Omcan MATC060TF, MATC150TF, MATC400TF, MATC200TF, MATC150TW Operators Manual

...
Rev 2, 18.06.19
Maturmeat
®
Manual
1
MATURMEAT®
Pag. 3 1.1 General Safety Warnings
INDEX
SICUR FOOD CONTROL Pag. 8 2.1 Using Sicur Food Control® For The First Time Pag. 9 2.2 Starting The Test Recipe Pag. 10 2.3 Recipe Screen Dened Pag. 12 2.4 Starting a Default Climatic Recipe Pag. 12 2.5 Moding Recipe Parameters Pag. 13 2.6 Checking HACCP-Performance as Line Data Pag. 14 2.7 Checking HACCP-Performance as a Graph Pag. 15 2.8 New Recipe Parameters Dened Pag. 16 2.9 Creating and Saving New Recipes Pag. 18 2.10 Starting a Saved Recipe Pag. 18 2.11 Forcing Aroma
MAINTANENCE Pag. 19 3.1 Calibrating Standard Probes Pag. 20 3.2 Changing HACCP Recording Frequency Pag. 20 3.3 Changing From Celcius To Farenheit Pag. 21 3.4 Setting The Screen Lock Pag. 22 3.5 Calibrating pH Probe Pag. 24 3.6 Fumotic’s supply tanks
Pag. 24 3.7 Water Filter
Pag. 25 3.8 Fumotic® Rear View Pag. 25 3.9 Fumotic® Front View Pag. 26 3.10 How to connect direct waterline to Fumotic Pag. 26 3.11 Scale Formation Inside Fumotic
®
Pag. 27 3.12 Cleaning Maturmeat®
Pag. 28 3.13 Empting drain tray Pag. 29 3.14 Temperature Maintenance Pag. 30 3.15 Humidity Maintenance Pag. 31 3.16 Firmware Update Sicur Food Control
®
Pag. 32 3.17 Firmware Update PLC’s Pag. 33 3.18 Network Connection Pag. 34 3.19 Troubleshooting
®
®
TECHNICAL INFORMATION & DATA
Pag. 36 4.1 System Variables
Pag. 43 4.2 Maturmeat® Specications Pag. 43 4.3 Sicur Food Control® Specications Pag. 44 4.4 Functions Managed By Sicur Food Control Pag. 45 4.5 PLC A Specications Pag. 45 4.6 PLC B Specications Pag. 47 4.7 Electrical Schematic 60/100kg Pag. 48 4.8 Electrical Schematic 150kg Pag. 49 4.9 Electrical Schematic 200kg Pag. 50 4.10 Electrical Schematic Twin 100+100kg Table 1 Pag. 51 4.11 Electrical Schematic Twin 100+100kg Table 2 Pag. 52 4.12 Electrical Schematic Fumotic® 60/100/150/200kg Pag. 53 4.13 Electrical Schematic Fumotic® Twin 100+100kg
WARRANTY & DISPOSAL Pag. 54 5.1 Limited Warranty Pag. 55 5.2 Proper Disposal
2
Rev 2, 18.06.19
®
1.1
GENERAL SAFETY WARNINGS
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and the word “Danger.” This word mean:
You can be killed or seriously injured if you don’t follow
DANGER
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
instructions.
IMPORTANT SAFETY INSTRUCTIONS
WARNING: To reduce the risk of re, electric shock, or injury when using your Maturmeat®,
follow these basic precautions:
After unpacking, make sure the machine is
complete and free from damage. If in doubt, do not use and contact a qualied technician.
Check that the information on data plate
corresponds with the main power supply.
This appliance must be used exclusively for
the purpose for which it was made. Any other use is considered improper and therefore dan-
gerous.
The machine must be handled only by trained
personnel.
For any eventual repairs please contact an
authorized dealer and/or technician, use only original replacement parts.
Do not wash the machine with high pressure
water jets.
Fumotic
and humidity probes are not to be used be­low –3°C (minus three degrees centigrate), and are excluded from operation and conse­quently unusable and unreilable, the manu­facture is not liable for programming differing from the aforementioned
®
avoring/humidication processes
All working parameters described in bro-
chures, price lists, refer to programming and/ or functionality to achieve a single process separately, and not connected or linked.
SAVE THESE INSTRUCTIONS
Arredo Inox Srl assumes no responsibility for
any errors that may appear in this document. In no event shall Arredo Inox Srl be liable for incidental or consequential damages arising from use of this document or the software and hardware described in this document.
The information contained within the user
manual is subject to change without notice and should not be construed as a commit­ment by Arredo Inox Srl.
The default climatic recipes programmed
in your Maturmeat® are suggested and are modiable by the user, they are meant to be
used a guide.
Always shut down power to the unit before
attempting any work on the unit, other than the exclusive purpose for which it was made.
Do not store explosive substances such as
containers with explosive propellants in side your Maturmeat®
Not respecting any of the aforementioned
points may compromise the safety of the machine and or the user.
This manual replaces all previous versions, and contains up to date information on procedures and settings, with the exception of electrical drawings (nd production dates on each drawing) This document and parts thereof must not be reproduced or copied without Arredo Inox Srl’s written permission, and contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Rev 2, 18.06.19
3
1.2
Modello/Model: STGXXXXXX Matricola/Serial No: 51XXX Lotto Produzione/ Lot No: STGXXXXXXXXXXXXXXXXXXXX Tensione/Voltage: 230 V Frequenza/Frequency: 60Hz Assorbimento Max/Max Power: 3420W - 14A Assorbimento Nominale/Rated Power: 2100W - 9.3A Illuminazione/Lighting 30W - 0.3A Riscaldamento/Heaters: 1500W - 6.2A Ricambio Aria/Air Recycling: 40W - 0.5A Raffreddamento/Cooling: 670W - 4A Umidificazione/Humidification: 1250W - 6A Deumidificazione/Dehumidification: 2100W - 9.4A Aromatizzazione/Aromatization: 1250W - 6A Sbrinamento/Defrost: 770W - 4A Gas Refrigerante/Refrigerant Type: R 404 A Quantità Refrigerante/Refrigerant Quantity: 400g Classe Climatica/Ambient Temperature: ST Max Corr. Operativa (MRA)/Max Operating Curr. (MRA) 2.8A Compressore (RLA)/Compressor (RLA) 16.5A
Arredo Inox s.r.l. Zona Industriale loc. Zigari 88900 Crotone Italy
MADE IN ITALY
Modello/Model: STGXXXXXX Matricola/Serial No: 51XXX Lotto Produzione/ Lot No: STGXXXXXXXXXXXXXXXXXXXX Tensione/Voltage: 230 V Frequenza/Frequency: 60Hz Assorbimento Max/Max Power: 3420W - 14A Assorbimento Nominale/Rated Power: 2100W - 9.3A Illuminazione/Lighting 30W - 0.3A Riscaldamento/Heaters: 1500W - 6.2A Ricambio Aria/Air Recycling: 40W - 0.5A Raffreddamento/Cooling: 670W - 4A Umidificazione/Humidification: 1250W - 6A Deumidificazione/Dehumidification: 2100W - 9.4A Aromatizzazione/Aromatization: 1250W - 6A Sbrinamento/Defrost: 770W - 4A Gas Refrigerante/Refrigerant Type: R 404 A Quantità Refrigerante/Refrigerant Quantity: 400g Classe Climatica/Ambient Temperature: ST Max Corr. Operativa (MRA)/Max Operating Curr. (MRA) 2.8A Compressore (RLA)/Compressor (RLA) 16.5A
IDENTIFICATION DATA & DATA PLATE
The serial tag is a permanently afxed sticker on which is recorded vital electrical and refrigera­tion data about your Maturmeat® product, as well as the model and serial number. There are two data plates on each unit, they can be found on the inside top corner of the doorframe and on the top corner on the right hand side of the body. When contacting the manufacturer, please provide the serial number and production lot number found on your cabinet or on the conformance certicate.
1) Brand
2) Model
3) Serial number
4) Production lot number
5) Voltage
6) Frquency
7) Max Power
8) Nominal Power
9) Power usage for lighting
10) Power usage during heating
11) Power usage during air cycling
12) Power usage during cooling
13) Power usage during humidication
14) Power usage during dehumidication
15) Power usage during avouring
16) Power usage during defrosting
17) Refrigerant type
18) Refrigerant quantity
19) Climatic class
20) Max operating current
21) Compressor Rated load Amps
22) Manufacturer
23) Certication
24) Country of Origin
1.3
The following items are included with your Maturmeat®. Contact your dealer should any of the following be missing
No. 3 temperature probes; No. 1 humidity probe; No. 1 closed loop connector (for direct waterline see page 25); No. 1 replacement tubes for aroma pump (2 for Twin 100+100); No. 1 user manual; No. 1 warranty registration card; No. 1 drain tray (except 60); No. 1 drain hose; No. 5 guide sets (L&R); (10 for 200 & Twin 100+100) No. 5 stainless steel shelves (10 for 200 & Twin 100+100)
4
STANDARD ACCESSORIES
Rev 2, 18.06.19
1.4
MODEL 60
MATURMEAT® DIAGRAM
2
3
1
5
9
11
12
13
14
DANGER
Gas Exposure Do not damage the cooling sys­tem as it contains R404a refriger­ant, which can cause injury, burns and frostbite.
MODEL 150 MODEL 200 MODEL TWIN100+100
Number Description Quantity
1
Tanks water/aroma
2
Condensing Unit
3
Fumotic®
4
Transformer
5
PLC
6
Touch Controller
7
Evaporator
8
Internal Light
9
Humidity Probe
10
Ambient Probe
11
Steam Output
12
Unibody Frame
13
Adjustable Legs
14
Molding w/Heating
15
Drain Tray
16
Door w/Resistance
17
Door Hinge
Number Description Quantity
1
Tanks water/aroma
4
6
8
7
10
15
16
Number Description Quantity
2
1
1
2
2
1
2
1
1
1
1
1
4
1
1
1
2
1
Tanks water/aroma
2
Condensing Unit
3
Fumotic®
4
Transformer
5
PLC
6
Touch Controller
7
Evaporator
8
Internal Light
9
Humidity Probe
10
Ambient Probe
11
Steam Output
12
Unibody Frame
13
Adjustable Legs
14
Molding w/Heating
15
Drain Tray
16
Door w/Resistance
17
Door Hinge
17
2
1
1
2
2
1
2
1
1
1
2
1
4
1
1
2
4
2
Condensing Unit
3
Fumotic®
4
Transformer
5
PLC
6
Touch Controller
7
Evaporator
8
Internal Light
9
Humidity Probe
10
Ambient Probe
11
Steam Output
12
Unibody Frame
13
Adjustable Legs
14
Molding w/Heating
15
Drain Tray
16
Door w/Resistance
17
Door Hinge
MODEL 100
Number Description Quantity
1
Tanks water/aroma
2
Condensing Unit
3
Fumotic®
4
Transformer
5
PLC
6
Touch Controller
7
Evaporator
8
Internal Light
9
Humidity Probe
10
Ambient Probe
11
Steam Output
12
Unibody Frame
13
Adjustable Legs
14
Molding w/Heating
15
Drain Tray
16
Door w/Resistance
17
Door Hinge
Number Description Quantity
1
Tanks water/aroma
2
Condensing Unit
3
Fumotic®
4
Transformer
5
PLC
6
Touch Controller
7
Evaporator
8
Internal Light
9
Humidity Probe
10
Ambient Probe
11
Steam Output
12
Unibody Frame
13
Adjustable Legs
14
Molding w/Heating
15
Drain Tray
16
Door w/Resistance
17
Door Hinge
2
1
1
2
2
1
1
1
1
1
1
1
4
1
1
2
4
2
1
1
2
2
1
1
1
1
1
1
1
4
1
1
1
2
2
2
1
4
4
2
2
1
2
2
2
1
4
1
1
2
4
5
Rev 2, 18.06.19
1.5
All Maturmeat® units are factory tested for performance and are free from defects when shipped. The utmost care has been taken in crating this product to protect against damage in
transit.
You should carefully inspect your Maturmeat® unit for damage during delivery, even if the crate is free from damage. If damage is detected, you should save all the crating materials and make note on the carrier’s Bill Of Lading describing this. A freight claim should be led immediately. If damage is subsequently noted during or immediately after installation, contact the respective carrier and le a freight claim. Under no condition may a damaged unit be returned without rst obtaining written permission (return authorization).
RECEIPT INSPECTION
1.6
DANGER
Excessive Weight Hazard Use two or more people to move and install your Maturmeat®. Failure to do so can result in back or other injury.
INSTALLATION
LOCATION:
Select a proper location away from extreme heat or cold. Space above the unit should allow for breath­ability to the condensing unit and access to the Water/ Aroma tanks. Allow enough clearance between the unit and the side wall in order to allow the doors to fully open.
PACKAGING:
The unit is shipped from the factory strapped to a stur­dy wooden pallet and protected by MDF crating. The crating is attached to the pallet with nails and several screws. These should rst be removed to avoid scratch­ing the unit when lifting off the crating. To remove the Maturmeat® from the wooden pallet start by cutting free the nylon bands. There are 4 bolts connecting the Maturmeat® to the pallet, remove them to release the Maturmeat® from the pallet. Most exterior surfaces have a protective vinyl covering to prevent scratching during manufacturing, shipping, and installation, remove after installation and discard.
DANGER
Keep all packaging away from children
DANGER
Electrical Hazard Never connect power to unit via extension cord or adapter, this can cause damage to the system and/or start a re.
6
NOTE: DO NOT LAY THE UNIT ON ITS SIDE/BACK/FRONT DURING TRANSPORTATION OR INSTALLATION.
POWER CORD:
An attached power cord is provided without plug, shipped coiled inside the compressor compartment. For your safety and protection, have the installer con­nect the proper plug for your country by checking with the information on the data plate. Connect only to an appropriate dedicated 20 amp outlet.
POWER SUPPLY:
The supply voltage should be checked prior to connec­tion to be certain that proper voltage for the cabinet wiring is available (refer to the data plate for the correct unit voltage). Make connections in accordance with lo­cal electrical codes. Use qualied electricians.
Use of a separate, dedicated circuit is required.
Size wiring to handle indicated load and provide neces­sary overcurrent protector in circuit (see amp require­ments on the unit’s data plate).
Rev 2, 18.06.19
INSTALLATION continued
Connection
Point
ELECTRICAL SCHEMATICS:
Refer to the electrical schematics on page 46-52 for any service work performed on the unit. Should you require a new one, please contact Maturmeat® Service at
ufcioqualita@stagionellostore.com, and provide serial
number of the unit involved.
CLEARANCE:
To assure optimum performance of your Maturmeat® the condensing unit MUST have an adequate supply of air for cooling purposes. The operating location must have 45 cm (18”) minimum clearance from the top of the Maturmeat® to the ceiling. Select a working location away from extreme heat or cold. The Maturmeat® is designed to operate in temps of 32°C (89°F) or less. Locate the unit so that air drafts (such as heat, A/C or ventilation) do not blow on or over the top of the Maturmeat®.
ADJUSTING LEGS:
Unit includes 4 factory installed (except 100kg model). The ideal position for the unit should be that it leans towards the back, to allow for proper door closure. Adjust the leg by turning the lower portion of the leg. MATC100TF units will include 4 legs and 16 bolts packed inside the unit, these will need to be mounted and then adjusted.
VISUAL TEST:
DANGER
Electrical Shock Hazzard if any damage to wiring is found, do not touch and contact your local service point. Failure to do so can result in serious injury or death.
REGISTER YOUR UNIT:
Once your Maturmeat® has been installed by an authorized technician, validate the warranty by sending an e-mail to the following address ufcioqualita@stagionellostore.com enclosing the installation worksheet.
Check the top of the unit making sure nothing has moved, shifted or loosened during transport. Check that all wires to PLC’s are rmly connected, check lines on the condensing unit, check Fumotic® and lines to tanks.
Disconnect power to unit before performing visual test
PREPARE UNIT:
Fill the water tank with water to avoid false alarm. Slide the drain tray on the tracks underneath the unit, or set up the drain hose to connect to a oor or dedicated drain­age system. Make sure that the end of the drain hose is a minimum of 5cm lower than the connection point. Before starting the test recipe, wipe down the inside of the unit in contact with food using a cloth or sponge, water and a non aggressive/non abrasive cleaner (for more information on cleaning, refer to page 26).
TEST RECIPE:
Maturmeat® has a test recipe programmed under the My Recipe category. The test recipe must be run to en­sure the Maturmeat® performs all its functions. This is to prevent loss of product on rst use. To set test recipe see page 9
Rev 2, 18.06.19
7
®
®
2.1
USING SICUR FOOD CONTROL
FOR THE FIRST TIME
After a successful installation and with power to your Maturmeat®, the Sicur Food Control® con­troller will start up automatically on the Welcome page. The Welcome page allows you to select the language, and displays Firmware version installed. Note: Information may be displayed in Italian for the rst time
From this screen, select the language you would like to use. You can change language at anytime by pressing the
Welcome
24/03/2018 12:35
backward arrow from the Home page.
If needed, come back to the welcome page to check your rmware version, which can be found in the bottom left corner of the screen.
Serial
10002156, FW.1.13, PLC-A1.37, PLC-B1.37
Patent #1395586 - Climatouch
After selecting your language, you will land on the date and time page, where you can adjust the data should you need to.
To adjust the date or time, press the Set icon beside the corresponding eld.
Use the up and down arrows above and below the numbers to adjust the month, day and year. Press the check mark to save and exit.
24/03/2018
24/03/2018
24 03 2018
12:35
12:35
Use the up and down arrows above and below the numbers to adjust the hour and minute. Press the check mark to save and exit.
24/03/2018
12 35
12:35
8
Rev 2, 18.06.19
2.2
STARTING THE TEST RECIPE
24/03/2018
12:35
1. After setting date & time, press forward arrow.
Customer Dealer Producer
2. This is the Home page, here you have 3 options to choose from: i. Customer, ii. Dealer, iii. Producer, Select Customer to proceed.
Recipe list Recipe list
3. In the customer area, you have 4 options to choose from: i. Climatic Recipes ii. HACCP-Performance iii. pH calbr.
iiii. Variables
Select Climatic Recipes.
Climatic recipes
pH calibr.
HACCP-Perf
Variable
My recipe Def. recipes Create a recipe
4. On the recipes page you can access all recipes; here you have 3 options to choose from: i. My Recipes ii. Default Recipes iii. Create a Recipe Select My recipes.
7. The test recipe should automatically start. Look at the start/pause button to make sure itsn’t ashing.
Test Recipe
5. The test recipe is found at the bottom of the list; press the downward arrow until you see the recipe.
Current Recipe
Test Recipe
TOTAL TIME
12 Hrs
REMAING TIME
TEMPERATURE
TOTAL TIME2REMAING TIME
11 Hrs
PHASE 1 OF 1
Heat
HUMIDITY
Ongoing recipe !
Start new ?
Test Recipe
6. With the test recipe Highlighted, press the start button. A message will appear, press the check mark button to proceed.
PH
5.8
1
SET
POINT
5.0
21.1˚C
SET
POINT
12:35 24/03/2018
25.0˚C
Rev 2, 18.06.19
SET
POINT
18
5%
%
9
2.3
81%
5.8
1.0˚C
RECIPE SCREEN DEFINED
The following is an explaination of the recipe screen to help you understand the parameters you will be interacting with daily on the Maturmeat® controller. Alternatively, use the link to see the video online https://www.youtube.com/watch?v=AfhtshDWTdI
Current Recipe
AGED BEEF
TOTAL TIME
999 Hrs
TEMPERATURE
REMAING TIME
999 Hrs
TOTAL TIME
999
1.3˚C
SET
POINT
12:35 24/03/2018
Start/Pause Recipe: Icon Light Blue = recipe is working. Icon Grey = recipe is paused.
Current Recipe
AGED BEEF
TOTAL TIME
999 Hrs
PHASE 1 OF 1
MATURING
TOTAL TIME
999
Note: set yellow value to 0 to skip phase when necessary.
Recipe name currently in use.
REMAING TIME
Total time of the current recipe in use.
999 Hrs
Remaining time of the recipe in use.
Recipe phase currently preforming
REMAING TIME
WHITE VALUE: displays time remaining
999
in current phase.
YELLOW VALUE: displays total time in
current phase.
1.0˚C
SET
POINT
PHASE 1 OF 1
PH
MATURING
REMAING TIME
HUMIDITY
75
999
%
5.6
SET
POINT
5.8
81%
Home icon: has 2 functions, exit recipe (when recipe is paused), check VTE/VTC values (while recipe is working).
Cleaning In Place (C.I.P.): a 2 stage recipe for internal washing and drying of the chamber.
Note: remove all foodstuff before starting.
TEMPERATURE
1.3˚C
SET
Note: There is +/- 2 range. Temp must be achieved before any other functions will work. It is normal to see humidity go out of range during cooling/heating.
Temperature for current phase WHITE VALUE: displays current temp
inside unit.
YELLOW VALUE: displays temp set
point needed to be reached.
HUMIDITY
75
SET
Note: There is +/- 7 range. Temp must be achieved before any other functions will work. It is normal to see humidity go out of range during cooling/heating.
Note: In order for the Link icon to be active, you must add a GSM sim card to the controller.
Relative Humidity for current phase
%
WHITE VALUE: displays current humidity
inside unit.
YELLOW VALUE: displays humidity set
point needed to be reached.
Link turns blue only when a live connection exists between controller and our server, otherwise icon will be grey.
PH
5.6
SET
POINT
*This value can only be read when pH probe has been purchased and connected.
pH for current phase (guide only) *WHITE VALUE: displays current pH
value inside unit.
YELLOW VALUE: displays ideal value
to be reached.
Shows GSM connection strength in blue, icon will be grey without connection.
Turnes blue when downloading rmware, otherwise icon will be grey.
NOTE
Yellow value can be changed for the duration of the phase only, default values will reset once recipe advances into the next phase, if recipe is exited and re-entered, or if power loss occurs.
10
Rev 2, 18.06.19
RECIPE SCREEN DEFINED continued
Internal Light: If the icon is light blue and the frame ashing, this indicates the light inside the unit is switched on.
Air Cycling: If the icon is green and the frame ashing, this indicates that the air inside the unit is being equalized to reduce cool/warm spots. All functions will be disabled for a set period of time. It is normal for the temp and humidity to go out of range during this time. The same key gives you the possibility of disabling or forcing an air cycle. Heating: If the icon is green and the frame ashing, this indicates that the heating system is working to bring the temp up to the set point. The same key gives you the possibility of disabling or forcing the action. Defrost: If the icon is green and the frame ashing, this indicates that the evaporator probe has detected a temp (set in the system variables) and has triggered a defrost. All functions will be disabled during the defrost period. It is normal for the temp and humidity to go out of range during this time. The same key gives you the possibility of disabling or forcing the action.
Humidication: If the icon is green and the frame ashing, this indicates that humidication system is working to bring the RH up to the set point. The same key gives you the possibility of disabling humidication. Note when the unit needs to dehumidify, the humidication
icon will change to the dehumidication icon.
Dehumidication: If the icon is green and the frame ashing, this indicates that dehumidication system is working to bring the RH down to the set point. The same key gives you the possibility of disabling dehumidication. Note when the unit needs to humidify, the dehumidi-
cation icon will change to the humidication icon.
Fan low/high speed: If this icon is green with the green frame ashing, this indicates that the fan is working at a low speed; if the icon is blue with blue ashing frame, this indicates that the fan is working at a high speed. Note you can toggle between high and low speed setting
simply by pressing the fan icon.
Cooling: If the icon is green and the frame ashing, this indicates that cooling system is working to bring the temp down to the set point. The same key gives you the possibility of disabling or forcing the action.
Aroma: If the icon is green and the frame ashing, this indicates that liquid is drawn out of the
®
aroma tank by the Fumotic you the possibility of disabling or forcing the action.
, nubulized and sprayed into the unit. The same key gives
Rest/Recovery: If the icon is green and the frame ashing, this indicates that the Maturmeat® has disabled all functions for a set period of time to allow the product inside to rest. It is normal for the temp and humidity to go out of range during this time. The same key gives you the possibility of disabling or forcing the action.
Rev 2, 18.06.19
11
2.4
81%
STARTING A DEFAULT CLIMATIC RECIPE
Follow the steps below to start a default climatic recipe. Alternatively, use the link to see the video online https://www.youtube.com/watch?v=TPEB3mqgs7M
Customer Dealer Producer
1. From the Home page, Select Customer to proceed.
Recipe list Aged Beef Aged Game Aged Deer Aged Horse R.Mortis
4. On this page you will nd a list of 5 preset climatic recipes. Press the recipe name or use the down icon until you see the recipe you want to use.
Climatic recipes
pH calibr.
HACCP-Perf
Variable
2. Select Climatic Recipes.
Recipe list Aged Beef Aged Game Aged Deer Aged Horse R.Mortis
Ongoing recipe !
Start new ?
5 . W i t h y o u r r e c i p e highlighted, press the start button, a message will apear, press the check mark button to proceed.
My recipe Def. recipes Create a recipe
3. Select Default Recipes
Current Recipe
AGED BEEF
TOTAL TIME
999 Hrs
TEMPERATURE
1.3˚C
SET
POINT
12:35 24/03/2018
REMAING TIME
999 Hrs
1.0˚C
TOTAL TIME
SET
POINT
999
PHASE 1 OF 1
MATURING
REMAING TIME
HUMIDITY
75
81%
999
%
5.6
SET
POINT
6. Your selected recipe should automatically start. Look at the start / pause button to make sure its light blue and ashing.
PH
5.8
2.5
MODIFING RECIPE PARAMETERS
Your production should be monitored daily, you may need and probably will have to, modify a recipe at some point, this could be due to several factors (meat type, meat quality, etc.). Follow the steps below to modify Time, Temp and Humidity parameters. Modications to default/saved recipes while in course are temporary and will last until the end of the phase, once the phase changes the parameters are returned to their preset value.
78
HUMIDITY
75
%
SET
POINT
1. To change a set point, press the number in Yellow.
Current Recipe
AGED BEEF
TOTAL TIME
REMAING TIME
999 Hrs
SET
POINT
12:35 24/03/2018
999 Hrs
TEMPERATURE
1.3˚C
1.0˚C
2. The keypad will appear, enter your value and press OK to temporarily save.
Esc
1
4
7
-
.
TOTAL TIME
SET
POINT
999
PHASE 1 OF 1
OK
MATURING
2 3
5 6
HUMIDITY
75
8 9
81%
0 C
REMAING TIME
999
%
5.6
SET
POINT
PH
5.8
Current Recipe
AGED BEEF
TOTAL TIME
999 Hrs
TEMPERATURE
1.3˚C
SET
POINT
12:35 24/03/2018
REMAING TIME
999 Hrs
1.0˚C
TOTAL TIME
SET
POINT
999
PHASE 1 OF 1
MATURING
REMAING TIME
HUMIDITY
75
78%
999
%
5.6
SET
POINT
PH
5.8
3. The recipe will continue with the new modied value until the end of the phase.
12
Rev 2, 18.06.19
2.6
H
CHECKING HACCP-PERFORMANCE AS LINE DATA
Customer Dealer Producer
1. From the Home page, Select Customer to proceed.
Home Icon: Pressing the home icon exits the HACCP-Performance page and returns you to the home page
R Icon:
R
Displays production data in line form. Press the R and it turns to an H.
Note: while in R mode you cannot access the graphs, for this you must be in H mode
H Icon: Displays the same production data (in green font), this data cannot be printed. At this point you can press graph icon to change to graph view.
Climatic recipes
pH calibr.
HACCP-Perf
Variable
2. Select HACCP-Pref.
Date Time 10/06/2018 10/06/2018 10/06/2018 10/06/2018 11/06/2018 11/06/2018 11/06/2018 11/06/2018 11/06/2018 11/06/2018 12/06/2018
10:32 14:32 18:32 22:32 02:32 06:32 10:32 14:32 18:32 22:32 02:32
C RH
˚
1.5
2.3
3.4
2.9
2.4
1.1
1.9
1.7
2.3
3.1
1.2
pH
5.9
˚C 76
6.0
75
6.0
78
6.0
80
6.1
78
6.1
81
6.1
76
6.1
88
6.2
79
6.2
75
6.2
R
3. Here you can search, view and print production data.
Graph Icon: Graph layout of line data can be viewed here, if your contoller is connect to our cloud, this data can be downloaded.
Print Icon: Line data can be printed via a specialized handheld printer purchased through your Stagionello™/Maturmeat® distributor.
Trash Icon: Delete line data.
Search Icon: Line data can accumulate quickly, use the search icon to advance to a specic
date.
Page Down Icon: Quickly scroll down page by page.
Page Up Icon: Quickly scroll up page by page.
Down Icon: Scroll down one line at a time.
Up Icon: Scroll up one line at a time.
13
Rev 2, 18.06.19
2.7
CHECKING HACCP-PERFROMANCE AS A GRAPH
Graph View: After switching to H mode, you can now access your production data in the form of a graph by pressing the graph icon. Temperature, Humidity and pH can be viewed here. You will notice that the print icon has been replaced by an Eye icon, this will allow you to toggle between 3 graphs.
99
Temperature
12/04/2018 10:32
90 80 70 60 50 40 30 20 10
0
-10
-20
-30
-40
-50
Temperature
15/05/2018 14:32
12/04/2018 10:32
H
92
82
71
61
50
40
30
20
10
0
pH
15/05/2018 14:32
12/04/2018 10:32
H
14 13 12 11 10
9 8 7 6 5 4 3 2 1 0
H
15/05/2018 14:32
Temperature Graph
Home Icon: Pressing the home icon exits the HACCP-Performance page and returns you to the home page
H Icon:
H
While in graph view, pressing H will exit graph view and return you to R mode (line data).
Eye Icon: While in graph view, press the eye icon to toggle through the 3 graphs (Temp, Humid­ity, pH).
Trash Icon: Delete data.
Search Icon: Graph data can accumulate quickly, use the search icon to advance to a specic
date.
Humidity Graph
pH Graph
14
Forward Icon: Advance forward to the next section data.
Backward Icon: Move backward to the next section data.
Down Icon: Has no functionality on graph view.
Up Icon: Has no functionality on graph view.
Rev 2, 18.06.19
2.8
NEW RECIPE PARAMETERS DEFINED
The following is an explanation to help you understand the parameters involved in creating a new recipe on the Sicur Food Control® controller. Alternatively, use the link to see the video on-
line https://www.youtube.com/watch?v=-HKpifRFNWE
Create a recipe
Create Recipe Page 1.
Name
StageNbrs
Nuova Ricetta
8
On this page there are 2 sections to ll in:
1. Recipe Name
2. Number of sequential stages
Create Recipe Page 2. There are 16 recipe variables to create:
1. Name: Phase Name.
2. Time: Number of hours this phase should last.
3. Temp(ºC): The average temperature that should be main-
Create a recipe Stage 1 Name
Time
Temperature(˚) 20.0
Humidity(Rh) 50
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Phase 1
10
tained during this phase.
4. Humidity: The average humidity that should be maintained during this phase.
5. Ventilation: Fan speed 0 = low speed, 1 = high speed.
6. PH: by setting a value here, you are creating a guideline. Note: in order for the Sicur Food Control®
to read pH data in your product, the optional pH probe must be connected to the Maturmeat®.
7. Aroma length(m): by setting a value here, the liquid in the aroma tank will be drawn into the Fu­motic® and will be nebulized and sprayed into the unit for the length of time (in minutes) set by you.
8. Per.Aroma(h): by setting a value here, you are setting the number of hours between each aroma activation.
9. Recovery length(m): all functionality is shut down to allow the product inside time to rest, this vari­able represents the amount of time in minutes that the rest/recovery will last.
10. Recovery period(h): this variable sets the number of hours between each rest/recovery period.
11. Recycle length(s): all functionality is shut down and the air inside is cycled in an attempt to
equalize the climate, this variable represents the amount of time in seconds that the air cycle will
last.
12. Recycle period(m): this variable sets the number of minutes between each air cycling period.
13. Airenew length(m): all functionality is shut down and the air inside is ushed out and fresh air is in-
troduced into the unit, this variable represents the amount of time in minutes that the air exchange will last.
14. Airenew period(h): this variable sets the number of hours between each air exchange period.
15. Overtime(h): this variable extents the phase in case extra time is needed.
Rev 2, 18.06.19
15
2.9
CREATING AND SAVING NEW RECIPES
This guide will help walk you through the process of creating and saving your own recipe. Alter­natively, use the link to see the video online https://www.youtube.com/watch?v=FQfpGkWbeNs
The 3 tools you will use to modify the recipe parameters are:
Customer Dealer Producer
1. From the Home page, Select Customer to proceed.
Create a recipe Name
StageNbrs
Nuova Ricetta
8
Nuova Ricetta OKEsc
iuytrewq
kjhgfdsa
Del><mnbvcx
Shift Num
Shift
Keyboard Keypad Check box
Climatic recipes
pH calibr.
HACCP-Perf
Variable
2. Select Climatic Recipes.
Create a recipe
Name
StageNbrs
Shift Num
Shift
Nuova Ricetta
My Dry Aged OKEsc
8
iuytrewq
kjhgfdsa
Del><mnbvcx
78
OK
po
zl
Esc
1
2 3
4
5 6
7
8 9
-
.
0 C
My recipe Def. recipes Create a recipe
Ventilation H
Ventilation H
3. Select Create a Recipe
Create a recipe Name
StageNbrs
po
zl
My Dry Aged
8
4. With the name eld higlighted in red, Press the pencil icon to activate the onscreen keyboard and set your recipe name.
Create a recipe Name
StageNbrs
Esc
1
4
7
-
.
My Dry Aged
8
OK
2 3
5 6
8 9
0 C
1
7. Enter the number of stages you want to your new recipe to have and press OK. If all the information you have entered is correct press the forward arrow to advance to the next page.
16
5. Use delete key to empty the eld, type the name of your new recipe and press OK.
Create a recipe Stage 1 Name
Time
Temperature(˚) 20.0
Humidity(Rh) 50
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Phase 1
10
8. On this page you have *16 elds that can be modied (*with the exception of Free Variable this should be left 0). With the name eld highlight­ed in red, press the pencil icon to activate the keyboard and set the name for this stage.
Rev 2, 18.06.19
6. Use the down arrow to highlight the next eld, press the pencil icon to activate the keypad to select the number of stages you want your recipe to have.
Create a recipe Stage 1 Name
Time
Temperature(˚) 20.0
Humidity(Rh) 50
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Shift Num
Shift
Phase 1
Maturing OKEsc
10
iuytrewq
po
kjhgfdsa
zl
Del><mnbvcx
9. Use delete key to empty the eld, type the name of this stage and press OK.
CREATING AND SAVING NEW RECIPES continued
Create a recipe Stage 1 Name
Time
Temperature(˚) 20.0
Humidity(Rh) 50
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Maturing
10
10. Use the down arrow to scroll through the recipe parameters, one by one, and adjust according to your
needs.
Create a recipe Stage 1 Name
Time
Temperature(˚) 1.5
Humidity(Rh) 75
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Maturing
999
13. The ventilation or fan speed has 2 settings: 0 = low speed 1 = high speed Press the pencil icon to activate the check box.
Create a recipe Stage 1 Name
Time
Temperature(˚) 1.5
Humidity(Rh) 50
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Maturing
999
11. You can skip ahead somewhat by pressing on the parameter to highlight it.
Create a recipe Stage 1
Ventilation H
Name
Time
Temperature(˚) 1.5
Humidity(Rh) 75
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Maturing
999
14. By pressing on the empty box you will place a check mark inside, setting the fan on high-speed for this stage when
needed.
Create a recipe Stage 1 Name
Time
Temperature(˚) 1.5
Humidity(Rh) 50
PH 7.0
Ventilation H 0
Aroma Length(m) 0
Per.Aroma(h) 0
Esc
1
4
7
75
Maturing
999
OK
2 3
5 6
8 9
-
.
0 C
12. For the majority of the parameters, you will be working with the keypad to modify its value.
Create a recipe Stage 1 Per.Aroma(h)
Recov. length(m)
Recov. period(h) 2
Recov. length(s) 300
Recov. period(m) 120
Recov. length(m) 5
Recov. period(h) 12
Overtime(h) 0
0
30
15. The following Parameters can be left as is: Recov Recycl Airenew
Create a recipe Stage 1 Per.Aroma(h)
Recov. length(m)
Recov. period(h) 2
Recov. length(s) 300
Recov. period(m) 120
Recov. length(m) 5
Recov. period(h) 12
Overtime(h) 0
0
30
16. Once nished the current page, press the forward arrow to advance to the next page and repeat steps 8 - 15. Once you have lled in all parameters for all stages press the forward arrow to advance.
Save recipe Position ...
...
... 3
... 4
... 5
... 6
... 7
... 8
1
2
17. Once on the save recipe page, select the position to place your recipe and press the disk button to save.
Save recipe Position ...
...
... 3
... 4
... 5
... 6
... 7
... 8
18. A save in progress mes­sage will appear onscreen and may last a short while. Once save is complete you will automatically be returned to the Home page.
NOTE
The Aroma parameters are connected
®
directly to the Fumotic tank, if you do not use liquid avoring (ie. Natural liquid smoke) in your recipe set the values to 0 to avoid false alarms.
and the aroma
1
2
Please wait
Save in progress
Rev 2, 18.06.19
17
2.10
STARTING A SAVED RECIPE
Follow the steps below to start a recipe that you have previously created and saved.
Customer Dealer Producer
1. From the Home page, Select Customer to proceed.
Recipe List My Dry Aged
...
...
...
...
...
...
...
4. Depending on how many recipes you’ve created and saved, you may have to use the down arrow to select the recipe you want.
Climatic recipes
pH calibr.
HACCP-Perf
Variable
2. Select Climatic Recipes
Recipe List My Dry Aged
...
...
...
...
...
...
...
Ongoing recipe !
Start new ?
5. With your recipe highlighted in red, press the start button, a message will appear, press the check mark button to proceed.
My recipe Def. recipes Create a recipe
3. Select My Recipes
Current Recipe
My Dry Aged
TOTAL TIME
999 Hrs
TEMPERATURE
1.8˚C
SET
POINT
12:35 24/03/2018
REMAING TIME
999 Hrs
1.5˚C
TOTAL TIME
SET
POINT
Maturing
999
PHASE 1 OF 1
HUMIDITY
73
75%
REMAING TIME
999
%
6.4
SET
POINT
PH
6. Your selected recipe should automatically start. Look at the start / pause button to make sure its
green.
7.0
2.11
FORCING AROMA
Follow the steps below to force aroma anytime during a default climatic recipe or a recipe that you have previously created and saved.
Current Recipe
My Dry Aged
TOTAL TIME
999 Hrs
TEMPERATURE
1.8˚C
SET
POINT
12:35 24/03/2018
REMAING TIME
999 Hrs
1.5˚C
TOTAL TIME
SET
POINT
Maturing
999
PHASE 1 OF 1
HUMIDITY
73
75%
REMAING TIME
999
%
6.4
SET
POINT
PH
7.0
1. With your recipe running, press the aroma icon, the time selection box will appear onscreen.
Current Recipe
My Dry Aged
TOTAL TIME
999 Hrs
SET
POINT
12:35 24/03/2018
REMAING TIME
999 Hrs
TEMPERATURE
1.8˚C
1.5˚C
12 35
2. Using the up and down arrows, select the hours and/ or minutes that you want liquid from the aroma /
Force Aroma
Maturing
TOTAL TIME
999
SET
POINT
PHASE 1 OF 1
HUMIDITY
73
75%
REMAING TIME
999
%
6.4
SET
POINT
PH
7.0
avor tank to be nebulized
®
by Fumotic
and sprayed
into the unit.
18
Rev 2, 18.06.19
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