
70
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SM
STAINLESS STEEL SHEATH
CARTRIDGE HEATERS
Standard and High Watt Density Construction
CSS Series
Starts at
$
16
⻬ Stainless Steel Sheath
⻬ CSH Series:
Sheath Temperatures
to 760°C (1400°F)
⻬ CSS Series:
Sheath Temperature
to 677°C (1250°F)
⻬ 3.2 to 19 mm (
1
⁄8 to 3⁄4")
Diameters
⻬ 120V and 240V
⻬ UL Recognized (E56973)
⻬ CSA Certified (LR-16386)
APPLICATIONS
⻬ Dies
⻬ Molds
⻬ Platens
⻬ Heat Sealing
⻬ Labeling
⻬ Packaging
⻬ Hot Melt Adhesive
Machinery
OMEGALUX
®
CS Series cartridge
heaters provide high wattage in
limited spaces. They are
manufactured with 300 Series
stainless steel sheaths to precise
dimensions and tolerances to
ensure maximum heat transfer for
minimum core temperature and
faster heating. The CSS Series
cartridge heaters feature an
economical design of coiled
resistance elements and ceramic
cores and can be used whenever
a high watt density is not required.
The CSH Series consists of high
watt density cartridge heaters that
feature a swaged construction,
which allows for longer life at higher
temperatures. See next page for
the maximum recommended
watt density when selecting the
high watt density CSH Series
cartridge heaters.
CSS and CSH Series cartridge
heaters are designed to fit holes
drilled and reamed to the nominal
SPECIFICATIONS
Lead Length: 150 mm L (6")
Lead Insulation:
CSH Series:
Fiberglass, rated to 250°C (482°F)
CSS Series:
Heater dia. of 6.4 mm (
1
⁄4") and smaller:
PFA, rated to 200°C (392°F)
Heater Dia. of 7.9 mm (5⁄16") and
larger: Fiberglass, rated to 250°C
(482°F)
Wattage Tolerance:
5 to -10% at rated voltage
Diameter Tolerance:
From 0.025 to 0.229 mm (0.001 to 0.009")
less the nominal diameter in inches
Length Tolerance: ±2% or ±1.6 mm (
1
⁄16"),
whichever is greater
Camber Tolerance:
1.7 mm/m (0.020"/ft) of length for units
up to 305 mm (12") L
Sheath Material:
300 Series stainless steel
Diameters as small as
3.2 mm (1⁄8")
diameter of the heater. The hole
should be reamed to the fractional
size with a +0.025 mm (0.001")
tolerance.
CSS-102100/120,
$20, shown larger
than actual size
CSH-201100/120,
$23, shown larger
than actual size

71
To Order, Call or Shop Online at
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SM
To Order
(Specify Model Number)
Length Weight
mm (in) Watts W/in2Model Number g (lb) Price
89 (3.50) 90 35 CSS-10390/* 27 (0.06) $20
89 (3.50) 200 85 CSH-103200/* 18 (0.04) 27
89 (3.50) 260 110 CSH-103260/* 18 (0.04) 27
102 (4.00) 110 40 CSS-104110/* 32 (0.07) 21
102 (4.00) 235 85 CSH-104235/* 18 (0.04) 29
102 (4.00) 300 110 CSH-104300/* 18 (0.04) 29
102 (4.00) 400 150 CSH-104400/* 18 (0.04) 29
114 (4.50) 70 21 CSH-10470/120 23 (0.05) 30
114 (4.50) 110 30 CSS-1041101/* 36 (0.08) 23
114 (4.50) 270 85 CSH-104270/* 23 (0.05) 30
114 (4.50) 350 110 CSH-104350/* 23 (0.05) 30
127 (5.00) 305 85 CSH-105305/* 27 (0.06) 36
127 (5.00) 400 115 CSH-105400/* 27 (0.06) 36
178 (7.00) 150 30 CSS-107150/120 54 (0.12) 28
To Order
(Specify Model Number)
Length Weight
mm (in) Watts W/in2Model Number g (lb) Price
25 (1.00) 30 40 CSS-20130/120 18 (0.04) $17
25 (1.00) 100 165 CSH-201100/120 18 (0.04) 23
32 (1.25) 100 110 CSH-2011001/120 18 (0.04) 23
32 (1.25) 150 165 CSH-201150/120 18 (0.04) 23
38 (1.50) 50 40 CSS-20150/* 32 (0.07) 17
38 (1.50) 150 125 CSH-2015150/120 23 (0.05) 23
38 (1.50) 200 105 CSH-201200/* 23 (0.05) 23
51 (2.00) 70 35 CSS-20270/* 41 (0.09) 18
51 (2.00) 100 50 CSS-202100/120 41 (0.09) 18
51 (2.00) 150 85 CSH-202150/* 27 (0.06) 25
51 (2.00) 200 110 CSH-202200/* 27 (0.06) 25
51 (2.00) 250 135 CSH-202250/* 27 (0.06) 25
64 (2.50) 100 40 CSS-2021001/* 54 (0.12) 19
64 (2.50) 200 85 CSH-202200/120 32 (0.07) 25
To Order
(Specify Model Number)
Length Weight
mm (in) Watts W/in2Model Number g (lb) Price
38 (1.50) 30 40 CSS-03130/120 32 (0.07) $20
51 (2.00) 35 35 CSS-03235/120 41 (0.09) 22
76 (3.00) 65 40 CSS-03365/120 50 (0.11) 25
102 (4.00) 90 40 CSS-03490/120 59 (0.13) 27
102 (4.00) 60 25 CSS-03460/120 59 (0.13) 27
102 (4.00) 100 45 CSS-034100/120 59 (0.13) 27
To Order
(Specify Model Number)
Length Weight
mm (in) Watts W/in2Model Number g (lb) Price
25 (1.00) 10 35 CSS-01110/120 5 (0.01) $36
25 (1.00) 15 50 CSS-01115/120 5 (0.01) 36
38 (1.50) 20 40 CSS-01120/120 14 (0.03) 40
38 (1.50) 25 50 CSS-01125/120 14 (0.03) 40
51 (2.00) 35 50 CSS-01235/120 27 (0.06 ) 42
3.18 mm (1⁄8") Diameter CSS Series Cartridge Heaters
(Actual Dia: 0.124 to 0.120")
6.35 mm (
1
⁄4") Diameter
CSS and CSH Series
Cartridge Heaters
(cont.)
4 mm (5⁄32") Diameter CSS Series Cartridge Heaters
(Actual Dia: 0.155 to 0.152")
4.76 mm (3⁄16") Diameter CSS Series Cartridge Heater
(Actual Dia: 0.186 to 0.183")
9.53 mm (3⁄8") Diameter CSS and CSH Series
Cartridge Heaters (Actual Dia: 0.374 to 0.370")
More 6.35 mm (1⁄4") diameter CSS and CSH Series cartridge heaters at
top right, this page.
* Insert “120” or “240” to indicate desired operating voltage.
More 9.53 mm (
3
⁄8") diameter CSS and CSH Series cartridge heaters on
following page.
Ordering Example: CSS-01120/120, 3.18 mm (1⁄8") diameter cartridge
heater, 120 Vac, $40.
Ordering Example: CSH-103220/120, 6.35 mm (1⁄4") diameter cartridge
heater, 120 Vac, $27.
To Order
(Specify Model Number)
Length Weight
mm (in) Watts W/in2Model Number g (lb) Price
25 (1.00) 10 25 CSS-02110/120 23 (0.05) $27
38 (1.50) 20 35 CSS-02120/120 32 (0.07) 28
51 (2.00) 35 40 CSS-02235/120 41 (0.09) 29
To Order
(Specify Model Number)
Length Weight
mm (in) Watts W/in
2
Model Number g (lb) Price
25 (1.00) 20 35 CSS-10120/120 5 (0.01) $16
25 (1.00) 100 250 CSH-101100/120 9 (0.02) 22
32 (1.25) 20 25 CSS-101201/120 5 (0.01) 17
32 (1.25) 100 165 CSH-1011001/120 9 (0.02) 22
38 (1.50) 30 30 CSS-10130/* 9 (0.02) 17
38 (1.50) 50 50 CSS-10150/* 9 (0.02) 17
38 (1.50) 70 85 CSH-10170/120 9 (0.02) 22
38 (1.50) 120 150 CSH-101120/120 9 (0.02) 22
51 (2.00) 50 35 CSS-10250/120 14 (0.03) 17
51 (2.00) 100 85 CSH-102100/120 14 (0.03) 24
51 (2.00) 150 125 CSH-102150/120 14 (0.03) 24
64 (2.50) 65 35 CSS-10265/* 18 (0.04) 19
64 (2.50) 135 85 CSH-102135/120 14 (0.03) 25
64 (2.50) 185 115 CSH-102185/120 14 (0.03) 25
76 (3.00) 100 45 CSS-103100/240 23 (0.05) 20
76 (3.00) 170 90 CSH-103170/120 18 (0.04) 27
76 (3.00) 220 115 CSH-103220/120 18 (0.04) 27
6.35 mm (1⁄4") Diameter CSS and CSH Series
Cartridge Heaters (Actual Dia: 0.249 to 0.245")
MOST POPULAR
MODELS HIGHLIGHTED!