Omega Products DP6060 Installation Manual

DP6060

Dual-Input Process Meter

DP6060 Dual-Input Process Meter Instruction Manual

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 37 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal three (3) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUEST/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.

© Copyright 2012 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

ARRANTY/DISCLAIMER

FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

DP6060 Dual-Input Process Meter Instruction Manual

Warning!

CAUTION: Read complete

instructions prior to installation and operation of the meter.

This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. OMEGA shall not be held liable for damages resulting from such improper use.

WARNING: Risk of electric shock or personal injury.

DP6060 Dual-Input Process Meter Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------ 8 ORDERING INFORMATION --------------------------------------------- 9 SPECIFICATIONS --------------------------------------------------------- 10

General ----------------------------------------------------------------------------- 10 Dual Process Input ------------------------------------------------------------- 12 Relays ------------------------------------------------------------------------------ 13 Isolated 4-20 mA Transmitter Output ------------------------------------ 14 Modbus® RTU Serial Communications --------------------------------- 15 DPA1044 Digital Input & Output Expansion Module ---------------- 15

COMPLIANCE INFORMATION ---------------------------------------- 16

Safety ------------------------------------------------------------------------------- 16 Electromagnetic Compatibility --------------------------------------------- 16

SAFETY INFORMATION ------------------------------------------------ 17 INSTALLATION ------------------------------------------------------------ 17

Unpacking ------------------------------------------------------------------------- 17 Panel Mounting Instructions ------------------------------------------------ 17

MOUNTING DIMENSIONS ---------------------------------------------- 19

Configuration for 12 or 24 VDC Power Option ------------------------ 20 Transmitter Supply Voltage Selection (P+, P-) ----------------------- 21 Connections ---------------------------------------------------------------------- 21

Connectors Labeling --------------------------------------------------------- 22 Power Connections ---------------------------------------------------------- 22 Signal Connections ---------------------------------------------------------- 23 Modbus RTU Serial Communications ----------------------------------- 24 Relay Connections ----------------------------------------------------------- 24 Switching Inductive Loads -------------------------------------------------- 25 F4 Digital Input Connections ----------------------------------------------- 26 4-20 mA Output Connections ---------------------------------------------- 26 Analog Output Transmitter Power Supply ------------------------------ 26 External Relays & Digital I/O Connections ----------------------------- 27 Interlock Relay Feature ----------------------------------------------------- 28

SETUP AND PROGRAMMING ---------------------------------------- 29

Front Panel Buttons and Status LED Indicators --------------------- 30 Display Functions & Messages -------------------------------------------- 31 Main Menu ------------------------------------------------------------------------ 35 Setting Numeric Values ------------------------------------------------------ 36 Setting Up the Meter (setup) ------------------------------------------------ 37

DP6060 Dual-Input Process Meter Instruction Manual

Setting the Input Signal (Input) ------------------------------------------ 38 Setting the Decimal Point (dEc pt) -------------------------------------- 38 Programming the Meter (prog) ------------------------------------------- 39

Multi-Point Linearization (Linear) ------------------------------------ 40 Multi-Point Calibration & Scaling -------------------------------------- 40 DP6000-SOFT Software ------------------------------------------------ 40 Scaling the Meter without a Signal Source ------------------------- 40 Scaling the Meter for Channel A (SCal A) ------------------------- 41 Scaling the Meter for Channel B (SCal B) ------------------------- 41 Error Message (Error) -------------------------------------------------- 42 Calibrating the Meter with External Source ------------------------- 42 Calibrating the Meter for Channel A (CAL-A) ----------------------- 43

Calibrating the Meter for Channel B (CAL-B) ----------------------- 43 Setting the Display Parameter & Intensity (dsplay) ----------------- 44 Display Setup Menu --------------------------------------------------------- 45 Setting the Input Units or Custom Tags (units) ---------------------- 46

Setting the Relay Operation (relay) ------------------------------------- 47 

Setting the Relay Assignment (asSign) -------------------------------- 48 Setting the Relay Action ---------------------------------------------------- 49 Programming Set and Reset Points ------------------------------------- 50 Setting Fail-Safe Operation ------------------------------------------------ 50 Programming Time Delay -------------------------------------------------- 50 Relay Action for Loss of 4-20 mA Input (Loop Break) --------------- 50

Relay and Alarm Operation Diagrams ----------------------------------- 51

High Alarm Operation (Set > Reset) ------------------------------------- 51 Low Alarm Operation (Set < Reset) -------------------------------------- 52 High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 53 Low Alarm with Fail-Safe Operation (Set < Reset) ------------------- 54 Pump Alternation Control Operation ------------------------------------- 55 Relay Sampling Operation ------------------------------------------------- 56 Signal Loss or Loop Break Relay Operation --------------------------- 57 Time Delay Operation ------------------------------------------------------- 58

Relay Operation Details ------------------------------------------------------ 59

Overview ------------------------------------------------------------------------ 59 Relays Auto Initialization ---------------------------------------------------- 59 Fail-Safe Operation ---------------------------------------------------------- 59 Front Panel LEDs ------------------------------------------------------------- 60 Latching and Non-Latching Relay Operation -------------------------- 60 Non-Latching Relay (Auto) ------------------------------------------------- 61 Non-Latching Relay (A-man) -------------------------------------------- 61 Latching Relay (LatcH) ----------------------------------------------------- 61 Latching Relay (Lt-Clr) ---------------------------------------------------- 62



DP6060 Dual-Input Process Meter Instruction Manual

Acknowledging Relays ------------------------------------------------------ 62 Pump Alternation Control Applications (Altern) --------------------- 63 Setting Up the Interlock Relay (Force On) Feature ------------------ 64

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 65 Reset Menu (reset) ------------------------------------------------------------ 66 Control Menu (Contrl) -------------------------------------------------------- 66 Setting Up the Password (pass) ------------------------------------------- 67

Protecting or Locking the Meter ------------------------------------------- 67 Making Changes to a Password Protected Meter -------------------- 68 Disabling Password Protection -------------------------------------------- 68

Advanced Features Menu ---------------------------------------------------- 69

Advanced Features Menu & Display Messages ---------------------- 70 Noise Filter (filter) -------------------------------------------------------- 73 Noise Filter Bypass (bypass) ---------------------------------------------- 73 Rounding Feature (round) ------------------------------------------------- 74 Modbus RTU Serial Communications (serial) ---------------------- 74 Select Menu (SElect) ------------------------------------------------------- 75 Signal Input Conditioning (Functn) -------------------------------------- 76 Multi-Point Linearization (Linear) ---------------------------------------- 77 Math Function (math) ----------------------------------------------------- 78 Math Constants (Const) ---------------------------------------------------- 79 Low-Flow Cutoff (CutofF) -------------------------------------------------- 79 Analog Output Programming (AoutPr) ---------------------------------- 79 Programmable Function Keys User Menu (user) -------------------- 81 Tare (tare A, tare B) ------------------------------------------------------ 83 Internal Calibration (ICAL) -------------------------------------------------- 83 Meter Copy Function (Copy) ----------------------------------------------- 85

METER OPERATION ----------------------------------------------------- 87

Front Panel Buttons Operation -------------------------------------------- 87 Function Keys Operation ---------------------------------------------------- 87 F4 Operation --------------------------------------------------------------------- 88 Maximum/Minimum Readings ---------------------------------------------- 88

TROUBLESHOOTING ---------------------------------------------------- 89

Diagnostics Menu (diag) ----------------------------------------------------- 89

Determining Software Version -------------------------------------------- 89

Reset Meter to Factory Defaults ------------------------------------------- 90

Factory Defaults & User Settings ----------------------------------------- 91

Alphabetical List of Display Functions & Messages --------------- 93 Troubleshooting Tips --------------------------------------------------------- 98



DP6060 Dual-Input Process Meter Instruction Manual

Table of Figures

Figure 1. 1/8 DIN Panel Cutout Dimensions ..................................... 18

Figure 2. Panel Mounting Details ...................................................... 18

Figure 3. Meter Dimensions - Side View ........................................... 19

Figure 4. Meter Dimensions - Top View ............................................ 19

Figure 5. Jumper Configuration for 12/24 VDC Power .................... 20

Figure 6. Transmitter Supply Voltage Selection .............................. 21

Figure 7. Connector Labeling for Fully Loaded DP6060 ................. 22

Figure 8. Power Connections ............................................................ 22

Figure 9. Transmitters Powered by Internal Supply ........................ 23

Figure 10. Transmitter Powered by Ext. Supply or Self-Powered .. 23

Figure 11. Voltage Input Connections .............................................. 24

Figure 12. Relay Connections ........................................................... 24

Figure 13. AC and DC Loads Protection ........................................... 25

Figure 14. Low Voltage DC Loads Protection .................................. 25

Figure 15. F4 Digital Input Connections ........................................... 26

Figure 16. 4-20 mA Output Connections .......................................... 26

Figure 17. Expansion Modules & DIN Rail Mounting Kit ................. 27

Figure 18. External Relays Module Connections ............................. 27

Figure 19. Digital I/O Module Connections ....................................... 28

Figure 20. Interlock Connections ...................................................... 28

Figure 21. Acknowledge Relays w/Function Key or Digital Input .. 62

INTRODUCTION

The DP6060 is a multipurpose, easy to use digital dual-input process meter ideal for level, flow rate, temperature transmitter, or pressure transmitter applications. It accepts current and voltage signals (e.g. 4-20 mA, 0-10 V). Various math functions may be applied to the inputs including addition, difference, absolute difference, average, weighted average, multiplication, division, minimum, maximum, draw, ratio, and concentration. This is in addition to the signal input conditioning functions (linear, square root, programmable exponent, or round horizontal tank calculations).

The displays, relays, and the analog output may be assigned to input channels A or B, or math result channel C.

Three of the front panel buttons can be custom-programmed for a specific operation.

The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitters or other devices. An additional isolated 24 VDC power supply is included with the 4-20 mA output option. A digital input is standard.

A fully loaded DP6060 meter has the following: four SPDT relays, 4-20 mA output, and two 24 VDC power supplies. The DP6060 capabilities may be enhanced by adding the following external expansion modules: four SPST relays –creating an eight-relay dualinput process meter, two digital I/O modules with four inputs and four outputs each, serial communication adapters for use with DP6000-SOFT or Modbus RTU, and a dual 4-20 mA expansion module.

DP6060 Dual-Input Process Meter Instruction Manual

ORDERING INFORMATION

Standard Display Models

85-265 VAC Model

DP6060-6R0 DP6060-7R0 No options DP6060-6R2 DP6060-7R2 2 relays DP6060-6R3 DP6060-7R3 4-20 mA output DP6060-6R4 4 relays DP6060-6R5 2 relays & 4-20 mA output DP6060-6R7 4 relays & 4-20 mA output

Sunlight Readable Display Models

85-265 VAC Model

DP6060-6H0 DP6060-7H0 No options DP6060-6H2 DP6060-7H2 2 relays DP6060-6H3 DP6060-7H3 4-20 mA output

Accessories

Model Description

DPA1002 DIN rail mounting kit for two expansion modules DPA1004 4 SPST (Form A) relays DPA1044 4 digital inputs & 4 digital outputs (2 may be connected) DPA1200 Meter copy cable DPA1232 RS-232 serial adapter DPA1485 RS-485 serial adapter DPA7485-I RS-232 to RS-422/485 isolated converter DPA7485-N RS-232 to RS-422/485 non-isolated converter DPA8008 USB serial adapter DPA8232-N USB to RS-232 non-isolated converter DPA8485-I USB to RS-422/485 isolated converter DPA8485-N USB to RS-422/485 non-isolated converter

12/24 VDC Model

Options Installed

DP6060 Dual-Input Process Meter Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY Upper display: 0.60" (15 mm) high, red LEDs

DISPLAY INTENSITY

DISPLAY UPDATE RATE

OVERRANGE UNDERRANGE DISPLAY

ASSIGNMENT

PROGRAMMING METHODS

NOISE FILTER Programmable from 2 to 199 (0 will disable filter) FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span RECALIBRATION All ranges are calibrated at the factory. Recalibration is

MAX/MIN DISPLAY

PASSWORD

NON-VOLATILE MEMORY

POWER OPTIONS

Lower display: 0.46" (12 mm) high, red LEDs 6 digits each (-99999 to 999999), with lead zero blanking

Eight user selectable intensity levels

5/second (200 ms)

Display flashes

Upper and Lower displays may be assigned to

The process values for Channels A (Ch-A), B (Ch-B), or C (ChC), toggle between (Ch-A & Ch-B, Ch-A & Ch-C, Ch-B & Ch-C, and Ch-A, Ch-B, & Ch-C), toggle between Channel & units, show channel gross value (no tare) or toggle net (tare) and gross values, show relay set points, max & min values, or Modbus input. The lower display may also be set to show engineering units or be off, with no display.

Four front panel buttons, digital inputs, PC and DP6000-SOFT software, Modbus registers, or cloning using Copy function.

recommended at least every 12 months.

Max/min readings reached by the process are stored until reset by the user or until power to the meter is cycled.

Three programmable passwords restrict modification of programmed settings.

Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.

All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.

85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max or jumper selectable 12/24 VDC  10%, 15 W max

999999

-99999

DP6060 Dual-Input Process Meter Instruction Manual

FUSE Required external fuse: UL Recognized, 5 A max, slow

ISOLATED TRANSMITTER POWER SUPPLY

NORMAL MODE REJECTION

ISOLATION 4 kV input/output-to-power line

OVERVOLTAGE CATEGORY

ENVIRONMENTAL Operating temperature range: -40 to 65°C

CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG

ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black MOUNTING 1/8 DIN panel cutout required:

TIGHTENING TORQUE

OVERALL DIMENSIONS

WEIGHT 9.5 oz (269 g) WARRANTY 3 years parts & labor

blow; up to 6 meters may share one 5 A fuse

Terminals P+ & P-: 24 VDC  10%. 12/24 VDC powered models selectable for 24, 10, or 5 VDC supply (internal jumper J4). 85-265 VAC models rated @ 200 mA max, 12/24 VDC powered models rated @ 100 mA max, @ 50 mA max for 5 or 10 VDC supply.

Greater than 60 dB at 50/60 Hz

500 V input-to-output or output-to-P+ supply

Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.

Storage temperature range: -40 to 85°C Relative humidity: 0 to 90% non-condensing

wire, RJ45 for external relays, digital I/O, and serial communication adapters.

3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.

Screw terminal connectors: 5 lb-in (0.56 Nm)

4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)

DP6060 Dual-Input Process Meter Instruction Manual

Dual Process Input

TWO INPUTS Two inputs, each separately field selectable:

CHANNELS Channel A, Channel B, Channel C (Math channel) PROGRAMMA-

BLE CONSTANTS MATH

FUNCTIONS

SEQUENCE OF OPERATIONS FOR INPUT PROGRAMMING

ACCURACY ±0.03% of calibrated span ±1 count,

TEMPERATURE DRIFT

SIGNAL INPUT CONDITIONING

MULTI-POINT LINEARIZATION

PROGRAMMA- 1.0001 to 2.9999

0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10 V), Modbus PV (Slave)

Constant P (Adder): -99999 to 999999, default: 0.000 Constant F (Factor): 0.00001 to 999999, default: 1.000

Name Function Setting Addition (A+B+P)*F Sunm

Difference (A-B+P)*F diF Absolute diff. ((Abs(A-B))+P)*F diFAbS Average (((A+B)/2)+P)*F AvG Multiplication ((A*B)+P)*F nmulti Divide ((A/B)+P)*F divide Max of A or B ((AB-Hi)+P)*F Hi-Ab Min of A or B ((AB-Lo)+P)*F Lo-Ab Draw ((A/B)-1)*F drAuw Weighted avg. ((B-A)*F)+A uw avg Ratio (A/B)*F ratio Concentration (A/(A+B))*F Concen Note: The F constant can be any value from 0.00001 to

999999. If the value is less than 1, it will have the same effect as a divider. For example, the average could also be derived by using (A+B)*F, where F = 0.500.

1. Select Input for A and B

2. Set up the engineering units for A, B, and C

3. Set up decimal point for A, B, and C

4. Program A & B

5. Set up the displays for A, B, or C

6. Select the transfer function for A & B (e.g. Linear)

7. Select Math function for Channel C

8. Program constants for Factor (F) and Adder (P).

9. Program cutoff values for A and B

square root & programmable exponent accuracy range: 10-100% of calibrated span

0.005% of calibrated span/C max from 0 to 65C ambient,

0.01% of calibrated span/C max from -40 to 0C ambient

Linear, square root, programmable exponent, or round horizontal tank volume calculation

2 to 32 points for channel A and B

DP6060 Dual-Input Process Meter Instruction Manual

BLE EXPONENT LOW-FLOW

CUTOFF DECIMAL POINT Up to five decimal places or none:

0-999999 (0 disables cutoff function)

d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd

CALIBRATION RANGE

INPUT IMPEDANCE

INPUT OVERLOAD

F4 DIGITAL INPUT CONTACTS

F4 DIGITAL INPUT LOGIC LEVELS

Input Range

4-20 mA 0.15 mA 10 V An error message will appear if the input 1 and input 2 signals are too close together.

Voltage ranges: greater than 500 k Current ranges: 50 - 100 

Current input protected by resettable fuse, 30 VDC max. Fuse resets automatically after fault is removed.

3.3 VDC on contact. Connect normally open contacts across F4 to COM.

Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC

Minimum Span Input 1 & Input 2

0.10 V

(depending on resettable fuse impedance)

Relays

RATING 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)

NOISE SUPPRESSION

DEADBAND 0-100% of span, user programmable HIGH OR LOW

ALARM RELAY

OPERATION

external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (≈ 50 W) @ 125/250 VAC for inductive loads

Noise suppression is recommended for each relay contact switching inductive loads; see page 25 for details.

User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).

Automatic (non-latching) Latching (requires manual acknowledge) Sampling (based on time) Pump alternation control (2 to 8 relays) Off (disable unused relays and enable Interlock feature) Manual on/off control mode

DP6060 Dual-Input Process Meter Instruction Manual

RELAY RESET User selectable via front panel buttons or digital inputs

TIME DELAY 0 to 999.9 seconds, on & off relay time delays

FAIL-SAFE OPERATION

AUTO INITIALIZATION

1. Automatic reset only (non-latching), when the input passes the reset point.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared (L)

Note: Front panel button or digital input may be assigned to

acknowledge relays programmed for manual reset.

Programmable and independent for each relay

Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

When power is applied to the meter, relays will reflect the state of the input to the meter.

Isolated 4-20 mA Transmitter Output

OUTPUT SOURCE

SCALING RANGE 1.000 to 23.000 mA for any display range CALIBRATION Factory calibrated: 4.000 to 20.000 = 4-20 mA output ANALOG OUT

PROGRAMMING ACCURACY ± 0.1% of span ± 0.004 mA TEMPERATURE

DRIFT

ISOLATED TRANSMITTER POWER SUPPLY

EXTERNAL LOOP POWER SUPPLY

OUTPUT LOOP RESISTANCE

35 VDC (external)

Process channel A, B, or C, max or min for channel A, B, or highest or lowest max or min of A and B, set points 1-8, Modbus input, or manual control mode

23.000 mA maximum for all parameters:

Overrange, underrange, max, min, and break

0.4 µA/C max from 0 to 65C ambient,

0.8 µA/C max from -40 to 0C ambient

Note: Analog output drift is separate from input drift.

Terminals I+ & R: 24 VDC  10%. May be used to power the 4-20 mA output or other devices.Refer to Figure 7 on page 22 and Figure 16 on page 26.

All models rated @ 40 mA max.

35 VDC maximum

Power supply Minimum Maximum

24 VDC

10  700 

100  1200 

DP6060 Dual-Input Process Meter Instruction Manual

Modbus® RTU Serial Communications

SLAVE ID 1 – 247 (Meter address) BAUD RATE 300 – 19,200 bps TRANSMIT

TIME DELAY DATA 8 bit (1 start bit, 1 or 2 stop bits) PARITY Even, Odd, or None with 1 or 2 stop bits BYTE-TO-BYTE

TIMEOUT TURN AROUND

DELAY

Note: Refer to the Modbus Register Tables located at www.omega.com for details.

Programmable between 0 and 199 ms

0.01 – 2.54 second

Less than 2 ms (fixed)

DPA1044 Digital Input & Output Expansion Module

CHANNELS 4 digital inputs & 4 digital outputs per module SYSTEM Up to 2 modules for a total of 8 inputs & 8 outputs DIGITAL INPUT

LOGIC HIGH DIGITAL INPUT

LOGIC LOW DIGITAL OUTPUT

LOGIC HIGH DIGITAL OUTPUT

LOGIC LOW SOURCE

CURRENT SINK

CURRENT +5 V

TERMINAL

3 to 5 VDC

0 to 1.25 VDC

3.1 to 3.3 VDC

0 to 0.4 VDC

10 mA maximum output current

1.5 mA minimum input current

To be used as pull-up for digital inputs only. Connect normally open contacts across +5 V & DI 1-4.

DP6060 Dual-Input Process Meter Instruction Manual

COMPLIANCE INFORMATION

Safety

UL & c-UL LISTED USA & Canada

UL FILE NUMBER E356479 FRONT PANEL UL Type 4X, NEMA 4X, IP65; panel gasket provided LOW VOLTAGE

DIRECTIVE

Electromagnetic Compatibility

EMISSIONS

Radiated Emissions

AC Mains Conducted Emissions

IMMUNITY

RFI - Amplitude Modulated

Electrical Fast Transients

Electrostatic Discharge

RFI - Conducted AC Surge Surge Power-Frequency

Magnetic Field Voltage Dips

Voltage Interruptions

UL 508 Industrial Control Equipment

EN 61010-1:2001 Safety requirements for measurement, control, and laboratory use

EN 55022:2006/A1:2007 Class A ITE emissions requirements

Class A

EN 61326-1:2006 Measurement, control, and laboratory equipment

EN 61000-6-2:2005 EMC heavy industrial generic immunity standard

80 -1000 MHz 10 V/m 80% AM (1 kHz)

1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)

2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)

±2kV AC mains, ±1kV other

±4kV contact, ±8kV air

10V, 0.15-80 MHz, 1kHz 80% AM

±2kV Common, ±1kV Differential

1KV (CM)

3 A/m 70%V for 0.5 period

40%V for 5 & 50 periods 70%V for 25 periods

<5%V for 250 periods

DP6060 Dual-Input Process Meter Instruction Manual

Note:

Testing was conducted on DP6060 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.

Declaration of Conformity available at www.omega.com

SAFETY INFORMATION

CAUTION: Read complete

instructions prior to installation and operation of the meter.

WARNING! Hazardous voltages exist within enclosure. Installation and service should be performed only by trained service personnel.

WARNING: Risk of electric shock or personal injury.

INSTALLATION

There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications.

Instructions are provided for setting up a 12/24 VDC powered meter to operate from 12 VDC and for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC, see page 20.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.

Panel Mounting Instructions

 Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x

45 mm). Refer to Figure 1 below, for more details.

 Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.

DP6060 Dual-Input Process Meter Instruction Manual

 Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm).

Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.

 Remove the two mounting brackets provided with the meter (back-off the two

screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).

 Insert meter into the panel cutout.

 Install mounting brackets and tighten the screws against the panel. To

achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

3.622" (92 mm)

Square Corners to 0.060"

1.772"

(45mm)

(1.5mm) Max Radius

Panel Cutout to DIN 43700

Tolerances:

: +0.032 (+0.8mm)

-0.000 (-0.0mm) B: +0.024 (+0.6mm)

-0.000 (-0.0mm)

Figure 1. 1/8 DIN Panel Cutout Dimensions

Gasket

Panel

Removable Connectors

Mounting

Bracket

Mounting

Screw

Figure 2. Panel Mounting Details

DP6060 Dual-Input Process Meter Instruction Manual

MOUNTING DIMENSIONS

Figure 3. Meter Dimensions - Side View

Figure 4. Meter Dimensions - Top View

DP6060 Dual-Input Process Meter Instruction Manual

Configuration for 12 or 24 VDC Power Option

Do not exceed voltage rating of the selected configuration.

Warning!

Meters equipped with the 12/24 VDC power option are shipped from the factory ready to operate from 24 VDC.

To configure the meter for 12 VDC power:

1. Remove all the connectors.

2. Unscrew the back cover.

3. Slide the back cover about 1 inch.

4. Configure the J9 jumper, located behind the power connector, for 12 V as shown below.

J9 CONFIGURATION

+ _

MAIN BOARD

12 V

24 V

Factory Default

M-LINK

24 VDC 12 VDC POWER

Figure 5. Jumper Configuration for 12/24 VDC Power

DP6060 Dual-Input Process Meter Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12/24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.

If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.

To access the voltage selection jumper:

1. Remove all the wiring connectors.

2. Unscrew the back cover.

3. Slide out the back cover by about 1 inch.

4. Configure the J4 jumper, located behind the input signal connector, for the desired excitation voltage as shown.

Figure 6. Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors located at the rear of the meter.

Caution!

Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

DP6060 Dual-Input Process Meter Instruction Manual

Connectors Labeling

The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.

Do not connect any equipment other than Omega’s

Warning!

expansion modules, cables, or meters to the RJ45 M-LINK connector. Otherwise damage will occur to the equipment and the meter.

Figure 7. Connector Labeling for Fully Loaded DP6060

Power Connections

Power connections are made to a two-terminal connector labeled POWER on Figure 7. The meter will operate regardless of DC polarity connection. The + and - symbols are only a suggested wiring convention.

POWER

AC or DC

POWER

Required External Fuse:

5 A max, 250 V Slow Blow

Figure 8. Power Connections

DP6060 Dual-Input Process Meter Instruction Manual

Signal Connections

Signal connections are made to a nine-terminal connector labeled SIGNAL on Figure 7. The COM (common) terminals are the return for the 4-20 mA and the 10 V input signals. The two COM terminals connect to the same common return, and are not isolated.

Current and Voltage Connections

The following figures show examples of current and voltage connections. There are no switches or jumpers to set up for current and voltage inputs.

Setup and programming is performed through the front panel buttons.

Figure 9. Transmitters Powered by Internal Supply

Figure 10. Transmitter Powered by Ext. Supply or Self-Powered

The current input is protected against current overload by a resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.

The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.

DP6060 Dual-Input Process Meter Instruction Manual

Figure 11. Voltage Input Connections

The meter is capable of accepting any voltage from -10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK on Figure 7. For interfacing to the DP6060, use the DPA1232 for RS-232, the DPA1485 for RS-485, or the DPA8008 for USB. The same port is used for interfacing with all expansion modules

(e.g. external relays, digital I/O).

Use the DPA1200 meter copy cable for meter-to-meter interfacing for

cloning purposes (i.e. copying settings from one meter to other meters).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4 on Figure 7. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.

RELAY4 RELAY3

4365 21

CNONO NC NC C

Figure 12. Relay Connections

RELAY2 RELAY1

4365 21

CNONO NC NC C

DP6060 Dual-Input Process Meter Instruction Manual

Switching Inductive Loads

The use of suppressors (snubbers) is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

Figure 13. AC and DC Loads Protection

Choose R and C as follows: R: 0.5 to 1 Ω for each volt across the contacts

C: 0.5 to 1 µF for each amp through closed contacts

Notes:

1. Use capacitors rated for 250 VAC.

2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.

3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.

Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.

Figure 14. Low Voltage DC Loads Protection

Relays are de-rated to 1/14th HP (50 watts) with an inductive load.

Note:

DP6060 Dual-Input Process Meter Instruction Manual

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input connected with a normally open closure across F4 and COM, or with an active low signal applied to F4.

Figure 15. F4 Digital Input Connections

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled MA OUT. The 4-20 mA output may be powered internally or from an external power supply.

24 V

MA OUT

12-35 VDC

Power

Supply

RI- I+

132

RELAY1

321

MA OUT

4-20 mA Input

Remote Display,

Chart Recorder, Etc.

24 V

RI- I+

132

RELAY1

321

4-20 mA

Input Meter

Figure 16. 4-20 mA Output Connections

Analog Output Transmitter Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.

DP6060 Dual-Input Process Meter Instruction Manual

External Relays & Digital I/O Connections

The relay and the digital I/O expansion modules DPA1004 & DPA1044 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.

Note: The jumper located between the RJ45 connectors of the

DPA1044 must be removed on the second digital I/O module in order for the system to recognize it as module #2.

Do not connect or disconnect the expansion modules with the power on!

Warning!

More detailed instructions are provided with each optional expansion module.

Figure 17. Expansion Modules & DIN Rail Mounting Kit

RLY5 RLY6 RLY7 RLY8

NO C NO C NO C NO C

345678

Figure 18. External Relays Module Connections

DP6060 Dual-Input Process Meter Instruction Manual

123456

+5 I1 I2 I3 I4 O1

5 VDC GND

DI 1-4 DO 1-4

O2 O3

910

O4 G

Figure 19. Digital I/O Module Connections

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and trigger the interlock relay. This feature is enabled by configuring the relay, and relative digital input(s) (see page

64). In one example, dry interlock contacts are connected in series to

one digital input which will be used to force on (energize) the assigned interlock power relay when all interlock contacts are closed (safe). The interlock relay front panel LED flashes when locked out. The interlock relay would be wired in-series with the load (N/O contact). See below.

Figure 20. Interlock Connections

DP6060 Dual-Input Process Meter Instruction Manual

SETUP AND PROGRAMMING

The meter is factory calibrated prior to shipment to read in milliamps and volts, depending on the input selection. The calibration equipment is certified to NIST standards.

Overview

There are no jumpers to set for the meter input selection. Setup and programming is done through the front panel buttons. After power and input signal connections have been completed and verified, apply power to the meter.

DP6060 Dual-Input Process Meter Instruction Manual

Front Panel Buttons and Status LED Indicators

Button Symbol

Description LED Status

1-8 Alarm 1-8 indicator

Right arrow/F1

Up arrow/F2

Enter/F3

1-8 M

A B C

1-4

Notes: F4 is a digital input. Alarms 5-8

are enabled when relay expansion module installed.

 Press the Menu button to enter or exit the Programming Mode at

any time.

 Press the Right arrow button to move to the next digit during digit or

decimal point programming.

 Press or hold the Up arrow button to scroll through the menus,

decimal point, or to increment the value of a digit.

 Press the Enter button to access a menu or to accept a setting.  Press and hold the Menu button for three seconds to access the

advanced features of the meter.

Note: LEDs for relays in manual mode

flash with the “M” LED every 10 seconds.

Flashing: Relay in manual control mode

Channel displayed Flashing: Tare

Flashing: Relay interlock switch open

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