Omega SenzTx User guide

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SenzTx
Zirconia Oxygen Analyzer
WITH 4-20mA ANALOGUE OUTPUT
User Manual
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Table of Contents
1.1. General Information ............................................................. 3
1.1.2 Intended Use of the SenzTx ................................. 3
1.1.3 The Measuring Cell/Sensor Element ............. 3
1.1.4 Unintended Use of the SenzTx Analyzer ................. 4
1.1.5 Construction ................................................................. 4
1.1.6 Calibration of the Measuring Instruments ................ 4
1.2. Technical Description .......................................................... 6
1.2.1 Connection ................................................................... 6
1.2.2 Technical Data ............................................................. 7
1.2.3 Installation ..................................................................... 8
........................................................................................................ 9
1.3. Maintenance and Calibration of Measuring Cells ....... 10
Appendices ..................................................................................... 11
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1.1. General Information

1.1.2 Intended Use of the SenzTx

The Analyzer are designed to monitor a sample containing an oxygen content to be measured within the specified ppm or %

1.1.3 The Measuring Cell/Sensor Element

ranges.
The Analyzer can be used in combination with the control system (PLC) or as a standalone oxygen-measuring-system.
This Analyzer uses a semiconductor measuring cell made of Zirconium dioxide and is specific to oxygen. Due to the high temperature and the catalytic activity of the platinum coating of the sensor it has low cross-sensitivities to other gasses. The benefits of this technology give a long sensor life, typically 5 years or more however it should be noted that exposure to aggressive gaseous substances can reduce the operational life of the sensor.
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1.1.4 Unintended Use of the SenzTx Analyzer

CAUTION
The Analyzer can also be used in other applications outside of those described in this manual. However, the user should check with the manufacture beforehand.
Risk of damage! The SenzTx Analyzer should only be
operated in the way set out in this manual.

1.1.5 Construction

The SenzTx Zirconia Oxygen Analyzer consists of a measuring cell and associated electronics, separated by a gastight clamp flange. The measuring cell (sensor) is mounted within a metal bracket. The measuring cell is connected with the electronics by a vacuum-tight arrangement. The electronics is arranged in a metal housing, which is mounted directly on a flow through adapter. The Analyzer is powered by 24VDC and provides an analogue output signal of 4-20mA and other additional interface signals. See section 1.2.1 for specific information.

1.1.6 Calibration of the Measuring Instruments

The equipment is calibrated before shipping.
The calibration cycles are dependent on the
application and the applied gases.
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!
Note!
Though the SenzTx Zirconia Sensor is a very stable instrument, Ntron recommends a calibration check be made at least annually by suitably trained technicians. If it is determined that a re-calibration is required, please contact Ntron for details. Calibration is not within the scope of this manual. After changing of measuring cells a recalibration is mandatory.
Electronics and measuring cell are calibrated with certified calibration gases by the manufacturer; there are no setting options available for the user.
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1.2. Technical Description
Pin-No
.
Contac
t
Cable colour
N/A N/A
Green
Yellow
Grey
White
Blue
Red

1.2.1 Connection

The Oxygen measurement equipment is connected by a M12x1mm threaded-connecting plug (8pin).
Pin Assignment:
1
Not used
2
Not used
3
4-20mA output Ground
4
Serial RS485 (B)
5
Serial RS485 (A)
6
Power Ground OVDC
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Supply +24 VDC
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4-20mA Output
Industry standard 4-20mA interface required. Active 4-20mA output from the Senz Tx
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Mechanical Data
Electrical Data
Environment
Measuring
< 5Hours to 1ppm for ppm range.
<3minutes for % range.
Dimensions:
Ø47mm x 143mm(L)(Depends on model)
Connection
Typically 1/8” (F)NPT (Flow Through

1.2.2 Technical Data

1) In absence of reactive gases.
2) Sensor life is typical but dependent on many factors. (See also chapter 1.1. Intended Use).
Dimensions:
Process
Weight:
Supply Voltage:
Protection Class: IP66
Ambient
Pressure:
Ø47mm x 143mm(L)(Depends on model)
Typically G1/8” (Flow Through base)
0.260 kg
24 VDC ±10%, max. 50mA
-25 to +50 °C
900 to 1100 mbar
(Differential pressure between Analyzer and electronics max. =100 mbar)
Volumetric flow-
Range:
Sensitivity:
0.25 LPM ±10% recommended
0-1000ppm, 0-25%
0.01% O2
Response time (0 -
90 %):
Warming up time: 10 minutes
Process
base)
.
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!
Note!
CAUTION
Risk of damage!

1.2.3 Installation

The SenzTx Zirconia Oxygen Analyzer should not be subjected to moisture in the sample gas stream when cold (not powered). It is advised than any moisture and other contaminants are removed from the sample gas stream prior to entering the SenzTx measurement stream.
.
Before connecting voltage, the SenzTx Oxygen Analyzer should be exposed to inert gas for at least 1 minute.
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M12 Connector
1.2.4 Typical Connections
Note: any unused cable cores must be suitable insulated
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1.3. Maintenance and Calibration of Measuring Cells

All SenzTx Oxygen Analyzers undergo a certified calibration before shipping.
User calibration is not within the scope of this manual
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Appendices
The following pages contain installation and connection drawings for the Flow Through Base type SenzTx. Though this manual covers the Zirconia model SenzTx, connections for Electrochemical models are also given on page 11 for comparison purposes. Page 12 details an example of a piping system for the application of the correct pressures and flow rates of a gas to be sampled by the Zirconia model SenzTx. Note, this example is for a flow base without integral orifice. (For models with an integral Orifice in the flow base, the sample gas pressure is to be presented at a set amount of 2Barg and this automatically produces the correct flow rate through the SenzTx)
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Electrical and Sample gas connection information.
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Example of Sample gas piping circuit (No integral orifice)
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Mullaghboy Industrial Estate
Navan, County Meath, Ireland
C15 XD61
www.ntron.com
00353 469071333
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