl)

The Control menu is used to control the 4-20 mA analog output and the

relays manually, ignoring the input. Each relay and analog output can be programmed independently for manual control. Selecting automatic control sets all relays and analog output for automatic operation.

Page 67

DP6060 Dual-Input Process Meter Instruction Manual

Setting Up the Password (pass)

The Password menu is used for programming three levels of security to

prevent unauthorized changes to the programmed parameter settings.

Protecting or Locking the Meter

Enter the Password menu and program a six-digit password.

For instructions on how to program numeric values see

Values

, page 36.

Record the password for future reference. If appropriate, it may be recorded in the space provided.

Model: Serial Number: Password 1: __ __ __ __ __ __ Password 2: __ __ __ __ __ __ Password 3: __ __ __ __ __ __

Setting Numeric

Page 68

DP6060 Dual-Input Process Meter Instruction Manual

Making Changes to a Password Protected Meter

If the meter is password protected, the meter will display the message

Locd (Locked) when the Menu button is pressed. Press the Enter button

while the message is being displayed and enter the correct password to gain access to the menu. After exiting the programming mode, the meter returns to its password protected condition.

Disabling Password Protection

To disable the password protection, access the Password menu and

enter the correct password twice, as shown below. The meter is now unprotected until a new password is entered.

If the correct six-digit password is entered, the meter displays the message password is programmed.

If the password entered is incorrect, the meter displays the message

Locd (Locked) for about two seconds, and then it returns to Run Mode.

To try again, press Enter while the

unLoc (Unlocked) and the protection is disabled until a new

Locked message is displayed.

Did you forget the password?

The password may be disabled by entering a master password once. If you are authorized to make changes, enter the master password 508655 to unlock the meter.

Page 69

DP6060 Dual-Input Process Meter Instruction Manual

Advanced Features Menu

To simplify the setup process, functions not needed for most applications are located in the

Press and hold the Menu button for three seconds to access the advanced features of the meter.

Advanced Features menu.

Page 70

DP6060 Dual-Input Process Meter Instruction Manual

Advanced Features Menu & Display Messages

The following table shows the functions and messages of the Advanced

Features

Display Parameter Action/Setting

filtEr Ch-A Ch-b bypASs Ch-A Ch-b Round

seriAl

SelEct

Functn

Ch-A Ch-b

nmath

Sunm Dif difabs

Avg nmulti

menu in the order they appear in the menu.

Set noise filter value Set filter value for channel A Set filter value for channel B Set filter bypass value Set filter bypass value for channel A Set filter bypass value for channel B Set the rounding value for display variables Set serial communication parameters Set slave ID or meter address Select baud rate Set transmit delay for serial communication Select parity Even, Odd, or None with 1 or 2 stop bits Set byte-to-byte timeout Enter the Select menu (function, cutoff, out) Select linear, square root, programmable exponent, or round horizontal tank function Select menu for channel A Select menu for channel B Set meter for linear function and select number of linearization points Set the number of linearization points (default: 2) Set meter for square root extraction Set meter for programmable exponent and enter exponent value Set meter for round horizontal tank volume calculation Enter the tank’s length in inches Enter the tank’s diameter in inches Enter the setup menu for channel C math functions Channel C = (A+B+P)*F Channel C = (A-B+P)*F Channel C = ((Absolute value of (AB))+P)*F Channel C = (((A+B)/2)+P)*F Channel C = ((A*B)+P)*F

SlaveId Baud Tr dLY

Parity

t-byt

Linear

No pts

Square Prog E

Rht

Length dianmr

Filter Channel A Channel B Bypass Channel A Channel B Round

Serial Slave ID Baud rate Transmit delay

Parity Time byte

Select Signal input

conditioning Channel A Channel B Linear

Number of points Square root Programmable exponent Round horizontal tank Length Diameter Math

Sum Difference Absolute difference Average Multiplication

Page 71

DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting

Divide Hi-ab Lo-ab Drauw uwAvg ratio Concen Const adder

factor

CutofF Ch-A Ch-b AoutPr

AOut 1*

Source

break

O-rang u-rang nmAx nmin Calib

4 nmA

20 nmA

User

F1* F4 dI I

dO 1

ICal

Ch-A Ch-b

Divide Max of A or B Min of A or B Draw Weighted avg. Ratio Concentration Constant Adder

Factor Cutoff

Channel A Channel B Analog output programming Analog output 1

Source Loop break Overrange Underrange Maximum Minimum Calibrate

4 mA output 20 mA output User I/O

F1* function key F4 function

Digital input 1 Digital output 1 Internal

calibration Channel A

Channel B

Channel C = ((A/B)+P)*F C = ((High value of channel A or B)+P)*F C = ((Low value of channel A or B)+P)*F Channel C = ((A/B)-1)*F Channel C = ((B-A)*F)+A Channel C = (A/B)*F Channel C = (A/(A+B))*F Constant used in channel C math Addition constant used in channel C math calculations (P) Multiplication constant used in channel C math calculations (F) Set low-flow cutoff Set low-flow cutoff for Channel A Set low-flow cutoff for Channel B Program analog output parameters

Program analog output 1 (*1-3) parameters Select source for the 4-20 mA output Set relay condition if loop break detected Program mA output for display overrange Program mA output for display underrange Program maximum mA output allowed Program minimum mA output allowed Calibrate 4-20 mA output (internal reference source used for scaling the output) Enter mA output value read by milliamp meter with at least 0.001 mA resolution Enter mA output value read by milliamp meter with at least 0.001 mA resolution Assign function keys and digital I/O Assign F1 function key (*F1/F2/F3)

Assign F4 function (digital input) Assign digital input 1 – 8, if expansion modules are connected Assign digital output 1 – 8, if expansion modules are connected Enter internal calibration (used for recalibrating the meter with a calibrated signal source) Perform calibration on channel A Perform calibration on channel B

Page 72

DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting

C CAL

C lo C Hi v CAL

v Lo v Hi

Copy

Send Done

Diag

LED t Info

Current calibration

Current low Current high Voltage calibration Voltage low Voltage high Copy Send Done

Diagnostics LED test Information

Calibrate 4-20 mA current input (internal reference source used for scaling the input) Calibrate low current input (e.g. 4 mA) Calibrate high current input (e.g. 20 mA) Calibrate voltage input

Calibrate low voltage input (e.g. 0 V) Calibrate high voltage input (e.g. 10 V) Enter copy function Send meter settings to another meter Copy function completed Display parameter settings Test all LEDs Display software and S/N information

Page 73

DP6060 Dual-Input Process Meter Instruction Manual

Noise Filter (filter)

The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting the filter level to zero disables the filter function.

Noise Filter Bypass (bypass)

The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately. The bypass value determines the minimum amount of signal change to be displayed immediately. All signal changes smaller than the bypass value are filtered or averaged by the meter. The noise filter bypass may be set between 0.1 and

99.9% of full scale.

Page 74

DP6060 Dual-Input Process Meter Instruction Manual

Rounding Feature (round)

The rounding feature is used to give the user a steadier display with fluctuating signals. Rounding is used in addition to the filter function.

Rounding causes the display to round to the nearest value according to the rounding selected. This setting affects the last two digits, regardless of decimal point position.

Modbus RTU Serial Communications (serial)

The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol.

To communicate with a computer or other data terminal equipment, an RS-232, RS-485, or USB adapter option is required; see

Information

on page 9 for details.

Do not connect any equipment other than Omega’s expansion modules, cables, or meters to the RJ45

Warning!

M-LINK connector. Otherwise damage will occur to the equipment and the meter.

Note: More detailed instructions are provided with each optional serial

communications adapter. Note: Refer to the Modbus Register Tables located at www.omega.com for details.

Ordering

When using more than one meter in a multi-drop mode, each meter must be provided with its own unique address. The meter address (Slave ID) may be programmed between 1 and 247. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.

Page 75

DP6060 Dual-Input Process Meter Instruction Manual

Select Menu (SElect)

The Select menu is used to select the signal input conditioning function

applied to the inputs (linear, square root, programmable exponent, or round horizontal tank), math function for A & B, constants, low-flow cutoff, and analog output programming. The multi-point linearization is part of the linear function selection.

Page 76

DP6060 Dual-Input Process Meter Instruction Manual

Signal Input Conditioning (Functn)

The Function menu is used to select the input-to-output transfer function

applied to the input signal: linear, square root, programmable exponent, or round horizontal tank volume calculation. The multi-point linearization is part of the linear function selection.

Meters are set up at the factory for linear function with 2-point linearization. The linear function provides a display that is linear with respect to the input signal.

Square Root Linearization (Square)

The square root function is used to calculate flow measured with a differential pressure transmitter. The flow rate is proportional to the square root of the differential pressure. Scale the meter so that the low input signal (e.g. 4 mA) is equal to zero flow and the high input signal (e.g. 20 mA) is equal to the maximum flow.

Programmable Exponent Linearization (Prog E)

The programmable exponent function is used to calculate open-channel flow measured with a level transmitter in weirs and flumes. The flow rate is proportional to the head height. Scale the meter so that the low input signal (e.g. 4 mA) is equal to zero flow and the high input signal (e.g. 20 mA) is equal to the maximum flow. This method works well for all weirs and flumes that have a simple exponent in the flow calculation formula. For weirs and flumes with complex exponents it is necessary to use a strapping table and the 32-point linearization of the meter.

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DP6060 Dual-Input Process Meter Instruction Manual

Multi-Point Linearization (Linear)

Meters are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points can be selected for each channel under the linear function. The multi-point linearization can linearize the display for non-linear signals such as those from level transmitters used to measure volume in odd-shaped tanks or to convert level to flow using weirs and flumes with complex exponent.

Round Horizontal Tank Linearization (rHt)

This function is used to calculate volume in a round horizontal tank with flat ends. The volume is calculated based on the diameter and length of the tank. The tank’s dimensions can be entered in inches or centimeters; the meter automatically calculates the volume in gallons or liters. After entering the dimensions, complete the scaling process with the display values calculated by the meter. The meter can be re-scaled to display the volume in any engineering unit without the need to reenter the dimensions again.

Note: After Scale is displayed continue pressing the Enter button until

the meter completes the scaling of the input and display values.

Page 78

DP6060 Dual-Input Process Meter Instruction Manual Changing the Volume from Gallons to Liters

In the above graphic, entering the 48" for the diameter and 120" for the length of the round horizontal tank, the meter automatically calculates that the volume of the tank is 940.02 gallons.

1. Convert gallons to liters 1 US gallon = 3.7854 L

940.02 gal = 3558.4 L

2. Go to the

3. Go to the

Setup menu and change the decimal point to 1 decimal. Program – Scale menu and press Enter until dis 2 is

shown on the Upper display.

4. Press Enter and change the display 2 value to 3558.4.

5. The meter is now displaying the volume in liters.

Note: The display can be scaled to display the volume in any

engineering units.

Math Function (math)

The Math menu is used to select the math function that will determine

the channel C value. These math functions are a combination of input channels A and B, and will display when channel C is selected in the

Display menu.

The following math functions are available.

Function Display Description

Sunm

Dif

difabs

Avg

nmulti

Divide

Hi-ab

Lo-ab

Drauw

uwAvg

ratio

Concen

Sum Difference Absolute

difference Average Multiplication Divide Max of A or B Min of A or B Draw Weighted avg. Ratio Concentration

Channel C = (A+B+P)*F

Channel C = (A-B+P)*F

Channel C = ((Absolute value of (AB))+P)*F

Channel C = (((A+B)/2)+P)*F

Channel C = ((A*B)+P)*F

Channel C = ((A/B)+P)*F

C = ((High value of channel A or B)+P)*F

C = ((Low value of channel A or B)+P)*F

Channel C = ((A/B)-1)*F

Channel C = ((B-A)*F)+A

Channel C = (A/B)*F

Channel C = (A/(A+B))*F

Page 79

DP6060 Dual-Input Process Meter Instruction Manual

Math Constants (Const)

The Math Constants menu is used to set the constants used in channel

C math. The math functions include input channel A and B, as well as the adder constant P, and factor constant F.

The

Adder constant (P) may be set from -99.999 to 999.999.

The

Factor constant (F) may be set from 0.001 to 999.999.

The chart on page 78 details the math functions that may be selected in

Math Function menu.

the

Low-Flow Cutoff (CutofF)

The low-flow cutoff feature allows the meter to be programmed so that the often-unsteady output from a differential pressure transmitter, at low flow rates, always displays zero on the meter.

The cutoff value may be programmed from 0 to 999999. The meter will display zero below the cutoff value. Programming the cutoff value to zero disables the cutoff feature.

Analog Output Programming (AoutPr)

The Analog Output Programming menu is used to program the behavior

of the 4-20 mA output. The following parameters and functions are programmed in this menu:

1. Source: Source for generating the 4-20 mA output

2. Overrange: Analog output value with display in overrange condition

3. Underrange: Analog output value with display in underrange condition

4. Break: Analog output value when loop break is detected

5. Max: Maximum analog output value allowed regardless of input

6. Min: Minimum analog output value allowed regardless of input

7. Calibrate: Calibrate the internal 4-20 mA source reference used to

scale the 4-20 mA output

Page 80

DP6060 Dual-Input Process Meter Instruction Manual

Analog Output Source

The analog output source can be based on either of the input channels (Ch-A, Ch-B), the math channel (Ch-C), maximum stored value of either input channel (Hi-A, Hi-B), minimum stored value of either input channel (Lo-A, Lo-B), relay set points, or the Modbus input.

Analog Output Calibration

To perform the analog output calibration it is recommended to use a milliamp meter with a resolution of at least 0.1 µA to measure the output current. The values saved internally during this procedure are used for scaling the 4-20 mA output in the

Setup menu.

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DP6060 Dual-Input Process Meter Instruction Manual

Programmable Function Keys User Menu (user)

The User menu allows the user to assign the front panel function keys

F1, F2, F3, F4 (digital input) and up to eight digital inputs to access most of the menus or to activate functions immediately (e.g. Reset max & min). F4 is a digital input on the signal input connector. Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter (e.g. Alarms, relay acknowledgement, etc.).

Please refer to the table below, which continues on the following page.

*If installed

Function Keys & Digital I/O Available Settings

Display Description Display Description

Rst HL

relay

Set 1

Rly d

Rly E

O Hold

D Hold

D AbC

Reset max & min (A, B, C)

Relay menu

Set point 1 - 8

Disable relay

Enable relay

Relay output hold

Display hold while active Scrolls values for A, B & C when activated. Keeps the last value for 10 seconds and then it returns to its assignment. Values are displayed on the upper display and the corresponding channel and units on the Lower display.

Big Hi

Big Lo

Big HL

Lit Hi

Lit Lo

Lit HL

Lit HC

Lit LC

Max on upper display (Channel A) Min on upper display (Channel A) Max/min upper display (Channel A) Max on lower display (Channel B) Min on lower display (Channel B) Max/min lower display (Channel B) Max on lower display (Channel C)

Min on lower display (Channel C)

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DP6060 Dual-Input Process Meter Instruction Manual

Display Description Display Description

LitHLC

disabl

Contrl

Tare a

Tare b

Rst tr

AcH

reset

Rst Hi

Rst Lo

Max/min lower display (Channel C)

Disable function key

Control Menu

Set channel A display value to zero (A LED flashes – same rate as M)*

Set channel B display value to zero (B LED flashes – same rate as M)*

Reset tare for A & B (Channel LED off)

Acknowledge relays

Reset Menu

Reset max

Reset min

Right

Enter

Alrm 1

F on 1

F on 2

F on 3

F on 4

Menu button

Right arrow button

Up arrow button

Enter button

Alarm 1 – 8 (Digital Output)

Force on relay 1

Force on relay 2

Force on relay 3

Force on relay 4

* If math functions are displayed, the math function indicator LED “C”

will flash when either A or B channel is using a tare value (net value).

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DP6060 Dual-Input Process Meter Instruction Manual

Tare (tare A, tare B)

The tare function zero’s out the display. In the case of scale weight, tare is used to eliminate container weight and provide net weight readings. There are two tare functions; Capture Tare for channel A and B, and Reset Tare. Display channel indicator letter flashes when a tare is used. It will flash until the tare is reset.

0.2

lbs

Before tare

Gross (without tare) and net (with tare) values can be viewed simultaneously. See page 44.

0.0

lbs

After capture tare

0.2

lbs

After reset tare

Internal Calibration (ICAL)

The meter is factory calibrated prior to shipment

to read in milliamps and volts depending on the

input selection. The calibration equipment is

The use of calibrated signal sources is necessary to perform the internal calibration of the meter.

Check calibration of the meter at least every 12 months. Each input and input type must be recalibrated separately.

Notes:

1. If meter is in operation and it is intended to accept only one input type (e.g. 4-20 mA), recalibration of other input is not necessary.

2. Allow the meter to warm up for at least 15 minutes before performing the internal calibration procedure.

The

Internal calibration menu is part of the Advanced Features menu.

1. Press and hold the Menu button for three seconds to access the advanced features of the meter.

2. Press the Up

ICAL) and press Enter.

(

3. Select channel A (

certified to NIST standards.

arrow button to scroll to the Internal calibration menu

Ch-A) or channel B (Ch-b) and press enter.

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DP6060 Dual-Input Process Meter Instruction Manual

4. The meter displays either current calibration ( calibration (

v CAL), according to the input setup. Press Enter to

C CAL) or voltage

start the calibration process.

Example of Internal Calibration for current input:

5. The meter displays low input current message (C lo). Apply the

low input signal and press Enter. The display flashes for a moment while the meter is accepting the low input signal.

6. After the display stops flashing, a number is displayed with the leftmost digit brighter than the rest. The bright digit is the active digit that can be changed by pressing the Up

arrow button to move to the next digit.

Right

arrow button. Press the

7. Set the display value to correspond to the input signal being calibrated, typically 4.000 mA.

8. The display moves to the

high input calibration (C Hi). Apply the

high input signal and press Enter.

9. Set the display for the high input calibration, in the same way as it was set for the low input calibration, typically 20.000 mA.

The graphic above shows the calibration of the current input. The voltage input is calibrated in a similar way.

Tips:

 Low and high input signals can be any valid values within the

range of the meter.

 Observe minimum input span requirements between input 1

and input 2.

 Low input should be less than high input signal.

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DP6060 Dual-Input Process Meter Instruction Manual

Error Message (Error)

An error message indicates that the calibration or scaling process was not successful.

The error message might be caused by any of the following conditions:

1. Input signal is not connected to the proper terminals, or it is connected backwards.

2. Wrong signal selection in

3. Minimum input span requirements not maintained.

Minimum Input Span

The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.

Input Range Input 1 & Input 2 Span 4-20 mA 0.15 mA

10 VDC

Setup menu.

0.10 VDC

Meter Copy Function (Copy)

The Copy function is used to copy (or clone) all the settings from one

meter to other meters requiring exactly the same setup and programming ( etc.).

i.e. type of input, scaling, decimal point, filter, bypass,

Only the DPA1200 meter copy cable must be used for

Warning!

To successfully copy settings from one meter to another, both meters must have the same software version and the same baud rate setting.

See Determining Software Version, page 89 for instructions.

meter-to-meter interfacing. Using standard CAT5 or other cable will cause

damage to both meters.

Copy Function Requirements

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DP6060 Dual-Input Process Meter Instruction Manual Meter Copy or Cloning Instructions

Do not connect the two meters to

Caution!

1. Connect two meters using a DPA1200 meter copy cable.

Using standard CAT5 or other cable will cause

Warning!

2. Do not connect the two meters to the same signal source.

3. Power up both meters. Leave Clone meter in Run Mode.

4. Enter the

Advanced Features Menu on page 69.

5. Scroll to the Enter.

6. The meter displays the message flashes while sending data. The message copying is completed.

damage to both meters. Use DPA1200 meter copy cable only.

Advanced Features menu of the Master meter; see

Copy function using the Up arrow button then press

the same signal source while cloning. Internal calibration may be affected.

Send. Press Enter, the display

done is displayed when

7. The Clone meter displays the message CPY Rc while being programmed then the message The meter initializes and returns to Run Mode using the same settings as the Master.

8. If meter to be cloned does not respond to the data being sent, refer to

Copy Function Requirements above.

done when copying is completed.

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DP6060 Dual-Input Process Meter Instruction Manual

METER OPERATION

The meter is capable of accepting two input channels (A and B) of either current (0-20 mA, 4-20 mA) or voltage signals (0-5 V, 1-5 V, 0-10 V, 10 V) and displaying these signals in engineering units from -99999 to 999999 (

50.000).

A math function channel (C) is available to perform operations on channel A and B, with adder and factor constants, and display the results. Engineering units or tags may be displayed with these three channels.

The dual-line display can be customized by the user. Typically the upper display is used to display the math channel C, while the lower display is used to alternate between displaying input channels A and B.

Additionally the meter can be set up to display any input or math channel on the upper display and a unit or tag on the lower display. The relays and analog output can be programmed to operate based on any input or math channel.

e.g. a 4-20 mA signal could be displayed as -50.000 to

Front Panel Buttons Operation

Button Symbol

Description

Press to enter or exit Programming Mode, view settings, or exit max/min readings

Press to reset max/min readings or other parameter/function assigned through the menu

Press to display max/min readings for channel A or other parameter/function assigned through the

Press to acknowledge relays or other parameters/function assigned through the

User menu

User

Function Keys Operation

During operation, the programmable function keys operate according to the way they have been programmed in the menu.

The table above shows the factory default settings for F1, F2, and F3.

Advanced Features – User



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DP6060 Dual-Input Process Meter Instruction Manual

F4 Operation

A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal. During operation, F4 operates according to the way is has been programmed in the

Advanced Features – User menu.

Maximum/Minimum Readings

The max & min readings (peak & valley) reached by the process can be displayed either continuously or momentary:

1. Display briefly by assigning to the F1-F3 function keys or to the

digital inputs in the

2. Display continuously by assigning either display to max/min

through the

Any of the F1-F3 function keys (buttons) and the digital inputs can be programmed to reset the max & min readings. The meters are set at the factory to display the max reading by pressing the Up arrow/F2 button and to use the Right arrow/F1 button to access the

To display max and min channel A reading using function key with factory defaults:

1. Press Up arrow/F2 button to display minimum reading of channel A since the last reset/power-up. The display will then display the maximum reading of channel A since the last reset/power-up.

2. Press the Up arrow/F2 button again to display the minimum reading of channel A since the last reset/power up.

3. To reset max/min press Right arrow/F1 button to access the Reset menu. The max & min displays are reset to actual values.

4. Press Menu to exit max/min display reading.

User menu.

Display menu.

Reset menu.

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DP6060 Dual-Input Process Meter Instruction Manual

TROUBLESHOOTING

The rugged design and the user-friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual. However, due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an operator expects to see.

If the meter is not working as expected, refer to the and recommendations below.

Diagnostics Menu (diag)

The Diagnostics menu is located in the Advanced Features menu, to

Diagnostics menu see Advanced Features Menu, page 69.

access It provides an easy way to view the programmed parameter settings for

troubleshooting purposes. Press the Enter and the Menu button to exit at any time.

For a description of the diagnostic messages,

Menu &

Display Messages, page 70.

Determining Software Version

To determine the software version of a meter:

1. Go to the

2. Press Up arrow button and scroll to Information menu (

3. Press Enter to access the software number (

UER) information. Write down the information as it is displayed.

( Continue pressing Enter until all the information is displayed.

4. The meter returns to Run Mode after displaying all the settings.

Diagnostics menu (diAG) and press Enter button.

button to view the settings

Diagnostics menu

see Advanced Features

Info).

SFT) and version

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DP6060 Dual-Input Process Meter Instruction Manual

Reset Meter to Factory Defaults

When the parameters have been changed in a way that is difficult to determine what’s happening, it might be better to start the setup process from the factory defaults.

Instructions to load factory defaults:

1. Enter the Advanced Features menu. See Advanced Features

, page 69.

2. Press Up arrow to go to

3. Press and hold Right arrow for three seconds, press Enter when display flashes Note: If Enter is not pressed within three seconds, the display returns to Run Mode.

4. The meter goes through an initialization sequence (similar as on power-up), and loads the factory default settings.

Diagnostics menu

reset.

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DP6060 Dual-Input Process Meter Instruction Manual

Factory Defaults & User Settings

The following table shows the factory setting for most of the programmable parameters on the meter. Next to the factory setting, the user may record the new setting for the particular application.

Model: ______________ S/N: _______________ Date: ___________

Parameter Display Default Setting User Setting

Input type Input type, channel A Input type, channel B Unit Unit, channel A Unit, channel B Unit, channel C Number of points Number of points, ch A) Number of points, ch B) Scaling, (channel A) Input 1, channel A Display 1, channel A Input 2, channel A Display 2, channel A Scaling (channel B) Input 1, channel B Display 1, channel B Input 2, channel B Display 2, channel B Math, channel C Adder (constant P) Factor (constant F) Filter Filter, channel A Filter, channel B Bypass, channel A Bypass, channel B Round Cutoff Cutoff value, channel A Cutoff value, channel B Display assignment Upper display Lowerdisplay Display intensity Relay 1 assignment

Input Ch-A Ch-B unit Ch-A Ch-B Ch-C No pts Ch-A Ch-B Scal a InP 1 Dis 1 InP 2 Dis 2 Scal b InP 1 Dis 1 InP 2 Dis 2 Sum Adder Factor Filter Ch-A Ch-B bypass bypass Round Cutoff Ch-a Ch-b Dsplay D Ch-A d Ch-B d-Inty Ch-A

4-20 mA 4-20 mA

mA-A mA-B mA-C

2 2

4.000 mA

4.000

20.000 mA

20.000

4.000 mA

4.000

20.000 mA

20.000 Sum

0.000 1

70 70

0.2

0.2 1

0.000 (disabled)

Channel A Channel B 8 Channel A

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DP6060 Dual-Input Process Meter Instruction Manual

Parameter Display Default Setting User Setting

Relay 1 action Relay 1 set point Relay 1 reset point Relay 2 assignment Relay 2 action Relay 2 set point Relay 2 reset point Relay 3 assignment Relay 3 action Relay 3 set point Relay 3 reset point Relay 4 assignment Relay 4 action Relay 4 set point Relay 4 reset point Fail-safe relay 1 Fail-safe relay 2 Fail-safe relay 3 Fail-safe relay 4 On delay relay 1 Off delay relay 1 On delay relay 2 Off delay relay 2 On delay relay 3 Off delay relay 3 On delay relay 4 Off delay relay 4 Loop break relay 1 Loop break relay 2 Loop break relay 3 Loop break relay 4 Display 1 analog out Output 1 value Display 2 analog out Output 2 value Source analog output Overrange output Underrange output Loop break output Maximum output Minimum output Slave ID (Address) Baud rate

Act 1 Set 1 RSt 1 Ch-A Act 2 Set 2 RSt 2 Ch-A Act 3 Set 3 RSt 3 Ch-A Act 4 Set 4 RSt 4 Fls 1 Fls 2 Fls 3 Fls 4 On 1 Off 1 On 2 Off 2 On 3 Off 3 On 4 Off 4 ignore ignore ignore ignore Dis 1 Out 1 Dis 2 Out 2 Source O-rang u-rang break mAx min SlavId baud

Automatic

1.000

0.500 Channel A Automatic

2.000

1.500 Channel A Automatic

3.000

2.500 Channel A Automatic

4.000

3.500 Off Off Off Off

0.0 sec

0.0 sec Ignore Ignore Ignore Ignore

4.000

4.000 mA

20.000

20.000 mA Channel A

21.000 mA

3.000 mA

1.000 mA

23.000 mA

1.000 mA 247 9600

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DP6060 Dual-Input Process Meter Instruction Manual

Parameter Display Default Setting User Setting

Transmit delay Parity Byte-to-byte timeout F1 function key F2 function key F3 function key F4 function (digital input) Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital output 1 Digital output 2 Digital output 3 Digital output 4 Password 1 Password 2 Password 3

Tr dly Parity t-byt F1 F2 F3 F4

DI 1 DI 2 DI 3 DI 4 DO 1 DO 2 DO 3 DO 4 Pass 1 Pass 2 Pass 3

50 ms Even 010 (0.1 sec) Reset max & min Upper Max & Min Acknowledge relays Acknowledge relays

Menu Right arrow Up arrow Enter Alarm 1 Alarm 2 Alarm 3 Alarm 4 000000 (unlocked) 000000 (unlocked) 000000 (unlocked)

Alphabetical List of Display Functions & Messages

Display Parameter Action/Setting Description

-99999 999999

20 ma

4 ma

A Gros A nt-G

Ack Act 1 Adder

Alm 1 Altern A-man Aout AOut 1* Aoutpr

Assign

Flashing display 20 mA output

4 mA output Display A gross

Display A net and gross Acknowledge Action 1 Adder

Alarm 1 Alternate Auto-manual Analog output Aout Channel

Analog output programming Assign

Underrange condition Overrange condition Enter mA output value read by milliamp meter with at least 0.001 mA resolution Enter mA output value read by milliamp meter with at least 0.001 mA resolution Display input channel A gross (no tare) Alternate display of channel A net (tare) and gross (no tare) Acknowledge relays Set relay 1 action The channel C math function adder constant P Assign digital output to Alarm 1-8 Set relay for pump alternation control Set relay for automatic & manual reset

Enter the Analog output scaling menu

Analog Output source channel (*1-3) Enter analog output programming

Enter the relay channel assignment menu

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DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

Auto

Avg

B Gros B nt-G

baud Big

Big Hi

Big HL

Big Lo

break bypASs C CAL

C Hi C lo Cal A Cal B Calib

Ch-A* Cm

Concen

Const Contrl

Copy CutofF D Ab D AbC

D AC D a-u

D BC D B-u

D Ch-A D Ch-B

Automatic Average

Display B gross Display B net and gross Baud rate Upper display

Max on Upper display Max/min Upper display Min on Upper display Loop break Bypass Current calibration Current high Current low Calibrate A Calibrate B Calibrate

Channel A* Centimeter

Concentration Constant

Control

Copy Cutoff Display A & B Display A, B,&C Display A & C Display A and units/tags Display B & C Display B and units/tags Display Ch-A Display Ch-B

Press Enter to set automatic operation

Channel C = (((A+B)/2)+P)*F

Display input channel B gross (no tare) Alternate display of channel B net (tare) and gross (no tare) Select baud rate Press Enter to assign the upper display parameter (default: Ch-A) Assign digital input to display max on the upper display (channel A) Assign digital input to toggle max/min on the upper display (channel A) Assign digital input to display min on the upper display (channel A) Set relay condition if loop break detected Set filter bypass value Calibrate 4-20 mA current input (internal reference source used for scaling the input) Calibrate high current input (e.g. 20 mA) Calibrate low current input (e.g. 4 mA)

Enter the Calibration menu for channel A Enter the Calibration menu for channel B

Calibrate 4-20 mA output (internal reference source used for scaling the output) Channel A (*B or C) selection

Select cm as the tank unit of measurement

Channel C = (A/(A+B))*F

Enter the math function constant menu

Enter Control menu to turn relays on/off, set

analog output manually, or return meter to automatic operation Enter copy function Set low-flow cutoff (ch-A, ch-B) Alternate display of channel A & B Alternate display of channel A, B, & C

Alternate display of channel A & C Alternate display of channel A and the unit/tag Alternate display of channel B & C Alternate display of channel B and the unit/tag Assign display to channel A Assign display to channel B

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DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

D Ch-C D C-u

D Hi-A D Hi-B D Hi-C

D HL-A*

D Hold

D Lo-A D Lo-B D Lo-C D off D unit Dec pt DeLAY Di 1

Diag diamr

Dif

difabs

d-Inty

Dis 1 Dis 2 disabl

Divide

DLY 1 Do 1

done

Drauw

Dset 1 dsplay Enter Error

F On 1 F1*

Display Ch-C Display C and units/tags Display Hi A Display Hi B Display Hi C Display Hi/Low A* Display Hold

Display Lo A Display Lo B Display Lo C Display off Display unit Decimal point Delay Digital input 1

Diagnostics Diameter

Difference Absolute

difference Display

intensity Display 1 Display 2 Disable

Divide Delay 1

Digital output 1 Done

Draw Display set 1

Display Enter button Error

Force On 1 F1 function key

Assign display to channel C (math) Alternate display of channel C and the unit/tag Display high value of channel A Display high value of channel B Display high value of channel C Alternate between high/low value of channel A (*or B or C) Set digital inputs and function keys for display hold Display low value of channel A Display low value of channel B Display low value of channel C Display off (blank) Display unit of channel A Set decimal point

Enter relay Time Delay menu

Assign digital input 1-8, if expansion modules are connected Display parameter settings Enter the tank’s diameter in inches or cm

Channel C = (A-B+P)*F

Channel C = ((Absolute value of (AB))+P)*F

Set display intensity level from 1 to 8

Program display 1 value Program display 2 value (up to 32 points) Disable function key

Channel C = ((A/B)+P)*F

Enter relay 1 time delay setup (1-8) Assign digital output 1 – 8, if expansion modules are connected Copy function completed

Channel C = ((A/B)-1)*F

Select to display set point 1 (1-8)

Enter the Display menu

Assign digital input to Enter button/F3 Error, calibration not successful, check signal or programmed value Force relay 1 on using and digital input Assign F1 (*or F2 or F3) function key

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DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

F4 Factor

FaiLSF filter FLS 1 Force Functn

Hi-ab

ICal

ignore InCAL

Inch Info Inp 1

Inp 2

Input LatCH LED t Length Linear

Lit HC

Lit Hi

Lit HL

LitHLC

Lit LC

Lit Lo

Little

Lo-ab

F4 function Factor

Fail-safe Filter Fail-safe 1 Force Signal input conditioner

Max of A or B Internal

calibration Ignore

Input Calibration

Inch Information Input 1

Input 2 Input

Latching LED test Length Linear

Max on lower display

Max on lower display Max/min lower display Max/Min lower display Min on lower display Min on lower display

Lower display

Min of A or B

Assign F4 function (digital input) The channel C math function multiplication factor constant F

Enter Fail-safe menu

Set noise filter value Set relay 1 fail-safe operation (1-8) Force analog output value for loop break Select linear, square root, programmable exponent, or round horizontal tank function

C = ((High value of channel A or B)+P)*F

Enter internal calibration (used for recalibrating the meter with a calibrated signal source) Ignore loop break condition

Enter the Input Calibration menu

Select inch as the tank unit of measurement Display software and S/N information Calibrate input 1 signal or program input 1 value Calibrate input 2 signal or program input 2 value (up to 32 points)

Enter Input selection menu

Set relay for latching operation Test all LEDs Enter the tank’s length in inches or cm Set meter for linear function and select number of linearization points Assign digital input to display max of channel C on the Lower display Assign digital input to display max of channel A on the Lower display Assign digital input to toggle max/min of channel A on the Lower display Assign digital input to toggle max/min of channel C on the Lower display Assign digital input to display min of channel C on the Lower display Assign digital input to display min of channel A on the Lower display Press Enter to assign the Lower display parameter (default: Ch-B)

C = ((Low value of channel A or B)+P)*F

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DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

locd Lt-CLr

mA mAn

math mAx mbus

menu min

nmulti

No PtS O Hold

OFF

OFF 1 on

O-rang Out 1 Out 2 pass Pass 1

Pass 2

Pass 3

prog Prog E

ratio

RELaY reset rht

Right RLY 1 Rly d

Rly E

Locked Latchingcleared 4-20 mA Manual

Math Maximum

Modbus Select to display Modbus input or to assign

Menu button Assign digital input to Menu button

Minimum Multiplication Num of points

Relays output hold

Off Off 1

On Overrange

Output 1 Output 2 Password Password 1

Password 2

Password 3 Program

Programmable exponent Ratio Relay Reset Round horizontal tank Right arrow Relay 1 Disable relay

Enable relay

Enter password to unlock meter Set relay for latching operation with manual reset only after alarm condition has cleared Set meter for 4-20 mA input Press Enter to manually control relays or analog output operation Select channel C math function Program maximum mA output allowed

Modbus input as the analog output source

Program minimum mA output allowed Channel C = ((A*B)+P)*F Set meter for 2 to 32-point linearization Assign digital input or function keys to hold all relay states Disable relay and front panel status LED, turn relays off, program off time delay Set relay 1 Off time delay (1-8) Enable fail-safe operation, turn relays on, program on time delay Program mA output for display overrange Program output 1 value (e.g. 4.000 mA) Program output 2 value (e.g. 20.000 mA)

Enter the Password menu

Set or enter Password 1 (Allows use of the F1–F3 function keys) Set or enter Password 2 (Allows use of the F1–F3 function keys and changing the set/reset points) Set or enter Password 3 (Restricts all programming & F1–F3 keys)

Enter the Program menu

Set meter for programmable exponent and enter exponent value Channel C = (A/B)*F

Enter the Relay menu Press Enter to access the Reset menu

Set meter for round horizontal tank volume calculation Assign digital input to Right arrow button/F1 Relay 1 setup (1-8) Assign digital input and function keys to disable all relays Assign digital input to enable all relays

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DP6060 Dual-Input Process Meter Instruction Manual

Display Parameter Action/Setting Description

Round RSt 1 Rst Hi Rst HL

Rst Lo Rst tr Sampl SCAL A SCAL B SelEct

send seriAl Set 1 setup SlavId Source Square

Sunm

Tare A Tare b Tr dLY units

unloc up u-rang user v CAL

v Hi v Lo Volt

uwAvg

Round Reset 1 Reset high Reset high & low Reset low Reset tare Sampling Scale A Scale B Select

Send Serial Set 1 Setup Slave ID Source Square root

Sum Tare A

Tare B Transmit delay units

Unlocked Up arrow Underrange User I/O Voltage calibration Voltage high Voltage low Volt Weighted avg.

Enter the round menu Program reset point 1 (1-8) Press Enter to reset max display Press Enter to reset max & min displays

Press Enter to reset min display Reset tare Set relay for sampling operation

Enter the Scale menu for channel A Enter the Scale menu for channel B

Enter Select menu (function, round, math, constant, cutoff, output programming) Send meter settings to another meter Set serial communication parameters Program set point 1 (1-8)

Enter Setup menu

Set Slave ID or meter address Select source for the 4-20 mA output Set meter for square root extraction

Channel C = (A+B+P)*F

Activate tare on channel A Activate tare on channel B Set transmit delay for serial communication Enter in channel A, B, and C input units/tags Program password to lock meter Assign digital input to Up arrow button/F2 Program mA output for display underrange Assign function keys and digital I/O Calibrate voltage input

Calibrate high voltage input (e.g. 10 V) Calibrate low voltage input (e.g. 0 V) Set meter for volt input Channel C = ((B-A)*F)+A

Troubleshooting Tips

Symptom Check/Action

No display at all

Not able to change setup or programming, Locd is displayed

Meter displays error message during calibration (Error)

Check power at power connector

Meter is password-protected, enter correct six-digit password to unlock

Check:

1. Signal connections

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DP6060 Dual-Input Process Meter Instruction Manual

2. Input selected in Setup menu

3. Minimum input span requirements

Meter displays

1. 999999

2. -99999

Display is unstable

Display response is too slow

Display reading is not accurate

Display does not respond to input changes, reading a fixed number

Display alternates between

1. Hi and a number

2. Lo and a number

Relay operation is reversed

Relay and status LED do not respond to signal

Flashing relay status LEDs

Meter not communicating with application programs

If the display locks up or the meter does not respond at all

Other symptoms not described above

Check:

1. Input selected in Setup menu

2. Corresponding signal at Signal connector

Check:

1. Input signal stability and value

2. Display scaling vs. input signal

3. Filter and bypass values (increase)

Check filter and bypass values

Check:

1. Signal input conditioner selected: Linear, square root, etc.

2. Scaling or calibration

Check:

1. Display assignment, it might be displaying max, min, or set point.

Press Menu to exit max/min display readings.

Check:

1. Fail-safe in Setup menu

2. Wiring of relay contacts

Check:

1. Relay action in Setup menu

2. Set and reset points

Relays in manual control mode or relay interlock switches opened. Check:

1. Serial adapter and cable

2. Serial settings

3. Meter address and baud rate

Cycle the power to reboot the microprocessor.

Call Technical Support for assistance.

Page 100

M-5203

LIM6060OM_A

SFT065 Ver 3.100 & up

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Omega Products DP6060 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual