Omega Products CSC32E-C4 Installation Manual

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User’s Guide

CSC32 SERIES

Mini Benchtop Controller

MADE IN

Shop online at

NOTE:
Model is factory set for type ___________
input only.
Serial No. _____________

Servicing North America:

U.S.A.: One Omega Drive, P.O. Box 4047

ISO 9001 Certified Stamford, CT 06907-0047

TEL: [phone]
FAX: [phone]
e-mail: [e-mail]

Canada: 976 Bergar

Laval (Quebec) H7L 5A1, Canada
TEL: [phone]
FAX: [phone]
e-mail: [e-mail]

For immediate technical or application assistance:

U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA

®

Customer Service: 1-800-622-2378/1-800-622-BEST

®

Engineering Service: 1-800-872-9436/1-800-USA-WHEN

®

Mexico: En Espan˜ ol: [phone]-7803

e-mail: [e-mail]
FAX: [phone]
[e-mail]

Servicing Europe:

Czech Republic: Frystatska 184, 733 01 Karviná, Czech Republic

TEL: [phone]
FAX: [phone]
Toll Free: 0800-1-66342
e-mail: [e-mail]

Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany

TEL: [phone]
FAX: [phone]
Toll Free in Germany: 0800 639 7678
e-mail: [e-mail]

United Kingdom: One Omega Drive, River Bend Technology Centre

ISO 9001 Certified Northbank, Irlam, Manchester

M44 5BD United Kingdom
TEL: [phone]
FAX: [phone]
Toll Free in United Kingdom: 0800-488-488
e-mail: [e-mail]

OMEGAnet®Online Service Internet e-mail

omega.com [e-mail]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI
regulations that apply. OMEGA is constantly pursuing certification of its products to the European New
Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.

CSC32 Series Mini Benchtop Controller

Table of

Contents

i

Section Page

Section 1 Introduction ................................................................................. 1-1

1.1 Precautions ............................................................................. 1-1

1.2 Safety Warnings and I.E.C. Symbols ................................... 1-1

1.3 Statement on CE Marking .................................................... 1-2

1.4 Available Models .................................................................... 1-2

Section 2 Installation ................................................................................... 2-1

2.1 Unpacking and Inspection ................................................... 2-1

2.2 Power Connection ................................................................. 2-2

2.2.1 108-125 VAC ~, 50/60 Hz Model ............................... 2-2

Section 3 Operation ...................................................................................... 3-1

3.1 Front Panel Controls and Indicators ................................... 3-1

3.2 Rear Panel Connection (Thermocouple Models) .............. 3-1

3.3 Rear Panel Connection (RTD, MV, MA Models) ............... 3-2

3.4 Controller Settings and Programming ................................ 3-2

3.4.1 Input Type Setup .......................................................... 3-3

3.4.2 Output Type Setup ...................................................... 3-3

3.4.3 Changing the Temperature/Process Setpoint ......... 3-3

3.4.4 All Other Settings and Programming ....................... 3-3

Section 4 RS232/485 Communication ....................................................... 4-1

4.1 Cable Connections ................................................................. 4-1

4.2 Software .................................................................................. 4-1

4.3 Settings/Programming ......................................................... 4-1

Section 5 Maintenance ................................................................................ 5-1

5.1 Calibration .............................................................................. 5-1

5.2 Cleaning .................................................................................. 5-1

5.3 Fuse Replacement .................................................................. 5-1

5.3.1 108 to 125 Vac ~, 50/60 Hz Model ............................. 5-1

Section 6 Troubleshooting .......................................................................... 6-1

6.1 Troubleshooting ..................................................................... 6-1

Section 7 Specifications .............................................................................. 7-1

7.1 Benchtop Configuration ....................................................... 7-1

7.2 Controller Model CN9522 Specifications ........................... 7-1

List of Figures

Figure Description Page

1. I. E. C. Symbols ......................................................................................... 1-1

2a. Front Panel (108 to 125 Vac Models)....................................................... 3-1

2b. Rear Panel (Thermocouple Models) ...................................................... 3-2

2c. Rear Panel (RTD, MV and MA Models) ................................................ 3-2

3. Communications Cable Connections .................................................... 4-1

CSC32 Series Mini Benchtop Controller

List of

Figures

ii

Section 1 - Introduction

Your CSC32 series Benchtop controller is ideal for laboratory use and
applications requiring portable temperature or process control. Pre-wired input
and output receptacles on the rear panel enable quick and easy connections to
main ac power, signal input, control output and two way digital
communications. These controllers are factory configured and calibrated for a
dedicated input type by model number. It is important that you read this manual
and controller manual number M2897 completely and follow all safety
precautions in both manuals before operating this unit.

1.1 Precautions

• Follow all safety precautions and operating instructions outlined in this
manual.

• Keep out of reach of all children.

• Do not operate in flammable or explosive environments.

• Never operate with a power cord other than the one provided with your unit.

• Remove and/or disconnect main power cord before attempting any
maintenance or fuse replacement.

• Do not connect and/or operate this unit to a non-grounded, non-polarized
outlet or power source.

• Do not reconfigure the input type factory set in the controllers program.
Incorrect readings and/or control may result.

There are no user serviceable parts inside your unit. Attempting to repair or service your unit may void
your warranty.

1.2 Safety Warnings and IEC Symbols

This device is marked with international safety and hazard symbols in
accordance with IEC 1010. It is important to read and follow all precautions and
instructions in this manual before operating or commissioning this device as it
contains important information relating to safety and EMC. Failure to follow all
safety precautions may result in injury and or damage to your calibrator. Use of
this device in a manor not specified by the manufacturer may impair protection
provided within the unit.

Caution, risk of electric shock Caution, refer to accompanying documents

Figure 1. IEC Symbols

Introduction

1

1-1

NOTE:

1.3 Statement on CE Marking

It is the policy of OMEGA to comply with all world-wide safety and EMI/EMC
regulations that apply. OMEGA is constantly pursuing certification of its
products to the European New Approach Directives. OMEGA will add the CE
mark to every appropriate device upon verification of compliance.

Your unit is not CE marked.

1.4 Available Models

Introduction

1

1-2

Available Input Control

Models Type Output Range

CSC32J J -0 to 800°C/32 to 1472°F

CSC32K K -50 to -1200°C/-58 to 2192°F

CSC32E E 0 to 600°C/32 to 1112°F

CSC32T T -200 to -250°C/-273 to 482°F

CSC32R R DUAL 5 AMP SSR -50 to 40°C/40 to 1768°F

CSC32S S 0 to 1600°C/32 to 2912°F

CSC32RTD RTD -200 to 400°C/-273 to 752°F

CSC32MV MV 0 to 20 mV (-250 to 3000 Max. Scale)

CSC32MA MA 0 to 20 mA (-250 to 3000 Max. Scale)

NOTE:

Section 2 - Installation

2.1 Unpacking

Remove the packing list and verify that you have received all your equipment. If
you have any questions about the shipment, please call our Customer Service
Department at

1-800-622-2378 or 203-359-1660. We can also be reached on the Internet at
omega.com
e-mail: [e-mail]

When you receive the shipment, inspect the container and equipment for any
signs of damage. Note any evidence of rough handling in transit. Immediately
report any damage to the shipping agent.

The carrier will not honor any damage claims unless all shipping material is saved for inspection. After
examining and removing contents, save packing material and carton in the event reshipment is
necessary.

The following items are supplied in the box:

• CSC32 Series benchtop Controller (1 each)

• This Users Guide and Controller Manual #M2897, CN9300/CN9500 Autotune

Temperature Controllers. (1 each)

• Power Cord (1 each)

• Mating Input Connector(s),

• Thermocouple Models: (1 each) standard OST Series male and (1 each)
miniature SMP Series male.

• RTD, MA and MV Models: (1 each) Omega Model TA3F

• DB9, DB25 Adapter/RJ12 Cable (1 set) Communication models only.

• CN9-SW Communication Software (1 each) Communication models only

• Software Communications Manual #M2896 (1 each) Communications models
only.

2.2 Power Connection

2.2.1 108-125 VAC ~, 50/60 Hz

Your Benchtop Controller comes with a standard North American 3-prong AC
power cord. Do not use any other power cord other than the one provided. This
cord provides the proper grounding and has been safety tested by the proper
safety agencies.

Electrical connections and wiring should be performed only by suitably trained personnel.

Installation

2

2-1

NOTE:

CAUTION:

Section 3 - Operation

3.1 Front Panel Controls, Indicators and Connections

Figure 2a. Front Panel (108-125 Vac Models)

Operation

3

2-2

1/32 DIN PID CONTROLLER
SINGLE INPUT, DUAL OUTPUT.

F1

CONTROLLER POWER SWITCH

300

*

CONTROLLER FUSE

3-1

Operation

3

3.2 The Universal Thermocouple Panel Jack shown is patented.

The Universal Thermocouple Panel Jack Shown is patented.

Figure 2b. Rear Panel (Thermocouple Models)

3.3 Rear Panel (RTD, MV, MA Models)

Figure 2c. Rear Panel (RTD, MV and MA Models)

NOTE:

OUTPUT 1 (FUSE: F2)

V (F

F5A, 250
5mm DIA. X 20mm LONG

OUTPUT 1

V MAX.

5 AMP, 120
600 WATTS

AST BLOW)

OUTPUT 2 (FUSE: F3)
F5A, 250
5mm DIA. X 20mm LONG

AST BLOW)

V (F

RS232/4
RJ12 JACK
(MODELS -C2 OR -C4 ONLY)

AC MAINS RECEPTA
108-120

POWER CORD PROVI

OUTPUT 2
5 AMP, 120
600 WATTS

V MAX.

85 OPTION PO

J

CONST -

IRON +

C (50/60 Hz)

VA

MODELS: CSC32K
CSC32J
CSC32E
CSC32T
CSC32R
CSC32S
CSC32N

RT

CLE

DED

CONTROLLER REAR PANEL

MODELS: CSC32K-C2
CSC32J-C2
CSC32E-C2
CSC32T-C2
CSC32R-C2
CSC32S-C2
CSC32N-C2

THERMOCOUPLE FEMALE JACK
ACCEPTS BOTH MINIATURE AND
STANDARD SIZE MALE THERMOCOUPLE CONNECTORS
(1 EA. STANDARD SIZE CONNECTOR AND
(1 EA. MINIA

J

CONST -

IRON +

VIEW FOR THE

TURE SIZE CONNECTOR INCLUDED)

FOLLOWING MODELS

MODELS: CSC32K-C4
CSC32J-C4
CSC32E-C4
CSC32T-C4
CSC32R-C4
CSC32S-C4
CSC32N-C4

CALIBRATION TYPE

+ WIRE

- WIRE

CAUTION:

CONTROLLER INPUT TYPE IS FACTORY SET AND
CALIBRATED TO THE MODEL NUMBER YO U HA

DO NOT CHANGE THE CONTROLLER'S THERMOCOUPLE INPUT
TYPE PROGRAMMING.

INCORRECT READINGS AND/OR CONTROL WILL RESUL

THERMOCOUPLE

PROBE

VE ORDERED.

T.

BENCH TOP CONTROLLER REAR PANEL

OUTPUT 1 (FUSE: F2)
F5A (250
5mm DIA. X 20mm LONG

OUTPUT 1

6

00

V MAX.

WATTS

5 AMP, 120

V)

OUTPUT 2 (FUSE: F3)

V)

F5A (250
5mm DIA. X 20mm LONG

OUTPUT 2

5 AMP, 120

V MAX.

600 WATTS

85 OPTION POR

RS232/4
RJ12 JACK
(MODELS -C2 OR -C4 ONLY)

AC MAINS RECEPTACLE

108-120

POWER CORD PR

C (50/60 Hz)

VA

MODELS: CSC32RTD
CSC32M
CSC32MA

T

DED

OVI

INPUT CONNECTOR WIRING

123

RTD

CAUTION:

CONTROLLER
CALIBRATED TO THE MODEL NUMBER YOU HAVE ORDERED.

DO NOT CHANGE THE CONTROLLERS INPUT
TYPE PROGRAMMING.

INCORRECT READINGS AND/OR CONTROL WILL RESULT.

MODELS: CSC32RTD-C2

V

CSC32M
CSC32MA-C2

INPUT MODELS

TB3M RECEPTACLE, ALL RTD
ECCEPTS OMEGA MODEL NO. T
(1 EA. INCLUDED)

INPUT TYPE IS FA

V-C2

RTD
2-WIRE

W

VIE

MODELS: CSC32RTD-C4
CSC32M
CSC32MA-C4

123

MV OR MA INPUT MODELS

,MV OR MA MODELS

A3F LOCKING CONNECTOR.

CTORY SET AND

V-C4

+ INPUT

- INPUT

Operation

3

3-2

3.4 Controller Setup and Programming

3.4.1 Input Type Setup

No setup or programming is required. Your unit has been manufactured,
programmed and calibrated for the input type you ordered by model number.

Do not change or reprogram the controllers input type. Incorrect readings
and/or control will occur.

3.4.2 Output Type Setup

No setup or programming is required. Your unit has been manufactured and
programmed for dual dc pulse outputs to drive the internal dual solid state relay
built into your unit. Do not change or reprogram the controller’s output type.
Incorrect control and/or damage to your unit may occur.

3.4.3 Changing the Temperature/Process Setpoint

The CSC32 incorporates a PID digital setpoint controller. In the default mode the
digital display indicates the temperature or process known as (PV) Process
Variable. Holding down the "MODIFY" key causes the display to show the
current programmed setpoint known as (SV) Setpoint Variable. To make changes
to setpoint press and hold the "MODIFY" key, then press the "INCREASE" or
"DECREASE" key to make the your change. In this mode, holding the
"INCREASE" or "DECREASE" key for an extended period will cause the setpoint
to advance more rapidly the longer you hold it.

Modify Key Decrease Key Increase Key

Press/hold to view Press in conjunction Press in conjunction
change setpoint with Modify Key with Modify Key
to decrease setpoint. to increase setpoint. to increase setpoint.

3.4.4 All Other Settings and Programming

For all other settings such as… Units, Decimal, Setpoint, Autotune, Control
Parameters and Communication refer to the controller’s manual # M2897,
CN9300/CN9500 Autotune Temperature Controllers. For -C2 (RS-232) or –C4
(RS-485) models with the communication option refer to the communication
manual for settings and programming.

3-3

RS-232 or RS-484 Communications (Optional)

4

Section 4 - RS-232 or RS-485 Communication (Optional)

4.1 Communication Cable Connections

Your controller unit has been factory pre-wired and configured for ease of use
with an RJ12 rear panel connection that will requires no additional wiring. An
interface cable, Part No. DB25-R12 is included with your unit for easy connection
between your benchtop controller and PC.

Figure 3. Communications Cable Connections

4.2 CN9-SW Communication Software

Benchtop controllers with the –C2 or –C4 option come complete with
communication software, Omega part number CN9-SW. The software is
designed to interface with your benchtop controller when the optional
communication hardware has been factory installed in your unit.

The CN9-SW software is Windows®95/98/NT/ME/2000/XP compatible.

4.3 Communication Settings and Programming

Refer to the Software Communication Manual (M2896) for factory default
settings and for making changes to the communication settings and
programming.

NOTE:

BENCHTOP CONTROLLER
INTERNAL WIRING

GREEN

RED

BLACK

REAR PANEL
RJ12 CONNECTOR

RJ12 TO DB-25 OR DB-9 ADAPTER

RX
TX
GN

CONTROLLER – REAR

161514131211109

87654321

1.8 METERS (6 FEET)

732

CONNECT TO PC

Maintenance

5

4-1

Section 5 Maintenance

5.1 Calibration

This unit has been fine tuned and factory calibrated to give optimum
performance over its full operating range for the input type you have selected by
model number. It is recommended that the unit be returned annually for
recalibration.

Remove all electrical connections and power before attempting any maintenance or cleaning.

5.2 Cleaning

Lightly dampen a soft clean cloth with a mild cleaning solution and gently clean
the benchtop controller.

5.3 Fuse replacement

Disconnect all power from source before attempting fuse replacement.

For continued protection against the risk of fire, replace fuses with only the same size, type and rating
indicated here and on the rear panel of your unit.

5.3.1 108-125 VAC ~, 50/60 Hz Models

Controller Power Fuse: 1 each F.250A, 250 VAC, (Fast-Acting, 0.250 Amp)
(Front Panel) F1 UL./CSA/VDE APPROVED (5mm dia. x 20 mm long).

Output Fuse: 2 each F5A, 250 VAC, (Fast-Acting, 5 Amp)

(Rear Panel) F2, F3 UL./CSA/VDE APPROVED
(5 mm dia. x 20 mm long).

CAUTION:

WARNING:

CAUTION:

Troubleshooting Guide

6

5-1

Section 6 - Troubleshooting Guide

Problem Solution

1. Unit will not turn on. a. Check all electrical connections

b. Check front panel fuses.
c. Unit requires service, contact our

customer service department.

2. Unit turns on, but will not control. a. Check all electrical connections.

b. Check rear panel fuses.
c. Check that you have programmed and

set all the correct parameters for your
application. Ref. Manual No. M2897

d. Contact our application engineering-

department for help.

3. Rear Panel Output Fuse(s) a. Check all electrical connections.

keeps blowing. b. Check rear panel fuses for correct rating.

c. Check that your output load does not

exceed the 5 Amp (600 watts) maximum
limit.

d. Contact our application-engineering

department for help.

Specifications

7

6-1

Section 7 - Specifications

7.1 Benchtop Configuration

Accuracy

Thermocouple Models: ±.25% full scale ±1.5°C
(J, K, T, E, R, S, N)

RTD, MA, MV Models: ±0.25% full scale

Power

Standard Models: 108-125 Vac, 50/60 Hz.

Input Connection

Thermocouple Models: Universal Female Panel Jack (Patented)
(J, K, T, E, R, S, N) (Accepts both standard or miniature male

thermocouple connector)

RTD, MA, MV Models: Omega T-Series Model No. TB3M (Male)

(Accepts Omega T-Series Model No. TA3F
(Female) Keyed 3-pin Locking Connector)

Output Connection

Outputs: 2
Output Rating 5 Amp (120 Vac) Max
Output Connections: Standard 3-Prong Grounded

Enclosure

Material: Painted Aluminum
Size: 135 W x 59 H x 159 mm L (5.3 W x 2.4 H x 6.5" L)

Weight: 0.91 kg. (2 lbs.)

7.2 Controller Model CN9522 Specifications

See User Manual #M2897, CN9300/CN9500 Autotune Temperature Controllers
for complete controller specifications and programming.

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 25 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal two (2) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE
RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN
(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.

FOR WARRANTY

RETURNS, please have the
following information available BEFORE
contacting OMEGA:

1. Purchase Order number under which the product

was PURCHASED,

2. Model and serial number of the product under

warranty, and

3. Repair instructions and/or specific problems

relative to the product.

FOR NON-WARRANTY REPAIRS,

consult OMEGA
for current repair charges. Have the following
information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST

of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems

relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2008 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,

reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.

M3506/1206

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Process Measurement and Control?

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