Omega LDP63000 User Manual

User’s Guide
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LDP63000
LP0687A
OMEGAnet
®
Online Service
omega.com
Internet e-mail
info@omega.com
Servicing North America:
U.S.A.: One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford, CT 06907-0047
TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: info@omega.com
Canada: 976 Bergar
Laval (Quebec) H7L 5A1, Canada TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: info@omega.ca
For immediate technical or application assistance:
U.S.A. and Canada: Sales Service: 1-800-826-6342/1-800-TC-OMEGA
Customer Service: 1-800-622-2378/1-800-622-BEST Engineering Service: 1-800-872-9436/1-800-USA-WHEN
®
®
®
Mexico: En Español: (001) 203-359-7803 e-mail: espanol@omega.com
FAX: (001) 203-359-7807 info@omega.com.mx
Servicing Europe:
Czech Republic: Frystatska 184, 733 01 Karviná, Czech Republic
TEL: +420 (0)59 6311899 FAX: +420 (0)59 6311114 Toll Free: 0800-1-66342 e-mail: info@omegashop.cz
Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany
TEL: +49 (0)7056 9398-0 FAX: +49 (0)7056 9398-29 Toll Free in Germany: 0800 639 7678 e-mail: info@omega.de
United Kingdom: One Omega Drive, River Bend Technology Centre ISO 9002 Certified Northbank, Irlam, Manchester
M44 5BD United Kingdom TEL: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622 Toll Free in United Kingdom: 0800-488-488 e-mail: sales@omega.co.uk
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING : These products are not designed for use in, and should not be used for, human applications.
GENERAL DESCRIPTION
The LDP63000 Display is a versatile display that can increase productivity by offering the plant floor or production area a large visual display of their current status. Whether your measurement is temperature, weight, or flow, the LDP63000 can satisfy your requirement. With the use of a units label and backlighting, the display can be tailored to show the actual engineering unit, which further enhances the display. The LDP63000 display accepts various analog inputs through the use of input modules which allow the unit to adapt to most any application. Additional plug-in option cards can add alarms, analog output, and communication/bus capabilities, making the LDP63000 a truly Intelligent Panel Meter.
U
R
C
US LISTED
L
IND. CONT. EQ.
51EB
LARGE LED DISPLAY READABLE TO 70 FEET
VARIOUS ANALOG INPUT MODULES;
DC VOLTAGE AND CURRENT PROCESS SIGNALS TRUE RMS VOLTAGE AND CURRENT THERMOCOUPLE OR RTD
ALARMS, ANALOG OUTPUT, AND COMMUNICATION
CUSTOM UNITS LABEL WITH BACKLIGHT
PROGRAMMABLE USER INPUTS
PROGRAMMABLE FUNCTION KEYS
UNIVERSAL AC/DC POWERED MODELS
PROGRAMMING SOFTWARE
NEMA 4/IP65
FIELD INSTALLABLE OUTPUT CARDS (Optional)
SAFETY SUMMARY
All safety regulations, local codes and instructions that appear in this and corresponding literature, or on equipment, must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
The protective conductor terminal is bonded to conductive parts of the
Read complete instructions prior to
installation and operation of the unit.
equipment for safety purposes and must be connected to an external protective earthing system.
CAUTION: Risk of Danger.
CAUTION: Risk of electric shock.
SPECIFICATIONS
Input specifications, wiring, and programming information is contained in the corresponding literature.
1. DISPLAY: 1.5" (38 mm) Red LED 5-Digit: (-19999 to 99999)
2. POWER REQUIREMENTS: AC Modules: 85 to 250 VAC, 50/60 Hz, 18 VA DC Modules: 11 to 36 VDC or 24 VAC ±10%, 50/60 Hz, 14 W
3. ANNUNCIATORS: MAX, MIN, TOT, SP1, SP2, SP3, and SP4 Optional units label with backlight
4. KEYPAD: Five tactile membrane switches integrated into the front panel
5. CERTIFICATIONS AND COMPLIANCES: UL Recognized Component, File #E70366 UL Listed, File # E313547 Type 4 Enclosure rating (Face only) IP65 Enclosure rating (Face only), IEC 529
DIMENSIONS In inches (mm)
MAX
MIN
TOT
SP1 SP2 SP3 SP4SP1 SP2 SP3 SP4
1F 2F
DSP PAR RST
10.00 (254.0)
4.75
(120.7)
.120
(3.05)
4.65 (118.1)
PANEL CUT-OUT
.234 (5.94) DIA. THRU, TYP.
+.04
9.29
-.00
+1.01
(236.0 )
-.00
3.54
(89.9)
4.20
(106.7)
.08 (2.0)
.285 (7.2)
+.03
3.63
-.00
+.76
(92.2 )
-.00
2X 4.725 (120.0)
3
6. ENVIRONMENTAL CONDITIONS: Operating Temperature Range: Determined by the input module type Storage Temperature Range: -40 to 60°C Operating and Storage Humidity: 0 to 85% max. RH (non-condensing) Altitude: Up to 2000 meters
7. MOUNTING REQUIREMENTS: Max. panel thickness is 0.375" (9.5 mm) Min. panel thickness for NEMA 4/IP65 sealing is 0.060" (1.57 mm)
8. MODULE INSTALLATION: 24-pin shrouded connector on LDP63000 engages connector on input module upon installation. Shroud ensures proper alignment by providing a lead-in for the module connector.
OPTIONAL PLUG-IN CARDS AND ACCESSORIES
WARNING: Disconnect all power to the unit before
installing Plug-in cards.
9. CONNECTIONS: All wiring connections are made to the module via high compression cage-clamp terminal blocks. Wiring instructions are provided.
CAUTION: DISCONNECT ALL POWER BEFORE INSTALLING OR REMOVING MODULE
10. CONSTRUCTION: Steel front panel, enclosure, and rear cover with textured black polyurethane paint for scratch and corrosion resistance protection. Sealed front panel meets NEMA 4/IP65 specifications for indoor use when properly installed. Installation Category II, Pollution Degree 2. Panel gasket and keps nuts included.
11. WEIGHT: 2.7 lbs (1.2 kg) (less module)
Adding Option Cards
The LDP63000 series meters can be fitted with up to three optional plug-in cards. However, only one card from each function type can be installed at a time. The function types include Setpoint Alarms (LDP6-CDS), Communications (LDP6-CDC), and Analog Output (LDP6-CDL). The cards can be installed initially or at a later date. Each optional plug-in card is shipped with installation and programming instructions.
COMMUNICATION CARDS (LDP6-CDC)
A variety of communication protocols are available for the LDP63000 series. Only one of these cards can be installed at a time. When programming the unit via DP6-SOFT, the RS232 or RS485 Cards must be used.
LDP6-CDC10 - RS485 (Terminal)
LDP6-CDC20 - RS232 (Terminal) LDP6-CDC2C - RS232 (Connector)
LDP6-CDC40 - Modbus (Terminal)
LDP6-CDC1C - RS485 (Connector)
LDP6-CDC4C - Modbus (Connector)
SETPOINT CARDS (LDP6-CDS)
This series has four setpoint alarm output plug-in cards. Only one of these cards can be installed at a time. (Logic state of the outputs can be reversed in the programming.) These plug-in cards include:
LDP6-CDS10 - Dual Relay, FORM-C, Normally open & closed LDP6-CDS20 - Quad Relay, FORM-A, Normally open only LDP6-CDS30 - Isolated quad sinking NPN open collector LDP6-CDS40 - Isolated quad sourcing PNP open collector
LINEAR DC OUTPUT (LDP6-CDL)
Either a 0(4)-20 mA or 0-10 V retransmitted linear DC output is available from the analog output plug-in card. The programmable output low and high scaling can be based on the input, max, min, or total display value. Reverse slope output is possible by reversing the scaling point positions.
LDP6-CDL10 - Retransmitted Analog Output Card
UNITS LABEL
The LDP63000 Display has an area on the front panel designed for a custom units label. The units label is applied directly to the panel in the embossed area. The units backlight is then turned on via programming.
Available on 5-digit version only. Refer to the LDP63000 Accessories Bulletin for a list of available units labels.
PROGRAMMING SOFTWARE (DP6-SOFT)
DP6-SOFT is a Windows® based program that allows configuration of the LDP63000 meter from a PC. The software offers standard drop-down menu commands, that make it easy to program the meter. The unit program can then be saved in a PC file for future use. A serial plug-in card is required to program the meter using the software.
Part Number INformatIoN
PART NUMBERSDESCRIPTION
LDP63000-TTemperature Input, 85-250 VAC power
LDP63000-T-LVTemperature Input, 11-36 VDC/24 VAC power
LDP63000-DCDC Current and Volt Input, 85-250 VAC power
LDP63000-DC-LVDC Current and Volt Input, 11-36 VDC/24 VAC power
LDP63000-ACTrue RMS AC Current and Volt Input, 85-250 VAC power
LDP63000-EProcess Input, 85-250 VAC power
LDP63000-E-LVProcess Input, 11-36 VDC/24 VAC power
LDP63000-SStrain Gage Input, 85-250 VAC power
LDP63000-S-LVStrain Gage Input, 11-36 VDC/24 VAC power
4
1.0 ASSEMBLING THE DISPLAY
CAUTION:
123456789
1011
DISCONNECT ALL
POWER BEFORE INSTALLING OR
REMOVING MODULE
SLOT
TWIST
!
WHILE FIRMLY DEPRESSING REAR FINGER TABS (TOP & BOTTOM),
INSERT SCREWDRIVER BLADE (3/16" OR 1/4") INTO NARROW SLOT
(AT THE ARROW) AND TWIST IN THE DIRECTION SHOWN.
TO REMOVE MODULE:
RS485 COMMUNICATION
12
13
14
15
- B(-)
- A(+)
- COMM
- N/C
1
2 3
4
5 6 7 8 9 10
11
~ ~
AC AC
85-250VAC
50/60Hz
14VA
COMMUNICATION OPTION ANALOG OUT OPTION SETPOINT (SP) OPTION
SEE LITERATURE FOR
JUMPER SELECTION
SIGNAL INPUTS
USER INPUTS
VOLT/OHM
CURRENT
+EXCITATION
COMM
1
2
3
N/C
COMM
!
R
-
19
17
+18
-
+16
ANALOG OUTPUT
RLY3
25
21
RLY2
22
COMM
RLY1
20
QUAD RELAY S.P.
0-10V
ANALOG
OUTPUT
OUTPUT
ANALOG
0-20mA
24
23
COMM
RLY4
RELAYS RATED 3A @ 250VAC
(RESISTIVE LOAD)
MODULE
CONNECTOR
MODULE REAR COVER
CAUTION LABEL
MODULE RETENTION LATCH (TOP AND BOTTOM)
OPTION CARD(S) INSTALLED ON THIS SIDE
INPUT MAIN
CIRCUIT BOARD
(BOTTOM SIDE)
TERMINAL #1
MODULE AND
OPTION CARD(S) LABELS
(
APPLY TO REAR COVER PLATE
)
CAUTION
DISCONNECT
ALL POWER
BEFORE
OPENING
LDP63000 DISPLAY REAR VIEW
METAL PANEL
MUST BE
CONNECTED TO
!
E
MA2204X
CAUTION: The input module main circuit board and the option
cards contain static sensitive components. Before handling the module or the cards, discharge static charges from your body by touching a grounded bare metal object. Handle the module by the rear plastic cover only, and the option cards by the board edges. Dirt, oil or other contaminants that contact the circuit boards or components can adversely affect circuit operation.
Installing the Option Cards
Prior to installing the LDP63000 Display, it is recommended that the option cards be assembled first. This will allow you the opportunity to insure all the boards are fitted properly into their connectors. Refer to the literature enclosed with the option cards for installation instruction.
Removing The Input Module
To remove the input module from the LDP63000 Display, first remove all power and load circuits. Then insert a flat screwdriver blade (3/16" or
1
/4") into the narrow slot between the LDP63000 rear cover plate and the module’s plastic cover as illustrated in Figure 1. Twist the screwdriver in the direction shown to disengage the internal connectors while firmly squeezing and pulling back on the rear finger tabs (top and bottom). Carefully slide the module out of the case, keeping it properly aligned with the case opening.
WARNING: Exposed line voltage exists on the input module main
circuit board and the option cards. DO NOT apply power to the module OR load circuits until the module is properly installed in the LDP63000 case.
NOTE: All module and option card labels must be installed as
shown for safety purposes.
Figure 1, Removing an Input Module
TWIST
SLOT
7 654 32
8
Reinstalling the Input Module
To reinstall the Input Module, align the module with the opening in the LDP63000 case, as illustrated. The module must be oriented as shown, with terminal #1 toward the top of the case. Carefully slide the module into the LDP63000 case. The LDP63000 and input module connectors will begin to engage about ¼" from the bottom. At this point, apply a small amount of pressure to the rear of the input module to fully engage the connection. Be sure the module fully snaps into the slots at the rear of the LDP63000 case. The display is ready for installation.
Installing the Labels
Each option card and the input module are shipped with a connection label. These labels must be applied to the rear of the LDP63000 in the positions shown in the drawing.
Figure 2, Reinstalling an Input Module and Option Cards
5
2.0 INSTALLING THE DISPLAY
CAUTION:
1234567891011
DISCONNECT ALL
POWER BEFORE INSTALLING OR
REMOVING MODULE
SLOT
TWIST
!
WHILE FIRMLY DEPRESSING REAR FINGER TABS (TOP & BOTTOM),
INSERT SCREWDRIVER BLADE (3/16" OR 1/4") INTO NARROW SLOT
(AT THE ARROW) AND TWEIST IN THE DIRECTION SHOWN.
TO REMOVE MODULE:
RS485 COMMUNICATION
12
13
14
15
- B(-)
- A(+)
- COMM
- N/C
1
2
3
4
5 6
7
8
9 10
11
~~
AC AC
85-250VAC
50/60Hz
14VA
COMMUNICATION OPTION ANALOG OUT OPTION SETPOINT (SP) OPTION
SEE LITERATURE FOR
JUMPER SELECTION
SIGNAL INPUTS
USER INPUTS
VOLT/OHM
CURRENT
+EXCITATION
COMM
1
2
3
N/C
COMM
!
R
-
19
17
+18
-
+
16
ANALOG OUTPUT
RLY3
25
21
RLY2
22
COMM
RLY1
20
QUAD RELAY S.P.
0-10V
ANALOG
OUTPUT
OUTPUT
ANALOG
0-20mA
24
23
COMM
RLY4
RELAYS RATED 3A @ 250VAC
(RESISTIVE LOAD)
MODULE RETENTION
LATCH (TOP
AND BOTTOM)
MOUNTING
PANEL
PANEL
GASKET
FRONT PANEL
MODULE RELEASE FINGER TAB (TOP & BOTTOM)
CASE VENT
HOLES
REAR COVER PLATE
CAUTION
DISCONNECT
ALL POWER
BEFORE
OPENING
CONNECTED TO
MUST BE
METAL PANEL
MA2204X
E
!
CONNECT THIS STUD TO A PROTECTIVE EARTHING SYSTEM
MOUNTING STUDS AND NUTS (6 PLACES)
LDP63000 DISPLAY INSTALLATION
The LDP63000 display is intended to be mounted into a panel or enclosure. The display is provided with a gasket to provide a water-tight seal. The recommended minimum panel thickness for NEMA 4/IP65 sealing is 0.060" (1.57 mm).
For panel mounting, prepare the panel cut-out to the dimensions shown. The supplied template may be used to mark the cut-out and hole locations on the panel. After the panel cut-out has been deburred, slide the panel gasket over the rear of the display and onto the mounting studs. Insert the display into the panel cut-out as illustrated in Figure 3. Install six # 10-32 keps nuts (supplied) and tighten evenly for uniform gasket compression. Do not over-tighten the nuts.
By using additional mounting accessories, the LDP63000 can be surface-wall mounted, suspended, or bottom mounted. Separate installation instructions are provided with the mounting accessories.
Figure 3, Installing The LDP63000 Into A Panel
Environment And Cleaning
The display should be installed in a location that does not exceed the maximum operating temperature and provides good air circulation. Placing the system near devices that generate excessive heat should be avoided.
The bezel should be cleaned only with a soft cloth and neutral soap product. Do NOT use solvents. Continuous exposure to direct sunlight may accelerate the aging process of the bezel.
3.0 WIRING AND PROGRAMMING THE DISPLAY
Once assembled, the LDP63000 has all the same functions and capabilities of our DP63x00 Series Intelligent Panel Meters. Therefore, you will find the appropriate wiring and programming information in a separate manual packed with your LDP63000 Display. Simply follow the instructions to wire and program the display for your application.
6
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 25 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal two (2) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence. The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering. OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2006 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative to the product.
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