It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is
constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the
CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any
errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient connected applications.
4.5.1DC Voltage checks Model 871A ...............................................12
4.5.2DC Voltage Checks Model 872A ..............................................12
4.5.3Waveform Checks Model 871A ................................................13
4.5.4Waveform Checks Model 872A ................................................13
SECTION 5SPECIFICATIONS FOR MODEL 871A
AND MODEL 872A .............................................................13
5.1Parts List ...................................................................................16
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SECTION1INTRODUCTION
1.1 GENERAL DESCRIPTION
The OMEGA
®
Model 871A and Model 872A Digital Thermometers are
ultrasensitive hand held instruments. Low power LSI devices combined
with a large 0.6" (15 mm) LCD, deliver reliability, extended battery life, and
an extremely readable readout. One nine volt battery will deliver 100 hours
of continuous operation.
The 871A and 872A are operationally identical except for minor differences
related to each model’s thermocouple input: Model 871A is designed for
use with type K (Chromel-Alumel) thermocouples; Model 872A is designed
for use with type J (Iron-Constantan) thermocouples.
Cold junction electronic circuitry in the Model 871A and Model 872A
automatically compensates for ambient temperature changes. A special
integrating A/D converter corrects for thermocouple non-linearity during
each digitization cycle. The resulting conformity to the standard
thermocouple voltage table is within 1ºC over the entire measurement span of
the instrument.
Although the 871A and 872A are ideal for temperature measurement in the
field, they also function well as bench instruments when equipped with the
optional tilt stand. The Model 871A and Model 872A provide dual inputs,
selectable scales (ºF/ºC), 1.0º and 0.1º resolution, and an analog output.
The versatile dual input configuration permits two point temperature
measurement such as those required in process monitoring. The analog
output allows interfacing with chart recorders or data acquisition system’s
functioning as an electronic ice-point reference.
1.2 FEATURES
• Wide temperature range• Dual thermocouple inputs
• Selectable scales (ºF/ºC)• Analog output
• 0.1º and 1.0º resolution• Heavy duty construction
• 0.25% accuracy
1.2.1ACCESSORY ITEMS
SC-GG-[*]-30-36-SMP-MThermocouple sensor (supplied with
KS-871Tilt stand
SC-800Soft carrying case
880-A2Deluxe carrying case
U9VL9 V lithium battery
SMP-[*]-MSubminiature thermocouple connector, male
SMP-[*]-FSubminiature thermocouple connector,
OS-201-12 oz. jar of high thermal conductivity paste
*Insert thermocouple type: J for Model 872, K for Model 871
unit) if purchased separately.
female
for fast surface measurements
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SECTION2INSTALLATION
2.1 UNPACKING
Remove the Packing List and verify that all equipment has been received. If there
are any questions about the shipment, please call OMEGA Customer Service
Department at 800-622-2378 or (203) 359-1660.
The following items are included:
QuantityDescription
1871 or 872 Digital Thermometer
2Beaded Wire Thermocouples
1TAS Transition Adapter
19 Volt Alkaline Battery
1Operator’s Manual
Upon receipt of shipment, inspect the container and equipment for any sign of
damage. Take particular note of any evidence of rough handling in transit.
Immediately report any damage to the shipping agent.
NOTE
The carrier will not honor any claims unless all shipping material is
saved for their examination. After examining and removing contents,
save packing material and carton in the event reshipment is necessary.
2.2BATTERY INSTALLATION
Turn the model 871/872A off and disconnect the input probes before
replacing the battery. Put the cover back into place on the battery compartment before resuming use of the instrument.
A 9 V battery is supplied with the instrument but not installed. To install the
battery, remove the cover from the battery compartment by sliding it off in the
direction of the arrow located on the battery cover. The battery connector snaps
on and off the terminals of the battery. Improper installation of the battery will
cause the connecting wires to be severed by excess strain. Proper installation
requires that the battery be positioned in such a manner (see Figure 2-1) that the
leads protruding from the boot of the battery connector face toward the outside
of the battery compartment. If the instrument is going to be stored for a long
period of time or in a high temperature environment, remove the battery to
prevent damage due to leakage.
WARNING
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Figure 2-1. Battery Installation
SECTION3OPERATION
The Model 871A is designed to work with any type K thermocouple probe or sensor, fitted with an OMEGA miniature thermocouple connector SMP-K-M or industry
equivalent.
The Model 872A is designed to work with any type J thermocouple probe
or sensor, fitted with an OMEGA miniature connector SMP-J-M or
industry equivalent.
3.1CONTROL AND INDICATORS
Figure 3-1 and Table 3-1 illustrate and describe the controls and indicators on the
871A and 872A.
Figure 3-1. Model 871A Controls and Indicators
*Model 872A has same controls and indicators, only range selections differ.
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TABLE 3-1
MODEL 871A AND MODEL 872A
CONTROLS AND INDICATORS
ITEMCONTROL/INDICATORFUNCTION
1.ON/OFF switchTurns unit on or off.
2.Scale and range selector Allows user to select: ºF or ºC scale,
any of four possible thermocouple
ranges, and 1.0º or 0.1º resolution.
3.Thermocouple selectorAllows user to read either of two
thermocouples by simply turning
the dial.
4.Thermocouple input jacksAllows direct connection of two
thermocouples to the unit via an
OMEGA miniature male connector.
5.Analog output jack, The analog output is a nonlinearized,
+mV OUT and -mV OUTcold junction compensated, amplified
thermocouple output. (Not isolated
from selected TC input.) Use a
recorder to monitor temperature or
a sensitive DMM to make higher
resolution reading. Refer to mV
output specifications for mV output
to temperature ratios.
6.Low battery indicatorWhen the battery level is low, BAT
will appear in upper left corner of
the display. Battery should then be
replaced to avoid error erroneous
readings due to battery failure.
a 1 followed by blanked digits will
appear in the display.
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3.2OPERATING PROCEDURE
1. Turn power on.
2. Select scale and range (see Tables 3-2 and 3-3).
3. Select thermocouple TC1 or TC2.
4. Connect one or two thermocouples to the input jacks.
5. Connect a recorder to the analog output to monitor temperatures,
or connect DMM to make high resolution readings, if desired.
MODEL 871A TEMPERATURE RANGE
RangeSpanResolution
200°F-40.0° to 199.9°F0.1°F
2000°F-40°to 1999°F1°F
200°C-40.0° to 199.9°C0.1°C
1370°C-40°to 1370°C1°C
TABLE 3-2
TABLE 3-3
MODEL 872A TEMPERATURE RANGE
RangeSpanResolution
200°F-40.0° to 199.9°F0.1°F
1400°F-40°to 1400°F1°F
200°C-40.0° to 199.9°C0.1°C
760°C-40°to 760°C1°C
SECTION 4 SERVICE INFORMATION
4.1VERIFICATION CHECK
4.1.1Functionality Check
Attach the GG-TC-K-24-36-SMP beaded wire thermocouple probe
(supplied) to the Model 871A and the GG-TC-J-24-36-SMP beaded wire
thermocouple probe (supplied) to the Model 872A. Hold the sensor end
between two fingers. The reading should change from ambient to between
77º to 104º F (25º to 40ºC).
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4.1.2Accuracy Check
1. Prepare a pure-water ice bath (see paragraph 4.2.3, step 5).
2. Connect a thermocouple probe to input 1 of the unit.
3. Immerse the probe into the pure-water ice bath and allow ten
minutes for thermal stabilization.
4. Turn on the instrument and use Tables 4-1 and 4-2 to verify
that the readings on each range are within specification.
RangeAllowable Reading
2000°F32°±2°
200°F32.0°±1.8°
1370°C0°±1°
200°C0.0°±1.0°
TABLE 4-1
MODEL 871A RANGE CHART
TABLE 4-2
MODEL 872A RANGE CHART
RangeAllowable Reading
1400°F32°±2°
200°F32.0°±1.8°
760°C0°±1°
200°C0.0°±1.0°
4.2CALIBRATION FOR MODEL 871A
4.2.1Equipment Needed
1. DC Voltage Calibrator with 1 ±0.01% of setting ± 20 µV accuracy.
2. 100: 1 divider: 1.98 kilohm and 20 ohm wirewound resistors with
0.02% ratio accuracy or better.
3. OMEGA TRC III Ice Point Reference Chamber or distilled water ice
bath.
4. OMEGA type K TRP Reference Probe or make a thermocouple transition junction (see paragraph 4.2.3).
4.2.2Environmental Conditions
To meet all specifications, the conditions for calibration should be an
ambient temperature 23º ± 1ºC; relative humidity less than 80%.
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4.2.3Setup
(Refer to Figure 4-1.)
1. To make a thermocouple transition junction, silver solder a piece of
copper wire to each (type K) thermocouple wire and insulate the
junction with a waterproof jacket.
2. Connect the thermocouple wires from the type K transition junction to
an OMEGA miniature thermocouple connector SMP-K-M.
3. Plug in the miniature connector to input TC1 of the Model 871A.
4.Connect the copper wires to the 100:1 divider (see Figure 4-1) with the
copper/wire (positive) junction connected through the 1.98 kilohm
resistor, to the dc calibrator positive terminal.
5. Prepare a distilled water ice bath as follows:
a. Drill a hole in the cap of a Dewar flask or Thermos
the transition junction.
b. Firmly pack the flask with pea-size ice chips made from distilled
water and then fill the flask with distilled water.*
c. Replace the melted ice with more ice while removing excess water.
d. Place cap on the flask and insert the transition junction into the
flask. Allow 20 minutes for temperature stabilization.
*Using tap water may cause inaccuracies due to contaminants.
*The 20Ω resistor must be held at a uniform
temperature during calibration.
Figure 4-1. Calibration Setup for Model 871A
TM
to accommodate
4.2.4Calibration Procedure
It is not necessary to disassemble the case for calibration. All adjustments
are accessible by removing the covers shown in Figure 4-2.
1.Remove the battery and trimmer compartment covers from the Model 871A.
2.Turn the Model 871A on and perform the calibration adjustments listed
in Table 4-3.
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Figure 4-2. Access to Calibration Adjustments
TABLE 4-3
CALIBRATION ADJUSTMENTS FOR MODEL 871A
871CalibratorTrimmerDesired
StepAdjustmentRangeSetting (V)AdjustReading
1Input Offset Null220ºC0.0000R10900.0ºC
2+ Gain (X1)1370ºC5.3039R1041320ºC
3+ Gain (X10)200ºC0.6939R105170.0ºC
4- Gain200ºC-0.1527R103-40.0ºC
5ºF Offset200ºF0.000R10232.0ºF
4.3 CALIBRATION FOR MODEL 872A
4.3.1Equipment Needed
1. DC voltage calibrator with ±0.01% of setting and ± 20 µV accuracy.
2. 100: 1 divider: 1.98 kilohm and 20 ohm wirewound resistors with 0.02%
ratio accuracy or better.
3. OMEGA TRC III Ice Point Reference Chamber or distilled water ice bath.
4. OMEGA type J TRP Reference Probe or make a thermocouple
transition junction (see paragraph 4.3.3).
4.3.2Environmental Conditions
To meet all specifications, the conditions for calibration should be: an
ambient temperature of 23º ± 1ºC; relative humidity less than 80%.
4.3.3 Setup
1. To make a thermocouple transition junction, silver solder a piece of
copper wire to each (type J) thermocouple wire and insulate the
junction with a waterproof jacket.
2. Connect the thermocouple wires from the type J transition junction to
an OMEGA miniature connector SMP-J-M.
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3. Plug in the miniature connector to input TC1 of the Model 872A.
4. Connect the copper wires to the 100:1 divider (see Figure 4-3) with the
iron wire connected through the 1.98 kilohm resistor, to the dc calibrator positive terminal.
5. Prepare a distilled water bath as outlined in paragraph 4.2.3, step 5.
*The 20Ω resistor must be held at a uniform
temperature during calibration.
Figure 4-3. Calibration Setup for Model 872A
4.3.4 Calibration Procedure
It is not necessary to disassemble the case for calibration. All adjustments
are accessible by removing the covers shown in Figure 4.2.
1. Remove the battery and trimmer compartment covers from the Model
872A.
2. Turn the Model 872A on and perform the calibration adjustments listed
in Table 4-4.
TABLE 4-4
CALIBRATION ADJUSTMENTS FOR MODEL 872A
9
872ACalibratorTrimmerDesired
StepAdjustmentRangeSetting (V)AdjustReading
1Input Offset Null200ºC0.0000R10900.0ºC
2+ Gain (X1)760ºC4.2922R104760ºC
3+ Gain (X10)200ºC1.02217R105190.0ºC
4- Gain200ºC-.19604R103-40.0ºC
5ºF Offset200ºF0.000R10232.0ºF
Page 13
4.4 DISASSEMBLY FOR MODEL 871A AND MODEL 872A
The PC board and LCD assembly are not secured once the case retaining
screws are removed. Be careful not to allow the PC board and LCD
assembly to fall out or shift out of position.
1. Place the unit face down on a bench or other similar surface and
remove the battery compartment cover. Remove and disconnect the
battery. Remove the two #4-40 x 7/8 retaining screws.
2. Grasp the bottom cover at the input jack end and with a lifting
and forward pushing motion (see Figure 4-4 and Figure 4-5), carefully
remove the bottom cover. While removing the cover, feed the
battery connector through the access hole in bottom of the
battery compartment.
3. The component side of the PC board is now exposed and the battery
can be reconnected for troubleshooting. To read the display, some light
downward pressure at the top end of the circuit board may be required
in order to make contact through the conductive elastomer strip,
between the circuit board and the LCD.
4. To remove the PC board from the top cover, grasp the TC switch
assembly and lift until the input jacks become disengaged from the
cover. The PC board can now be removed using a slight clockwise
motion to free the two switch knobs from their normal positions in
the case.
5. The LCD assembly will remain in the top cover when the PC board is
removed. Again, be careful not to allow the LCD assembly to fall
out accidentally.
6. The two switch knobs can be removed from the PC board assembly by
simply pulling them off the switch shafts.
7. The LCD assembly, along with the strip connector, lifts out of the case.
8. To reassemble the unit, reverse the above procedure.
NOTE
Proper alignment of the strip connector is necessary when reinstalling the
LCD assembly. Make sure that the conductor side of the strip connector is
positioned against the plastic support of the assembly.
WARNING
Be sure to replace the on-off switch cover. Common-mode
voltage will be present on the switch, creating a possible hazard if
the cover is not replaced
10
Page 14
Figure 4-4. Removing the Cover
Figure 4-5. Disassembled Model 871A and Model 872A
4.5 TROUBLESHOOTING GUIDE
The troubleshooting information is intended to be used by qualified electronic maintenance personnel who are familiar with the proper use of standard electronic test equipment.
To gain access to the PC board, refer to the first three paragraphs of the
disassembly instructions. Utilize the Parts List, Schematic and Component
Layout for identifying parts and checkpoint locations. The following checks
should be made with the Models 871A and 872A set to the 200ºC Range.
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Page 15
4.5.1 DC Voltage Checks For Model 871A
1. Battery: VBAT > 7 V
2. Power Supplies:
V + to È (Analog Ground) = +2.8 ± 0.4 V
V + to È (Digital Ground) = +5 ± 1 V
3. Reference Diode: CR101 to È (Analog Ground) = -1.23 ± 0.03 V
4. Negative Reference Divider: (Reference to È Analog Ground)
R119
PinmV*PinmV*PinmV*
2-2105-2048-195
3-2096-1999-186
4-2047-19810-173
*The setting of R104 and the tolerances of the resistors within the network
(R119) can affect these levels by ± 5%.
5. Deintegrate Comparators:
U103A PIN 3 to È = 150 ±25mV
U103B, PIN 6 to È = -150 ± 25 mV
6. Cold Junction Voltage:
(Ambient temperature 25º ±3ºC)
-COM to È = 1.0 ±0.6 mV
4.5.2DC Voltage Checks For Model 872A
1. Battery: VBAT > 7 V
2. Power Supplies:
V + to È (Analog Ground) = +2.8 ± 0.4 V
V + to È (Digital Ground) = +5 + 1 V
3. Reference Diode: CR101 to È (Analog Ground)= -1.23 ±0.03 V
4. Negative Reference Divider: (Reference to È Analog Ground)
R119
PinmV*PinmV*PinmV*
2-3125-2748-267
3-2936-2729-254
4-2777-27110-242
*The setting of R104 and the tolerances of the resistors within the network
(R119) can affect these levels by ±5%.
5. Deintegrate Comparators:
U103, Pin 3 to È =190 ±30 mV
U103B, Pin 6 to È = -180 ±30 mV
6. Cold Junction Voltage:
(Ambient temperature 25º ±3ºC)
-COM to È = 1.3 mV ±0.6
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Page 16
4.5.3Waveform Checks For Model 871A
Waveform Checks: Referenced To È (Digital Ground)
ClockU111, Pin 3360 kHz, 5V pp Square Wave
Converter
U102Dual Synchronous Up Counter
U103, U104*Low Power JFET Input Op Amp
U103, U104**Dual JFET Input Op Amp
U105COS/MOS Quad Bilateral Switch
U106CMOS Quad Exclusive OR Gate
U107Dual “D” Type Flip-Flop
U10814 Stage Binary Counter
U109*Linear Op Amp
U109**R116, R222, and U109 are a
selected set
U110*Current Source
U110**R115 and U110 are a
selected set
U111Quad, 2 Input NOR Gate
U112COS/MOS Divide by “N”
† Value selected during calibration at factory.
* For Model 871A only
** For Model 872A only
To order parts, specify model and circuit designation.
5.1PARTS LIST (continued)
17
R120
R127
Jumper
R124
Jumper
R121
R118A
COMPONENT LAYOUT FOR MODEL 871A
COMPONENT LAYOUT FOR MODEL 872A
Page 21
SCHEMATIC
MODEL 871A DIGITAL THERMOMETER
18
Page 22
SCHEMATIC
MODEL 872A DIGITAL THERMOMETER
19
Page 23
WARRANTY/DISCLAIMER
USA
MADE
IN
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time.
This ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s
Customer Service Department will issue an Authorized Return (AR) number immediately upon
phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will
be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting
from any action of the purchaser, including but not limited to mishandling, improper interfacing,
operation outside of design limits, improper repair, or unauthorized modification. This
WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence
of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration;
improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s
control. Components which wear are not warranted, including but not limited to
contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use of its products in accordance with information provided by
OMEGA, either verbal or written. OMEGA warrants only that the parts
manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER
WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED,
EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total
liability of OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a
“Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in
medical applications or used on humans. Should any Product(s) be used in or with any nuclear
installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes
no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and additionally,
purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever
arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS / INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR WARRANTY
following information available BEFORE
contacting OMEGA:
1. P.O. number under which the product was
PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific
problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.