Omcan Food Machinery MX-IT-0010-D Installation Manual

Spiral Dough Mixers
Models MX-IT-0010 - MX-IT-0060
Items 13160, 13162, 18637, 13163, 13166,
13167, 13170, 13171, 13172, 13173, 13174
Instruction Manual
Revised - 2/3/2015
Toll Free: 1-800-465-0234
Fax: 905-607-0234
www.omcan.com
Table of Contents
Model MX-IT-0010 / Model MX-IT-0010-T / Model MX-IT-0010-D
Model MX-IT-0020 / Model MX-IT-0020-T / Model MX-IT-0030
Model MX-IT-0030-T / Model MX-IT-0040 / Model MX-IT-0040-T
Model MX-IT-0050 / Model MX-IT-0060
Section
General Information
Safety and Warranty
Technical Specications
Installation
Operation
Maintenance
Troubleshooting
French Instructions
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Page
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Spanish Instructions
Parts Breakdowns
Electrical Schematics
Notes
Warranty Registration
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2
General Information
Omcan Manufacturing and Distributing Company Inc. and Food Machinery of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and
not under the inuence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modication to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while
in operation.
CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage. If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed damage to the machine. If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be
lled out within three days, from the delivery date shown in the shipping documents. Omcan has no recourse
for damaged products that were shipped collect or third party.
Omcan Fabrication et distribution Companie Limité et Food Machinery d’Amerique, dba Omcan ne sont pas responsables de tout dommage ou blessure causé du fait que toute personne ait utilisé cet équipement de façon irrégulière. Le produit ne doit être exploité que par quelqu’un de plus de 18
ans, saine d’esprit, et pas sous l’inuence d’une drogue ou d’acohol, qui a été formé pour utiliser cette machine correctement, et est vêtu de vêtements de sécurité approprié. Toute modication de la
machine annule toute garantie, et peut causer un préjudice à des personnes utilisant la machine ou des personnes à proximité de la machine pendant son fonctionnement.
VÉRIFIEZ LE COLIS DÈS RÉCEPTION
Dès réception d’une expédition d’Omcan veuillez inspecter pour dommages externes. Si aucun dommage
n’est visible sur l’emballage externe, ouvrez le carton an de s’assurer que tous les éléments commandés
sont dans la boîte, et il n’y a aucun dommage dissimulé à la machine. Si le colis n’a subi aucune mauvaises manipulations, de bosses ou de dommages (visible ou cachée), notez-le sur le bond de livraison avant
d’accepter la livraison et contactez Omcan dans les 24 heures qui suivent, pour que nous puissions engager
une réclamation auprès du transporteur. Un rapport détaillé sur l’étendue des dommages causés à la machine
doit être rempli dans un délai de trois jours, à compter de la date de livraison indiquée dans les documents d’expédition. Omcan n’a aucun droit de recours pour les produits endommagés qui ont été expédiées ou cueilli
par un tiers transporteur.
Omcan Empresa De Fabricacion Y Distribucion Inc. Y Maquinaria De Alimentos De America, Inc. dba Omcan no son responsables de ningun daño o perjuicío causado por cualquier persona inadecuada o el uso descuidado de este equipo. El producto solo podra ser operado por una persona mayor de 18
años, en su sano juicio y no bajo alguna inuencia de droga o alcohol, y que este ha sido entrenado en el correcto funcionamiento de esta máquina, y ésta usando ropa apropiada y autorizada. Cualquier modicación a la máquina anúla la garantía y puede causar daños a las personas usando la máquina
mientras esta en el funcionamiento.
3
General Information
REVISE EL PAQUETE A SU LLEGADA
Tras la recepcion de un envio Omcan favor inspeccionar daños externos. Si no hay daños evidentes en el
empaque exterior, Habra el carton para asegurararse que todos los articulos solicitados ésten dentro de la caja y no encuentre daños ocultos en la máquina. Si el paquete ha sufrido un manejo de poco cuidado, golpes
o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro
de las 24 horas, de modo que podamos iniciar una reclamación con la compañia. Un informe detallado sobre los daños causados a la máquina debe ser llenado en el plazo de tres días, desde la fecha de entrega que se muestra en los documentos de envío. Omcan no tiene ningun recurso por productos dañados que se enviaron
a recoger por terceros.
Safety and Warranty
WEAR ADEQUATE CLOTHING
Be sure to wear tight-tting clothing without any loose parts. Never wear open or unfastened jackets, shirts or
overalls.
IMPORTANT
To prevent accidents and ensure best performance the machine must not be modied or altered unless authorised by Omcan. Nor must it be used in conditions or for purposes other than those for which it has been expressly designed. Any arbitrary modication implemented in this machine will automatically exempt Omcan
from any liabilities for ensuing damage or injury and warranty claims.
For your own personal safety, before connecting the machine to the electrical main:
Check that power mains leading to distribution socket is tted with an appropriate multipolar switch
protected against overloads and short circuits.
Carry out all phase connections, as well as any neutral and ground connections (compulsory) with a standard plug compatible with the above mentioned socket. The protection lead (ground) is the one with the yellow/green insulating sheath; make sure that the power supply cable is appropriate to its use, according to length, mains voltage and machine consumption.
Unless adequate protections against electrical shock are tted, do not operate the machine in damp or wet
environments.
Do not start up the machine without the protective panelling. This may jeopardise personnel safety and
machine serviceability.
MX-IT-0010 SERIES 1 YEAR PARTS AND LABOUR BENCH WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule a drop off to either an Omcan authorized service depot in the area, or to an Omcan Service warehouse to repair the
equipment.
4
Safety and Warranty
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures not
improper use.
MX-IT-0020 - MX-IT-0060 1 YEAR PARTS AND LABOUR WARRANTY
Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized
service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures not
improper use.
WARNING:
The packaging components (cardboard, polyethylene, and others) are classied as normal solid urban waste and can therefore be disposed of without difculty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!
5
Technical Specications
Model Dimensions Weight Electrical Motor Power
MX-IT-0010
MX-IT-0010-D 208V/60/3
MX-IT-0020
MX-IT-0020-T 208V/60/3
MX-IT-0030
MX-IT-0030-T 208V/60/3
MX-IT-0040
MX-IT-0040-T 208V/60/3
MX-IT-0050
MX-IT-0060
520 x 280 x 580mm
20.5” x 11” x 22.8”
690 x 390 x 670mm
27.2” x 15.4” x 26.4”
760 x 420 x 910mm
29.9” x 16.5” x 35.8”
810 x 480 x 950mm
31.9” x 18.9” x 37.4”
940 x 530 x 1030mm
37” x 20.9” x 40.6”
990 x 580 x 1070mm
39” x 22.8” x 42.1”
47 kg.
103.6 lbs.
73 kg.
160.9 lbs.
112 kg.
246.9 lbs.
124 kg.
273.4 lbs.
185 kg.
407.9 lbs. 215 kg.
474 lbs.
220V/60/1
220V/60/1
220V/60/1
220V/60/1
208V/60/3
0.7 HP - 1 Speed
0.55 kw - 1 Speed
0.6/0.4 HP - 2 Speed
0.45/0.3 kw - 2 Speed
1 HP - 1 Speed
0.75 kw - 1 Speed
1.5/1 HP - 2 Speed
1.1/0.75 kw - 2 Speed
1.5 HP - 1 Speed
1.1 kw - 1 Speed
1.9/1.5 HP - 2 Speed
1.4/1.1 kw - 2 Speed
1.5 HP - 1 Speed
1.1 kw - 1 Speed
1.9/1.5 HP - 2 Speed
1.4/1.1 kw - 2 Speed
2.9/1.9 HP - 2 Speed
2.2/1.4 kw - 2 Speed
Kneading
Capacity
10 kg.
22 lbs.
20 kg.
44 lbs.
30 kg.
66.1 lbs.
40 kg.
88.2 lbs.
50 kg.
110.2 lbs. 60 kg.
132.3 lbs.
Capacity
12.7 QT 12 LMX-IT-0010-T 200V/60/3
26.4 QT 25 L
40.2 QT 38 L
51.8 QT 49 L
66.6 QT 63 L
89.8 QT 85 L
Installation
Install and use the machine in a room that can be efciently ventilated, and where the oor is level,
compact and easy to clean.
If oor is uneven, to prevent instability and machine movements, shim feet with strips of hard rubber. Position
the machine as preferred, leaving a free space of approx. 50 cm/20” around all sides. This will enable
unhindered access for actual operation, as well as for cleaning and maintenance. For machines equipped with
wheels, ensure to apply brakes by pressing the lever down. Also ensure that machine voltage is the same as that distributed by power mains (see rating plate on machine rear cover).
For connection to electrical system, t a suitable plug to the machine power supply cable.
Warning: have the plug tted to the power supply by qualied electrician. Take the necessary
precautions to prevent the cable from being crimped or damaged.
6
Installation
After mating the plug to the mains socket, the machine is ready for use. First, however, check proper operation of all moving parts and components of the machine. Thus, check:
Rotation direction of bowl (compare with arrow on bowl) and spiral.
Safety device serviceability: device is serviceable when machine stops the moment the guard is lifted by
10-15 mm/0.4”-0.6”.
Operation of push buttons and pilot lamp.
Important: If the machine or some of its parts fail, call your Omcan for repairs.
Note: for machines with three-phase power supply: in case of counter rotation, invert two phases of the power supply plug. Check bowl rotation each time you replace the power supply plug or change power mains socket.
TRANSPORT AND HANDLING
The machine, pallet-mounted at origin, is shipped enclosed in an appropriate packing and strapped to the wooden pallet itself. When unloading the machine from the transport vehicle, lift from the points marked on the
packing using suitable equipment. Unless you need to check its contents, you are recommended not to open
the packing until the moment of installation. To transport the machine to the installation site, use a trolley of
adequate carrying capacity. Remove straps, packing and polystyrene strips. Dispose of this material according
to the regulations in force. Lift the machine and place on the installation site. Remove the supporting pallet using straps of suitable carrying capacity (approx. 6 times the weight of the machine). These will have to be
slipped under the spiral holder head. The whole operation is to be controlled by adequate manual or power­driven lifting equipment.
Operation
PREPARING THE MACHINE
Prepare the machine before every process cycle. BE SURE that the machine, especially parts which come in
contact with food products (spiral, bowl and column) are clean and sanitized; where necessary clean with hot water and spirit. Clean with machine off.
OPERATING THE MACHINE
After having ensured perfect cleanliness of the machine, proceed with dough-making operations as required.
LOADING AND STARTING
Press the stop push button to make sure the machine is off. Raise the bowl guard until it stops against the rubber rest. Load the machine with ingredients of the type and quantity required. Lower the bowl guard on its rest. Press the start push button.
7
Operation
CAUTION: the machine will run only if the safety microswitch is serviceable and in position.
MACHINES EQUIPPED WITH TIMER
For machines equipped with control timer, before pressing the start push button, set the required time. When
set time runs out the machine stops automatically. In the event that you need to use manual controls, eliminate
timer operation by setting to “SER.CONT” or “POS.MAN.”
TWO-SPEED MACHINES
To start the machine set the commutator to the required speed. Depress the start push button. If you want to change speed with the machine in operation, rst set the selector to “0” then set the new speed. Subsequently
press the start push button.
Caution: if the selector remains in position “0” it is impossible to start the machine.
UNLOADING THE MACHINE
At the end of the time period set for the process, press the stop push button.
Note: machines equipped with timer will stop automatically.
Raise the bowl guard, remove the dough, and thoroughly clean all parts affected by the process immediately. At the end of the cleaning, close the guard.
VARYING INITIAL MIXTURE DOSES
If you need to vary the initial mixture by adding or changing the amount of the ingredients, use the food slots in the guard without stopping the machine or raising the guard.
Maintenance
ALWAYS UNPLUG THE MACHINE FROM THE ELECTRICAL SOCKET BEFORE PERFORMING ANY
MAINTENANCE OR CLEANING!
CLEANING
Warning: For healthy and hygienic processing of nutritional products, be sure to keep your machine and the surrounding environment clean. Always disconnect the power supply before cleaning.
After use, especially since processed material is still soft, always thoroughly clean guard, bowl, spiral and column. Inspect and if necessary, clean the process tools again before a fresh kneading operation. Use hot water to remove and rinse off any residual dough. Dry with nutritional absorbent paper and disinfect with a soft cloth dabbed in alcohol, or food grade disinfectant.
8
Maintenance
Warning: never use non-food grade, abrasive or corrosive chemicals to clean. Also never use coarse
or abrasive objects such as steel wool, abrasive sponges and so on.
To clean machine internal and external parts:
Remove power supply plug from power mains socket.
Clean coated surfaces with soft cloth and disinfect with alcohol.
To clean internal parts of machine, rst dismantle the rear panel; remove any grease and powder from the
food products processed; then reassemble the panels.
MAINTENANCE AND ADJUSTMENT
Warning: Remember that all maintenance operations are hazardous if you do not rst disconnect the plug from power mains.
To maintain machine safety, serviceability and stated performance, service the following parts:
Belt tension: once yearly, or in case of irregular machine operation (r.p.m. loss), check belt drive tension. To do this, disassemble machine rear panel; be sure that the belt is tight enough and, if necessary, turn screw marked by the appropriate symbol, without exaggerating when tightening the belt. Reassemble the rear panel.
Never use the machine with any missing, disassembled or open guards and shields.
If servicing operations require repairs to electrical system and/or replacement of bearings or mechanical components, call Omcan.
Models MX-IT-0010 - MX-IT-0060
Chain maintenance: chains do not need tensioning; they do, however, need greasing once a year. To do this disassemble the rear panel and top cover.
Models MX-IT-0030 - MX-IT-0060
Together with the top control panel, remove all the xing screws of the panel except one, which should be
loosened to allow the panel to rotate while still remaining attached to the machine (this allows you not to
detach the electrical cable from the panel). Use MR3 type grease in sufcient quantities that allow lubrication
of all chain links. Do not apply too much grease because during chain motion it will tend to spatter against the
machine walls and gum up with dust and food products (e.g. our) making it harder for you to clean. Finally,
reassemble all panelling taking care not to damage the control electrical cable in machines with the top control panel.
9
Troubleshooting
INCONVENIENCES CAUSES REMEDIES
Machine operation failure. Disconnected plug. Connect plug.
Plug leads not correctly connected. Check lead connections. Trip switch adjusted for insufcient
values. Unsuitable trip switch. Replace trip switch. Board fuses blown out. Replace blown fuse. Timer not set. Set timer to required time.
Whirring noise. The whirring noise emitted by the machine has been measured on an
identical sample machine in compliance with standard DIN 45635. A
constant value not exceeding 70 dB(A) was measured as stated in the manufacturers test report.
Adjust trip switch accordingly.
French Instructions
SÉCURITÉ ET GARANTIE
PORTER UN VETEMENT SUFFISANT
Assurez-vous de porter des vêtements moulants sans pièces détachées. Ne portez jamais de vestes, chemises ouvertes ou dét ou salopettes.
IMPORTANT
Pour prévenir les accidents et assurer les meilleures performances de la machine ne doit pas être modié ou altéré, sauf si autorisé par Omcan. Il ne faut pas utilisé dans des conditions ou à des ns autres que celles pour lesquelles il a été expressément conçu. Toute modication arbitraire mis en œuvre dans cette machine sera automatiquement exempter Omcan de toute responsabilité pour les dommages ou blessures qui a suivi et
de garantie revendications.
Pour votre propre sécurité, avant de brancher la machine à la principale électrique:
Vériez que les conduites d’alimentation menant à la prise de distribution est équipé d’un interrupteur
multipolaire protégé approprié contre les surcharges et les courts-circuits.
Effectuer toutes les connexions de phase, ainsi que toutes les connexions neutre et de terre (obligatoire)
avec un bouchon standard compatible avec la douille précitée. La protection de plomb (sol) est celui
avec le / vert gaine isolante jaune; assurez-vous que le câble d’alimentation est adaptée à son utilisation,
fonction de la longueur, la tension d’alimentation et de la consommation de la machine.
Sauf protections adéquates contre les chocs électriques sont installés, ne pas utiliser la machine dans des
environnements humides ou mouillés.
Ne pas démarrer la machine sans l’habillage de protection. Cela peut compromettre la sécurité du
10
French Instructions
personnel et la machine d’entretien.
MX-IT-0010 SERIES 1 AN PIÈCES ET BANC DU TRAVAIL GARANTIE
Dans la période de garantie, contacter Omcan Inc. au 1-800-465-0234 pour planier une chute hors soit un dépôt Omcan de service autorisé dans la zone ou à un entrepôt Omcan service pour réparer
l’équipement.
Entretien non autorisée annulera la garantie. La garantie couvre les pannes électriques et une partie pas une mauvaise utilisation.
MX-IT-0020 - MX-IT-0060 1 AN PIÈCES ET GARANTIE DU TRAVAIL
Dans la période de garantie, contacter Omcan Inc. au 1-800-465-0234 pour planier une Omcan
technicien autorisé à réparer l’équipement localement.
Entretien non autorisée annulera la garantie. La garantie couvre les pannes électriques et une partie pas une mauvaise utilisation.
AVERTISSEMENT:
Les matériaux d’emballage (carton, de polyéthylène et autres) sont classés comme déchets solides urbains
normale et peuvent donc être éliminés sans difculté.
En tout cas, pour le recyclage approprié, nous suggérons tranchent des produits séparément
(différenciée des déchets) selon les normes actuelles.
NE PAS JETER LES EMBALLAGES DANS L’ENVIRONNEMENT!
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