Omega LVCN6000, 7000 User Manual

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LVCN6000/7000 Series
Capacitive Point Level Detection
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www.omega.com e-mail: info@omega.com
Introduction .................................................4
Wiring Diagram ..............................................6
Installation ..................................................8
Relay Status Guide ...........................................7
Calibration .................................................10
Handling ..................................................11
Technical Specifications ......................................12
Trouble Shooting ............................................14
Warranty & Disclaimer ....................................... 15
Contents
03
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Introduction
The LVCN Series are capacitance switches ideal for High/Low level detection for liquid, solids, granular materials and pastes. These units can also detect level without being in contact with the product through a sight glass. Unlike other capacitance probes, the LVCN6000/7000 can detect conductive, non-conductive or low dielectric materials with extremely accurate performance without requiring an external reference or installation in a metal vessel.
The sensor operates in a manner that is similar to a simple capacitor. A high frequency oscillator is located within the tip of the probe. When the tip of the probe comes in contact with the medium, the frequency of the oscillation reaches a preset point and the detection circuit signals the switch to change state.
Technology
Both models can be made with cable or rod rigid stainless steel giving more flexibility to complex applications.
Features
No Moving Parts – RuggedConstruction
Highly customizable:
POM (Polyoxymethylene), PTFEor PVC Sensing Tip
Available in DC or Universal Power Supplyversions
Almost completely immunefrom build-up, coating mediaaggressive products
Easily applied in a wide range of applications/industries such as: water, oils, corrosives, solids, powders,grains, conductive as wellas non-conductive medias.
Extended Lengths withboth Rigid 316 rodor Cable
Threaded, Flange orSanitary Process Connections
LVCN6000/7000
Capacitive Point
Level Detection
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Threaded Connections 3/4”
1½”
1”
2”
Housing Options
Mounting Options for LVCN6000/7000
Process Connections
120mm
1,75
NPT
15mm
BSP
70mm
PTFE or PVC Standard
3/4” or 1” NPT
20mm
1½”
2½”
2”
3”
Tri-Clamp Connection
80mm
Models and Dimensions
20mm
1½”NPT
Extended Length
TC Connection
Rubber Seal
Process Connection
L
50mm
20mm
1½”
2½”
Flange Connections
2”
1”
Cable Extension
FF
RF
90mm
50mm
ANSI 300#
05
ANSI 150#
20mm
130mm
130mm
118mm
76mm
89mm
80mm
Nylon
Aluminum
50mm
20mm
120mm
Minimum SizesPTFE or PVC Tip
POM Standard
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12
3
4
5
6
NO
24Vdc
ON
CNC
Relay Contact
5A-250Vac
L2
L1
L3
P1P2
Power Supply
24Vdc
L1 - Power ON (Green)
L2 - Output Status (Red
L3 - Sensor Status (Delay) Yellow
P1 - Sensibility Adjustment
P2 - Time Delay Adjustment
H
L
1
8
+
-
2934567
5
0
1
2
3
46
7
8 9 10
Sensitivity
10
1
20 sec.
LVCN6000
NO
24Vdc
NC
Delay
Time Delay Adjustment
Sensitivity Adjustment
LVCN6000 Aluminum Housing
LVCN7000 Nylon Housing
Power Supply
L1 L2
L3
P2P1
1 2­3 - Ground 4­5­6-
- Power Supply Power Supply
7-
8 - Positive DC 9 - Negative DC
Common NO Contact Common NC Contact
1 2 - Negative DC 3 - Ground 4­5­6-
- Positive DC
NO Contact Common NC Contact
Wiring Diagram
80....260Vac
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Relay Status Guide
Switch Position
Probe covered
Probe covered
Probe uncovered
Maximum
fail-safe
Minimum
fail-safe
Probe uncovered
Level
NO-NC
Red LED
Yellow LED
Green LED
H
L
ON ONON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
6
6
6
6
7
7
7
7
4
4
4
4
5
5
5
5
Probe covered
Probe uncovered
Level
SPDT
Red LED
Yellow LED
Green LED
6
4
5
6
4
5
ON ONON
ON OFF OFF
LVCN6000
LVCN7000
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Verify that the location the probe is to be mounted is clear fromthe stream of product(Fig. 1).
When installing more than one probe in your process, verify that they are separated by a minimum distance of500mm (Fig. 1).
Material falling ontothe probe can causedamage or switching errors. If this is unavoidable, it is recommended that a protective shield be installed above the probe to protect it. The shield is also recommended when the probe is use for a low level switch orin the outflow ofthe product (Fig. 2).
The tip of the probe should slightly point downward ( when possible) so that if thereare any excess of product it will easily slide from the probe (Fig. 2).
When installing from the top of the tank confirm that the tip of the probe has cleared the side of the vessel at least500mm (Fig. 3).
When installing the sensor directly to the tank make sure that the rod extends beyond the inner wall of the tank, by as much as possible, so that internal build up or other debris does not interfere with the sensor's performance (Fig. 2 correct Fig. 4 incorrect).
Installation
Installation
500mm
500mm
500mm
Fig. 1
Fig. 3
Fig. 4
Shield
Fig. 2
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Installation
For probes with cable extensions, installation should be from the top of the tank. It is also recommended that for these probes the process shouldn't have any agitation as this can cause fluctuating readings or damage to the probe (Fig. 5).
The LVCN with rigid rod is recommended for applications that have turbulence or vortices throughout use (Fig.6).
Ensure that the conduit is facing downward to avoid water fromentering the housing (Fig.7).
Verify that the probe has been wired as per the instructions on page7.
The probe must be installed utilizing the type of connection provided.
The Capacitance Probes Series will not work properly in viscous, coating mediums with high salt content (high di-electric), especially when mounting from the side of the vessel. Sitron does not recommend using this product in this type of application unless otherwisespecified.
Caution:
Before installing the probe, ensure that the available power supplyis correct.
Verify that the operating pressure and temperature of the process corresponds to the operating parameters ofthe probe.
Fig. 5
Fig. 7
Fig. 6
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Calibration
1. Turn both potentiometers (P1 and P2) fully counterclockwise before you begin (Fig. 1).
2. Install the probe and power it on. The L1 green LED should beon.
3. With the vessel empty (or the medium not in contact with the sensor), turn the sensibility potentiometer (P1) clockwise until the yellow LED (L3) turns On. Mark that location on the electronics' label using a pencil. If this LED (L3) does not turn on, mark the maximum position on the label witha pencil (Fig. 2).
4. Fill the vessel until the medium is in contact with the sensor.
5. Turn the potentiometer (P1) counter-clockwise until the yellow LED (L1) turns Off. Mark the location where the yellow LED shuts off on the electronics' sticker using a pen or pencil. If the LED does not turn Off, leave the potentiometer completely turned counter-clockwise(Fig. 3).
6. Now that you have marked minimum and maximum settings for your particular application, turn the sensibility potentiometer (P1) clockwise half way between the two pencil marks. Thispoint should be the ideal setting where the probe is neither too sensitive or not sensitive enough. This method of calibration should also prevent false alarms.
5
5
5
5
0
0
0
0
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
10
Sensitivity
Sensitivity
Sensitivity
Sensitivity
10
10
10
10
1
1
1
1
20 sec.
20 sec.
20 sec.
20 sec.
LVCN
LVCN
LVCN
LVCN
Delay
Delay
Delay
Delay
L1
L1
L1
L1
L2
L2
L2
L2
L3
L3
L3
L3
P2
P2
P2
P2
P1
P1
P1
P1
Fig.1
Fig.2
Fig.3
Fig.4
Delay
Adjust the delaytime from 0,1 to20 seconds by setting potentiometerP2.
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Handling
When cleaning the rod use a soft brush or any other similar object.
Probes:
Periodic visual inspection of the probe is required to check for corrosion or deposit build-up. If deposits are found, clean the sensor to ensure optimum performance.
The probe should not be dropped or suffer any impact or fall that could damage the electronics or the plastic tipof the probe (Fig.4 and 5).
Seal the thread with Teflon tape before installation (Fig. 1).
Do not turn or handle by the housing when tightening the process connection. However, the housing is suitable to be reoriented by once the process connection has been tighten.(Fig. 2).
Use the correct tool during installation (Fig. 3)
Fig. 5
Fig. 4
Fig. 3
Fig. 2
Fig. 1
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Technical Specifications
LVCN7000
2VA
5MHz
Level switch for liquids solids and granular
Cable gland - ½”NPT cond. entry or M12 connector
POM (Polyoxymethylene), PTFE or PVC
24 Vdc +/- 10%
Relay (SPDT) 5A max (250Vac)
Potentiometer - Switch Point
Potentiometer 1 to 20 seconds
Led status on/off
3/4” to 1 1/2” BSP or NPT flange or sanitary connections
Glass filled nylon
145 PSI (10 Bar)
14 to 176º F (-10 to 80ºC)
IP 65
Current Consumption
Frequency oscilation
Enclosure Material
Process Connection
Operating Temperature
Electrical Connection
Application
Operating Voltage
Output
Adjustment
Time Delay
Level indication
Wetted Material
Class Protection
Max pressure
1
2
3
45
6
NO
24Vdc
ON
CNC
SC700
L2
L1
L3
P1P2
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Technical Specifications
LVCN6000
4VA
5MHz
Level switch for liquids solids and granular
Cable gland - ½”NPT cond. entry or M12 connector
POM (Polyoxymethylene), PTFE or PVC
85...230 Vac 24 Vdc
Relay (NO + NC) 5A max (250Vac)
Potentiometer - Switch Point
Potentiometer 1 to 20 seconds
Led status on/off
3/4” to 1 1/2” BSP or NPT flange or sanitary connections
Glass filled nylon, Aluminium
145 PSI (10 Bar)
14 to 176º F (-10 to 80ºC)
IP 65
Current Consumption
Frequency oscilation
Enclosure Material
Process Connection
Operating Temperature
Electrical Connection
Application
Operating Voltage
Output
Adjustment
Time Delay
Level indication
Wetted Material
Class Protection
Max pressure
H
L
1
8
+
-
2934567
5
0
1
2
3
46
7
8 9
10
Sensitivity
10
1
20sec.
SC700
NO
24Vdc
NC
Delay
L1 L2
L3
P2P1
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Fault
Cause
Solution
Trouble Shooting
Doesn’t
Power Up
Doesn’t
Detect Medium
Low sensibility
Adjust sensibility trimpot
Always On
Build up on the sensor
Clean sensor then
adjust sensibility
Green LED Off
No power
Verify current supply
Bad contact
Verify cable connection
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