Omega 82003 Operating Instructions Manual

1/2” DRIVE CORDLESS

IMPACT WRENCH

MODEL 82003

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

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Read this manual and follow all the Safety Rules and Operating Instructions before using this product.

© Aug. 2015

SFA Companies

Printed in Taiwan

82003-M1_082015

SAFETY AND GENERAL INFORMATION

Save these instructions. For your safety, read, understand, and follow the information provided with and on this

device before using. The owner and/or operator shall have an understanding of the device, its operating characteristics
and safety operating instructions before operating the equipment. The owner and/or operator shall be aware that use
and repair of this product may require special skills and knowledge. Instructions and safety information shall be read
to and discussed with the operator in the operator’s native language, making sure that the operator comprehends
their contents, before use of this equipment is authorized. If any doubt exists as to the safe and proper use of this
device, remove from service immediately.

Inspect before each use. Do not use if abnormal conditions such as cracked welds, damaged, loose or missing
parts are noted. Any equipment that appears damaged in any way, is found to be worn, or operates abnormally shall
be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an
abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact
distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be
made by an authorized repair facility. Labels and Operator’s Manuals are available from the manufacturer.

Product Description

This is a hand-held air powered impact wrench designed to be used by one operator for the tightening, lossening or installing
of threaded fasteners.

Specications

Item 82003

Drive Size 1/2” Square

Max. Tightening Torque 435 ft.-lbs.

Voltage 18V

No-Load Speed 0-1650 rpm

Impacts Per Minute 2100

Weight (w/ Battery) 6.83 lbs. (8.42 lbs.)

Charge Time 60-70 min. Auto Cut-off

Anvil

Carbon Brush
Cover

Torque Adjustment
Knob

Trigger

Forward/Reverse
Button

Battery Pack

Release Button

Belt

Battery Pack

Fig 1. 82003 Impact Wrench components.

2

WARNING

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Operating Hazards

• The use this too can expose the operator’s hands to
hazards including, impacts, cuts and abrasions and heat.
Wear suitable gloves to protect hands.

• Operators and maintenance personnel shall be physically
able to handle the bulk, weight and power of the tool.

• Hold the tool correctly; be ready to counteract normal or
sudden movements and have both hands available.

• Maintain a balanced body position and secure footing.

• In cases where the means to absorb the reaction torque
are requested, it is recommended to use a suspension
arm whenever possible. If that is not possible, side
handles are recommended for straight-case and pistol­grip tools. It is recommended to use a means to absorb
the Reaction torque above 2.95 ft.-lbs. (4 N•m) for straight
tools, above 7.38 ft.-lbs. (10 N•m) for pistol-grip tools.

• Release the start-and-stop device in the case of an
interruption of the energy supply.

• Do not use in conned spaces and beware of crushing
hands between tool and workpiece

Workplace Hazards

• Slips, trips and major causes of workplace injury. Be
aware of slippery surfaces caused by the use of the
tool and also of trip hazards caused by the air line or
hydraulic hose.

• Proceed with care in unfamiliar surroundings. Hidden
hazards, such as electricity or other utility lines, can exist.

• The impact wrench is not intended for use in potentially
explosive atmospheres and is not insulated against
coming into contact with electric power.

• Make sure there are no electrical cables, gas pipes, etc.,
that can cause a hazard if damaged by use of the tool.

• Dust and fumes generated when using impact wrench
can cause ill health (for example cancer, birth defects,
asthma and/or dermatitis); risk assessment and
implementation of appropriate controls for these hazards
are essential.

• Direct the exhaust so as to minimize disturbance of dust

in a dust-lled environment.

• Use respiratory protection in accordance with employer’s
instructions and as required by occupational health and
safety regulations.

Projectile Hazards

• Failure of the workpiece,of accessories or even of the
inserted tool itself can generate high-velocity projectiles.

• Always wear impact-resistant eye protection during the
operation of the impact wrench. The grade of protection
required should be assessed for each use.

• Ensure that the workpiece is securely xed.

Entanglement Hazards

• Entanglement hazards can result in choking, scalping
and/or lacerations if loose clothing, personal jewelery,
neckware, hair or gloves are not kept away from the tool
and accessories.

• Gloves can become entangled with the rotating drive,

causing severed or broken ngers.

• Rotating drive sockets and drive extensions can easily
entangle rubber-coated or metal-reinforced gloves.

• Do not wear loose-tting gloves with cut of frayed ngers.

• Never hold the drive, socket or drive extension.

• Keep hands away from rotating drives.

Noise Hazards

• Exposure to high noise levels can cause permanent,
disabling loss and other problems, such as tinnitus
(ringing, buzzing, whistling or humming in the ears).
Therefore a risk assessment and implementation of
appropriate controls for these hazards are essential.

• Appropriate controls to reduce the risk may include
actions such as damping materials to prevent
workpieces from “ringing”.

• Use hearing protection in accordance with employer’s
instructions and as required by occupational health and
safety regulations.

• Operate and maintain the impact wrench as
recommended in the instructions handbook, to prevent
an unnecessary increase in noise levels.

• Select, maintain and replace the consumable/inserted
tool as recommended in the instructions handbook, to
prevent an unnecessary increase in noise.

Vibration Hazards

• Exposure to vibration can cause disabling damage to the
nerves and blood supply of the hands and arms.

• Wear warm clothing when working in cold conditions and
keep your hands warm and dry.

• If you experience numbness, tingling, pain or whitening

of the skin in your ngers or hands, stop using the impact

wrench, tell your employer and consult a physician.

• Operate and maintain the impact wrench as recommended
in the instructions handbook, to prevent an unnecessary
increase in vibration levels.

• Do not use worn or ill-tting sockets or extensions, as this
is likely to cause a substantial increase in vibration.

• Hold the tool with a light but safe grip, taking account of
the required hand reaction forces, because the risk from
vibration is generally greater when the grip force is higher.

• Support the weight of the tool in a stand, tensioner or
balancer, if possible.

• Sleeve ttings should be used where practicable.

Repetitive Motion Hazards

• If the operator experiences symptoms such as
persistent or recurring discomfort, pain, throbbing,
aching, tingling, numbness, burning sensations or
stiffness, these warning signs should not be ignored.
The operator should cease use of the tool, tell the

employer and consult a qualied health professional.

Maintenance Hazards

• Disconnect air hose from tool prior to any maintenance
work.

3

Operating Instructions

Installing or Removing Battery Pack

1. Always switch off the machine before insertion or removal of the battery pack.

2. To remove the battery pack, push the button on the battery pack and pull battery away from tool.

3. To insert the battery pack, align the slides on the tool unit with the battery pack sliding groove and push the tool
unit into place.

4. Do not force the battery pack in sliding it into tool unit. If the battery pack does not slide in easily, it is not being
inserted correctly.

Installing Or Removing Socket

Caution: Always be sure that the machine is switched off and the battery pack is removed before installing or

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removing the socket.

1. To install the socket, push the socket onto the anvil as far as it will go. (See Fig. 2)

Fig. 2 Installing socket on anvil.

2. To remove the socket, simply pull the socket from the anvil.

3. To start the machine, pull the trigger. Machine speed is increased by increasing pressure on the trigger. Release
the trigger to stop.

4. To reverse the direction, (See Fig. 3) use the forward / reverse button on the drive unit.

Fig. 3 Forward/Reverse Button.

5. The tool has two torque settings that can be selected from dial on rear of unit (See Fig. 4).

Fig. 4. Torque adjustment knob.

Caution: Always check the direction of rotation before operation.

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Caution: Use the forward/reverse button only after the machine comes to a complete stop. Changing the

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direction of rotation before the tool stops may damage the tool.

4

Charging Indications

• Only plug charger into 100-240V AC outlet.

• If the battery pack is too hot or too cold, the charger will not charge the battery pack and the red In­dicator light will be “blinking”. When the battery pack temperature returns to between 32°F(0°C) and
122°F(50°C), The charger will automatically begin charging.

• If both red and green indicator lights are “ON” the battery pack either does not comply or is defective.
Please contact your retailer.

• Do not charge the battery pack in the rain, snow or high temperature environment.

• Do not charge battery pack when environment temperature is below 32°F(0°C) or above 104°F(40°C)

• Remove the battery from charger once fully charged.

• The charger should be allowed to cool at least one hour after three continuous battery charges.

• Do not use generator for charging the battery pack.

Power On (Green light ashes slowly)

Battery Low (Red light stays illuminated)

Battery charged 80% (Green light ashes rapidly)

Battery charged 100% (Green light stays illuminated)

Battery Pack temperature is too hot or too cold (Red light ashes slowly)

Battery Pack malfunction (Red and Green lights stay illuminated)

WARNING

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Replacing Carbon Brush

1. Loosen the carbon brush panel counter-clockwise by using at head bit. ( Fig. 5).

2. Take out the carbon brush (Fig. 6).

3. Put the new carbon brush and carbon brush panel back into the housing in proper order (Fig. 7).

4. Lock the carbon brush panel back clockwise by using at head bit. (Fig. 8)

Fig. 5 Fig. 6 Fig. 7 Fig. 8

Caution: Always be sure that the machine is switched off and battery is unplugged before carrying out any

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work on the machine. To maintain product safety and reliability, repairs, maintenance or adjustment should be
carried out by an authorized service center.

5

REPLACEMENT PARTS

Not all components of the tool are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, please give the Model number, part number and parts
description. Call or write for current pricing: SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153, U.S.A.
E-Mail: [e-mail] Tel: [phone] Fax: [phone]

82003 Replacement Parts:

28-1

28

29

Item No. Part No. Description Qty.

1 * Front Cover Ass’y 1

2 * Rubber Washer 1

3 * Washer 1

4 * Thrust Bearing 1

5 * Washer 1

6 * Front Impact Ass’y 1

7 * Rear Impact Ass’y 1

8 * Bearing Holder 1

9 * Rubber Washer 1

10 * Planetary Gears Ass’y 1

11 * Ring Gear 1

12 * Washer 1

13 * Screw 2

14 * Gear Case 1

15 * O-Ring 1

16 * Pad 1

30

27

Item No. Part No. Description Qty.

17 * Motor Ass’y 1

17-1 303017-1 Carbon Brush 2

17-2 303017-2 Carbon Brush Cover 2

18 * Forward/Reverse Rod 1

19 303019 Switch 1

20 * PCB 1

21 * Battery Connector 1

22 * Back Cover 1

23 * Belt 1

24 303024 Main Housing L&R 1

25 * Body Screw 10

26 * Front Cover Screw 4

27 303027 Battery Pack 1

28 303028 Mini Charger 1

28-1 303028-1 Charger (Optional) 1

29 303029 Power Cord 1

30 * Ferrite Core 1

** Installation of replacement parts may require specials skills and knowledge.

6

ONE YEAR LIMITED WARRANTY

For a period of one (1) year from date of purchase, SFA COMPANIES, INC. will repair or replace, at its option,
without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This
limited warranty is a consumer’s exclusive remedy.

Performance of any obligation under this warranty may be obtained by returning the warranted product,
freight prepaid, to SFA COMPANIES, INC. Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO

64153.

Except where such limitations and exclusions are specically prohibited by applicable law, (1) THE

CONSUMER’S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTS AS DESCRIBED ABOVE. (2) SFA COMPANIES, INC. SHALL NOT BE LIABLE FOR ANY
CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES,
INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT
OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF
THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY
MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS
WARRANTY AND IS NOT COVERED BY THIS WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also

have other rights, which vary from state to state.

SFA Companies

10939 N. Pomona Ave. Kansas City, MO 64153

888-332-6419

7

SFA Companies

10939 N. Pomona Ave. Kansas City, MO 64153

888-332-6419

8