Omcan Food Machinery PE-IT-0005 Installation Manual

Pizza Ovens
Models PE-IT-0005, 0010
Instruction Manual
Revised - 11/11/2014
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: sales@omcan.com
www.omcan.com
Table of Contents
Model PE-IT-0005 / Model PE-IT-0010
Section
General Information
Safety and Warranty
Technical Specications
Installation
Operation
Maintenance
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Troubleshooting
French Instructions
Spanish Instructions
Parts Breakdown
Electrical Schematics
Warranty Registration
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General Information
Omcan Manufacturing and Distributing Company Inc. and Food Machinery of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and
not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while
in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be
lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse
for damaged products that were shipped collect or third party.
Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de plus de 18
ans, saine d’esprit, et pas sous l’inuence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modication de la
machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.
VÉRIFIEZ LE COLIS DÈS RÉCEPTION
Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage
n’est visible sur l’emballage externe, ouvrez le carton an de s’assurer que tous les éléments commandés
sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant
d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager
une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine
doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli
par un tiers transporteur.
Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba Omcan no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona mayor de 18
años, en su sano juicio y no bajo alguna inuencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modicación a la máquina anúla la garantía y puede causar daños a las personas usando la máquina
mientras esta en el funcionamiento.
General Information
REVISE EL PAQUETE A SU LLEGADA
Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el
empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes
o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro
de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron
a recoger por terceros.
Safety and Warranty
WARNINGS FOR THE INSTALLER
Check that the location of the oven is in compliance with local, and national regulations.
Adhere to the instructions in this manual.
Do not execute electrical connections using temporary or uninsulated cables.
Check that the ground connection of the electrical system is functioning properly.
Always use individual safety devices and other means of protection in compliance with the law.
WARNING FOR THE USER
The conditions in the surrounding area where the machine will be installed must have the following characteristics:
The area must be dry.
The area must have water and heat sources at an adequate distance.
Ventilation and lighting must be suitable and comply with the hygiene and safety standards foreseen by
current laws.
The oor must be at and compact to facilitate thorough cleaning.
There must be no obstacles of any kind in the immediate vicinity of the machine that could effect the
machine’s normal ventilation.
In addition, the user must:
Make certain to keep children away from the machine when it is operating.
Adhere to the instructions in this manual.
Not remove or tamper with the safety devices on the machine.
Always pay careful attention to the work at hand and not use the machine when in a distracted state.
Perform all operations with maximum safety and calm.
Respect the instructions and warnings displayed on the machine labels.
The labels are accident prevention devices, and therefore must always be perfectly legible. If these should be
Safety and Warranty
damaged and illegible, it is mandatory to replace them by requesting replacements from the Manufacturer.
At the end of each working shift, before cleaning, maintenance or transfer operations, disconnect electrical
power.
WARNINGS FOR THE MAINTENANCE OPERATOR
Observe the instructions indicated in this manual.
Always use individual safety devices and other protection means.
Before starting any maintenance operations, make sure that the oven, it was used, is cooled down.
If any of the safety devices is worn or faulty, the oven is also considered faulty and not to be used.
Disconnect electrical power before intervening on electrical or electronic parts and connectors.
1 YEAR WARRANTY
WARNING:
The packaging components are classied as normal solid urban waste and can therefore be disposed of without difculty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
Technical Specications
Model PE-IT-0005 PE-IT-0010 Maximum Temperature 842°F / 450°C Electrical 220V/60/1
Power 2.2 kW 3.6 kW
Volume 5.3 Cu. Ft. 9.5 Cu. Ft.
Chamber Dimensions
External Dimensions
Net Weight 30 kg. / 66 lbs. 35 kg. / 77 lbs. Gross Weight 35 kg. / 77 lbs. 40 kg. / 88 lbs.
13.75” x 13.75” x 3.3” 349 x 349 x 84mm
22.8” x 19.6” x 11.3” 579 x 498 x 287mm
19.6” x 19.6” x 5.11” 498 x 498 x 130mm
29.3” x 26” x 12.6”
744 x 660 x 320mm
Installation
Responsibility for operations executed in the location where the machine is installed is, and remains, of the user. The user is also responsible for execution of controls related to the installation of the machine.
The user must adhere to all local and national safety regulations.
The equipment must be installed on oors with adequate load capacity.
The assembly and disassembly instructions for the oven are reserved for specialized technicians.
It is always recommended that users contact our assistance service for technical requests.
If other technicians intervene, it is recommended to make certain of their skills. Prior to starting machine assembly or disassembly, the installer must adhere to safety precautions in compliance with the law, and in particular must:
Not operate in adverse conditions.
Operate in perfect psycho/physical conditions and must check that the individual accident prevention
devices are perfectly functional.
Wear accident prevention gloves.
Wear accident prevention footwear.
Use tools that are electrically insulated.
Make sure that the area used for assembly and disassembly is free of any obstacles.
OVEN INSTALLATION LOCATION
The following gure illustrates the minimum distances that must be respected when positioning the machine to
facilitate use, cleaning and maintenance of the oven.
The minimum distance that must be respected between the oven and surrounding walls or other machines must be approximately 7.9” / 20 cm.
Min. 7.9” / 20cm
Min. 7.9” / 20cm
Installation must be executed by qualied personnel in compliance with local and national regulations.
Min. 7.9” / 20cm
OVEN POSITIONING
Ensure that the oven is put on a stand with the suitable carrying capacity and that is at. After unpacking the
Installation
oven from its packing, position it in prepared location, taking into account the minimum distances. Remove
possible protections in polystyrene and take off the protecting lm (F) avoiding to use tools which can damage
the surfaces.
EQUIPMENT HOOK-UP
Electrical connection
The oven is not provided with power supply cable. When connecting the appliance electrically, an automatic RCD must be interposed with an opening distance between contacts of at least 0.1” / 3 mm. To connect the appliance electrically it is essential to proceed in the following way:
Raise the cover of the oven.
Connect to the terminal block the power cable. The power supply cable must be of H07-RNF type, with approved minimum cross section as prescribed by the specic directive.
The electrical outlet must be easy to access, no moving should be necessary.
The electrical connection (plug) must be easily accessible, also following oven installation.
The distance between the machine and the socket must be adequate to not cause tension in the power supply
cable. In addition, the cable must not be located beneath the machine support base.
If the electrical power supply cable is damaged, it must be replaced by the technical assistance service or by a qualied technician to prevent any risks.
Ground connection
It is mandatory that the electrical system is equipped with a ground connection. The appliance must be part of an equipotential system. The connection is done on terminal marked with symbol which you will nd near the cable clamp. The equipotential symbol is showed in the following gure.
Operation
OVEN START UP AND USE
COMMAND PANEL DESCRIPTION
Top Heating Elements Function Pilot Light
Thermostat for the Regulation of Top Temperatures
Bottom Heating Elements Function Pilot Light
Thermostat for the Regulation of Bottom Temperatures
Cooking Chamber Light Switch
Main Switch
FIRST LIGHTING OF THE OVEN
At the rst use of the appliance it is advisable to heat the empty oven to eliminate bad smells caused by the
refractory stones evaporation and the inner metallic parts.
Procedure:
Set the main switch in the position “1” after checking that the oven is connected with the power supply.
Leave the oven working (empty) for at least 8 hours at the temperature of 300° before proceeding to the
rst baking.
START UP PHASE OVEN
After connecting the oven to the electric net set the main switch in position “1”. The analogic thermometer display shows the actual average temperature of the baking chamber. Rotate the thermostat knobs and until the expected temperature. In this way top and bottom heating elements are under working and the relevant light signals switch on.
GENERAL INDICATIONS FOR A GOOD COOKING
Generally for the food products it is not advisable to give precise temperature and baking time, because of their different characteristics. Particularly, regarding pizza and similar products, time and temperatures depend on
the shape and thickness of the dough, as well as on the quantity and typology of the additional ingredients.
For those reasons it is always advisable to carry out previously some baking tests, (particularly when it is an absolute new oven), with the aim of understanding as much as possible the characteristics and the functioning of the oven.
Operation
Ideal Time and temperature choice is determinant for a right pizza baking; mostly they depend on the
operator’s experience.
WORKING PHASE
While working, at any time the oven can be modied in its temperature parameters; in addition, pizza baking operation can be veried by inner chamber light. Once the oven has reached the set temperature, it is possible
to put in the pizza/s for baking, proceeding as follows:
Open the door of the oven by the suitable handles.
To light the inner chamber, set the lighting button in the position “1”.
Put in the oven the pizza/s to bake with suitable instruments for said use.
Close the door again by the suitable handles and check the baking through the door glass.
At baking over, open the door by the suitable handles and take out the pizza/s by suitable instruments for
said use.
When opening the door while the oven is on, it is important to stay at the right distance, to avoid being
invested by the heat coming out from the chamber.
Use suitable instruments to bake in and displace the pizzas in the baking chamber, to avoid burns.
When opening the door to bake the pizza/s, do not leave it opened for long time, to avoid heat
dispersion and consequently chamber temperature drop.
Avoid oil and fats to drop on bottom; if brought at high temperature can burn.
SHUT DOWN PHASE
To shut down the oven turn the main switch to the position “0”.
Maintenance
Before performing any maintenance operations, including cleaning, take the following precautions:
Ensure that the oven is not working end completely cold.
Ensure that the electrical power is not present.
Make certain that the electrical power cannot be accidentally reinserted. Disconnect the plug from the
electrical power socket.
Use individual protection devices in compliance with the directive 89/391/CEE.
Always operate using appropriate maintenance tools.
Once maintenance and repairs are nished, before starting up the oven, reinstall all of the protection
devices and reactivate all of the safety devices.
ORDINARY MAINTENANCE FOR THE USER
Cleaning of refractory plan
The oven must be cleaned at the end of each use, in compliance with the hygiene regulations and to safeguard
Maintenance
machine operation. Before proceeding the oven temperature must be at 350° C for roughly 60 minutes (setting 350° on the top and on the bottom as well), for an easy baking scoriae carbonization. Once reached the temperature, switch off the oven and wait until the temperature drops until roughly 100°C (the best temperature for cleaning). At this stage disconnect the electric power supply. After dressing in gloves and suitable dresses
as protection from burns, open the door and by a brush in natural ber with a long handle, proceed to a rst
removal of baking fragments from the refractory stones, then take them out by a suitable vacuum cleaner. At the end, clean the refractory stone with an humid cloth.
External cleaning of the oven
Oven external areas cleaning, external parts in stainless steel, door glass, and switch panel, must be carried out at cold oven and at disconnected electric power supply. Use a sponge or a soft cloth, not abrasive, slightly
humidied with water or possibly with a neutral detergent not corrosive. In any case, do not use water jets
which can penetrate through the electric parts and heavily damage them, as well as bring a possible danger for people.
Troubleshooting
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
The oven doesn’t heat despite the temperatures are correctly set. Instead function pilot lights of the heating elements are off.
The oven doesn’t heat despite the main switch is on (position 1) and the temperatures are correctly set. The function pilot lights of the heating elements are off.
The oven does not switch on and the digital display is off.
The display is off in spite of the main switch being on position 1 and the electric supply is in order.
Inner light bulb does not switch on. Burned inner light bulb. Replace inner light bulb.
The baking chamber does not heat suitably.
Main switch off (positioned on “0”). Set the main switch to position “1”.
No electric Energy in the net. Check the general contactor, the
socket, the plug, and the supply cable.
Main switch off (positioned on “0”). Set the main switch to position “1”.
Digital control panel defected. Replace the Digital control panel.
Inner light bulb switch defected. Replace light bulb switch. No electric supply power on the
light bulb. The set temperature are too low. Set the right temperature.
Check electric connection with the light bulb.
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