Omega FTB–1400-MD-A-LP, FTB–1400-SD-A-LP, FTB–1400-RD-A-LP User guide

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Series FTB–1400-MD-A-LP FTB–1400-SD-A-LP FTB–1400-RD-A-LP
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OMEGAnet
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, human applications.
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Servicing North America:
U.S.A.: Omega Engineering, Inc., One Omega Drive, P.O. Box 4047
ISO 9001 Certified
Stamford, CT 06907-0047 Toll-Free: 1-800-826-6342 Tel: (203) 359-1660 FAX: (203) 359-7700 e-mail: [email protected]
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CONTENTS
INTRODUCTION...........................................................4
SPECIFICATIONS ..........................................................6
BASIC PROGRAMMING MODE .........................................7
ADVANCED PROGRAMMING MODE .......................................7
PROGRAMMING.......................................................7
LINEARIZATION ..................................................... 13
PASSWORD ......................................................... 14
ADDITIONAL INPUT OPTIONS ...........................................15
ADDITIONAL SCALING PARAMETERS ....................................20
Pulse Output Signals for Linear Processes
(where linearization is not necessary) ................................ 20
Pulse Output Signals for Non-linear Processes
(applications that can benet from linearization) .....................22
TROUBLESHOOTING GUIDE .............................................24
DEFAULT KFACTOR VALUES............................................. 24
PART NUMBERING ...................................................... 25
REPLACEMENT PARTS ...................................................25
NOTES ..................................................................26
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INTRODUCTION

The FTB–1400 Flow Monitor is a state-of-the-art, digital signal processing ow monitor, designed to provide the user with exceptional exibility at a very aordable price. Though designed for use with Omega FTB–1400 ow meters, this display can be used with almost any ow meter producing a low amplitude AC output or contact closure signal(s).
This ow monitor is capable of accepting a low-level frequency input for calculating ow rate and total. These calculations can then be displayed in the desired units of measurement. All FTB–1400 ow monitors come pre-calibrated, from the factory, if ordered with an Omega FTB–1400 Flow Meter. If required, however, it can easily be re-congured in the eld. The monitor’s large 8 digit by .75" numeric liquid crystal display makes extend­ed range viewing practical. The second 8 digit by .38" alphanumeric display provides for selectable units viewing in run mode and prompts for vari­ables in program mode. Finally, the user can choose between displaying rate, total, or alternating between both rate and total.
FTB-1400 Series
RUN PROGRAM
RELAY1 RELAY2
ONE OMEGA DRIVE, BOX 4047
PHONE 203-359-1660 FAX 203-359-7700 www.omega.com
STAMFORD, CT 06907-0047
FLOW MONITORING SYSTEM
Figure 1: Flow Monitor Face
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FEATURES
• Displays Rate and/or Total
• Large 0.75 Inch, 8 Digit Display for Easy Viewing
• Simple, Front Panel Programming
• Various Mounting Styles Available
• 10 Point Linearization Capability
• Gas Measurement Software Included
• NEMA 4X Suitable for Outdoor Mounting
• Intrinsically Safe
• Microprocessor Based, Low Power Components
• 4-20 mA Loop Powered
• Automatic Decimal Point Locating
• Lead Zero Blinking
• Surface Mount Technology Use Throughout
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SPECIFICATIONS

Power Supply:
4-20 mA loop power
Power Consumption:
25 mA (maximum)
Alphanumeric Rate and Total Display:
8 digit, .75" high numeric display 8 character, .38" high alphanumeric display Fixed or toggle modes of operation for ow rate and totalizer display
Pulsed Output Signal:
Outputs one pulse for each increment of the least signicant totalizer digit Max. Voltage: 30 Vdc Pulse Type: Opto-Isolated open collector transistor Pulse Width ON State: 0.9 V drop @ 5.0 mA or 0.7 V drop @ 0.1 A
Magnetic Pick-up Inputs:
Frequency Range: 0 to 3500 Hz Trigger Sensitivity: 30 mV p-p Over Voltage Protected: ±30 VDC
Frequency Measurement Accuracy: ±0.1%
Temperature Drift: 50 ppm / ºC (max)
Transient Overvoltages: Category 3, in accordance with IEC664
Pollution Degree: 2, in accordance with IEC664
Mounting Classication:
Meter Mount: NEMA 4X Enclosure Remote Mount: NEMA 4X Enclosure Swivel Mount: NEMA 4X Enclosure
Environmental:
Operating Temperature: -22 ºF to +158 ºF (-30 ºC to +70 ºC) Humidity: 0-90% Non-condensing
Units of Measure:
Gallons, Oil Barrels, Liters, Cubic Meters, MGal, Cubic FT, MCF, MMCF Megltrs, Acre FT, Liq. Barrels, LBS, KGS Time Intervals: Day, Hour, Minute, Second
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OPERATING THE MONITOR
The monitor has two modes of operation referred to as the RUN mode and the PROGRAM mode. Both the run mode and the program mode display screen enunciators conrming the state of the monitor. A quick glance at the lower left hand corner of the LCD screen will conrm operating status. Normal operation will be in the RUN mode. To access the program mode, press the MENU button until the rst programming screen is displayed. After programming the display with the necessary information, a lock out feature can be turned on to prevent unauthorized access or changing the meter’s setup parameters.

BASIC PROGRAMMING MODE

Keys:
MENU – Switch between RUN and PROGRAM modes
UP Arrow – Scrolls through programming sub-menus in forward
direction and increments numeric variables
RIGHT Arrow – Scrolls through programming sub-menus in reverse direction and moves the active digit to the right
ENTER – Used to enter sub-menus, save programming information and in the reset process
If your monitor was ordered with an Omega ow meter, the two compo­nents ship from the factory calibrated as a set. If the monitor is a replace­ment, the turbine’s K-factor has changed, or the monitor is being used with some other pulse generating device, programming will be necessary.

ADVANCED PROGRAMMING MODE

PROGRAMMING

EACH TURBINE FLOW METER IS SHIPPED WITH EITHER A KFACTOR VALUE OR FREQUENCY DATA. IF FREQUENCY DATA IS PROVIDED, THE DATA MUST BE CONVERTED TO A KFACTOR BEFORE PROGRAMMING; OTHERWISE, 10 POINT LINEARIZATION MUST BE USED TO PROGRAM THE MONITOR. KFACTOR INFORMATION, WHEN SUPPLIED, CAN USUALLY BE FOUND ON THE NECK OF THE FLOW METER OR STAMPED ON THE BODY. THE KFACTOR REPRESENTS THE NUMBER OF PULSES PER UNIT OF VOLUME. THE KFACTOR WILL BE NEEDED TO PROGRAM THE MONITOR READOUT.
ENTER PROGRAM MODE – Change to program mode by press­ing the MENU button once. The mode indicator will change from RUN to PROGRAM.
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NOTE: If any input value exceeds the meter's capabilities for that particular parameter, the LIMIT indicator will begin to ash indicating an invalid entry. Press ENTER once to return to the parameter’s entry screen to reenter the value.
SELECT THE METER SIZE – At the METER prompt, press the ENTER but­ton once. The current meter size number will begin to ash. Using the arrow keys, scroll through the size choices until you nd the bore size of your meter. Press ENTER once to save the meter size choice.
NOTE: The meter connection size and the bore size are dierent. For example, many of the 1” NPT turbines have bore sizes that range from 3⁄8” up to 1”. Be sure to use the correct bore size or the meter will report incorrect ows and totals.
Mode
Indicator
Programming
Keys
FTB-1400 Series
RUN PROGRAM
RELAY1 RELAY2
ONE OMEGA DRIVE, BOX 4047
STAMFORD, CT 06907-0047
PHONE 203-359-1660 FAX 203-359-7700 www.omega.com
Rate / Total Display
And
Programming Choices
FLOW MONITORING SYSTEM
Units Display
And
Programming Choices
Figure 2: Flow Monitor Controls
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SELECT THE DISPLAY FUNCTION – The monitor can display RATE or TOTAL or alternate between BOTH rate and total. At the DISPLAY prompt, press the ENTER key once. The monitor now shows the display mode currently in eect. If the current selection is correct, press the ENTER key to advance to the next parameter. To change to an alternate display mode, use the arrow keys to scroll to the desired display mode and press ENTER to save the choice.
SELECT THE RATE UNITS OF MEASURE – The monitor allows the choice of many common rate units. (See Specications for a complete listing of the unit choices.) At the RATE UNT prompt, press the ENTER key once. The monitor now shows the rate units of measure the display is currently set for. If the current selection is correct, press the ENTER key to advance to the next parameter. To change to an alternate unit, use the arrow keys to scroll to the desired rate unit and press ENTER to save the choice.
SELECT THE RATE [TIME] INTERVAL – The term Rate implies that something is occurring over a period of time. Most people are famil­iar with the rate of speed of a car reported in miles per hour (MPH). The same concept holds true for a ow meter. The time choices are SEC (seconds), MIN (minutes), HOUR (hours), and DAY (days). At the RATE INT prompt, press the ENTER key once. The monitor now shows the time interval the display is currently set for. If the current selection is correct, press the ENTER key to advance to the next parameter. To change to an alternate time interval, use the arrow keys to scroll to the desired time interval and press ENTER to save the choice.
NOTE: If ow rate is the only measurement of interest, skip to KFAC UNT to complete the programming process.
SELECT THE TOTAL UNITS OF MEASURE – If a ow amount is desir­able, the units for the total must rst be chosen. The monitor allows the choice of many common totalization units. (See Specications for a complete listing.) At the TOTL UNT prompt, press the ENTER key once. The monitor now shows the total units of measure the display is cur­rently set for. If the current selection is correct, press the ENTER key to advance to the next parameter. To change to an alternate unit, use the arrow keys to scroll to the desired totalization unit and press ENTER to save the choice.
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NOTE: This unit of measure does not have to reect the rate unit you have previously chosen. (Example: Rate Units = Gallons, Total Units = Barrels).
SELECT THE TOTAL’S DISPLAY MULTIPLIER – The monitor has a very versatile display that has the ability to accumulate the ow total in mul­tiples of ten. For example, if the most desirable totalization unit is 1,000 gallons, the monitor can easily be set up for this requirement. Once the unit is back in RUN mode, every time the total display is incremented by one digit the actual total would be an additional 1,000 gallons. At 1,000 gallons the total display would read 1, at 3,000 gallons the total display would read 3, etc. This feature eliminates having to look at a total, counting the digits and mentally inserting commas for each 1000 multiple.
At the TOTL MUL [Multiple] prompt, press the ENTER key once. The monitor now shows the multiplier the total display is currently set for. If the current selection is correct, press the ENTER key to advance to the next parameter. To change to an alternate multiplier, use the arrow keys to scroll to the desired multiplier unit and press ENTER to save the choice.
Multiplier Choices – 0.01, 0.1, 1, 10, 100, 1000, 10000, 100000, and 1000000 Units.
NOTE: Unless otherwise specied, Omega FTB–1400 turbine ow meters are supplied with K-factors measured in pulses per gallon (PUL/GAL).
ENTER THE METER’S K-FACTOR UNIT – Directly after the METER size is selected, the display’s K-factor unit must be chosen. Use the UP arrow key to select your K-factor unit. For meters calibrated in gallons, use PUL/GAL (pulses per gallon); for meters calibrated in cubic meters, use PUL/M3 (pulses per cubic meter), etc. Press ENTER to save the K-factor unit and advance to the next parameter.
SCALE FACTOR – At the SCALE F prompt, press the ENTER key once. The current Scale Factor will begin to ash. If the current selection is correct, press the ENTER key to advance to the next parameter. The scale factor is used to force a global change to all variables. For exam­ple, under operating conditions the display is reading a consistent 3% below the expected values at all ow rates. Rather than changing all parameters individually, the scale factor can be used to compensate
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for the 3% oset. The scale factor would be set to 1.03 to correct the readings. The range of scale factors is from 0.5 to 1.5. The default scale factor is 1.00.
METER TYPE – At the METERTYP prompt, press the ENTER key once. The current meter type will be displayed as “Liquid” or “GAS”. If the cur­rent selection is correct, press the ENTER key to advance to the next parameter. If “GAS” is selected you must then enter your Operating Pressure and Operating Temperature before advancing to the next pa­rameter.
DAMPING FACTOR – At the DAMPING prompt, press the ENTER key once. The current Damping setting will begin to ash. If the current se­lection is correct, press the ENTER key to advance to the next param­eter. The Damping Factor is increased to enhance the stability of the ow readings. Damping values are decreased to allow the ow meter to react faster to changing values of ow. This parameter can take on any value between 0 and 99 with 0 being the default.
TOTALIZER PULSE OUTPUT – The pulse output parameter can be ei­ther enabled or disabled. When enabled this output generates 20 mS duration pulse for every time the least signicant digit of the totalizer increments (20 Hz Max). The amplitude of the pulse is dependent on the voltage level of the supply connected to the pulse output and is limited to a maximum 30 VDC.
FLOW 4 mA SETTING – When the loop powered option is ordered, the ow rate that corresponds to 4 mA must be set. If the current selec­tion is correct, press the RIGHT arrow key once to advance to the next parameter. If adjustment is required, press the ENTER key once at the FLOW 4MA prompt. The most signicant digit will begin to ash. The RIGHT arrow key moves the active digit one place to the right for each press of the key. The UP arrow key increments the active digit one in­teger for each press of the key. When the correct 4 mA ow rate has been entered, press ENTER once to store this value and move to the next parameter.
FLOW 20 mA SETTING – Follow the same programming process as the FLOW 4MA except for the ow rate setting. In this case, use the maxi­mum ow rate for the meter.
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4-20 mA CALIBRATION – When ordered with a 4-20 mA option, this menu item allows the ne adjustment of the 4-20 mA output. The 4 mA setting is typically between 35 and 50. To set the 4 mA value, connect an ammeter in series with the loop power supply. See Figure 3. At the 4-20CAL prompt, press ENTER once. The display will now show a steady NO indication. Press the UP arrow key to change to a ashing YES dis­play. Press ENTER once to access the 4 mA ne adjustment.
Mag
J2
Input
Keypad
Connector
DC
1 2 3 4 5
JP2
Pulse Inuput
+10 - 30 VDC
+1 - 5 VDC
1 2 3 4 5 6
-
+
+ -+
Pulse Out Freq. In4-20 mA
TB1
-
Figure 3: Typical Ammeter Connection
4 mA ADJUSTMENT – While monitoring the ammeter, adjust the 4 mA value to obtain a 4 mA reading. The UP arrow key increments the value and the RIGHT arrow key decrements the value. When a steady 4 mA reading is obtained on the ammeter, press the ENTER key to lock in this value and move to the 20 mA adjustment.
20 mA ADJUSTMENT – The 20 mA adjustment is performed using the same procedure as the 4 mA adjustment. While monitoring the ammeter, adjust the 20 mA value to obtain a 20 mA reading. The UP arrow key incre­ments the value and the RIGHT arrow key decrements the value. When a steady 20 mA reading is obtained on the ammeter, press the ENTER key to lock in this value and move to the next parameter.
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4-20 mA TEST – The monitor contains a diagnostic routine that allows the simulation of mA values between 4 and 20 to check output tracking. At the 4-20TEST prompt, the arrow keys change the simulated mA output in increments of 1 mA. The ammeter should track the simulated mA output. If a 4-20 mA test is not necessary, press the ENTER key once to move to the next parameter.

LINEARIZATION

Enhanced accuracy can be obtained by linearization of the display. The lin­earization routine will accept a maximum of ten points. Linearization re­quires additional calibration data from the meter to be used with the moni­tor. Typically, calibration information can be obtained in three, ve, and ten points from the ow meter’s manufacturer. If linearization is not needed, pressing the RIGHT arrow key will take you to the next parameter
Number of Points – At the LINEAR prompt, press ENTER once. The NUM PTS number will be displayed. Press ENTER to set the num­ber of points you wish to use. Again, the UP arrow key increments the value and the RIGHT arrow moves the cursor between digits. When the number of points has been input, press the ENTER key once to move to the rst linear segment.
Press the ENTER key once and the rst linear point’s frequency in­put will begin to ash (FREQ 1). Enter the frequency for the rst linear point using the arrow keys. When the frequency value input has been completed, press ENTER once again to change to the co­ecient value for the rst linear point.
The coecient is the value applied to the nominal K-factor to cor­rect it to the exact K-factor for that point. The coecient is calcu­lated by dividing the actual K-factor for that point by the average K-factor for the ow meter.
Coecient = Actual K-factor ÷ Average K-factor
At the COEFF prompt, enter the coecient that corresponds to the frequency value previously entered. Press ENTER once to move to the next scaling point.
Continue entering pairs of frequency and coecient points until all data has been entered. Press the MENU key twice at the NUM PTS prompts to exit to the LINEAR prompt. Press the RIGHT arrow key to move to the next parameter.
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PASSWORD

Password protection prevents unauthorized users from changing programming information. Initially, the password is set to all zeros. To change the password, press ENTER once at the password prompt. The rst digit of the password value will begin to ash. Using the arrow keys as previously described, enter the password value. Pressing ENTER once will store the password and take you back to the RST PSWD screen.
NOTE: This password will allow the operator to manually reset totals.
RST PSWD – Reset Password protection prevents unauthorized users from manually resetting the ow monitor’s accumulated totals. Initial­ly, the password is set to all zeros. To change the password, press ENTER once at the password prompt. The rst digit of the password value will begin to ash. Using the arrow keys as previously described, enter the password value. Pressing ENTER once will store the password and take you back to the METER size screen, pressing MENU exits the program mode. The FTB–1400 Flow Monitor is now ready for use with its com­panion meter. Note: Entering a password in the Password screen and leaving the password blank in the RST PSWD screen would allow for total resets (not requiring password) and restrict programming modi­cation.
RESET TOTAL – To reset the monitor total display, in run mode press the MENU and ENTER simultaneously until TOTAL RST starts to ash. The TOTAL RST will stop ashing and the display will return to the run mode at the conclusion of the procedure.
STORE TOTAL – The current total can be manually stored in the moni­tor’s ash memory. This procedure may be desirable prior to changing the settings or replacing the battery. Press and hold the ENTER key for 2 seconds. The display will respond with a ashing TOTALSVD and then return to the run mode.
AUTOMATIC STORE TOTAL – The monitor is equipped with a store to­tal feature that works automatically, saving the current total to ash memory once per hour and just before a low battery condition turns the unit o.
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ADDITIONAL INPUT OPTIONS

+10 - 30 VDC
The FTB–1400 Flow Monitor is capable of receiving magnetic pick-up input (small signal sine wave) or a contact closure input (pulse). Since Omega FTB–1400 Flow Meters utilize a magnetic pick-up, the monitor is shipped congured for magnetic pick-up input. To change to a contact closure in­put, remove JP2 from the top two pins and jumper them to the bottom two pins. See Figure 4.
LOOP POWERED
20 mS Pulse
+1 - 5 VDC
+30 VDC (Max)
10K
250 Typ
R
(Loop Supply Voltage - 5)
=
MAX
0.02
Figure 4: Wiring Diagram
Keypad
Connector
1 2 3 4 5
1 2 3 4 5 6
+ -+ -+
Pulse Out Freq. In4-20 mA
JP2
-
Mag Input
Pulse
Inuput
TB1
J2
Magnetic Pickup
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See Note
Note: Only available when either
KGS or LBS are Selected
Figure 5: Basic Programming Menu
x
x
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x
x
Figure 6: 4-20 mA Programming Menu
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5.75"
7.00"
3.93"
8.93"
7.00"
7.00"
RUN PROGRAM
RELAY1 RELAY2
MENU ENTER
METER DISPLAY
18
2.40" TYP.
2.25" TYP.
5.75"
RUN PROGRAM
RELAY1 RELAY2
MENU ENTER
4.30"
REMOTE DISPLAY
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3.93"
5.75"
12.25"
RUN PROGRAM
RELAY1 RELAY2
MENU ENTER
7.00"
SWIVEL MOUNT
Figure 7: MOUNTING OPTIONS
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ADDITIONAL SCALING PARAMETERS

This information is supplied as a general introduction to the basic concepts used to scale rate displays. The applicability of the information is depen­dent on the type and capabilities of the specic display/monitor used.
Flow meters producing an electronic signal are normally supplied in one of two output formats. The pulse format generates some form of alternating signal that can be “raw”, that is no amplication or wave shaping can be done prior to transmission to the readout. The output pulse rate is related proportionally to ow rate. Pulses can also be modied to produce higher output amplitudes or specic wave shapes.
The other output format is an analog signal. This is a continuous, variable voltage or current signal that is normally scaled to the dynamic range of the meter. Typical analog signals are 0-5 Vdc, 0-10 Vdc, and 4-20 mA. The analog signals may or may not be derived from a raw pulse signal produced by the ow meter.
Scaling for any of these input signals always requires at least two scaling points for a linear process - zero or minimum ow point and the maximum ow point. Additionally, each scaling point has two components, the actual input signal value and the desired display value at that input signal for that scaling point.
For example, a pulse output ow meter has a ow of 50 GPM at a pulse rate of 100 Hz. The actual input signal is the 100 Hz gure, but allowing the display to read “100” would be meaningless to the operator. The solution to this problem is to “scale” the display to “read” 50 (GPM) when the input is 100 Hz.
PULSE OUTPUT SIGNALS FOR LINEAR PROCESSES WHERE LINEARIZATION IS NOT NECESSARY
Pulse output signals are related to ow rate by a constant, usually referred to as the “K-factor”. The K-factor is reported as the number of accumulated pulses that represents a particular volume such as gallon or liter. K-factors are indicated in pulses per unit volume or counts per unit volume. An ex­ample of a K-factor, normally supplied by the manufacturer, might be 2000 counts per gallon. The K-factor is correlated to ow through a simple math­ematical relationship:
Frequency = K-factor × Volume per unit of time ÷ 60
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Using the previous example of 2000 counts per gallon and further assum­ing this meter has a maximum ow rate of 25 GPM, the formula can be arranged to calculate the input frequency required for a scaling point as follows:
Frequency = 2000 × 1 (gal) ÷ 60 = 33.333 Hz at 1 GPM
Given that the meter has a maximum ow rate of 25 GPM, the maximum frequency would then be:
Frequency = 2000 × 25 (gal) ÷ 60 = 833.333 Hz at 25 GPM
A programmable display requires at least two points. The rst point is the zero or minimum ow and the second is normally the maximum ow rate. For the imaginary ow meter used in the example above, the scaling would be as follows:
Input Value for Scaling Point 1 = 0 Display Value for Scaling Point 1 = 0 Input Value for Scaling Point 2 = 833.33 Display Value for Scaling Point 2 = 25
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PULSE OUTPUT SIGNALS FOR NONLINEAR PROCESSES APPLICATIONS THAT CAN BENEFIT FROM LINEARIZATION
Few ow meters actually behave in a linear way. There is always some un­certainty about the “exact” ow at a given reported input value. For many common ow measurement applications, the assumption of linear ow is adequate for the process being measured. When higher accuracy is re­quired, a technique called “Linearization” is often employed.
When the ow meter is being calibrated, multiple data points are obtained for the particular meter being tested. A typical ve point calibration run is displayed below.
GPM
15.00 769.7 3078.59 14.90 -0.65
9.06 466.1 3086.75 9.03 -0.38
5.49 285.2 3118.64 5.52 0.65
3.32 171.7 3103.95 3.32 0.17
2.00 103.6 3101.80 2.01 0.10
AVG
Frequency
** UUT Hz
Counts/GAL
UUT K(Hz×60)÷NK
GPM
Error
%FS
** UUT = Unit Under Test
If this meter produced an actual linear output, the K-factor calculation for the Unit Under Test would be exactly the same for each measurement point. Inspection of the UUT K in the example provided shows that this is not the case and indicates that this meter is not a perfectly linear device.
Many programmable displays allow for linearization and can provide a bet­ter match of the displayed ow values with the actual ow values by in­corporating more measurement points. In the example, the unit would be programmed for six points, the ve data points and a zero point, and use pairs of input values to accomplish the linearization.
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WIRE HARNESS
SWIVEL MOUNT
METER MOUNT OR
SCALE: .75 = 1
SWIVEL MOUNT DETAIL
METER MOUNT
OR SWIVEL MOUNT
MAGNETIC PICK-UP
REMOTE CABLE WITH STRAIGHT AMPHENOL
CONNECTOR OR REMOTE CABLE WITH
90° AMPHENOL CONNECTOR
MAGNETIC PICKUP
10 FT. TO MAX. 100 FT.
STRAIGHT TO TURBINE
CONNECTOR 90° OR
OPTIONAL AMPHENOL
WIRE HARNESS
FTB-1400 SERIES
TURBINE METER
Figure 8: Installation Drawing
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TROUBLESHOOTING GUIDE

Trouble Remedy
No LCD Display
No Rate or Total Displayed
Flow Rate Display Interprets Reading Constantly
Flow Rate Indicator Bounces
• Check power supply voltage. Should be between 10 and 30 Vdc.
• Check connection from meter pick-up to display input terminals.
• Check turbine meter rotor for debris. Rotor should spin freely.
• Check programming of ow monitor.
• This is usually an indication of external noise. Keep all AC wires separate from DC wires.
• Check for large motors close to the meter pick-up.
• Check for radio antenna in close proximity.
• Try disconnecting the pick-up from the monitor pig tail. This should stop the noise.
• This usually indicates a weak signal. Replace pick-up and/or check all connections.
• Examine K-factor.
DEFAULT KFACTOR VALUES
Meter Size Default K-factor Lower Limit Upper Limit
0.375 20,000 16,000 24,000
0.500 13,000 10,400 15,600
0.750 2,750 2,200 3,300
0.875 2,686 2,148 3,223
1.000 870.0 696.0 1,044
1.500 330.0 264.0 396.0
2.000 52.0 41.6 62.0
3.000 57.0 45.6 68.0
4.000 29.0 23.2 35.0
6.000 7.0 5.6 8.0
8.000 3.0 2.4 4.0
10.000 1.6 1.3 2.0
24
Page 25

PART NUMBERING

FTB–1400–XD–A–LP
Mounting Style
M - Meter Mount R - Remote Mount S - Swivel Mount

REPLACEMENT PARTS

Component Part Number
Keypad B260713
Pick-up Cable B222-121
Desiccant Bag B260630
PVC Union B220016
PVC Reducer Bushing B220056
Rubber Washer B228207
Steel Lock Washer B220018
PCB Shield (battery units) B280603
Desiccant Shield B280680
Cord Grip B220103
25
Page 26

NOTES

26
Page 27
WARRANTY/ DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moistur e or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the c ompany will be as specified a nd free of
defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty,
negligence, indemnification, strict liability or otherwise, shall not exceed the
purchase price of the component upon which liability is based. In no event shall
OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1)
as a “Basic Component” under 10 CFR 21 (NRC), used in or with any activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
nuclear installation or
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
RETURN REQUESTS/INQUIRIES
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number s hould then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.
FOR WARRANTY
the following information available BEFORE
contacting OMEGA:
1. Purchase Order number under which the product was PURCHASED,
2. Model and serial number of the product under warranty, and
3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, w henever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC. © Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
RETURNS, please have
FOR NON-WARRANTY REPAIRS, OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:
1. Purchase Order number to cover the COST of the repair,
consult
2. Model and serial number of theproduct, and
3. Repair instructions and/or specific problems relative to the product.
Page 28
Where Do I Find Everything I Need for
Process Measurement and Control?
M-5300/0613
OMEGA…Of Course!
Shop online at omega.com
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