Omega Products CTXL Installation Manual

CTXL
High Performance
Universal Portable Circular Chart
Superecorder
TM
MADE IN
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For immediate technical or application assistance:
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®
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®
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®
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omega.com info@omega.com
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, human applications.
CTXL High Performance Universal Portable Circular Chart Recorder
i
TABLE OF
CONTENTS
Page
Chapter 1 Introduction ....................................................................... 1-1
1.1 Parts of the Recorder ........................................................................... 1-2
1.2 Membrane Keypad & Display Functions ......................................... 1-6
Chapter 2 Setting Up the Recorder ..................................................... 2-1
2.1 Placing the Recorder on the Bench Top ............................................ 2-1
2.2 Mounting the Recorder on the Wall .................................................. 2-3
2.3 Using Batteries ...................................................................................... 2-4
2.3.1 Installing Batteries ................................................................... 2-4
2.3.2 Connecting ac power .............................................................. 2-5
2.4 Installing the Chart Paper ................................................................... 2-6
2.4.1 Changing Chart Speed & Scale ............................................. 2-6
2.5 Installing and Removing Pens ........................................................... 2-7
2.5.1 Installing the Pens ................................................................... 2-7
2.5.2 Removing the Pens .................................................................. 2-9
2.6 Setting Alarms and Time Clock ....................................................... 2-10
2.7 Reviewing Parameter Values ............................................................ 2-12
2.8 Using the Remote Sensor Cable -
Temperature/Humidity Model ........................................................ 2-13
2.9 Using the Sensor Clip ........................................................................ 2-14
2.10 Open/Out Range Input .................................................................... 2-15
2.11 Pen Jamming ....................................................................................... 2-15
2.12 Pen Re-Scaling .................................................................................... 2-15
2.13 Chart Lights & Display Back Light .................................................. 2-16
2.14 Lock/Unlock Keypad Functions (White Box) ............................... 2-16
2.15 pH & RTD Input Chart Recorder ..................................................... 2-16
Chapter 3 PC Interface Software ....................................................... 3-1
3.1 Get Display Data In Real Time ........................................................... 3-1
3.2 Re-scaling One or Both Pens on Chart Paper ................................... 3-2
3.3 Download Stored Chart Data from Recorder to PC ........................ 3-3
3.4 Humidity Probe Calibration Procedure (CTXL-TRH) .................... 3-4
3.5 Changing Thermocouple Input Type (CTXL-DTC) ........................ 3-5
3.6 Changing Process Voltage Input Range (CTXL-DPR-V) ................ 3-5
3.7 Changing Process Current Input Range (CTXL-DPR-I).................. 3-6
3.8 PC User Application, CTXL-TRH ...................................................... 3-6
3.9 PC User Application, CTXL-DPR .................................................... 3-11
3.10 PC User Application, CTXL-DTC .................................................... 3-16
3.11 PC User Application, CTXL-PH ..................................................... 3-22
Chapter 4 Specifications .................................................................... 4-1
4.1 General ................................................................................................... 4-1
4.2 Temperature/Humidity Model ......................................................... 4-3
4.3 Dual Thermocouple Input Model ...................................................... 4-4
4.4 Dual Process Input Model .................................................................. 4-5
4.5 pH & RTD Input Model ...................................................................... 4-6
Chapter 5 Maintaining the Recorder .................................................. 5-1
5.1 General Considerations ....................................................................... 5-1
Chapter 6 List of Accessories and Chart Papers .................................. 6-1
Chapter 7 Troubleshooting the Recorder ............................................ 7-1
Chapter 8 Wireless Temperature/Humidity Chart Recorder ..................8-1
Index ......... ............................................................................................. I
CTXL High Performance Universal Portable Circular Chart Recorder
ii
TABLE OF
FIGURES
Figure Description Page
1-1 Front and Side Views of the Recorder -
Temperature/Humidity Model ................................................. 1-2
1-2 Wiring Diagram, Dual Process Input Model, CTXL-DPR ..... 1-4
1-3 Rear and Side Views .................................................................... 1-5
1-4 Front and Side Views of the Recorder -
Dual Thermometer Model .......................................................... 1-5
1-5 Front View of the Recorder - Dual Process Input Model ....... 1-5
1-6 Membrane Keypad and Display Functions ............................. 1-6
2-1 Foot Cover Removal .................................................................... 2-1
2-2 Swiveling Stabilizing Arm ......................................................... 2-2
2-3a Stabilizing Arm Use for Bench Top Use
(Normal Position) ........................................................................ 2-2
2-3b Stabilizing Arm in Extended Position
(Position When You Open Door) ............................................... 2-2
2-4a Installing the Foot Cover (Top View) ........................................ 2-3
2-4b Installing the Foot Cover (Side View) ....................................... 2-3
2-5 Battery Compartment and Battery Orientation ....................... 2-4
2-6 Battery Warnings ......................................................................... 2-5
2-7 Changing Chart Speed and Scale Flow Diagram .................... 2-6
2-8 Changing Chart Paper and Setting the Time ........................... 2-7
2-9 Offset Alignment of Pens (For Ease of Pen Installation) ........ 2-7
2-10 Vertical Alignment of Pens (Pens Can't Be Inserted) .............. 2-8
2-11 Post Location for Pen Caps ......................................................... 2-8
2-12 Pen Installation ............................................................................. 2-9
2-13 Pen Removal ................................................................................. 2-9
2-14 Setting Alarms and Time Clock ............................................... 2-10
2-15 Relay Terminal Block Wiring Diagram ................................... 2-11
2-16 Reviewing Parameter Values ................................................... 2-12
2-17 Using the Remote Sensor Cable ............................................... 2-13
2-18 Using the Sensor Clip for Mounting Sensor
in a Remote Location ................................................................. 2-14
2-19 pH Probe/RTD Connections .................................................... 2-16
3-1 Main Window Screen .................................................................. 3-7
3-2 Settings Menu - General Tab Screen .......................................... 3-8
3-3 Settings Menu - Strip Chart Tab Screen .................................... 3-9
3-4 Settings Menu - Re-scale/Calibrate/Memory Tab Screen ... 3-10
3-5 Main Window Screen ................................................................ 3-12
3-6 Settings Menu - General Tab Screen ........................................ 3-13
3-7 Settings Menu - Strip Chart Tab Screen .................................. 3-14
3-8 Settings Menu - Re-scale/Calibrate/Memory Tab Screen ... 3-15
iii
CTXL High Performance Universal Portable Circular Chart Recorder
3-9 Main Menu Screen ..................................................................... 3-17
3-10 Settings Menu - General Tab Screen ........................................ 3-18
3-11 Settings Menu (Strip Chart Tab0 Screen ................................. 3-19
3-12 Settings Menu (Re-scale/Calibrate/Memory Tab) Screen ....3-20
3-13 Typical Data File Screen ............................................................ 3-21
3-14 Main Menu Screen ..................................................................... 3-23
3-15 Settings Menu - General Tab Screen ........................................ 3-24
3-16 Settings Menu (Strip Chart Tab) Screen .................................. 3-25
3-17 Settings Menu (Re-scale/Calibrate/Memory Tab) Screen ... 3-26 4-1 Using Internal Excitation to Power External Transmitters
(CTXL-DPR) .................................................................................. 4-5
8-1 Temperature/Humidity Wireless Transmitter, General
Dimensions, Labels and Descriptions ....................................... 8-2
8-2 Battery Location in the Wireless Transmitter ........................... 8-2
8-3 Temperature/Humidity Wireless Receiver, General
Dimensions, Labels and Descriptions ....................................... 8-3
8-4 Mounting Bracket Plate General Dimensions ......................... 8-3
8-5 Wireless Transmitter Mounting Bracket Assembly ................ 8-4
8-6 Wireless Transmitter Mounting Bracket Assembly For
Tripod Assembly .......................................................................... 8-4
8-7 Transmitter Mounting Bracket With DIN Rail Mount ........... 8-4
8-8 Wireless Transmitter, Main Menu ............................................. 8-5
8-9 Wireless Receiver, Main Menu ................................................... 8-6
8-10 Settings Menu - Transmitter/Receiver ..................................... 8-7
iv
CTXL High Performance Universal Portable Circular Chart Recorder
CAUTION & SAFETY INFORMATION
If the equipment is used in a manner not specified in this manual, the protection provided by the equipment may be impaired.
The Installation category is one (1).
There is no user replaceable fuse in this product.
The output terminals of this product are for use with equipment (digital meters, chart recorders, etc.) which have no accessible live parts. Such equipment should comply with all the applicable safety requirements.
Do not operate the equipment in flammable or explosive environments.
Power must be disconnected before making any electrical connections.
A recommended DC adaptor is included with this product, 9 Vdc @ 1.7 A.
SAFETY WARNINGS AND IEC SYMBOLS
This device is marked with international safety and hazardous symbols in accordance with IEC1010. It is important to read and follow all the precautions and instructions in this manual before operating or commissioning this device as it contains important information relating to safety and EMC. Failure to follow all the safety precautions may result in injury and/or damage to your equipment.
IEC Symbol Description
Caution - Refer to the accompanying document(s).
Direct Current
Introduction
1-1
1
This advanced Universal Circular Chart SUPERECORDER™ monitors and records data on a 1, 7, or 32 Days chart. The microprocessor based portable recorder provides many powerful and practical features as follows:
• Four models are offered: Temperature/Relative Humidity –TRH [-17 to 49ºC (2 to 120ºF) & 2 to 98% RH] Dual Thermocouple Input –DTC [ J , K , or T type TC ] Dual Process Input –DPR [ (0-1, 0-5, 0-10) VDC, (0-20, 4-20) mA ] pH and RTD Input - pH
• 203 mm (8") Chart paper for 1, 7, or 32 Day recording
• Custom backlit LCD display shows two channels simultaneously
• Membrane keypad provides full access to all functions of the recorder
• Minimum, Maximum, and Average values are monitored and can be displayed
• Chart data is stored in non-volatile memory
• Chart paper can be re-scaled from the PC via RS232 interface
• Temp/RH sensor probe can be up to 12.2 m (40 feet) away from the recorder without any sacrifice in performance
• Universal Female Thermocouple Connector accepts either a sub-miniature or standard male connector as inputs.
• Battery as well as ac power operation.
• Battery icon displays the status of the battery voltage
• High & Low alarm points set via keypad
• Audible & visual alarms with built-in Relay contacts
• Additional two drive lines to power external Relays
• Wall Mount or Bench top Mount
• Built-in Real time Clock to monitor two channels vs. time
• Electronic Lock/Unlock key for unauthorized access
• RS232 Computer interface allows downloading of recorded chart data to PC
• Recorder comes with two built-in chart lights, and time reference arrow
• Decorative Foot cover for wall mounting
• Double sided Linear Radial Chart Paper
1.1 Parts of the Recorder
Figure 1-1. Front and Side Views of the Recorder - Temperature/Humidity Model
Item Description Function
1 Chart Paper Knob (magnetic) Holds chart paper in place.
2 Chart Lights Lights up the chart paper. The light comes on for 3 seconds in battery
mode and permanently in ac adapter mode.
3 Pen Cap Posts Holds the loose pen caps.
4 Time Reference Arrow Helps align the time on the new chart paper with the actual time.
5 Chart Paper Linear Radial Double sided charts are available for 1, 7, and 32 day
recording. See the inside back cover for a detailed list of paper available.
H
35 T2
T E M P E R A T U R E
H U M I D I T Y
1
11
5
11
2
21 22
3 4
9
2
8 13
10
7
6
9V 1A
12
14
13
°C
°F
SCALE
CLOCK SPEED SET
LIGHT
NO
DISPLAY
POWER
CHART ALARM
CONFIG YES MODE
°F
RH
%
7D
Introduction
1
1-2
FRONT VIEW SIDE VIEW
Item Description Function
6 ac Power Jack Allows the unit to be powered from ac power using the universal
100/240 Vac adapter supplied.
7 Membrane Keypad Provides full access to all functions of the recorder.
8 Backlit LCD Display Displays temperature and relative humidity values simultaneously.
9 Temperature/Humidity Sensor Houses the electronic sensor which measures ambient temperature and
relative humidity (CTXL-TRH only).
10 Sensor Holder (clip) Holds the temperature/humidity probe to the side of the recorder
(CTXL-TRH only).
11 Pen Arm and Holder (2 each) Holds and moves the temperature and humidity pens.
Upper pen, Temperature or Channel 1 Lower pen, Humidity or Channel 2
12 Latch Button Releases and secures the recorder’s door.
13 Decorative Foot Cover Stays in place for wall-mounting the recorder. The cover must be
removed for upright bench-top use (otherwise the recorder topples over)!
14 Door Key It locks/unlocks the chart door.
15 “Keyhole” Slot Mounting Holes Allows the recorder to be mounted on the wall.
16 Carrying Slot Allows the user to carry the recorder conveniently.
17 Product Label Product information label.
18 Alarm/Relay Terminal Block Allows the user to connect to built-in relay contacts or power external
mechanical relays.
19 Battery Compartment Holds 4 “D” size batteries which provide power if the ac adapter is
not used, or provide power backup in case of ac power failure.
20 RS232 Connection Serial PC interface
21 Recorder Door It contains pen drive mechanisms. Open the door to change chart paper.
22 Ferrite Core Attach the snap-on Ferrite Core (included) on the Sensor Probe cable to
minimize RF radiation emission.
23 Thermocouples Beaded Thermocouples with Mini-Spool Cappies.
24 Universal TC Connector (2 each) Allows thermocouple probes to be connected through a sub-mini or
standard TC connector for Channel 1 and Channel 2 inputs
25 Cable with Stripped Leads Cable for Channel 1 and Channel 2 process input connections
26 Process Input Connectors 6 Pin Mini DIN Connector for voltage current input
Introduction
1
1-3
Figure 1-2. Wiring Diagram, Dual Process Input Model, CTXL-DPR
Introduction
1
1-4
TO
RECORDER
PINS 3, 4, 6 ARE TIED TOGETHER INTERNALLY TO COMMON GROUND
MINI-DIN
CONNECTOR
1 3
2 BROWN
15 VDC @ 50mA
EXCITATION
(INTERNAL)
GREEN
+
+
+
RED
BLK
PROCESS
INPUT #1
6 5 4
ORANGE
YELLOW
PROCESS
INPUT #2
Figure 1-3. Rear and Side Views
Figure 1-4. Front and Side Views of the Recorder - Dual Thermocouple Model
Figure 1-5. Front View of the Recorder - Dual Process Input Model
19
20
15
16
18
10
1
17
17
H
35 T 2
Foot Cover Removed
SEE PAGE 1-3 FOR DIAGRAM KEY
21
Introduction
1
1-5
REAR VIEW SIDE VIEW
°C
°F
SCALE
CLOCK SPEED SET
LIGHT
NO
DISPLAY
POWER
CHART ALARM
CONFIG YES MODE
°F
7D
°F
9V 1A
+
23
24
CHAN 1
CHAN 2
INPUT
TC
°C
°F
SCALE
CLOCK SPEED SET
LIGHT
NO
DISPLAY
POWER
CHART ALARM
CONFIG YES MODE
%
%
7D
SEE WIRING DIAGRAM ON FIG. 1-2
VOLTAGE
CURRENT
SENSOR/
PROCESS
INPUT
SENSOR/
PROCESS
INPUT
25
26
Introduction
1
1-6
R
MIN
HAL1 2
MAX
LAL COM
AVG
°C
°F
°C
°F
T1-T2
32D
7D
1D
Turns ON/OFF the recorder
POWER
°C
°F
Changes temperature display from °F to °C or vise versa (Not used on CTXL-DPR)
SPEED
Sets the Chart Speed to 1,7, or 32 Day chart
CLOCK
Displays Real Time Clock for 3 seconds
SCALE
Sets the Chart Scale to °F & RH or °C & RH (Not used on CTXL-DTC and CTXL-DPR)
CONFIG
Configuration Menu - Sets Low , High Alarms & Time Clock (Sec. 2-6)
SET
Enables/disables low & high alarms (Sec. 2-6)
YES
Increments set values
NO
Decrements set values
MODE
Mode Menu- Displays Max, Min, Average values (Sec. 2-7)
LIGHT
Turns on/off Chart Lights & Display backlight (Sec. 2-13)
Locks/unlocks the Keypad Functions (Sec. 2-14)
MEMBRANE KEYPAD
MAX
Displays Maximum values of two channels
MIN
Displays Minimum values of two channels
AVG
Displays Average values of two channels
32D
Turns on when Chart Speed is set to 32 Days
7D 1D
Turns on when Chart Speed is set to 7 Days
Turns on when Chart Speed is set to 1 Day
RH
%
°F
°C
Displays % Relative Humidity
Displays Temperature in °F
Displays Temperature in °C
Displays percentage (0-100%) Dual Process Input Model
Turns on when Chart is not set to standard scale Flashes when pens are jammed
Turns on when Keypad functions are locked
Turns on when Keypad functions are unlocked
Displays Battery life status (Sec. 2-3)
1
Refers to Channel (1)
2
Refers to Channel (2)
HAL
Turns on or flashes when in High alarm condition
LAL
Turns on or flashes when in Low alarm condition
COM
T1-T2
Turns on when communicating thru RS232
Displays Differential temperature Dual Thermocouple Model only
DISPLAY - DUAL THERMOCOUPLE
MODEL
MIN
HAL1 2
MAX
LAL COM
AVG
°F
pH
32D
7D
1D
DISPLAY - pH & RTD MODEL
MIN
HAL1 2
MAX
LAL COM
AVG
%
%
32D
7D
1D
DISPLAY - DUAL PROCESS MODEL
MIN
HAL1 2
MAX
LAL COM
AVG
°C
°F
RH%
32D
7D
1D
DISPLAY - TEMPERATURE/ HUMIDITY
MODEL
°C
°F
SCALE
CLOCK SPEED SET
LIGHT
NO
DISPLAY
POWER
CHART ALARM
CONFIG YES MODE
°F
RH%
7D
(CHAN 1)
(CHAN 2)
(CHAN 1)
(CHAN 2)
(CHAN 1)
(CHAN 2)
(CHAN 2)
(CHAN 1)
1.2 Membrane Keypad and Display Functions
Figure 1-6. Membrane Keypad and Display Functions
Setting Up the Recorder
2-1
2
2.1 Placing the Recorder on the Bench Top
Figure 2-1 shows the removal of the decorative foot cover.
1. Place the recorder on its back (so it is face up).
2. Remove the clip-on foot cover by lifting up on the cover and releasing it from
the stabilizing arm at the bottom of the recorder. This exposes the rubber feet and stabilizing arm. The rubber feet protect the bench top surface.
DO NOT ATTEMPT TO SET THE RECORDER UPRIGHT ON THE BENCH WHEN THE CLIP-ON FOOT COVER IS IN PLACE. THE RECORDER WILL TOPPLE OVER.
Figure 2-1. Foot Cover Removal
CAUTION
Clip
Cutaway View
!
3. Swing out the stabilizing arm and extend it towards you. Figure 2-2 shows how
to swing out the stabilizing arm. Make sure the slot in the stabilizing arm extends out the rear of the recorder.
Figure 2-2. Swiveling Stabilizing Arm
When the recorder is in normal operating position (chart door is closed), the stabilizing arm should be pushed to middle position (the bumps on the arm will click in place under the recorder). Refer to Figure 2-3a.
Before opening the chart door, pull the stabilizing arm out to its full extension position to provide full stability. Refer to Figure 2-3b. After closing the door, return the arm to its middle position. Refer to Figure 2-3a.
Note that the arm extends towards the front or rear of the case. If the unit is placed on a bench top snug against the wall, extend the stabilizing arm fully to the front of the unit. Refer to Figure 2-3b.
Figure 2-3a. Stabilizing Arm Use Figure 2-3b. Stabilizing Arm in Extended for Bench Top Use (Normal Position) Position (Position When You Open Door)
Swing
H U M I D I T Y
°C
°
F
S
C
AL
E
CLOC
K
SPEED
S
E
T
L
I
G
HT
NO
DISPLAY
POWER
CH
A
RT AL
AR
M
CONFIG
Y
ES MODE
NOTE
H U M I D I T Y
°C
°
F
S
C
AL
E
CLO
C
K
SPEED
S
E
T
L
I
G
HT
NO
DISPLAY
POWER
CH
A
RT AL
AR
M
CONFIG
Y
ES MODE
H U M I D I T Y
°C
°
F
S
C
AL
E
CL
OC
K
SPEED
S
E
T
LI
G
H
T
NO
DISPLAY
POWER
CH
A
RT AL
AR
M
CONFIG
YES MODE
Setting Up the Recorder
2
2-2
2.2 Mounting the Recorder on the Wall
To mount the recorder on the wall, first locate the wall mounting holes using the template provided in the wall mounting kit. Leave the decorative foot cover (Figure 1-1, item #18) in place*. After drilling the holes, insert the wall anchors and put in the screws, leaving
1
8 inch (3 mm) between the screw heads and the wall. Hang the recorder by positioning the two (2) “keyholes” in the rear cover over the screw heads.
* If the decorative foot cover is not in place, go through the following steps to
reinstall the cover (if desired):
1. Place the recorder on the table (so it is front face up).
2. Roughly position the foot cover so the clips are in line with the stabilizing arm. Gently “stretch” the clips out and position over the arm as shown in Figure 2-4a.
3. Once the clips are in place, gently slide down until the foot cover is even with the front of the recorder as shown in Figure 2-4b.
Figure 2-4a. Installing the Foot Cover Figure 2-4b. Installing the Foot Cover (Side View)
(Top View)
Clips
H35 T
2
T E M P E R A T U R E
H U M I D I T Y
°C°FSCALE
CLOCK SPEED SET
LIGHT
NO
DISPLAY
POWER
CHART ALARM
CONFIG YES MODE
Clip
Cutaway View
Setting Up the Recorder
2
2-3
2.3 Using Batteries
The recorder operates on either four “D” size non-rechargeable alkaline batteries or a universal (100-240 Vac, 50-60 Hz) ac adapter.
In the event of ac power failure, the unit will switch over to battery power automatically. Keep a fresh set of batteries in the unit in case of power outage.
2.3.1 Installing Batteries
You may power the recorder with four “D” size alkaline batteries. Under normal conditions, the recorder operates full time on battery power for up to three months when using fresh alkaline batteries. When replacing batteries, we recommend that you use Alkaline “D” size batteries for long life and for best performance at low temperatures.
To install the batteries (refer to Figure 2-5):
Figure 2-5. Battery Compartment and Battery Orientation
NOTE
Press Down To Open Battery Door
Battery Orientation
+–+–+–+–
Setting Up the Recorder
2
2-4
The battery icon on the LCD shows the status of the batteries as shown below.
Figure 2-6. Battery Warnings
2.3.2 Connecting ac Power
The recorder can be ac powered using the universal 100-240 Vac adapter supplied. The dc power jack is located on the right side of the unit (refer to Figure 1-1, item #6.). The ac adapter provides 9 Vdc @ 1.7A power output and comes with a 1.8 meters (6 ft.) long cable.
The following parameters are stored in the non-volatile memory and will not be lost when batteries or main power are removed
• Chart speed & scale
• High & low alarm set points for the two channel
• Chart Data points
When the recorder runs only on AC adaptor, and the main power restores after a power failure, the recorder turns on automatically without pressing the Power Key. All LCD segments turn on momentarily, then there is a 20 second delay before the revision screen. This only happens when the power is removed without pressing the Power Key. The pens go to the home position and back to the correct chart scale everytime the recorder powers up.
Full Battery Life (100%)
75% Battery Life
50% Battery Life
25% Battery Life
Low Battery - Replace Battery
No Battery Icon – AC adapter
Setting Up the Recorder
2
2-5
NOTE
2.4 Installing and Changing Chart Paper
Make sure the Sensor probe is plugged into the Recorder when power is on. The Factory set up is for 7 Day Chart Speed & °F Chart Scale for CTXL-TRH.
To install or change the same Chart paper:
• Open the Recorder door & remove the magnetic hub that holds the paper.
• Place the new Chart paper.
• Rotate the paper, until the present time lines up with the Time reference arrow as shown in Fig 2.8.
• Place the magnetic hub over the paper & close the recorder door. This can be done with or without power turned on.
2.4.1 Changing Chart Speed & Scale
You can change the Chart speed & scale as follows:
• Make sure the unit is turned on by pressing the Power Key.
• Open the Recorder door. The pens will go to the Home position (Bottom of scale) and the display will show "door oPEn" as well as the existing Chart Speed (7 Days) and Chart scale (°F).
• Press the Chart Speed key to change to 1 or 32 day chart.
• Press the Chart Scale key to change to °C if needed (CTXL-TRH only).
• Install the new Chart paper as explained in the previous paragraph
• Close the Recorder door. The display will show "dAtA rSt?"
• Press key to reset (erase) previous stored data in memory. The unit
beeps for verification.
• Press key to continue recording without resetting (erasing) previous
stored data in memory.
• If no keys are pressed, the unit will resume recording after 5 seconds without erasing previous stored data in memory
Figure 2-7. Changing Chart Speed and Scale
Flow Diagram
°F
7D
°C
1D
Open
Recorder
Door
Close
Recorder
Door
Close
Recorder
Door
Change
Chart
Speed &
Scale
Delete
Old Data
Real
Time Mode
Press
Press
Unit Beeps
or no key
NO
YES
NO
YES
SCALE
SPEED
Setting Up the Recorder
2
2-6
Figure 2-8. Changing Chart Paper and Setting the Time
2.5 Installing and Removing Pens
The recorder already comes with the two pens installed. While the unit is turned off, open the recorder door and remove the pen caps from the two pens. Place the pen caps on the two posts as shown in Fig. 2-11.
2.5.1 Installing the Pens
The recorder uses two different colored pens to record information. The red (upper) pen records temperature. The blue (lower) pen records relative humidity. Pen life varies with use and climate. Under normal operating conditions, pens last at least one month. We recommend that you install a fresh set of pens after every month of use.
To install pens:
1. Make sure the recorder is turned off. The recorder door should be closed.
2. Examine the location of the pen arms through the window in the recorder door. a. If the pen arms are offset as shown in Figure 2-9, continue to Step 3:
Figure 2-9. Offset Alignment of Pens (For Ease of Pen Installation)
OR
Temperature Pen
Temperature Pen
Humidity Pen
Humidity Pen
NOTE: ROTATE CHART PAPER
UNTIL PRESENT TIME
LINES UP WITH ARROW.
H
35 T2
1
2
°C°FSCALE
CLOCK SPEED SET
LIGHT
NO
DISPLAY
POWER
CHART ALARM
CONFIG YES MODE
°F
RH
%
7D
1D
7 PM
8 PM
9
PM
6 PM
5
P
Setting Up the Recorder
2
2-7
7:00 PM
b. If the pen arms are vertically aligned as shown in Figure 2-10, do the
following and then proceed to Step 3.
Figure 2-10. Vertical Alignment of Pens (Pens Can’t Be Inserted)
(The pen arms must be offset sufficiently to allow for clearance before insertion or removal of pens are attempted. The pens must be moved electrically.)
Make sure the recorder door is closed and a piece of chart paper is
installed on the spindle on the chart base.
Turn on the unit by pressing the power key and wait for the pens to be
far enough apart to remove a used pen one at a time or to insert a new pen one at a time.
DO NOT ATTEMPT TO OFFSET THE PENS MANUALLY (BY HAND). THE DRIVE MECHANISM COULD BE DAMAGED. DO NOT ATTEMPT TO CHANGE THE PENS WHILE THEY ARE IN MOTION.
Turn off the unit by pressing the power key again to stop the pen
movement.
3. Open the recorder door by applying downward pressure on the latch button.
4. Remove the pens from the package and the cap from each pen.
We recommend that you put the pen caps on special posts located on the chart base of the recorder near the light bulbs. Figure 2-11 shows the location of the posts.
Figure 2-11. Post Location for Pen Caps
H
35 T2
T E M P E R A T U R E
H U M
I
D
I T Y
Pen Cap Posts
CAUTION
Temperature Pen
Humidity Pen
Setting Up the Recorder
2
2-8
!
If you installed the pens correctly, you will hear a click as they position themselves in the holders. Figure 2-12 shows how to insert the pens.
6. Close the recorder door.
Figure 2-12. Pen Installation
2.5.2 Removing the Pens
1. Check to see that the pens are offset as shown in Figure 2-9. Otherwise, you can damage the arm and drive mechanism if you try to remove them.
DO NOT ATTEMPT TO OFFSET THE PENS MANUALLY (BY HAND). THE DRIVE MECHANISM COULD BE DAMAGED. DO NOT ATTEMPT TO CHANGE THE PENS WHILE THEY ARE IN MOTION.
2. Perform Step 2b in Section 2.5.1 to offset the pens.
3. With a screwdriver in one hand, push on the rectangular area of the pen shown in Figure 2-13. Using the other hand, release the pen from the spring clip attached to the pen holder.
Figure 2-13. Pen Removal
4. At the same time, slide the pen out from the pen holder.
5. Install new pens following section 2.5.1, steps 3 thru 6.
CAUTION
Setting Up the Recorder
2
2-9
!
2.6 Setting Alarms and Time Clock
The following flow chart shows how to set the alarms and the time clock in a Temperature/Humidity model recorder.
Setting Up the Recorder
2
2-10
RH°F%
7D
1
°F
7D
1
°F
7D
Press or keys to set high alarm
Press key to enable/disable alarm
7D
RH%
2
High Alarm - Channel 1 (Temperature)
Real Time Mode
Low Alarm - Channel 1 (Temperature)
Press or keys to set low alarm
Press key to enable/disable alarm
High Alarm - Channel 2 (Humidity)
Press or keys to set high alarm
Press key to enable/disable alarm
2
RH%
7D
Press key to enable/disable alarm
Low Alarm - Channel 2 (Humidity)
Press or keys to set low alarm
7D
7D
HAL
icon is on when high alarm enabled
icon is on when low alarm enabled
LAL
HAL
LAL
icon is on when low alarm enabled
(Military time 0-23)
Clock - Display Hour
Press or keys to set the hour
icon is on when high alarm enabled
CONFIG
CONFIG
CONFIG
CONFIG
CONFIG
CONFIG
(00-59)
Clock - Display Minute
Press or keys to set the minute
MODE
MODE
MODE
MODE
MODE
MODE
7D
CONFIG
(1-12)
Clock - Display Month
Press or keys to set the month
MODE
7D
CONFIG
CONFIG
(01-31)
Clock - Display Day
Press or keys to set the day
HAL
LAL
HAL
LAL
SET
SET
SET
SET
NO
NO
YES
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
Figure 2-14. Setting Alarms and Time Clock
Press key to get into the Configuration mode. In this mode, you can set High & Low alarm points as well as the Time Clock as shown in the flow chart on the previous page.
You can exit the configuration menu at any time by pressing the key. The high & low alarm set points are stored in the non-volatile memory. Removing power (ac adapter or batteries) will not affect the alarm settings. The real time clock has its own rechargeable battery back up. The clock continues to operate when the main power is removed for about 14 days. There is no need to change the real time clock battery since it gets charged every time the main power is present.
The recorder has two built-in Relays and provides an additional two voltage outputs to drive external mechanical relays. There is a 10 position terminal block in the back of the recorder. It provides the two relay contact closures & two signal outputs to drive external mechanical relays as shown in Fig 2.14. In order to do your wiring, remove the terminal block from the back of the recorder. Connect your wiring, then plug the terminal block back in its place.
7
Figure 2-15. Relay Terminal Block Wiring Diagram
When the recorder is in alarm condition, the high or low alarm icon and the channel no. flashes on the display. The unit beeps and the corresponding relay output turns on (Built-in Relay energizes-contact closure- and/or relay voltage output goes high). You can disable the high or low alarms by going thru the configuration menu and pressing the SET key to disable. If you are switching inductive loads across Relay contacts, it is recommended to connect a Varistor across the relay contacts to protect the contacts from the rush current during the switching period.
MODE
CONFIG
1
2
4
3
6
5
7
8
9
10
NC
–PS
+PS
FUSE 2A (T)
FUSE 2A (T)
Lo Alarm - CHAN 2
Lo Alarm - CHAN 1
NC
External
Power Supply
5 to 24 VDC
+
+
+
Relay #2 contact closure - Hi Alarm, CHAN 2 (Humidity) Normally open
Relay #1 contact closure - Hi Alarm, CHAN 1 (Temperature) Normally open
Use Time-Lag Fuse Type IEC 127-2
External
Relay #1
External
Relay #2
Load
Load
Setting Up the Recorder
2
2-11
NOTE
2.7 Reviewing Parameter Values
You can review the Maximum, Minimum, and Average values of the two channels by pressing the key. You can review the differential temperature between the two channels (T1-T2) on the Dual Thermocouple models. You can reset the values and start fresh at any time by pressing the key.
Figure 2-16. Reviewing Parameter Values
The Minimum, Maximum, and Average values will reset when power is removed.
NOTE
SET
MODE
Setting Up the Recorder
2
2-12
%
%
7D
Real Time Mode
MAX
MAX
%
%
7D
MIN
%
%
7D
AVG
%
%
7D
MIN
icon is on. Display Average Process values Press key to reset all values
AVG
MODE
MODE
MODE
MODE
SET
SET
SET
RH°F%
7D
Real Time Mode
MAX
MAX
RH°F%
7D
MIN
°F
RH%
7D
AVG
RH%
°F
7D
MIN
icon is on. Display Average Temperature and Relative Humidity values Press key to reset all values
AVG
MODE
MODE
MODE
MODE
SET
SET
SET
°F
°F
7D
Real Time Mode
MAX
MAX
°F
°F
7D
MIN
°F
°F
7D
AVG
°F
°F
7D
icon is on. Display Minimum Temperature values Press key to reset all values
MIN
icon is on. Display Average Temperature values Press key to reset all values
AVG
MODE
MODE
MODE
SET
SET
SET
T1-T2
°F
7D
icon is on. Display Differential Temperature values Press key to reset all values
T1-T2
MODE
MODE
SET
icon is on. Display Maximum Process values Press key to reset all values
icon is on. Display Maximum Temperature values Press key to reset all values
icon is on. Display Minimum Process values Press key to reset all values
icon is on. Display Maximum Temperature and Relative Humidity values Press key to reset all values
icon is on. Display Minimum Temperature and Relative Humidity values Press key to reset all values
Temperature/Humidity Model Dual Process Model Dual Thermocouple Model
2.8 Using the Remote Sensor Cable - Temperature/Humidity Model
1. Connect the end of the cable with the arrow to the short cable on the sensor. Line up the two arrows as shown in Figure 2-16 before mating the two cables.
2. Connect the other end of the remote sensor cable to the recorder.
Figure 2-17. Using the Remote Sensor Cable
For accurate temperature and humidity readings, the sensor probe can be up to 12.2 m (40 ft.) away from the recorder.
NOTE
H
35 T2H
35 T2
T E M P E R A T U R E
°C
°F
RH%
32D
7D
1D
FERRITE CORE
Setting Up the Recorder
2
2-13
2.9 Using the Sensor Clip
An extra sensor clip is provided in the shipping box, so you can hang the sensor in a remote location. Two self-tapping screws are provided for mounting to wood, sheet rock or plastic surfaces. When mounting to wood or sheet rock surfaces, drill two
1
16" (1.5 mm) diameter holes. When mounting to plastic, drill
two
5
64" (1.9 mm) diameter holes. Appropriate hardware must be selected when
mounting to metal surfaces. Refer to Figure 2-17.
Figure 2-18. Using the Sensor Clip for Mounting Sensor in a Remote Location
T E M P E R A T U R E
H U M I D I T Y
6
7
8
9
5
4
3
2
1
12
10
11
°C
°F
SCA
LE
CLO
CK
S
P
EED S
E
T
LI
G
HT
NO
D
I
S
PLA
Y
P
OW
E
R
CHA
RT
AL
ARM
CO
N
F
IG
YES M
O
D
E
M
I
N
H
A
L
1
2
MAX
L AL
C
O M
A
VG
°C
°F
R
H
%
3 2
D
7
D
1
D
Setting Up the Recorder
2
2-14
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