Omega CN76000 User Manual

1
MADE IN USA
ENTER
AL
AL
INDEX
˚C
˚F
AL
PV
SV
949-1241
251
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T
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UNPUNP
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CKINGCKING
CKINGCKING
CKING
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2
INSTINST
INSTINST
INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
......................................................................................................................................................................................................
......................................................................................................................................................................................................
...................................................................................................
22
22
2
DIMENSIONSDIMENSIONS
DIMENSIONSDIMENSIONS
DIMENSIONS
............................................................................................................................................................................................................
............................................................................................................................................................................................................
......................................................................................................
22
22
2
INPUT SELECTIONINPUT SELECTION
INPUT SELECTIONINPUT SELECTION
INPUT SELECTION
........................................................................................................................................................................................
........................................................................................................................................................................................
............................................................................................
33
33
3
OUTPUT OUTPUT
OUTPUT OUTPUT
OUTPUT
TYPE JUMPER SELECTIONTYPE JUMPER SELECTION
TYPE JUMPER SELECTIONTYPE JUMPER SELECTION
TYPE JUMPER SELECTION
............................................................................................................................
............................................................................................................................
..............................................................
33
33
3
INPUT INPUT
INPUT INPUT
INPUT
WIRINGWIRING
WIRINGWIRING
WIRING
........................................................................................................................................................................................................
........................................................................................................................................................................................................
....................................................................................................
44
44
4
FRFR
FRFR
FR
ONT PONT P
ONT PONT P
ONT P
ANEL KEY FUNCTIONSANEL KEY FUNCTIONS
ANEL KEY FUNCTIONSANEL KEY FUNCTIONS
ANEL KEY FUNCTIONS
..........................................................................................................................................
..........................................................................................................................................
.....................................................................
77
77
7
METHOD FOR SET UP OF A HEAMETHOD FOR SET UP OF A HEA
METHOD FOR SET UP OF A HEAMETHOD FOR SET UP OF A HEA
METHOD FOR SET UP OF A HEA
T / COOL CONTRT / COOL CONTR
T / COOL CONTRT / COOL CONTR
T / COOL CONTR
OLOL
OLOL
OL
......................................................................
......................................................................
...................................
77
77
7
SECURITY LEVEL SELECTIONSECURITY LEVEL SELECTION
SECURITY LEVEL SELECTIONSECURITY LEVEL SELECTION
SECURITY LEVEL SELECTION
................................................................................................................................................
................................................................................................................................................
........................................................................
88
88
8
MENU SELECTIONSMENU SELECTIONS
MENU SELECTIONSMENU SELECTIONS
MENU SELECTIONS
....................................................................................................................................................................................
....................................................................................................................................................................................
..........................................................................................
88
88
8
PRIMARPRIMAR
PRIMARPRIMAR
PRIMAR
Y MENUY MENU
Y MENUY MENU
Y MENU
................................................................................................................................................................................................
................................................................................................................................................................................................
................................................................................................
88
88
8
SECURE MENUSECURE MENU
SECURE MENUSECURE MENU
SECURE MENU
....................................................................................................................................................................................................
....................................................................................................................................................................................................
..................................................................................................
99
99
9
SECONDSECOND
SECONDSECOND
SECOND
ARAR
ARAR
AR
Y MENUY MENU
Y MENUY MENU
Y MENU
................................................................................................................................................................................
................................................................................................................................................................................
........................................................................................
1313
1313
13
DIADIA
DIADIA
DIA
GNOSTIC ERRGNOSTIC ERR
GNOSTIC ERRGNOSTIC ERR
GNOSTIC ERR
OR MESSAOR MESSA
OR MESSAOR MESSA
OR MESSA
GESGES
GESGES
GES
..................................................................................................................................
..................................................................................................................................
.................................................................
1717
1717
17
CONFIGURACONFIGURA
CONFIGURACONFIGURA
CONFIGURA
TION MENUTION MENU
TION MENUTION MENU
TION MENU
..................................................................................................................................................................
..................................................................................................................................................................
.................................................................................
1919
1919
19
CONFIGURACONFIGURA
CONFIGURACONFIGURA
CONFIGURA
TION CHARTION CHAR
TION CHARTION CHAR
TION CHAR
TT
TT
T
..............................................................................................................................................................
..............................................................................................................................................................
...............................................................................
2020
2020
20
SPECIFICASPECIFICA
SPECIFICASPECIFICA
SPECIFICA
TIONSTIONS
TIONSTIONS
TIONS
..........................................................................................................................................................................................
..........................................................................................................................................................................................
.............................................................................................
2121
2121
21
GETTING STGETTING ST
GETTING STGETTING ST
GETTING ST
ARAR
ARAR
AR
TEDTED
TEDTED
TED
1. Install the instr ument as described on page 2.
2. Ma ke sure that the Input DIP switch is set correctly f or the input y ou wish to use. Instr uctions are on page 3. Factor y defaults are set f or ther mocouple input.
3. Identify the model number to ve rify output type . If necessar y, change the output jumper. Ref er to the instr uctions on page 3.
4. Wire y our instr ument fo llowing the drawings on pages 4 and 5.
5. M ake an y programming changes necessary i n the Secure and Secondary Men us. D O N OT make changes to the Configuration Menu unless specifically instructed. If you need to bac k up in a menu, press the INDEX and DOW N A RRO W keys together.
6. To quic kly retur n to the HOME position, press the
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
WW
WW
W and
ENTERENTER
ENTERENTER
ENTER keys
together, and then the
INDEXINDEX
INDEXINDEX
INDEX and
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
W W
W W
W keys
..
..
.
HOHO
HOHO
HO
W W
W W
W
TT
TT
T
O USE O USE
O USE O USE
O USE
THIS BOOKTHIS BOOK
THIS BOOKTHIS BOOK
THIS BOOK
Because of the number of features a vailab le in this instr ument, inf or mation is included that may not apply to your specific instr ument. Options , for example, are included in this book, bu t ma y not be included in your instr ument. T o increase clar ity the following con ventions are used:
Optional features or functions are shown in this book in Roman type. The Option code (from the configuration menu) is listed after the men u item in parenthesis . If you do not have an option installed, y o u m a y skip an y items listed in Roman type.
Options are ref erred to by the configuration code(s) and not the ordering code(s). Use the following cross reference (ordering code = configur ation code):
- PV- PV
- PV- PV
- PV
==
==
=
936936
936936
936
PrPr
PrPr
Pr
ocess vocess v
ocess vocess v
ocess v
ariabariab
ariabariab
ariab
le output 0 to 10 le output 0 to 10
le output 0 to 10 le output 0 to 10
le output 0 to 10
Vdc.Vdc.
Vdc.Vdc.
Vdc.
- 4SP- 4SP
- 4SP- 4SP
- 4SP
==
==
=
948948
948948
948
Four StaFour Sta
Four StaFour Sta
Four Sta
gg
gg
g
e Set Pe Set P
e Set Pe Set P
e Set P
oint selectaboint selectab
oint selectaboint selectab
oint selectab
le via contact cle via contact c
le via contact cle via contact c
le via contact c
losureslosures
losureslosures
losures
atat
atat
at
the rear of the contrthe rear of the contr
the rear of the contrthe rear of the contr
the rear of the contr
ol.ol.
ol.ol.
ol.
- 485- 485
- 485- 485
- 485
==
==
=
992992
992992
992
RS-485 Serial CommRS-485 Serial Comm
RS-485 Serial CommRS-485 Serial Comm
RS-485 Serial Comm
unication.unication.
unication.unication.
unication.
OMEGALLOY® is a registered trademark of OMEGA ENGINEERING, INC. CHROMEGA ® is a registered trademark of OMEGA ENGINEERING, INC.
ALOMEGA ® is a trademark of OMEGA ENGINEERING, INC.
251
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abab
abab
ab
le of Contentsle of Contents
le of Contentsle of Contents
le of Contents
UNPUNP
UNPUNP
UNP
AA
AA
A
CKINGCKING
CKINGCKING
CKING
..............................................................................................................................................................................................................
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22
22
2
INSTINST
INSTINST
INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
......................................................................................................................................................................................................
......................................................................................................................................................................................................
...................................................................................................
22
22
2
DIMENSIONSDIMENSIONS
DIMENSIONSDIMENSIONS
DIMENSIONS
............................................................................................................................................................................................................
............................................................................................................................................................................................................
......................................................................................................
22
22
2
INPUT SELECTIONINPUT SELECTION
INPUT SELECTIONINPUT SELECTION
INPUT SELECTION
........................................................................................................................................................................................
........................................................................................................................................................................................
............................................................................................
33
33
3
OUTPUT OUTPUT
OUTPUT OUTPUT
OUTPUT
TYPE JUMPER SELECTIONTYPE JUMPER SELECTION
TYPE JUMPER SELECTIONTYPE JUMPER SELECTION
TYPE JUMPER SELECTION
............................................................................................................................
............................................................................................................................
..............................................................
33
33
3
INPUT INPUT
INPUT INPUT
INPUT
WIRINGWIRING
WIRINGWIRING
WIRING
........................................................................................................................................................................................................
........................................................................................................................................................................................................
....................................................................................................
44
44
4
FRFR
FRFR
FR
ONT PONT P
ONT PONT P
ONT P
ANEL KEY FUNCTIONSANEL KEY FUNCTIONS
ANEL KEY FUNCTIONSANEL KEY FUNCTIONS
ANEL KEY FUNCTIONS
..........................................................................................................................................
..........................................................................................................................................
.....................................................................
77
77
7
METHOD FOR SET UP OF A HEAMETHOD FOR SET UP OF A HEA
METHOD FOR SET UP OF A HEAMETHOD FOR SET UP OF A HEA
METHOD FOR SET UP OF A HEA
T / COOL CONTRT / COOL CONTR
T / COOL CONTRT / COOL CONTR
T / COOL CONTR
OLOL
OLOL
OL
......................................................................
......................................................................
...................................
77
77
7
SECURITY LEVEL SELECTIONSECURITY LEVEL SELECTION
SECURITY LEVEL SELECTIONSECURITY LEVEL SELECTION
SECURITY LEVEL SELECTION
................................................................................................................................................
................................................................................................................................................
........................................................................
88
88
8
MENU SELECTIONSMENU SELECTIONS
MENU SELECTIONSMENU SELECTIONS
MENU SELECTIONS
....................................................................................................................................................................................
....................................................................................................................................................................................
..........................................................................................
88
88
8
PRIMARPRIMAR
PRIMARPRIMAR
PRIMAR
Y MENUY MENU
Y MENUY MENU
Y MENU
................................................................................................................................................................................................
................................................................................................................................................................................................
................................................................................................
88
88
8
SECURE MENUSECURE MENU
SECURE MENUSECURE MENU
SECURE MENU
....................................................................................................................................................................................................
....................................................................................................................................................................................................
..................................................................................................
99
99
9
SECONDSECOND
SECONDSECOND
SECOND
ARAR
ARAR
AR
Y MENUY MENU
Y MENUY MENU
Y MENU
................................................................................................................................................................................
................................................................................................................................................................................
........................................................................................
1313
1313
13
DIADIA
DIADIA
DIA
GNOSTIC ERRGNOSTIC ERR
GNOSTIC ERRGNOSTIC ERR
GNOSTIC ERR
OR MESSAOR MESSA
OR MESSAOR MESSA
OR MESSA
GESGES
GESGES
GES
..................................................................................................................................
..................................................................................................................................
.................................................................
1717
1717
17
CONFIGURACONFIGURA
CONFIGURACONFIGURA
CONFIGURA
TION MENUTION MENU
TION MENUTION MENU
TION MENU
..................................................................................................................................................................
..................................................................................................................................................................
.................................................................................
1919
1919
19
CONFIGURACONFIGURA
CONFIGURACONFIGURA
CONFIGURA
TION CHARTION CHAR
TION CHARTION CHAR
TION CHAR
TT
TT
T
..............................................................................................................................................................
..............................................................................................................................................................
...............................................................................
2020
2020
20
SPECIFICASPECIFICA
SPECIFICASPECIFICA
SPECIFICA
TIONSTIONS
TIONSTIONS
TIONS
..........................................................................................................................................................................................
..........................................................................................................................................................................................
.............................................................................................
2121
2121
21
GETTING STGETTING ST
GETTING STGETTING ST
GETTING ST
ARAR
ARAR
AR
TEDTED
TEDTED
TED
1. Install the instr ument as described on page 2.
2. Ma ke sure that the Input DIP switch is set correctly f or the input y ou wish to use.
Instr uctions are on page 3. Factor y defaults are set f or ther mocouple input.
3. Identify the model number to ve rify output type . If necessar y, change the output
jumper. Ref er to the instr uctions on page 3.
4. Wire y our instr ument fo llowing the drawings on pages 4 and 5.
5. M ake an y programming changes necessary i n the Secure and Secondary Men us.
D O N OT make changes to the Configuration Menu unless specifically instructed. If you need to bac k up in a menu, press the INDEX and DOW N A RRO W keys together.
6. To quic kly retur n to the HOME position, press the
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
WW
WW
W and
ENTERENTER
ENTERENTER
ENTER ke ys
together, and then the
INDEXINDEX
INDEXINDEX
INDEX and
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
W W
W W
W keys
..
..
.
HOHO
HOHO
HO
W W
W W
W
TT
TT
T
O USE O USE
O USE O USE
O USE
THIS BOOKTHIS BOOK
THIS BOOKTHIS BOOK
THIS BOOK
Because of the number of features a vailab le in this instr ument, inf or mation is included that may not apply to your specific instr ument. Options , for example, are included in this book, bu t ma y not be included in your instr ument. T o increase clar ity the following con ventions are used:
Optional features or functions are shown in this book in Roman type. The Option code (from the configuration menu) is listed after the men u item in parenthesis . If you do not have an option installed, y o u m a y skip an y items listed in Roman type.
Options are ref erred to by the configuration code(s) and not the ordering code(s). Use the following cross reference (ordering code = configur ation code):
- PV- PV
- PV- PV
- PV
==
==
=
936936
936936
936
PrPr
PrPr
Pr
ocess vocess v
ocess vocess v
ocess v
ariabariab
ariabariab
ariab
le output 0 to 10 le output 0 to 10
le output 0 to 10 le output 0 to 10
le output 0 to 10
Vdc.Vdc.
Vdc.Vdc.
Vdc.
- 4SP- 4SP
- 4SP- 4SP
- 4SP
==
==
=
948948
948948
948
Four StaFour Sta
Four StaFour Sta
Four Sta
gg
gg
g
e Set Pe Set P
e Set Pe Set P
e Set P
oint selectaboint selectab
oint selectaboint selectab
oint selectab
le via contact cle via contact c
le via contact cle via contact c
le via contact c
losureslosures
losureslosures
losures
atat
atat
at
the rear of the contrthe rear of the contr
the rear of the contrthe rear of the contr
the rear of the contr
ol.ol.
ol.ol.
ol.
- 485- 485
- 485- 485
- 485
==
==
=
992992
992992
992
RS-485 Serial CommRS-485 Serial Comm
RS-485 Serial CommRS-485 Serial Comm
RS-485 Serial Comm
unication.unication.
unication.unication.
unication.
OMEGALLOY® is a registered trademark of OMEGA ENGINEERING, INC. CHROMEGA ® is a registered trademark of OMEGA ENGINEERING, INC.
ALOMEGA ® is a trademark of OMEGA ENGINEERING, INC.
2
UNPUNP
UNPUNP
UNP
AA
AA
A
CKINGCKING
CKINGCKING
CKING
Remove the packing list and verify that all equipment has been received. If there are any questions about the shipment, please call OMEGA Customer Service Department at 1-800-622­2378 or (203) 359-1660.
Upon receipt of the shipment, inspect the container and equipment for any signs of damage. Take particular note of any evidence of rough handling in transit. Immediately report any damage to the shipping agent.
NOTENOTE
NOTENOTE
NOTE The carrier will not honor any claims unless all shipping material is saved for their examination. After examining and removing contents, save packing material and carton in the event reshipment is necessary.
INSTINST
INSTINST
INST
ALLAALLA
ALLAALLA
ALLA
TIONTION
TIONTION
TION
Mount the instrument in a location that will not be subject to excessiv e temperature , shoc k , or vibr ation. All models are designed for mounting in an enclosed panel.
Select the position desired for the instr ument on the panel. If more than one instr ument is required, only two units can be mounted closely together, either one above the other or side b y side . When mounted together, the mounting collar will require modification b y removing the inside tab from each collar.
Prepare the panel by cutting and deb urr ing the required opening. From the front of the panel, slide the hous-
ing through the cut out. The housing gaske t should be against the housing flange be­fore installing.
From the rear of the panel slide the mount­ing collar o ver the housing. Hold the hous­ing with one hand and using the other hand, push the collar e venly against the panel until the spr ing loops are slightly compressed. The ratchets will hold the mounting collar and housing in place.
DIMENSIONSDIMENSIONS
DIMENSIONSDIMENSIONS
DIMENSIONS
REMOVE
45mm
(1.77")
45mm
(1.77")
93.2mm (3.670")
19mm
(0.75")
ALL TOLERANCES ARE
-0.00 +0.25mm (-0.000 +0.010)
PANEL CUTOUT
FOR SINGLE INSTRUMENT
PANEL CUTOUT
FOR 2
INSTRUMENTS
MOUNTED TOP
AND BOTTOM
OR SIDE BY
SIDE
3
INPUT SELECTIONINPUT SELECTION
INPUT SELECTIONINPUT SELECTION
INPUT SELECTION
To change the input type, remove the instrument from its housing. Grasp the front bezel sides and pull forward to release it from the housing lock. Locate the dip switch on the right pcb. Determine the input type desired and change the dip switch setting as shown to the right.
NOTE : NOTE :
NOTE : NOTE :
NOTE : Factory default is set for thermocouple inputs.
After changing input selection with the DIP switches, be sure to change the InP menu item (page 9) in the Secure Menu.
NOTE:NOTE:
NOTE:NOTE:
NOTE: InP menu item factory default is set for type "J" thermocouple, Iron/Constantan
Scaling for thermocouple and RTD inputs is fixed for each range type. See page 8 for scale ends.
Scaling for current and voltage inputs is field adjustable by using SCAL and SCAH in the Secure menu. Program SCAL to the low end value of your transmitter. Program SCAH to the high end value of your transmitter. If the span of your transmitter is less than 100 units (referred to as 'counts' in these instructions), multiply the transmitter span by 10 and change the decimal point position in menu item dP.
For example, if you have a differential pressure transmitter with a range of -0.25 to +0.25 inches of water. SCAL would be programmed to -250, SCAH to +250, and dP to 0.000.
VERIFY MODEL NUMBER ON THE INSTRUMENT TO DETERMINE OUTPUT TYPEVERIFY MODEL NUMBER ON THE INSTRUMENT TO DETERMINE OUTPUT TYPE
VERIFY MODEL NUMBER ON THE INSTRUMENT TO DETERMINE OUTPUT TYPEVERIFY MODEL NUMBER ON THE INSTRUMENT TO DETERMINE OUTPUT TYPE
VERIFY MODEL NUMBER ON THE INSTRUMENT TO DETERMINE OUTPUT TYPE PRE-SET FROM FACTORY.PRE-SET FROM FACTORY.
PRE-SET FROM FACTORY.PRE-SET FROM FACTORY.
PRE-SET FROM FACTORY.
1
2 3 4
DIP SWITCH LOCATION
THERMOCOUPLE INPUTS
RTD INPUTS
CURRENT INPUT
VOLTAGE INPUT
OUTPUT OUTPUT
OUTPUT OUTPUT
OUTPUT
TYPE JUMPER SELECTIONTYPE JUMPER SELECTION
TYPE JUMPER SELECTIONTYPE JUMPER SELECTION
TYPE JUMPER SELECTION
Instruments with
SSRSSR
SSRSSR
SSR or
MECHANICAL RELA MECHANICAL RELA
MECHANICAL RELA MECHANICAL RELA
MECHANICAL RELA
YY
YY
Y type outputs can be changed to and from a
5 5
5 5
5
Vdc Vdc
Vdc Vdc
Vdc output
in the field.
CACA
CACA
CA
UTIONUTION
UTIONUTION
UTION:
DamaDama
DamaDama
Dama
gg
gg
g
e to the instrument mae to the instrument ma
e to the instrument mae to the instrument ma
e to the instrument ma
y result fry result fr
y result fry result fr
y result fr
om an incorrectlom an incorrectl
om an incorrectlom an incorrectl
om an incorrectl
y installed jumpery installed jumper
y installed jumpery installed jumper
y installed jumper
strip.strip.
strip.strip.
strip.
Follo Follo
Follo Follo
Follo
w the instructions carefullw the instructions carefull
w the instructions carefullw the instructions carefull
w the instructions carefull
yy
yy
y
..
..
.
1. Remove the instr ument from its housing. G r asp the front bez el si des and pull f orw ard to release it from the housing lock.
2. Locate the desired logic jumper str i p on the left pr inted circuit board. The
OUTPUT AOUTPUT A
OUTPUT AOUTPUT A
OUTPUT A jumper str i p
is a l ways located near the top edge.
4
3. To remove the logic jumper stri p, carefully inser t a small flat blade scre wdr iver between the retaining clip and the jumper at one end of the jumper str i p. Apply slight pressure to move the clip aw ay from the jumper end until it is released, then lift it up and out of the clip.
4. To re-install the jumper str i p, hold it with the spr ing contacts in the desired position. Face
spr ings
up up
up up
up
for
SSRSSR
SSRSSR
SSR or
MECHANICAL RELA MECHANICAL RELA
MECHANICAL RELA MECHANICAL RELA
MECHANICAL RELA
YY
YY
Y outputs, or face springs
do do
do do
do
wnwn
wnwn
wn for
5 5
5 5
5
VdcVdc
VdcVdc
V d c outputs . Inser t one end of the jumper str ip under the retaining clip and press the other end down until the remaining clip engages the jumper.
5. To avoid an y damage, recheck the jumper installation and the housing rear ter minal panel output wiring.
6. Replace the instr ument into its housing.
INPUT INPUT
INPUT INPUT
INPUT
WIRINGWIRING
WIRINGWIRING
WIRING
Do not run ther mocouple or other input wiring in the same conduit as pow er leads. Use only the type of ther mocouple or RTD probe for which the control has been programmed. See the "Secure Menu" for input selection.
For ther mocouple input always use extension leads of the same type designated for y our ther mo­couple.
5
AC SOLID STATE RELAY OUTPUT WIRING
11 12 61
2
3
4
5
-
T/C
VmA
SSR
7
8
9
SSR
1413
HEATER SOLENOID
VALVE, OR
CONTACTOR COIL
HEATER SOLENOID
VALVE, OR
CONTACTOR COIL
A AND B OUPPUT RATING:
SEE DE-RATING CHART
OUTPUT A*
F3
OUTPUT B*
(IF PRESENT)
F2
F1
1/4 AMP
3AG 250 VAC
ALARM
(IF PRESENT)
* SOFTWARE CONFIGURABLE
AS SPI OR SP2
F2 AND F3 TYPE AGC OR 3AG 4A MAX LOW LAG FUSE RECOMMENDED
RTD
LINE 85 TO 265VDC/VAC
50 THRU 400 Hz
5 VA MAX.
DERATING CHART
COMBINED
OUTPUTS A AND B
350 275 200 125
°F 77
95 113 131
°C 25 35 45 55
+
10
AC SOLID STATE RELAY OUTPUT WIRING
11 12 61
2
3
4
5
-
T/C
VmA
SSR
7
8
9
SSR
1413
HEATER SOLENOID
VALVE, OR
CONTACTOR COIL
HEATER SOLENOID
VALVE, OR
CONTACTOR COIL
A AND B OUPPUT RATING:
SEE DE-RATING CHART
OUTPUT A*
F3
OUTPUT B*
(IF PRESENT)
F2
F1
1/4 AMP
3AG 250 VAC
ALARM
(IF PRESENT)
* SOFTWARE CONFIGURABLE
AS SPI OR SP2
F2 AND F3 TYPE AGC OR 3AG 4A MAX LOW LAG FUSE RECOMMENDED
RTD
LINE 85 TO 265VDC/VAC
50 THRU 400 Hz
5 VA MAX.
DERATING CHART
COMBINED
OUTPUTS A AND B
350 275 200 125
°F 77 95
113
131
°C 25 35 45 55
+
10
6
2
3
4
5
-
SSR
7
8
9
SSR
1413
HEATER SOLENOID
VALVE, OR
CONTACTOR COIL
HEATER SOLENOID
VALVE, OR
CONTACTOR COIL
OUTPUT A*
F3
OUTPUT B*
(IF PRESENT)
F2
F1
1/4 AMP
3AG 250 VAC
ALARM
(IF PRESENT)
* SOFTWARE CONFIGURABLE
AS SPI OR SP2
F2 AND F3 TYPE AGC OR 3AG 4A MAX LOW LAG FUSE RECOMMENDED
LINE 85 TO 265VDC/VAC
50 THRU 400 Hz
5 VA MAX.
DERATING CHART
COMBINED
OUTPUTS A AND B
350 275 200 125
°F 77
95 113 131
°C 25 35 45 55
10
11 12 6
OPTIONS
11 12 6
11 12 6
SWITCH B
SWITCH A
-4SP
-PV
0 TO 10 VDC @ 25mA
+
-
RS-485 SERIAL
COMMUNICATION LINE
B
A
-485
INSTALL 121 OHM RESISTOR
7
FRFR
FRFR
FR
ONT PONT P
ONT PONT P
ONT P
ANEL KEY FUNCTIONSANEL KEY FUNCTIONS
ANEL KEY FUNCTIONSANEL KEY FUNCTIONS
ANEL KEY FUNCTIONS
Set Point 1 Lamp Alar m Lamp Process Var iab l e Set Point 2 Lamp °F Indicator Set V ar iab l e °C Indicator
1.
INDEX:INDEX:
INDEX:INDEX:
INDEX: Pressing the INDEX key ad vances the display to the ne xt men u item. Ma y also be used in conjunction with other keys as noted belo w .
2
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
WW
WW
W
::
::
: Increments a value , changes a menu item, or selects the item to ON
in the upper display.
3.
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
WW
WW
W
::
::
: Decrements a value , changes a menu item, or selects the item to
OFF in the upper display.
4.
ENTER:ENTER:
ENTER:ENTER:
ENTER: Pressing ENTER stores the value or the item changed. If not pressed, the previously stored value or item will be retained.
5.
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
W & ENTER:W & ENTER:
W & ENTER:W & ENTER:
W & ENTER: Pressing these k eys sim ultaneously br ings up the
SecondarSecondar
SecondarSecondar
Secondar
yy
yy
y
menmen
menmen
men
uu
uu
u s tar ting at the auto/manual selection. Pressing these keys f or 5 seconds will
br ing up the
Secure menSecure men
Secure menSecure men
Secure men
u.u.
u.u.
u.
6
..
..
.
INDEX & DOINDEX & DO
INDEX & DOINDEX & DO
INDEX & DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
WW
WW
W
::
::
: Pressing these k eys sim ultaneously will allo w bac king up one menu item, or if at the first men u item they will cause the displa y to retur n to the PrimarPrimar
PrimarPrimar
Primar
y meny men
y meny men
y men
u.u.
u.u.
u.
7.
INDEX & ENTERINDEX & ENTER
INDEX & ENTERINDEX & ENTER
INDEX & ENTER: Pressing these keys simultaneously and holding them for 5 seconds allows recove r y from the var ious error messages . The f ollowing menu items will be reset:
LPbr:LPbr:
LPbr:LPbr:
LPbr: Loop break
SEnC:SEnC:
SEnC:SEnC:
SEnC: S e n sor r ate of change
ALiH:ALiH:
ALiH:ALiH:
ALiH: Alar m inhibit
OPEn InP:OPEn InP:
OPEn InP:OPEn InP:
OPEn InP: Open input error message
bAd InP:bAd InP:
bAd InP:bAd InP:
bAd InP: Bad input error message
ArEA:ArEA:
ArEA:ArEA:
ArEA: Area error message
CHEC CAL:CHEC CAL:
CHEC CAL:CHEC CAL:
CHEC CAL: Check calibr ation error message
Correct the problems associated with the above conditions first before using these reset keys. More than one error could be present. Caution is advised since seve ral items are reset at one time.
While in the
Primar Primar
Primar Primar
Primar
y ory or
y ory or
y or
SecondarSecondar
SecondarSecondar
Secondar
y meny men
y meny men
y men
u,u,
u,u,
u, if no key is pressed f or a period of 30 seconds, the display will retur n to the HOME position displaying the PV and SV values. The time is increased to 1 minute when in the
SecureSecure
SecureSecure
Secure
menmen
menmen
men
uu
uu
u.
NONO
NONO
NO
TE:TE:
TE:TE:
TE:
To move to the
PrimarPrimar
PrimarPrimar
Primar
y meny men
y meny men
y men
u u
u u
u quickly from an y other menu, press the
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
WW
WW
W
&
ENTER ENTER
ENTER ENTER
ENTER keys follo w ed b y pressing the
INDEX INDEX
INDEX INDEX
INDEX &
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
W W
W W
W keys.
METHOD FOR SET UP OF A HEAMETHOD FOR SET UP OF A HEA
METHOD FOR SET UP OF A HEAMETHOD FOR SET UP OF A HEA
METHOD FOR SET UP OF A HEA
T / COOL CONTRT / COOL CONTR
T / COOL CONTRT / COOL CONTR
T / COOL CONTR
OLOL
OLOL
OL
WITH SELF WITH SELF
WITH SELF WITH SELF
WITH SELF
TUNETUNE
TUNETUNE
TUNE
Determine if the process is predominantly heating or cooling. An extruder, f or example, is predominantly cooling when running product. A n environmental chamber can be either heating or cooling. (For explanation of men u items see pages 12 & 13.)
If the process is predominantly cooling, set S1St to dir and S2St to rE. If the process is predominantly heating, set S1St to rE and S2St to dir. Redirect SP1 to output A or B as
MADE IN USA
ENTER
AL
AL
INDEX
˚C
˚F
SP2
AL
SP1
PV
SV
8
required by the hardware (see SP1o). Set S2t to dE. Set SP2 f or zero (no over lap of bands, no deadband). Set Pb2 to a desired v alue (default is 12° F). Set tunE to SELF, Strt to YES, and LEr n to End.
Star t the process and wa it f or it to come to stability. Occasionally check that the Self Tune has completed the lear ning process by INDEXing to Str t in the secondar y menu . If the YES value has changed to no, then the process has been learned. Once lear ning is complete, you may adjust SP2 to either over lap the SP1 band (SP2 value less than z ero), or add some separation betw een them (deadband — SP2 greater than z ero) if required to optimize control.
MENU SELECTIONSMENU SELECTIONS
MENU SELECTIONSMENU SELECTIONS
MENU SELECTIONS
PP
PP
P
RIMARRIMAR
RIMARRIMAR
RIMAR
Y MENUY MENU
Y MENUY MENU
Y MENU
Press
INDEXINDEX
INDEXINDEX
INDEX to scan the Lo w er Displa y. Press
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
WW
WW
W or
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
WW
WW
W to change
the v alue in the upper displa y.
In the following, the symbol "#" will be used before a letter in a menu item to indicate the set point value to be viewed and/or modified. (Applies to Option 948 only.)
#SP1 (948) or
SP1SP1
SP1SP1
S P 1 Set Point 1, Main Control Po int. SP2SP2
SP2SP2
S P 2 Set Point 2, if equipped.
SECURITY LEVEL
MENU SECURITY
Primar y Loc ked Secondary Locked Secure Locked
Primar y Unlocked Secondary Locked Secure Locked
Primar y Unlocked Secondary Unlocked Secure Locked
Primar y Unlocked Secondary Unlocked Secure Unlocked
PASSWORD
VALUE TO ENTER
1110
1101
1011
111
DISPLAYED VALUE
WHEN VIEWED
1
2
3
4
SECURITY LEVEL SELECTIONSECURITY LEVEL SELECTION
SECURITY LEVEL SELECTIONSECURITY LEVEL SELECTION
SECURITY LEVEL SELECTION
F our levels of secur ity are provided in the CN76000 menu system. The display shows the current secur ity lev el. The le vel deter mines which menus are locked preventing changes in menu item in those menus. To change securi ty lev els , change the passw ord v alue using the
UPUP
UPUP
UP &
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
WW
WW
W keys and pressing the
ENTER ENTER
ENTER ENTER
ENTER ke y. Ref er to the pass w ord tab le
below for the correct v alue to enter for the secur i ty le vel desired. The
SECr SECr
SECr SECr
SECr menu item securi ty level may be v iew ed or changed at any time regardless of the present security lev el. The passw ord values shown in the table cannot be altered, so retain a cop y of this page for future ref erence. This will be the only reference made to passw ord v alues in this instr uction book.
PP
PP
P
ASSWASSW
ASSWASSW
ASSW
ORD ORD
ORD ORD
ORD
TT
TT
T
ABLEABLE
ABLEABLE
ABLE
9
SECURE MENUSECURE MENU
SECURE MENUSECURE MENU
SECURE MENU Hold
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
W W
W W
W &
ENTERENTER
ENTERENTER
ENTER for 5 Seconds to display the Secure menu. Press
INDEXINDEX
INDEXINDEX
INDEX to
change the low er display. Press
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
W W
W W
W or
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
W W
W W
W to change the v alue in the
upper display. Press
ENTERENTER
ENTERENTER
ENTER t o store the v alue.
SelectionsSelections
SelectionsSelections
Selections SECrSECr
SECrSECr
SECr Security Code: See the Secur ity Level Selection and the Passw ord Tab le in this
m a n ual, in order to enter the correct pass w ord.
InPInP
InPInP
InP Input Type: Select one of the following. The Inputs are based on four diff erent g roups;
Thermocouples, RTDs, Current, and V oltage . If changing from one of these g roups, the DIP switch on the A/D circuit board will have to be changed to match that par ticular g roup. Ref er to the Input wir ing section f or the proper s witch settings .
J-ICJ-IC
J-ICJ-IC
J-IC Type “ J” Ther mocouple, Iron/Constantan (NIST) CACA
CACA
C A Type “K ” Ther mocouple CH ROMEGA®/ALOMEGAŠ E-E-
E-E-
E- Type “E” Thermocouple CH ROMEGA/Constantan t-t-
t-t-
t- Type “T” Ther mocouple Copper/Constantan L-L-
L-L-
L- Type “L” Ther mocouple Iron/Constantan (DIN) n-n-
n-n-
n- Type “N” Ther mocouple Nicrosil/Nisil rr
rr
r
-13-13
-13-13
-13 Type “R ” Thermocouple Pt 13%Rh/Pt
S-10S-10
S-10S-10
S-10 Type “S” Ther mocouple Pt 10%Rh/Pt b-b-
b-b-
b- Type “B ” Thermocouple Pt 6%Rh/Pt 30%Rh C-C-
C-C-
C- Type “C” Ther mocouple W 5%Re/W 26%Re P392P392
P392P392
P392 100 ohm Platinum (NIST 0.00392 Ω/Ω/°C) n120n120
n120n120
n120 120 ohm Nickel (NIST 0.006 Ω/Ω/°C) P385P385
P385P385
P385 100 ohm Platinum (DIN 0.00385 Ω/Ω/°C) CurrCurr
CurrCurr
Curr D C Current Input 0.0 to 20.0 or 4.0 to 20.0 milliamperes. VV
VV
V
oLtoLt
oLtoLt
oLt DC V oltage Input 0.0 to 5.0 or 1.0 to 5.0 v olts.
--
--
-
--
--
-
--
--
-
--
--
- F or Access to Calibr ation and FA Ct dFLt.
OSUPOSUP
OSUPOSUP
OSUP Zero Suppression: S e lect
OnOn
OnOn
On or
OFFOFF
OFFOFF
OFF. Only with Current and Voltage input types.
OFFOFF
OFFOFF
O F F The input range will star t at 0 (z ero) Input. OnOn
OnOn
O n The input range will star t at 4.00 mA or 1.00 V.
UnitUnit
UnitUnit
Unit F, C or None
FF
FF
F °F descr iptor is On and temperature inputs will be displa yed in actual
degrees Fahrenheit.
CC
CC
C °C descriptor is On and temperature inputs will be displa yed in actual
deg rees Celsius .
nonEnonE
nonEnonE
nonE °F and °C descriptors will be Off . This is only a vailab le with Current and
Voltage Inputs.
dPtdPt
dPtdPt
dPt Decimal Point Positioning: Select
0 0
0 0
0,
0.0 0.0
0.0 0.0
0.0 ,
0.000.00
0.000.00
0.00, or
0.000 0.000
0.000 0.000
0.000.
On temperature type inputs this will only effect the Process V alue , SP1, SP2, ALLo, ALHi, and InPC. F or Current and Voltage Inputs all Men u Items related to the Input will be affected. 00
00
0 No decimal Point is selected. This is a vailab le f or all input types.
0.00.0
0.00.0
0. 0 One decimal place is availab le for Type J, K, E, T, L , RT Ds, Current and
Voltage Inputs.
0.000.00
0.000.00
0.00 Tw o decimal places is only a vailab l e f or Current and Voltage Inputs.
0.0000.000
0.0000.000
0.000 Three decimal places is only availab le for Current and Voltage inputs .
InPtInPt
InPtInPt
InPt Input F ault Timer: Select
OFFOFF
OFFOFF
OFF
,,
,,
,
0.1 0.1
0.1 0.1
0.1 to
540.0 540.0
540.0 540.0
540.0 minutes . Whenev er an input is out of range, shor ted, or open the timer will star t. When the time has elapsed, the controller will revert to a saf e condition (Outputs Off , Flashing Displays). If OFF is selected, the
10
Input Fault Timer will not be recogniz ed (time = infinite).
SECURE MENU (cont'd)SECURE MENU (cont'd)
SECURE MENU (cont'd)SECURE MENU (cont'd)
SECURE MENU (cont'd)
SEnCSEnC
SEnCSEnC
SEnC Sensor Rate of Change: Select
OFFOFF
OFFOFF
OFF
,,
,,
,
1 1
1 1
1 to
4000 4000
4000 4000
4000 °F, °C, or counts per 1 second per iod. This value is usually set to be slightly g reater than the fastest process response expected dur ing a 1 second period, b ut measured f or a t least 2 seconds. If the process is faster than this setting, the SEnC bAd error message will appear. The outputs will then be tur ned off. This function can be used to detect a runaw ay condition, or speed up detection of an open ther mocouple. Use the
INDEXINDEX
INDEXINDEX
INDEX &
ENTERENTER
ENTERENTER
ENTER k eys to reset.
SCALSCAL
SCALSCAL
SCAL Scale Low: Select
100100
100100
100 to
99999999
99999999
9999 counts below
SCAH.SCAH.
SCAH.SCAH.
SCAH. The total span between
SCAL SCAL
SCAL SCAL
SCAL
and
SCAH SCAH
SCAH SCAH
SCAH must be within 11998 counts. Maximum setting range is -1999 to +9999 counts. For Current and Voltage Inputs , this will set the lo w range end. V alue fix e d for Ther mocouples and RTD ranges.
SCAHSCAH
SCAHSCAH
SCAH Scale High: Select
100100
100100
100 to
99999999
99999999
9999 counts above
SCAL SCAL
SCAL SCAL
SCAL. The total span between
SCAL SCAL
SCAL SCAL
SCAL
and
SCAH SCAH
SCAH SCAH
SCAH must be within 11998 counts. Maximum setting range is -1999 to +9999 counts. F or Current and Voltage Inputs, this will set the high range end. V alue fixed for Ther mocouples and RTD ranges.
SPLSPL
SPLSPL
S PL Set Point Lo w: Select from
SCAL SCAL
SCAL SCAL
SCAL value to
SPH SPH
SPH SPH
SPH v alue . This will set the minim u m SP1,SP2, ALLo, ALHi, SP1d, and SP2d values that can be entered. If an y of the values are less than the SPL value , a chec k message will appear and the value will not be accepted.
SPHSPH
SPHSPH
S P H Set Point High: Select from
SCAHSCAH
SCAHSCAH
SCAH v alue to
SPL SPL
SPL SPL
SPL v alue . This will set the maxim u m SP1, SP2, ALLo, ALHi, SP1d, and SP2d values that can be entered. If an y of the values are g reater than the SPH v alue , a chec k message will appear and the value will not be accepted.
SP1oSP1o
SP1oSP1o
SP1o Set Point 1 Output Terminal Assignment: Select
OutAOutA
OutAOutA
OutA or
Outb.Outb.
Outb.Outb.
Outb.
NONO
NONO
NO
TE:TE:
TE:TE:
TE: Reassigning the output ter minals does not change the Hardware type assigned to those ter minals. For single set point models, SP1o is locked to OUT A. OutAOutA
OutAOutA
OutA Set Point 1 output will be directed to ter minals 7 & 8 and Set Point 2 output
to terminals 9 & 10.
OutbOutb
OutbOutb
Outb Set Point 1 output will be directed to terminals 9 & 10 and Set Point 2 output
to ter minals 7 & 8.
S#OtS#Ot
S#OtS#Ot
S#Ot Set Point Output Type: Select
CYCY
CYCY
CY
,,
,,
,
OnOF OnOF
OnOF OnOF
OnOF
,,
,,
,
PUL PUL
PUL PUL
PUL, or
Ft Ft
Ft Ft
Ft. Fix ed for Current and Voltage , the Hardware Configuration has selected this . CYCY
CYCY
C Y Cycle Rate, Adjustabl e Time Proportioning.
CY#CY#
CY#CY#
C Y # Cycle Rate Time: Select
2 2
2 2
2 to
80 80
80 80
80 seconds.
OnOFOnOF
OnOFOnOF
OnOF On/Off Output.
SP#dSP#d
SP#dSP#d
SP#d Set Point Differential in 1 deg ree or count steps from 2 degrees or
counts to full scale , b ut limited b y SPL and SPH.
PULPUL
PULPUL
P U L Pulse Time Propor tioning.
PUL#PUL#
PUL#PUL#
PUL# Pulse Width V alue: Select
11
11
1 to
7 7
7 7
7.
FtFt
FtFt
FtFast Time Proportioning: Fixed at 1 second Time Base. VV
VV
V
oltolt
oltolt
olt Propor t ional V oltage , 0 to10 V.
CurrCurr
CurrCurr
Curr Propor tional Current, 0 to 20 mA.
S#StS#St
S#StS#St
S#St Set Point State: Select
dir dir
dir dir
dir or
rErE
rErE
rE.
dirdir
dirdir
dir Direct Action. As the input increases the output will increase. Most com-
monly used in cooling processes.
rErE
rErE
rE R everse Action. As the input increases the output will decrease . Most
commonly used in heating processes.
S#OLS#OL
S#OLS#OL
S#OL Set Point Output Lo w Limit: Select
0 0
0 0
0 to
90 90
90 90
90 % b ut less than
S#OH S#OH
S#OH S#OH
S#OH. This item limits the low est output v alue. This is useful f or adding a bias to the process when needed. When a current or voltage output is used, the standard output v alue is 0 to 20mA or 0 to 10V. If 4 to 20 mA or 2 to 10 V is required, the S#OL value should be set f o r 20% to raise the lo w est output.
S#OHS#OH
S#OHS#OH
S#OH Set Point Output High Limit: Select
1010
1010
10 to
102102
102102
10 2 % b u t greater than
S#OLS#OL
S#OLS#OL
S#OL. This item
11
allows setting the maximum output limit. This is useful with processes that are over po w ered.
SECURE MENU (cont'd)SECURE MENU (cont'd)
SECURE MENU (cont'd)SECURE MENU (cont'd)
SECURE MENU (cont'd) S#LPS#LP
S#LPS#LP
S#LP Set Point Lamp: Select
O onO on
O onO on
O on or
OoFFOoFF
OoFFOoFF
OoFF
..
..
.
O onO on
O onO on
O on Lamp ON when Output is ON. OoFFOoFF
OoFFOoFF
OoFF Lamp OFF when Output is ON.
S2tS2t
S2tS2t
S2t Set Point 2 type: Select Abs or dE.
AbSAbS
AbSAbS
A b S Absolute SP2. SP2 is independent of SP1, and may be set an ywhere
between the limits of SPL and SPH.
dEdE
dEdE
d E D eviation SP2. SP2 is set as a deviation from SP1, and allo ws SP2 to retain
its relationship with SP1 when SP1 is changed (tracking SP2).
ALARM ALARM
ALARM ALARM
ALARM
TYPE AND ATYPE AND A
TYPE AND ATYPE AND A
TYPE AND A
CTION (if present)CTION (if present)
CTION (if present)CTION (if present)
CTION (if present)
CACA
CACA
CA
UTION:UTION:
UTION:UTION:
UTION:
In anIn an
In anIn an
In an
y critical application where failure could cause ey critical application where failure could cause e
y critical application where failure could cause ey critical application where failure could cause e
y critical application where failure could cause e
xpensivexpensive
xpensivexpensive
xpensive
prpr
prpr
pr
oduct loss or endangoduct loss or endang
oduct loss or endangoduct loss or endang
oduct loss or endang
er perer per
er perer per
er per
sonal safsonal saf
sonal safsonal saf
sonal saf
etyety
etyety
ety
,,
,,
,
a redundant limit contr a redundant limit contr
a redundant limit contr a redundant limit contr
a redundant limit contr
oller is recom-oller is recom-
oller is recom-oller is recom-
oller is recom-
mended.mended.
mended.mended.
mended. When setting an alar m value for an absolute alar m (ALt = AbS), simply set the alar m to the
value at which the alar m is to occur. When setting the alar m value f or a de viation alar m ( ALt = dE), set the alar m to the v alue
equal to the diff erence in v alue betw een the desired alar m and Set Point 1. F or example if a lo w alar m is required to be 5 degrees below SP1, then set ALLo to -5. If a high alar m is required 20 degrees abo ve SP1, then set ALHi to +20. If SP1 is changed, the alar m will continue to hold the same relationship as or iginally set.
The following diag ram show s the action and reset functions for both absolute and de viation alarms.
When “Alar m P o w er Interr upt” ALPi is programmed ON and “Alar m Reset” is prog rammed for Hold, the alarm will automatically reset upon a po w e r failure and subsequent restor ation if no alar m condition is present.
If “Alar m Inhibit” ALiH is selected ON, an alar m condition is suspended upon pow er up until
the process value passes through the alar m set point once. Alar m inhibit can
be restored as if a pow er up took place by pressing together the
INDEXINDEX
INDEXINDEX
INDEX a n d
ENTERENTER
ENTERENTER
ENTER keys for 5 seconds. WARNINGWARNING
WARNINGWARNING
WARNING:
Resetting a high alarm inhibit will not allo Resetting a high alarm inhibit will not allo
Resetting a high alarm inhibit will not allo Resetting a high alarm inhibit will not allo
Resetting a high alarm inhibit will not allo
w an alarm to occurw an alarm to occur
w an alarm to occurw an alarm to occur
w an alarm to occur
OFF ON
OFF ON
ON OFF
ON OFF
D
ALLo
ALHi
D
D
D
ALLo ALHi
SP1
SP1
SP1
High Alarm
Low Alarm
High and Low Alarm
DEVIATION ALARMS
OFF ON
OFF ON
ON OFF
ON OFF
D
ALLo
ALHi
D
D
D
ALLo ALHi
ABSOLUTE ALARMS
12
if the Prif the Pr
if the Prif the Pr
if the Pr
ocess ocess
ocess ocess
ocess
VV
VV
V
alue does not firalue does not fir
alue does not firalue does not fir
alue does not fir
st drst dr
st drst dr
st dr
op beloop belo
op beloop belo
op belo
w the high alarm setting.w the high alarm setting.
w the high alarm setting.w the high alarm setting.
w the high alarm setting.
Do not use the Do not use the
Do not use the Do not use the
Do not use the
Alarm Inhibit fAlarm Inhibit f
Alarm Inhibit fAlarm Inhibit f
Alarm Inhibit f
eature if a hazareature if a hazar
eature if a hazareature if a hazar
eature if a hazar
d is created bd is created b
d is created bd is created b
d is created b
y this action.y this action.
y this action.y this action.
y this action.
Be sure to test all Be sure to test all
Be sure to test all Be sure to test all
Be sure to test all
combinations of high and locombinations of high and lo
combinations of high and locombinations of high and lo
combinations of high and lo
w alarm inhibit actions befw alarm inhibit actions bef
w alarm inhibit actions befw alarm inhibit actions bef
w alarm inhibit actions bef
ore placing controre placing contr
ore placing controre placing contr
ore placing contr
ol intool into
ol intool into
ol into
operation.operation.
operation.operation.
operation. SECURE MENU (cont'd)SECURE MENU (cont'd)
SECURE MENU (cont'd)SECURE MENU (cont'd)
SECURE MENU (cont'd) The fThe f
The fThe f
The f
olloollo
olloollo
ollo
wing Secure menwing Secure men
wing Secure menwing Secure men
wing Secure men
u items appear onlu items appear onl
u items appear onlu items appear onl
u items appear onl
y if the instrument has the alarm option.y if the instrument has the alarm option.
y if the instrument has the alarm option.y if the instrument has the alarm option.
y if the instrument has the alarm option.
ALAL
ALAL
A L Alar ms: Select
OFFOFF
OFFOFF
OFF
,,
,,
,
Lo, Lo,
Lo, Lo,
Lo,
Hi Hi
Hi Hi
Hi, or
HiLo.HiLo.
HiLo.HiLo.
HiLo.
OFFOFF
OFFOFF
O F F Alar ms are t urned OFF . No Alarm m enu items appear in the Secondary and
Secure menus.
LoLo
LoLo
L o Lo w Alar m Only. ALLo appears in the Secondar y Menu. HiHi
HiHi
Hi High Alar m Only. ALHi appears in the Secondar y Men u . HiLoHiLo
HiLoHiLo
HiLo High and Low Alarm s. Both share the same Alarm Relay output.
ALtALt
ALtALt
ALt Alar m Type: Select
AbSAbS
AbSAbS
AbS or
dE dE
dE dE
dE
AbSAbS
AbSAbS
A b S Absolute Alarm that may be set an ywhere within the values of SPL and SPH
and is independent of SP1.
dEdE
dEdE
d E D eviation Alar m that may be set as an offset from SP1. As SP1 is changed
the Alar m P oint will track with SP1.
ALrEALrE
ALrEALrE
ALrE Alar m Reset: Select
OnOFOnOF
OnOFOnOF
OnOF or
Hold. Hold.
Hold. Hold.
Hold.
OnOFOnOF
OnOFOnOF
OnOF Automatic Reset. HoldHold
HoldHold
Hold Ma nual Reset. Ac kno wledge by simultaneously pressing the
INDEX INDEX
INDEX INDEX
INDEX &
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
WW
WW
W keys for 5 seconds .
ALPiALPi
ALPiALPi
ALPi Alar m P o w er Interr upt: Select
OnOn
OnOn
On or
OFF OFF
OFF OFF
OFF. This resets an alar m on po w er on if no
alar m is present. OnOn
OnOn
O n Alar m P o w er Interr upt is ON. Alar ms will reset at pow er on. OFFOFF
OFFOFF
O F F Alar m Po w er Interr upt is OFF. Alar ms will not reset.
ALiHALiH
ALiHALiH
ALiH Alar m Inhibit: Select
On On
On On
On or
OFFOFF
OFFOFF
OFF.
OnOn
OnOn
O n Alar m Inhibit is ON. Alar m action is suspended at po w er up or after reset until
the process value first enters a non-alar m condition.
OFFOFF
OFFOFF
O F F Alar m Inhibit is OFF. Alar m action is not suspended.
ALStALSt
ALStALSt
ALSt Alar m Output State: Select
CLOSCLOS
CLOSCLOS
CLOS or
OPEn. OPEn.
OPEn. OPEn.
OPEn.
CLOSCLOS
CLOSCLOS
CLOS Closes Contacts at Alarm Set Po int. OPEnOPEn
OPEnOPEn
OPEn Opens Contacts at Alarm Set Po int.
ALLPALLP
ALLPALLP
ALLP Alar m Lamp: Select
O onO on
O onO on
O on or
OoFFOoFF
OoFFOoFF
OoFF
..
..
.
O onO on
O onO on
O o n Alar m Lamp is ON when alarm contact is closed. OoFFOoFF
OoFFOoFF
OoFF Alar m Lamp is OFF when alarm contact is closed.
ALbrALbr
ALbrALbr
ALbr Alar m Loop Break: Select
On On
On On
On or
OFF OFF
OFF OFF
OFF.
OnOn
OnOn
O n Loop Break Condition will cause an Alar m Condition. OFFOFF
OFFOFF
O F F Loop Break will not aff ect the Alar m Condition.
The fThe f
The fThe f
The f
olloollo
olloollo
ollo
wing Secure menwing Secure men
wing Secure menwing Secure men
wing Secure men
u items applu items appl
u items applu items appl
u items appl
y only onl
y only onl
y onl
y to Options.y to Options.
y to Options.y to Options.
y to Options.
TheThe
TheThe
The
y may ma
y may ma
y ma
y not appear in yy not appear in y
y not appear in yy not appear in y
y not appear in y
ourour
ourour
our
instrument.instrument.
instrument.instrument.
instrument.
SPSA Set Point Select Action (948): Select rE or Int.
rE Remote (external) selection of active set point value. Int Internal selective of active set point value.
Addr Control Address (992): Set from 1 to FF. This number (hexadecimal, base 16) must match
the address number used by the host computer.
bAUd Communications baud rate (992): Select 300, 1200, 2400, 4800, 9600, 19.2, 28.8, or
57.6. This number must match the baud rate used by the host computer. The data format is 8 bits, 1 stop bit, No parity.
nAt No Activity Timer (992): Select OFF to 99. If a number is set, the control will expect access
by the host computer. If no access is detected within that time, the control will indicate
13
an error, CHEC LorE and go to the set point indicated by CFLt.
CFLt Communication Fault Mode (992): Select 1 or 2. 1 = On Communication fault, use local
Set Point. 2 = On Communications fault, use CFSP.
SECONDSECOND
SECONDSECOND
SECOND
ARAR
ARAR
AR
Y MENUY MENU
Y MENUY MENU
Y MENU
Hold
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
W W
W W
W &
ENTER ENTER
ENTER ENTER
ENTER to displa y the Secondar y men u.
Press
INDEXINDEX
INDEXINDEX
INDEX t o scan the
Lo w er Display. Press
UP ARRUP ARR
UP ARRUP ARR
UP ARR
OO
OO
O
WW
WW
W or
DODO
DODO
DO
WN ARRWN ARR
WN ARRWN ARR
WN ARR
OO
OO
O
WW
WW
W to change the value in the upper display. Press
ENTERENTER
ENTERENTER
ENTER t o store the v alue.
SelectionsSelections
SelectionsSelections
Selections AA
AA
A
utouto
utouto
uto A uto/Manual Control: Select On or OFF.
OnOn
OnOn
O n Automatic Control OFFOFF
OFFOFF
O F F M a nual Control is enabl ed. The lo w er display in the HOME position will
display the output in percent for SP1 or SP2, and is adjustab le for each from
0.0 to 100 percent. SP1 appears first with a flashing “o” on the r ight hand cor ner of the lo w er displa y to represent percent. Press INDEX to display SP2 output. A flashing "õ" will appear on the r ight hand cor ner of the lo w er display to represent percent. When Manual is enabled, the present control outputs are held (bumpless transfer) and displayed. The output f or SP1 or SP2 can then be manually adjusted while displayed b y pressing the
UP UP
UP UP
UP o r
DODO
DODO
DO
WN ArrWN Arr
WN ArrWN Arr
WN Arr
oo
oo
o
w w
w w
w key to change the value, and then the
ENTER ENTER
ENTER ENTER
ENTER k e y. The Upper display will nor mally indicate the Process V alue . Since Manual will overr ide most f ault messages the upper display could indicate a fault message. Ref er to the Diagnostic Error Message Section for fur ther e xplanation.
ALLoALLo
ALLoALLo
ALLo Alar m Lo w: The Low Alarm point is usually set below the Main Set Po int. ALHiALHi
ALHiALHi
ALHi Alar m High: The High Alar m Point is usually set abo ve the Main Set Po int.
SP Active set point (948): Select 1SP1, 2SP1, 3SP1, or 4SP1. Allows setting of the multiple
stages of SP1, and SP1 tuning constants.
#SP1 Set Point Value # (948): Select desired value.
#tun (948) or
tunEtunE
tunEtunE
tunE T uning Choice: Select
SELFSELF
SELFSELF
SELF
,,
,,
,
Pid, Pid,
Pid, Pid,
Pid,
SLO SLO
SLO SLO
SLO
,,
,,
,
nor nor
nor nor
nor
,,
,,
, or
F F
F F
F
ASt.ASt.
ASt.ASt.
ASt.
SELFSELF
SELFSELF
SELF The Controller will evaluate the Process and select the PID values to
maintain good control. Active for SP1 only.
StrStr
StrStr
Str
tt
tt
t Select
YESYES
YESYES
YES or
nono
nono
no
YESYES
YESYES
Y E S Star t Lear ning the Process . After the process has been
lear ned the menu item will re vert to
nono
nono
no.
nono
nono
no Lear ning will sta y in present mode .
LErnLErn
LErnLErn
LErn Select
Cont Cont
Cont Cont
Cont or
End End
End End
End
ContCont
ContCont
Cont Contin uously adjust the PID v alues to maintain the best
control. The Process is being monitored at all times b y collecting and analyzing the data to adjust the PID values. (adaptive control).
EndEnd
EndEnd
E n d The Process data is collected once and then the PID values
are saved, tuning is stopped.
dFdF
dFdF
dF
AA
AA
A
CC
CC
C Damping factor , Select
OFFOFF
OFFOFF
OFF,
1 1
1 1
1 to
77
77
7. Sets the ratio of Rate to Reset for the SELF tunE mode. 7 = most Rate . Factor y set to 3. F or a f ast response process the value should be lo w ered (less Rate). For a slow er process the value should be increased (more Rate).
PidPid
PidPid
Pid M a nually adjust the PID values. PID control consists of three basic para m-
eters , Propor tional Band (Gain), Reset Time (Integ ral), and Rate Time (Der ivative).
#Pb1 (948) or
Pb1Pb1
Pb1Pb1
Pb1 Proportional Band (Bandwidth). Select
66
66
6 to
5000 °5000 °
5000 °5000 °
5000 °F,
3 3
3 3
3 to
2778 2778
2778 2778
2778 °C, or
66
66
6 to
9999 9999
9999 9999
9999 counts.
Pb2Pb2
Pb2Pb2
Pb2 Proportional Band (Bandwidth). Select
66
66
6 to
5000 °5000 °
5000 °5000 °
5000 °F,
3 3
3 3
3 to
2778 2778
2778 2778
2778 °C, or
66
66
6 to
9999 9999
9999 9999
9999 counts.
(Appears after
#r#r
#r#r
#r
tEtE
tEtE
tE when Option 948 is selected.)
#rES (948) or
14
rESrES
rESrES
rES A utomatic Reset Time. Select
OFF OFF
OFF OFF
OFF,
0.10.1
0.10.1
0.1 to
99.9 99.9
99.9 99.9
99.9 min utes. Select
OFF OFF
OFF OFF
OFF
to s witch to
OFSOFS
OFSOFS
OFS.
#OFS (948) or
OFSOFS
OFSOFS
O F S Man ual Offset Correction Select
OFFOFF
OFFOFF
OFF
,,
,,
,
0.1 0.1
0.1 0.1
0.1 to
99.9%99.9%
99.9%99.9%
99.9%. Select
OFF OFF
OFF OFF
OFF to
switch to
rES rES
rES rES
rES.
#rtE (948) or
rr
rr
r
tEtE
tEtE
tE Rate Time. Select
OFFOFF
OFFOFF
OFF
,,
,,
,
0.01 0.01
0.01 0.01
0.01 to
99.99 99.99
99.99 99.99
99.99 min utes , De r ivative.
SECONDSECOND
SECONDSECOND
SECOND
ARAR
ARAR
AR
Y MENU (cont'd)Y MENU (cont'd)
Y MENU (cont'd)Y MENU (cont'd)
Y MENU (cont'd)
SLOSLO
SLOSLO
S L O PID values are preset f or a slow response process. nornor
nornor
nor PID values are preset f or a normal response process. FF
FF
F
AStASt
AStASt
ASt PID values are preset for a fast response process.
Pid2Pid2
Pid2Pid2
Pid2 Linkage of PID parameters between SP1 and SP2: Select
OnOn
OnOn
On or
OFFOFF
OFFOFF
OFF.
OnOn
OnOn
O n Links SP2 to SP1
or #SP1
rEs and r tE ter ms for heat/cool applications .
OFFOFF
OFFOFF
O F F Sp2 functions without rEs and r t E.
ArUPArUP
ArUPArUP
ArUP Anti- Reset Wind-up Feature: Select
OnOn
OnOn
On or
OFFOFF
OFFOFF
OFF.
OnOn
OnOn
O n When ArUP is
On On
On On
On the accumulated Reset Offset v alue will be cleared to 0%
when the process input is not within the Propor tional Band.
OFFOFF
OFFOFF
O F F When ArUP is
OFFOFF
OFFOFF
O F F, the accum ulated Reset Offset Value is retained in
memory when the process input is not within the Propor tional Band.
ArAr
ArAr
Ar
tEtE
tEtE
t E Approach Rate Time: Select
OFFOFF
OFFOFF
OFF
,,
,,
,
0.01 0.01
0.01 0.01
0.01 to
99.9999.99
99.9999.99
99.99 minutes . The function defines the amount of Rate applied when the input is outside of the Propor tional Band. The Ar tE time and the r tE time are independent and have no effect on each other. To increase damping effect and reduce overshoot set the approach r ate time f or a value greater than the natur a l r ise time of the process (natur a l r ise time = process value time to set point).
PEAPEA
PEAPEA
P EA The Peak feature will remember the highest input the Instr ument has had since the
last reset or Pow er On. At Powe r On it is reset to the present input. To ma n ually reset the v alue , PEA must be in the low er display and then press the
ENTERENTER
ENTERENTER
ENTER key. This will
cause PEA to be reset to the present input value.
UU
UU
U
ALAL
ALAL
A L The Va lley feature will remember the low est input the Instr ument has had since the
last reset or Pow er On. At Pow er On it is reset to the present input, and may ha ve to be man ually reset. To m a n ually reset the value , V AL m ust be in the low er display and then press the
ENTERENTER
ENTERENTER
ENTER key. This will cause UAL to be reset to the present input
value .
In the following the symbol "#" will be used follo wing letters to ref er to either a number "1" or number "2". The "1" will relate to SP1 functions, the "2" for SP2. If your control is not equipped with a second set point, no SP2 functions will appear. The appearance of
CY#CY#
CY#CY#
CY#,
SP#dSP#d
SP#dSP#d
SP#d, or
PUL# PUL#
PUL# PUL#
PUL# i s dependent upon the output type selected in the Secure Menu item S#Ot. If time propor tioning (cycle time) was selected, then CY# is adjustable. If On - Off w as selected, then SP#d is adjustabl e. If pulsed time propor tioning was selected then PUL# is
OUTPUT
0
REVERSE ACTING (S#St = rE
)
(DOWNSCALE DIFFERENTIAL)
INPUT
SP# (DISPLAYED VALUE)
DIFF.
(SP#d)
OUTPUT
0 INPUT
SP# (DISPLAYED VALUE)
DIFF.
(SP#d)
DIRECT ACTING (S#St = dir)
(UPSCALE DIFFERENTIAL)
15
adjustable. If none of the abo ve are selected the men u indexes directly to S#Ot. CY#CY#
CY#CY#
C Y # Cycle Rate: Select
2 2
2 2
2 to
8080
8080
80 sec. Time Propor tioning Control is adjustab le in 2 sec. steps. F or best contact life , a time should be selected as long as possib le without causing the process to wander.
SP#dSP#d
SP#dSP#d
SP#d Set Point On-Off Differential. Select
1 1
1 1
1 to
19991999
19991999
1999 deg. or counts . When adjusting SP#d keep in mind that SPL and SPH have t o be considered to avoid a CHEC error message.
SECONDSECOND
SECONDSECOND
SECOND
ARAR
ARAR
AR
Y MENU (cont'd)Y MENU (cont'd)
Y MENU (cont'd)Y MENU (cont'd)
Y MENU (cont'd)
PUL#PUL#
PUL#PUL#
PUL# Pulsed Time Proportioning Output: Select
11
11
1 to
7 7
7 7
7. 1 = Linear and 7 = most non-linear. Changes output linearity f or use in cooling applications or f or an e xtremely f ast response processes. At the center of the propor tional band, a pulse value of 1 provides an output of one second on and one second off (50% output). A pulse v alue
of 2 provides an output of one second on and tw o seconds off (33% output). Output
at center of band equals one second on, 2
(pulse value-1)
seconds off.
S#OtS#Ot
S#OtS#Ot
S#Ot Set Point Output Type . FT, Curr, or Volt.
FtFt
FtFt
Ftref ers to Fast Time Proportioning, for Solid State Relay or 5V Logic Outputs.
Timing is fixed at 1 sec.
CurrCurr
CurrCurr
Curr ref ers to Propor tional Current Output of 0 to 20 mA. VV
VV
V
oltolt
oltolt
oltref ers to Propor tional V oltage Output of 0 to 10 V. Both Curr & V olt are selected by the Hardware Configuration Code and cannot be changed. PctOPctO
PctOPctO
PctO Percent Output Feature: Select
OnOn
OnOn
On or
OFFOFF
OFFOFF
OFF.
OnOn
OnOn
O n When selected
On,On,
On,On,
On, the HOME low e r display will indicate the output of the controller in percent. An “o” will appear in the r ight hand side of the lo w er display to indicate percent output f or SP1. An "õ" will appear on the right hand corner of the lo w er displa y to represent percent output for SP2. The display will alter nate between these values.
OFFOFF
OFFOFF
O F F P ercent Output display is disabled.
PrPr
PrPr
Pr
ogog
ogog
og Ramp/Soak Feature: Select
OnOn
OnOn
On or
OFFOFF
OFFOFF
OFF
StAtStAt
StAtStAt
StAt Status Display in the HOME Position when Prog (abo ve) is On: Select
OnOn
OnOn
On or
OFFOFF
OFFOFF
OFF.
When selected
OFFOFF
OFFOFF
O F F , the HOME display will alternately indicate the nor mal HOME and the Ramp/Soak partial status in the Lo w er Displa y. The par tial status display sequences with the set value showing the r amp (S1rA) or soak (S1So) segment being processed at that moment. It will also sho w the Progr am output status if at Hold or OoFF . When selected
OnOn
OnOn
O n , the HOME Display will alter nately indicate the nor mal HOME and the Ramp/Soak full status in both the upper and low er displays . The full status displa y sequences with the set value; Progr am r un, Hold, or OoFF; and with the time remaining for the ramp S1 r A or the s oak S1So s egment s .
1r1r
1r1r
1r
tt
tt
t Ramp Time in Hours & Minutes: Select
0.000.00
0.000.00
0.00 to
99.59 99.59
99.59 99.59
99.59 (HH.MM).
1St1St
1St1St
1St Soak Time in Hours & Minutes: Select
0.000.00
0.000.00
0.00 to
99.5999.59
99.5999.59
99.59 (HH.MM).
PEndPEnd
PEndPEnd
PEnd End of Soak action: Select
HoldHold
HoldHold
Hold or
OoFFOoFF
OoFFOoFF
OoFF.
HoldHold
HoldHold
Hold Stay at the Present Set Pt.
OoFFOoFF
OoFFOoFF
OoFF Turn Off SP1 and SP2 Outputs at the End of the Soak.
InPCInPC
InPCInPC
InPC Input Correction: Select
±500 °±500 °
±500 °±500 °
±500 °F
(±260 ° (±260 °
(±260 ° (±260 °
(±260 °C
))
))
) or
±1000 ±1000
±1000 ±1000
±1000 counts. This feature allows the input value to be changed to ag ree with an exter nal reference or to compensate fo r sensor error. When setting values having one or more decimal points, the lo w est
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