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900M048U00 REVISION ÒBÓÓ Omega Engineeringiii
CN8-SWÔ UserÕs Guide
ivÓ Omega Engineering900M048U00 REVISION ÒBÓ
1.1 Features
1.1.1 Transforms a PC into an Operator Station
The CN8-SW software makes it easy for operators to use a personal computer to monitor
networked Omega controllers. Linked to the controllers by an RS-485 network, the PC
can be used to read process values, change setpoints and other parameters, change
controller mode, and monitor for alarms.
single controller in a lab or service department, using an RS-232 link.
The CN8-SW application can communicate with any Omega controller that supports the
Omega Plus Protocol or the original Omega Protocol. All the configuration parameter
values stored in non-volatile memory in a controller that supports Omega Plus Protocol
can be saved to the PC for backup, and loaded to the same or different controllers.
1
CN8-SW is also ideal for quickly configuring a
1. Introduction
1
Up to 32 controllers can be included on an RS-485 network without using a network repeater device.
The CN8-SW software can address up to 254 controllers.
1-1
CN8-SWÔ UserÕs Guide
1.1.2 Graphical Interface
The CN8-SW software uses a graphical user interface and familiar point-and-click
techniques. The main CN8-SW display shows PV and SP of every controller. The CN8SW system can be set up to show all controllers on the network on a single display, or
only selected controllers. Any message that can be displayed on a controllerÕs front
panel will also be shown on the CN8-SW display. Operators can see at a glance if a
controller is in standby or other special mode, and if the controller detects a problem such
as an open sensor.
Double-clicking (left button) on any controller in the main display will call up a display of
all the parameters in Omega Plus Protocol-compliant controllers, and the most important
parameters in controllers that support the original Omega Protocol. A right-click on a
controller displays the form used to change its setpoint. A left-click on a controller selects
the controller for functions on the Controller menu. Many additional functions are
accessible using the other CN8-SW menus.
A Òtext onlyÓ view is available for operators who prefer to see the controller setpoints and
process variables in list form. A left-click on a controller in the list selects the controller
for functions on the Controller menu.
1-2
1.1.3 Automated Ramp and Soak Cycles
Use the CN8-SW Ramp and Soak function to configure any number of recipes consisting
of any number of ramp and soak steps. These recipes are stored on the CN8-SW
computer. Under the direction of CN8-SW, any controller on the network can execute
your choice of recipe, even models that do not support configuration and execution of
ramp and soak cycles using the controller front panel.
The CN8-SW displays also provide a quick way to configure and run recipes that use the
controllerÕs own recipe parameters.
1.1.4 Logging
The CN8-SW application supports optional logging of SP and PV for all controllers at
configurable intervals. Logs are saved in ASCII text files with comma-separated-value
format. These files can be viewed, printed, and manipulated with other applications, such
as word processing and spreadsheet software.
1.1.5 Storing and Loading Configuration Parameter Sets
All the configuration parameter values stored in non-volatile memory in a controller that
supports Omega Plus Protocol can be saved to the PC and loaded to the same or
different controllers. Backing up a unique controller configuration on a PC is always
prudent. If a controller is damaged later and must be replaced, its custom configuration
can be loaded quickly to a spare controller, minimizing down time.
Introduction
In large installations where many controllers use the same (or almost the same)
configuration, its easy to configure one controller using the CN8-SW display, save the
parameter set to the PC, then load the same parameter set to many other controllers on
the network. The time saved by eliminating the need to configure each controller at its
front panel more than pays for the CN8-SW package.
The ability to store and load a controller configuration also enables you to reuse tuning
parameter values that have proved to be best for certain process conditions. If the
responsiveness of your process is altered at times, you may find it desirable to save sets
of tuning parameters to be used under different circumstances.
For example, if you autotune the controller for optimum control of the temperature of an
engraving cylinder while one size is in use, save the parameter set before installing a
larger or smaller cylinder. The different size cylinder may heat at a different rate,
requiring different tuning parameters to be used for optimum control. Save the new
tuning as a parameter set with a different name. When the day comes that you have to
reinstall the first cylinder, reload the parameter set, including the tuning parameters that
were optimized for that cylinder.
1-3
CN8-SWÔ UserÕs Guide
1.1.6 Local Alarms
If a controller that supports the Omega Plus Protocol is in alarm, the A1 or A2 indicator
on the controllerÕs Òfront panelÓ on the main display will appear to be lit (red), matching
the behavior of the A1 and A2 indicators on the controller faceplate. The process value
on the CN8-SW graphic display will also change color from magenta (normal) to red
(alarm).
As a bonus, the CN8-SW supports Òlocal alarmsÓ. These two process alarms can be
configured in CN8-SW for each controller on the network, including controllers that do not
provide an alarm function of their own, and controllers that support the original Omega
Protocol.
2
If a controllerÕs PV exceeds (high alarm) or falls below (low alarm) the
configured local alarm limit, the alarm indicators on the main graphic display will ÒlightÓ
and the PV will change to red.
1.2 Hardware and Software Requirements
1.2.1 CN8-SW Computer
The computer used to run the CN8-SW software must meet the following requirements:
· 4 8 6 S X o r b e t t e r p r o c e s s o r
· 1 M B o f d i s k s p a c e f o r C N 8 - S W s o f t w a r e ( p l u s a d d i t i o n a l s p a c e f o r l o g f i l e s )
· W i n d o w s 9 5 o r W i n d o w s 9 8
· Available COM (serial) port or RS-485 port. Communication between the PC and an
RS-485 network can be accomplished using a COM port and an RS-232-to-RS-485
converter. Communication with a single controller using a COM port for an RS-232
link does not require a converter, but does require an adapter.
1.2.2 Controllers
Any controller that uses the Omega Plus Protocol, and has an appropriate
communication option card can communicate with the CN8-SW computer.
· O n e - t o - o n e c o m m u n i c a t i o n w i t h t h e C N 8 - S W c o m p u t e r r e q u i r e s a n
R S - 2 3 2 o r R S - 4 8 5 c a r d .
· T o b e p a r t o f a m u l t i - d r o p n e t w o r k , t h e c o n t r o l l e r m u s t h a v e a n R S - 4 8 5 o p t i o n
c a r d i n s t a l l e d .
2
At the time of publication, the following controllers support the Omega Plus Protocol: Series CN8500
(1/16 DIN, 1/8 DIN and _ DIN). If you have a question about the protocol supported by a new model,
please call your Omega sales / service representative at: 1-800-826-6342 in the U.S.A. and Canada and
(95) 800-TC-OMEGA
SM
in Mexico and Latin America.
1-4
1.3 Overview of Setup Tasks
The following tasks must be performed in this sequence to use the CN8-SW application
successfully with an RS-485 network. The same basic process applies to using the CN8SW application to communicate with a single controller over an
RS-232 link. In the case of RS-232 links, the ÒnetworkÓ consists of only the controller and
the PC.
Introduction
S t e p T a s k
S e c t i o n i n
t h i s M a n u a l
1Connect the controllers to the network.2
and controller
2Connect the personal computer to the network.2
3Install the CN8-SW software and log in.3
4Change the password on the default account ÒMULTIÓ (not required, but
strongly recommended).
5Set up operator accounts and assign passwords.3
6If any of the Omega Plus controllersÕ communication parameters have been
changed from the factory defaults, use the front panel of each controller to
set each controllerÕs configuration parameters to the defaults.
7
For controllers that support the original Omega Protocol, use each
instrumentÕs front panel to set the controller to use 8 data bits, no parity,
1 stop bit. Configure each controller to match the baud rate you plan to use
for the network. If you plan to use the automatic Òfind controllersÓ option
described in Step 11, set the Omega Protocol controllers to 9600 baud.
8Use the front panel of all controllers (Omega Protocol and Omega Plus
Protocol) to assign a unique address (between 1 and 254) to each controller.
9
Configure the CN8-SW communication parameters and port selection. (The
CN8-SW communication settings will override, but not change, the operating
system settings for the selected port on your PC.)
and controller
and controller
and controller
manuals
3
4
manuals
4
manuals
4
manuals
4
10Use the CN8-SW software to recognize each controller on the network
automatically. In the process, the CN8-SW software will set the baud rate in
all Omega Plus controllers to 9600. (By default, not all Omega controllers are
set to the same baud rate.)
11
12Save the .MCS (CN8-SW system) file so that the process of recognizing the
13Set up local alarms (optional).5
At this point you are ready to configure new controllers, or to begin monitoring process variables
with the CN8-SW computer.
To change setpoints, see Section 6.
To change controller mode, including use of Autotune, see Section 7.
Name the controllers (optional, but recommended). By default, each
controllerÕs name will be its network address.
controllers does not have to be repeated if CN8-SW is restarted.
3
3
You had to use the controller front panel in Step 8 to set the baud rate of controllers that support the
original Omega Protocol, because that protocol supports reading the baud rate, but not changing it.
1-5
4
4
4
CN8-SWÔ UserÕs Guide
S t e p T a s k
To view and change controller configuration parameters, see Section 8.
To configure and run ramp/soak recipes, see Section 9.
To save and load controller configuration parameter sets, see Section 10.
To log PV and SP values, see Section 11.
S e c t i o n i n
t h i s M a n u a l
1-6
1.4 Overview of CN8-SW Menus
1.4.1 Availability of Functions
The following tables provide an overview of the functions available on the CN8-SW
menus. Not all functions are available all the time. If a function is not available, its name
is displayed on the CN8-SW window in gray instead of black. If a keyboard shortcut is
available for a function, the shortcut appears on the menu to the right of the function
name.
F i l e M e n u
F u n c t i o n P u r p o s e S e c t i o n
Introduction
NewStart a new CN8-SW Setup (.MCS) file4. This function can also
be invoked using the
OpenOpen an existing CN8-SW Setup (.MCS) file. This function can
also be invoked using the
CloseClose the CN8-SW Setup (.MCS) file open now.4.9
SaveSave the Mutli-Comm Setup (.MCS) file open now using the
same file name. This function can also be invoked using the
button on the toolbar.
Save As
LoginLog into the CN8-SW application.3.3
LogoutLog out of the CN8-SW application without closing the
Recent File
ExitExit the CN8-SW application. If you have not saved the current
Save the Mutli-Comm Setup (.MCS) file open now to a file with
a different name.
application.
Once you have saved your CN8-SW setup to an .MCS file, this
placeholder will be replaced by the name of the most recently
used .MCS file. Up to four additional file names will appear on
this menu.
setup to an .MCS file, you will be prompted to save before the
application is closed.
button on the toolbar.
button on the toolbar.
5
4.10
4.11
4.8
4.8
3.8
--
3.8
4
The contents of the .MCS file determine what controllers appear on the main display. The ability to
create, save, and open a variety of .MCS files enables you to create displays that do not include all the
controllers on the network hosted by the PC. For example, if Operator A is only interested in Controllers
1, 2, and 9, you can create an .MCS file that would cause the CN8-SW display to show only those
controllers when Operator A uses that file. Operator B could use a different .MCS file to see a different
custom display, one containing only Controllers 3, 4, 6, and 9, for example.
5
If the CN8-SW toolbar is not visible, use the View menuÕs Toolbar item to display the toolbar.
1-7
CN8-SWÔ UserÕs Guide
E d i t M e n u
F u n c t i o n P u r p o s e S e c t i o n
Operator
PasswordEnables operators to change their own passwords.3.4
Allows ÒSuper UsersÓ (CN8-SW Administrators) to set up
operator login accounts and specify what CN8-SW features
each operator will be allowed to use.
3.5
and
3.6
V i e w M e n u
F u n c t i o n P u r p o s e S e c t i o n
GraphicDisplay images of controller front panels on main CN8-SW
display.
Text
ToolbarTurn on and turn off display of CN8-SW toolbar.--
Status BarTurn on and turn off display of CN8-SW status bar at the
Display a list of controllers, their setpoints, and process
variables on the main CN8-SW display.
bottom of the window. The right side of this status bar shows
what address number is being checked when the Option
menu ÒStart Find ControllersÓ function is used. During normal
operation the left side of the status bar displays the name of
the controller that the CN8-SW software is polling.
--
--
--
C o n t r o l l e r M e n u
B e f o r e y o u c a n u s e a f u n c t i o n m a r k e d w i t h a n a s t e r i s k ( * ) b e l o w , y o u m u s t s e l e c t a
c o n t r o l l e r o n t h e m a i n g r a p h i c d i s p l a y ( o r t e x t v i e w ) b y u s i n g t h e l e f t b u t t o n t o c l i c k
o n t h e c o n t r o l l e r Õ s i m a g e ( o r n a m e i n t e x t v i e w ) .
F u n c t i o n P u r p o s e S e c t i o n
Add *
Delete *
Delete AllSever communication with all controllers. Once this function
Select AllReserved for future use.--
Unselect AllReserved for future use.--
Configure *Access the window used to change the name or network
Establish communication with a single controller. To use
this function you must know the controllerÕs network
address.
Sever communication with a single controller. Once this
function has been used and the .MCS file saved, the CN8SW computer will not be able to communicate with the
controller until you use the Add function on this menu, or the
Start Find Controllers function on the Options menu.
has been used and the .MCS file saved, the CN8-SW
computer will not be able to communicate with the
controllers until you use the Add function on this menu, or
the Start Find Controllers function on the Options menu.
address of a controller with which the CN8-SW computer
can communicate.
4.4.3
4.5
4.5
4.7
1-8
Introduction
C o n t r o l l e r M e n u
B e f o r e y o u c a n u s e a f u n c t i o n m a r k e d w i t h a n a s t e r i s k ( * ) b e l o w , y o u m u s t s e l e c t a
c o n t r o l l e r o n t h e m a i n g r a p h i c d i s p l a y ( o r t e x t v i e w ) b y u s i n g t h e l e f t b u t t o n t o c l i c k
o n t h e c o n t r o l l e r Õ s i m a g e ( o r n a m e i n t e x t v i e w ) .
F u n c t i o n P u r p o s e S e c t i o n
Alarms*Configure the local alarms.5.5
Graph*Display a graph showing the controllerÕs SP and PV in real-
time.
Setpoint*Access the window used to change the controllerÕs setpoint.6.4
Parameters*
Standby*Place the controller in Standby mode. The PV for the
Manual
Control*
Tune*
Start Recipe*
Access the window used to view and change the controllerÕs
configuration parameters. A shortcut for accessing the
parameter display is double-clicking (left button) on the
controller on main graphic display.
controller in Standby will alternate with the display of ÒStbYÓ.
This item will be checked on the menu when accessed after
selecting a controller in Standby mode.
Place the controller in Manual mode. The PV for the
controller in Manual will alternate with the display of ÒFOPÓ.
This item will be checked on the menu when accessed after
selecting a controller in Manual mode.
Place the controller in Autotune mode. The PV for the
controller in Autotune will alternate with the display of ÒAtunÓ.
This item will be checked on the menu when accessed after
selecting a controller in Autotune mode. Before putting a
controller in Standby mode, be sure to read the manual
supplied with the controller. Autotune will not work correctly
unless you prepare the process and the controller as
described in the controller manual.
The functionality of this item depends on the features the
controller supports and how the controller is configured (for
multi-step ramp, single-step ramp, or ramping disabled).
If the controller supports a multi-step ramp and soak recipe
based on parameter values stored in the controller and the
feature is enabled, Start Recipe is used to start running that
multi-step ramp and soak recipe.
If the controller supports use of the single-step ramp to
setpoint function at times other than at startup and the
feature is enabled, Start Recipe item is used to ramp the
current process variable to the current setpoint over the time
period specified using the appropriate parameter.
If the controller supports use of the single-step ramp to
setpoint function at times other than at startup and the
feature is disabled, Start Recipe can also be used to ramp
the current process variable to the current setpoint.
However, if ramping is set to ÒdisabledÓ, then a confirmation
message is displayed before the PV is ramped using the
default ramp time, one minute.
6.3
8.2
7.7
7.2
7.2
6.5
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CN8-SWÔ UserÕs Guide
O p t i o n s M e n u
F u n c t i o n P u r p o s e S e c t i o n
Communications
Logging
[Stop Logging]
Start Find Controllers
[Stop Find
Controllers]
Access the window used to specify PC port and
communication parameters to be used by the CN8-SW
software. These parameters will override (but not
change) the communication settings in your operating
system for the selected port.
Access the window used to specify the time interval at
which PV and SP for all controllers should be written to a
log file, name the file, and turn on logging. When logging
is active, this menu item becomes Stop Logging.
Start the process used by the CN8-SW software to poll
each possible address on the network to see if there is a
controller at that address. When this process is active,
this menu item becomes Stop Find Controllers. The
alternative to using this automatic process to enable the
CN8-SW computer to recognize controllers is to recognize
controllers one at a time using the Controller menu Add
function.
R a m p / S o a k M e n u
F u n c t i o n P u r p o s e
NewAccess the window used to begin the process of
configuring a new ramp and soak recipe to be executed
under the direction of CN8-SW.
4.4
11
4.4.2
S e c t i o n
9.2.1
Edit
RunAccess the window used to select an existing recipe to
Hold
Resume
StopAccess the window used to stop (terminate) the execution
Access the window used to select an existing recipe (on
any accessible drive) for edit.
run on one or more controllers.
Access the window used to hold (pause) execution of an
active (running) recipe on one or more controllers. While
a controller is in hold, its setpoint will not be changed.
Access the window used to resume (continue) execution
of a ÒheldÓ recipe in one or more controllers.
of an active or ÒheldÓ recipe in one or more controllers.
H e l p M e n u
F u n c t i o n P u r p o s e
About CN8-SW
Access CN8-SW version information. If you phone for
technical support, be ready to supply this number.
9.2.2
9.3.1
9.3.2
9.3.3
9.3.3
S e c t i o n
--
1-10
1.4.2 Menu Convention Used in This Manual
The instructions in this manual use the following format to tell you to use a particular item
from a menu: <menu name> | <function>. For example, to tell you to access the
Alarms function on the Controller menu, the instructions will say ÒSelect Controller |
AlarmsÓ.
1.5 General Instructions for Using CN8-SW Windows
When the instructions refer to ÒCN8-SW main windowÓ, this is a reference to the
graphic display showing images of controller front panels.
To select an item on display, move the cursor over the item and use the left button to
click (or double-click when directed) on a display item to select it, unless the instructions
in this manual specifically tell you to use the right button on your mouse.
Introduction
To select an item from a dropdown list, click on the
A list of choices will be displayed. Select an item from the list by placing the cursor on
top of the item, then clicking the left mouse button.
To enter text or a numeric value, place the cursor somewhere in the text entry box and
click to Ògain focusÓ on the box, then type in your text or value. If you make a mistake,
use the Delete key to remove characters to the right of the cursor or the Backspace key
to remove items to the left of the cursor.
To move the cursor from one text entry box to another in the same window, use the
Tab key.
button next to a text entry box.
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CN8-SWÔ UserÕs Guide
1-12
2.1 Introduction
For communication to be established between the personal computer running the CN8SW software and an Omega controller that supports Omega Plus Protocol (or the original
Omega Protocol), the computer and the controller must be connected to the same
network. (See 1.2 for hardware and software requirements for the personal computer.)
Communication between a single controller and the CN8-SW computer can be
established using an RS-232 interface. This requires:
· a n R S - 2 3 2 o p t i o n c a r d i n t h e c o n t r o l l e r
· a n a v a i l a b l e s e r i a l ( C O M ) p o r t o n t h e P C
· a n a d a p t e r t o m a k e t h e c o r r e c t p i n c o n n e c t i o n s f o r t h e t r a n s m i t , r e c e i v e ,
a n d s i g n a l g r o u n d a t t h e P C s e r i a l p o r t Õ s D - c o n n e c t o r .
2. Wiring the Network and
Connecting the Computer
Communication between the CN8-SW computer and multiple controllers can be
established using an RS-485 interface.
· a n R S - 4 8 5 o p t i o n c a r d i n t h e c o n t r o l l e r
· a n a v a i l a b l e R S - 4 8 5 p o r t o n t h e P C , o r a n a v a i l a b l e s e r i a l ( C O M ) p o r t a n d
a n R S - 2 3 2 - t o - R S - 4 8 5 a d a p t e r ( p / n 2 2 3 A 0 0 1 U 0 1 )
6
This requires:
A T T E N T I O N : Al l wi r i n g sh o u l d b e do n e b y an ex p e r i e n c e d t e c h n i c i a n an d
b e i n s t a l l e d i n ac c o r d a n c e wi t h na t i o n a l a n d l o c a l el e c t r i c a l
c o d e s . T o av o i d s e r i o u s p e r s o n a l i n j u r y a n d d a m a g e t o
e q u i p m e n t , f o l l o w al l wa r n i n g s an d ca u t i o n s pr o v i d e d i n t h e
c o n t r o l l e r ma n u a l s .
6
Up to 32 controllers can be included on an RS-485 network without using a network repeater device.
The CN8-SW software can address up to 254 controllers.
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CN8-SWÔ UserÕs Guide
2.2 Connecting Controllers and the Computer to the Network
2.2.1 Introduction
The manual supplied with each controller identifies the terminals to be used for RS-232
or RS-485 communications. Consult those manuals before attempting to connect the
controllers to the network.
2.2.2 RS-232 Interface
Follow the instructions in the controller manual for making an RS-232 connection to the
instrument. Refer to the diagram below to see how an adapter should route signals to
and from the computerÕs serial port.
Less than 50 ft.
Computer
DB25 DB9
2 TX 3
3 RX 2
1
2
3
4
5
TxRx
1314
1112
6
7
8
9
10
Gnd
7 GND 5
Use a DB25 male or DB9 female
connector.
RS-232 Communication:
One-to-one connection between the controller and an RS-232 port
2-2
2.2.3 RS-485 Network
p
If your computer is equipped with an RS-485 interface, connect to the controller network
in accordance with the instructions provided with that option card.
If you plan to use a serial (COM) port to connect to your network, install an RS-232-toRS-485 converter on the port (see diagram below). A suitable converter is available from
Omega.
Wiring the Network and Connecting the Computer
Data cable assembly DB 9 to
RS-232/RS-485 converter;
Omega part number
223A001U01*
DB 25, or DB 9 to DB 9
ending on your computer
de
Up to 2000 ft
1
2
(B) (A)
13
3
4
11
5
Other controllers
* Converter is supplied with a wallplug-mounted power
transformer.
14
12
6
7
8
9
10
To
Controller
Terminal 14
To
Controller
Terminal 13
(A)
(B)
Computer
RS-232
port
Wire directly to screw terminals on
converter. B on converter goes to A
on unit, A on converter goes to B
+12 V
GND
RD(B)
RD(A)
TD(B)
TD(A)
RS-485 Communication:
One-to-many connection between an RS-232 port (with converter) and multiple
controllers; if the computer has an RS-485 port, no converter is needed
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CN8-SWÔ UserÕs Guide
2-4
3. Installing the Software and
3.1 Installing the Software
The CN8-SW software is supplied on a 3.5 inch diskette. Before installing the software,
please read the licensing agreement. Installing the software indicates that you accept the
terms of the agreement. Note that registered users are permitted to make one backup
copy from the master diskette for their own use.
To install the software:
1. Optional, but recommended: Close any other applications that are running.
2. Put the CN8-SW diskette in the drive.
3. Select Start | Run. The Run window will open.
4. Type in the letter of your 3.5 inch drive, followed by :\Winstall. (For example, if your
floppy drive is A, then type A:\Winstall.) The first installation window will be
displayed.
Logging In
5. Click on OK to proceed. The next installation window will open.
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CN8-SWÔ UserÕs Guide
6. Select the drive where the software will be installed. Click on OK. The next
installation window will open.
7. This window is used to specify the name of the directory in which the CN8-SW
software will be installed. To accept the default name ÒMULTICOMÓ click on OK. To
use a different name, type it in the box provided, then click on OK. Once you click on
OK, the next installation window will open.
8. This window is used to specify the name of the software category that will be created
on your operating systemÕs Program menu. To accept the default name
ÒCN8-SWÓ, click on OK. To use a different name, type it in the box provided, then
click on OK. Once you click on OK, the next installation window will open.
9. This window is a status window. You do not have to do anything more to install the
software. If you want to stop the installation process, use the ESC key.
When the installation process has been completed successfully, the following window
will be displayed.
3-2
10. To close the window and exit the installation program, click on OK.
3.2 Starting the Software
Start the software as you would any other installed application.
Installing the Software and Logging In
3-3
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