Omega Products DP3410 Installation Manual

User’s Guide

http://www.omega.com

e-mail: info@omega.com

DP3410 & DP3411 SERIES

W all Mount

Universal T emperature & Pr ocess

Indicators

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 37 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal three (3) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUESTS / INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY

RETURNS, please have the following information available BEFORE contacting OMEGA:

1. Purchase Order number under which the

product was PURCHASED,

2. Model and serial number of the product

under warranty, and

3. Repair instructions and/or specific problems

relative to product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

FOR NON-WARRANTY REPAIRS, OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the products, and

3. Repair instructions and/or specific problems relative to the product.

consult

GETTING STARTED

This manual is divided into 5 sections which contain all the information needed to install, configure, set up and operate the instrument. Each section is identified clearly by a symbol as shown below.

Displays and Controls

• Displays and function keys

• LED Indication

• Error Messages

Operator Mode (Level 1)

• Operator menus for:

– Standard Indicator – Totalizer/Batch Controller – Maximum/Minimum/Average Indicator

Set Up Mode (Level 2)

• Alarm trip points

• Totalizer functions

Configuration Mode (Levels 3 and 4)

• Accessing the configuration levels

• Level 3 – Hardware assignment and input type – Alarm types and hysteresis – Operator functions and totalizer setup – Digital input and serial communications

• Level 4

–

Ranges and passwords

Installation

• Siting

• Mounting

• Electrical connections

Symbol Identification and Section Contents

CONTENTS

1 DISPLAYS AND FUNCTION KEYS ................................................................ 3

1.1 Introduction .............................................................................................. 3

1.2 Use of Function Keys .............................................................................. 4

1.3 LED Alarms and Indicators ..................................................................... 5

1.4 Error Messages ....................................................................................... 6

2 OPERATOR MODE ......................................................................................... 7

2.1 Introduction .............................................................................................. 7

2.2 Operating Page – Standard .................................................................... 8

2.3 Operating Page – Totalizer ..................................................................... 9

2.4 Operating Page – Math Functions ........................................................ 11

3 SET UP MODE ............................................................................................... 13

3.1 Introduction ............................................................................................ 13

3.2 Set Up Level .......................................................................................... 14

4 CONFIGURATION MODE ............................................................................. 18

4.1 Introduction ............................................................................................ 18

4.2 Accessing the Configuration Mode ....................................................... 18

4.3 Basic Configuration (Level 3)................................................................ 20

4.3.1 Hardware Assignment and Input Type ...................................... 20

4.3.2 Alarms ........................................................................................ 22

4.3.3 Operator Functions and Totalizer Set Up ................................. 26

4.3.4 Digital Input and Serial Communications .................................. 28

4.4 Ranges and Passwords (Level 4) ......................................................... 30

5 INSTALLATION ............................................................................................. 33

5.1 Siting .................................................................................................... 33

5.2 Mounting ................................................................................................ 35

5.3 Cable Glands and Conduit Fixings ....................................................... 37

5.3.1 Cable Glands (IEC – 20mm) ..................................................... 37

5.3.2 Conduit Adapters (N. American – 0.5 in.) ................................. 37

5.3.3 Cable Glands (N. American – 0.5 in.) ....................................... 38

5.4 Electrical Connections........................................................................... 39

5.4.1 Relay Contact Ratings ............................................................... 39

5.4.2 Arc Suppression......................................................................... 39

5.4.3 Logic Output ...............................................................................39

5.4.4 Control or Retransmission Analog Output ................................ 39

1 DISPLAYS AND FUNCTION KEYS

Information.

The fold-out page inside on the back cover of this

manual shows all the frames in the programming levels. Space is provided on the page for writing the programmed setting or selection for each frame.

1.1 Introduction – Fig. 1.1

The instrument front panel display, function keys and LED indicators are shown in Fig. 1.1.

Display

888888

Function Keys

Parameter Advance

Alarm LEDs (invisible when off)

Raise

Lower

Multi-function Key

Fig. 1.1 Front Panel Display, Function Keys and Indicators

…1 DISPLAYS AND FUNCTION KEYS

1.2 Use of Function Keys – Fig. 1.2

A – Raise and Lower Keys

100.0 100.1

99.9

Use to change/set a parameter value…

B – Parameter Advance Key

+ –

LEVEL1

100.1

Use to advance to the next frame within a level…

or…

LEVEL1

Frame 1 (top of level)

Frame 2

…move between levels

LEVELx

100.1

or…

200.2

300.3

400.4

…select the top (LEVEL) frame from within a level

LEVEL2

Press and hold

Note. This key also stores any changes made in the previous frame

C – Multi-function Key

CodE

Use to view a parameter setting or selection…

Fig. 1.2 Use of Function Keys

or…

…select individual characters in a frame

123456

1 DISPLAYS AND FUNCTION KEYS…

1.3 LED Alarms and Indicators

Alarm LEDs

LED Status

All Flashing

• Indicator is in the Configuration Mode – see Section 4.2.

Alarm 1 Alarm 2

Alarm 3

A1, A2 and A3

• Flash when Alarm is active (off when inactive).

• Lit constantly when Alarm 1 is an active latched alarm which has been acknowledged

Fig. 1.3 LED Alarms and Indicators

…1 DISPLAYS AND FUNCTION KEYS

1.4 Error Messages

Display Error/Action

Calibration error

CALErr

Turn power off and on again (if the error persists contact the Service Organization).

Configuration error

CFGErr

The configuration and/or set up data for the instrument is corrupted. Turn power off and on again (if error persists, check configuration/set up settings).

A to D Converter fault

Ad Err

The analog to digital converter is not communicating correctly.

To Clear Display

Press the

Press the key

Turn mains power off and on again. If the error persists, contact the Supplier.

key

9999

DPtErr

Process variable over/under range

Option board error

Communications to the option board have failed.

Restore valid input

Contact the Supplier

2 OPERATOR MODE

2.1 Introduction

Operator Mode (Level 1) is the normal day-to-day mode of the instrument. Frames displayed in Level 1 are determined by the indicator functions which are

selected during configuration of the instrument – see Section 4.

Note. Only the operating frames relevant to the configured functions are

displayed in Operator Mode.

The three indicator functions are:

• Standard Indicator – page 8

• Indicator with Totalization – page 9

• Indicator with Max./Min./Average – page 11

…2 OPERATOR MODE

2.2 Operating Page – Standard (Level 1)

2145.3

UN-ACK

CodE

Process Variable

Normally displayed in engineering

2145.3

units.

To view the process variable in

27.6

•1

Global Alarm Acknowledge (latch alarms only)

UN-ACK. – alarm unacknowledged ACK. – acknowledged

Security Password

Enter the correct password to access the set up level

electrical units, press the

key.

(Level 2) or the configuration level (Levels 3 and 4). The default code is 0.

------

[0 to 9999]

Level 1

LEVEL1

Note. To select this frame from anywhere in this

level, press and hold the

•1 Only displayed if there is an active latch alarm.

key.

2 OPERATOR MODE…

2.3 Operating Page – Totalizer (Level 1)

These frames are only displayed if the totalizer function is enabled in the configuration level – see Section 4.3.3

2145.3

ACK-n

123456

rSt-n

•1

Process Variable

To view the input value (in electrical units), press the

key.

Global Alarm Acknowledge (latch alarms only)

UN-ACK. – alarm unacknowledged ACK. – acknowledged

Totalizer Value

When this frame is selected, the current counter status is displayed (

Stop/Start

t–GO or t-StOP).

t–GO – start totalizer t-StOP – stop totalizer

Reset

rSt-Y – reset totalizer rSt-n – do not reset totalizer

To reset the totalizer, select

key.

Continued on next page.

•1 Totalizer stop/go and reset from these frames can be disabled – see Section 4.3.3. A digital input can also be used to start/stop or reset the totalizer – see

rSt-Y, then press the

Section 4.3.4

…2 OPERATOR MODE

…2.3 Operating Page – Totalizer (Level 1)

PrESEt

000000

Select Digit

PrEdEt

999999

Select Digit

•2

Preset Total

This is the value the batch total is set to when it is reset

•1

[000000 to 999999 flow units]

Predetermined Total

When the predetermined total is reached, the batch total is reset (with wrap on) or stops (wrap off), depending on the wrap setting – see Section 4.3.3.

•1

[000000 to 999999 flow units]

CodE

Security Password

Enter the correct password to access the set up level or the configuration level.

------

[0 to 9999]

LEVEL

•1 The predetermined value should be greater than the preset value when the totalizer is counting up and lower than the preset value when the totalizer is

Level 1

Note. To select this frame from anywhere in this

page, press and hold the

key.

counting down.

•2 Only displayed if enabled in the configuration level – see Section 4.3.3.

2 OPERATOR MODE…

2.4 Operating Page – Max./Min./Average Functions (Level 1)

Note. It is possible to display totalizer and math functions together.

Process Variable

2145.3

To view the input value (in electrical units), press the

key.

UN-ACK

Global Alarm Acknowledge (latch alarms only)

UN-ACK. – alarm unacknowledged ACK. – acknowledged

A 140.5

•1

rSt-n

Average Value

This is the mean average value of the process variable input, since the average was last reset.

rSt-Y – reset rSt-n – do not reset

To reset the average value, select the

key.

H150.2

Continued on next page.

•1 This frame can be disabled – see Section 4.3.3. The reset function in this frame can be disabled – see Section 4.3.3.

rSt-Y then press

The average value is reset automatically on power-up, and can also be reset from a digital input – see Section 4.3.4.

…2 OPERATOR MODE

…2.4 Operating Page – Math Functions (Level 1)

H150.2

rSt-n

L130.8

rSt-n

•1

Maximum Value

This is the maximum value of the process variable since the maximum was reset.

rSt-Y – reset rSt-n – do not reset

To reset the maximum value, select press the

Minimum Value

This is the minimum value of the process variable since the minimum was reset.

rSt-Y – reset rSt-n – do not reset

key.

rSt-Y then

To reset the minimum value, select press the

CodE

------

LEVEL1

•1 This frame can be disabled – see Section 4.3.3.

Security Code

Enter the correct code to access the set up level or the configuration level.

[0 to 9999]

Level 1

Note. To select this frame from anywhere in this

page, press and hold the

key.

rSt-Y then

key.

The reset function in this frame can be disabled – see Section 4.3.3. The average value is reset automatically on power-up, and can also be reset

from a digital input – see Section 4.3.4.

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