Omcan AFMG-48 Service Manual
+
IMPORTANT NOTICE
+
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
AFMG-48
138-9-05-12
AFMG-48
138-4-08-13
— NOTES —
TABLE OF CONTENTS
Page
NOTICETOOWNERSANDOPERATORS......................................... 1
SAFETYTIPS............................................................... 2
INSTALLATION ............................................................. 3
UNCRATINGANDSETUP................................................ 3
MOTOR WIRING AND ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MOTORSPECIFICATIONS ............................................... 4
OPERATION................................................................ 6
TOPROCESSPRODUCT ................................................ 6
CLEANING................................................................. 7
MAINTENANCE ............................................................. 8
GRINDINGBOWLINSTALLATION ......................................... 8
MIXINGPADDLEINSTALLATION.......................................... 8
LUBRICATION.................................................... 8,9,10
NORD TRANSMISSION MAINTENANCE & LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 9
DORRIS TRANSMISSION MAINTENANCE & LUBRICATION . . . . . . . . . . . . . . . . . . . . . . 10
MIXERDRIVEBELTTENSION.............................................10
MAIN DRIVE CHAIN AND SPROCKET LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MAINDRIVECHAINTENSION.............................................11
CHAINREPLACEMENT..................................................11
WIRINGDIAGRAMS ..........................................................12
NOTES....................................................................13
PARTSDIAGRAMS.....................................................14,15,16
OPTIONAL STAINLESS STEEL BOWLS, AUGERS & END RINGS
(114mmUNGER&ENTERPRISE)..........................................15
PRODUCTMIXERSAFETYCOVERS&LIDLOCKS ............................17
DORRISMIXERTRANSMISSIONPARTSLIST.................................18
JOURNALBOX........................................................19
ELECTRICFOOTSWITCH................................................19
ITEMS REQUIRED FOR TANDEM OPERATION TO S/N 63591 . . . . . . . . . . . . . . . . . . . . . . 20,21
ITEMS REQUIRED FOR TANDEM OPERATION AFTER S/N 63592 . . . . . . . . . . . . . . . . . . . 22,23
CONNECTION INSTRUCTIONS FOR TANDEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . 23,24
SAFETYLABELLOCATIONS...................................................25
OPERATOR'SSIGNATUREPAGE................................................26
NOTES....................................................................27
LIMITEDWARRANTY.........................................................28
PARTSDIAGRAMS.....................................................14,15,16
OPTIONAL STAINLESS STEEL BOWLS, AUGERS & END RINGS
(114mmUNGER&ENTERPRISE)..........................................15
PRODUCTMIXERSAFETYCOVERS&LIDLOCKS ............................17
DORRISMIXERTRANSMISSIONPARTSLIST.................................18
JOURNALBOX........................................................19
ELECTRICFOOTSWITCH................................................19
ITEMS REQUIRED FOR TANDEM OPERATION TO S/N 63591 . . . . . . . . . . . . . . . . . . . . . . 20,21
ITEMS REQUIRED FOR TANDEM OPERATION AFTER S/N 63592 . . . . . . . . . . . . . . . . . . . 22,23
CONNECTION INSTRUCTIONS FOR TANDEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . 23,24
SAFETYLABELLOCATIONS...................................................25
OPERATOR'SSIGNATUREPAGE................................................26
NOTES....................................................................27
LIMITEDWARRANTY.........................................................28
PARTS DIAGRAMS ....................................................13, 14, 15
PRODUCT MIXER SAFETY COVERS & LID LOCKS
STANDARD & OPTIONAL STAINLESS STEEL BOWLS,
AUGERS & END
RINGS (114mm UNGER & ENTERPRISE..................17
........................ 16
— NOTES —
BIRO’s products are designed to process food products safely and efficiently. Unless the operator is properly trained and supervised, however, there is the possibility of a serious injury. It is the
responsibility of the owner to assure that this machine is used properly and safely, strictly following
the instructions contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All operators should be thoroughly familiar with the procedures contained in this Manual. Even so, BIRO
cannot anticipate every circumstance or environment in which its products will be used. You, the
owner and operator, must remain alert to the hazards posed by the function of this equipment —
particularly the ROTATING GRINDING AUGER and the ROTATING MIXING PADDLE, which can
severely injure an inattentive operator amputating fingers and limbs. No one under eighteen (18)
years of age should operate this equipment. If you are uncertain about a particular task, ask your
supervisor.
This Manual contains a number of safe practices in the SAFETY TIPS section. Additional warnings are placed throughout the Manual. Warnings related to your personal safety are indicated by:
Warnings related to possible damage to the equipment are indicated by:
BIRO also has provided warning labels on the equipment. If any warning label or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly
for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and
to use your common sense when using this equipment.
This Manual applies to machines with serial number 62001 and higher, to machines with tri-directional product mixer safety cover and 35 degree inlet, serial number 63592 and higher.
THE BIRO MANUFACTURING COMPANY
MARBLEHEAD, OHIO 43440-2099 U.S.A.
FAX (419) 798-9106
Phone (419) 798-4451
1
NOTICE TO OWNERS AND OPERATORS
OR
– NOTE –
A copy of this manual is included with each AFMG-48 MIXER GRINDER.
The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modification
without updating the manual.
SAFETY TIPS
ROTATING GRINDING AUGER & ROTATING MIXING PADDLE
TO AVOID SERIOUS PERSONAL INJURY
· NEVER Touch This Machine without Training and Authorization by Your Supervisor.
· NEVER Place Hands into Machine Input or Output Openings.
· NEVER Open Machine During Operation.
· ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machine MUST
Be Properly Grounded.
· ALWAYS Connect to Proper Voltage & Phase.
· ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Work Area Away from
Children and Visitors.
· ALWAYS Lock Machine Castors After Moving This Machine.
· NEVER Use This Machine For Non-Food Products.
· NEVER Operate Machine With Product Mixer Safety Cover Opened or Removed or Magnetic
Interlock Switch By-Passed.
· ALWAYS Turn Off, Unplug Machine From Power Source and Perform Lockout/Tagout
Procedure to this Machine BEFORE Attempting to Unjam or Unclog, Cleaning or Servicing
· NEVER Leave Machine Unattended While Operating.
· NEVER Alter This Machine From its Original Form as Shipped From Factory. DO NOT
Operate Machine With Missing Parts.
· PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
· ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning, or Servicing.
· USE ONLY BIRO Parts and Accessories Properly Installed.
2
INSTALLATION
TO AVOID SERIOUS PERSONAL INJURY, PROPERLY INSTALL
EQUIPMENT IN ADEQUATE WORK AREA
· ALWAYS Use Qualified Technician and Electrician for Installation.
· ALWAYS Connect to Proper Voltage & Phase.
· ALWAYS Install Equipment in Work Area with Adequate Light and Space Away From Children
and Visitors.
· ONLY Operate on a Solid, Level, Non-Skid Surface.
· ALWAYS Lock Machine Castors After Moving Machine to Operating Location.
· NEVER Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
· NEVER Operate With Product Mixer Safety Cover Opened or Removed or Magnetic Interlock
Switch by-Passed.
· NEVER Operate Without all Warning Labels Attached and Owner/Operator Manual Available to
the Operator.
UNCRATING AND SET UP
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and operation if
you have any questions or do not understand anything in this Manual. Contact your local Distributor, or BIRO
first.
2. Remove all banding, shipping carton, and all equipment from inside the tub. Then take machine off shipping
pallet.
3. This machine is shipped with the adjustable legs fully retracted. The legs allow for a height adjustment from the
floor to centerline of bowl 24
1
16
“ minimum to 33
9
16
” maximum.
4. This machine weighs approximately 700 pounds. To avoid accidents block up machine after raising to desired
operating height.
5. The adjustable legs can now be unbolted and lowered to the floor using the following steps.
a. Unbolt leg and while holding leg turn leg adjusting stud (Item No. 53985) clockwise until caster rests on floor.
b. Be sure bolt holes line up. Replace bolts and tighten securely.
6. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and visitors.
7. This machine is complete except for knife and plate. There is a bowl shipping plug (stamped steel) placed in the
output end of the grinding bowl to retain the grinding auger during shipment. REMOVE THE BOWL SHIPPING
PLUG AND THE GRINDING AUGER.
8. After checking and making sure the power supply is correct, plug in your machine. NEVER OPERATE THIS
MACHINE WITH PRODUCT MIXER SAFETY COVER OPEN. (Machine will not run with cover open.)
9. Machine must be properly grounded. Use qualified electrician to install according to local building codes.
3
MOTOR WIRING AND ELECTRICAL REQUIREMENTS
1. Interchange of current is made in motor outlet box. Leads are properly marked. Changing instructions are on
the motor plate or motor outlet box.
2. All grinders are wired 220 volts unless otherwise specified. Be sure motor specifications (voltage, cycle, phase)
match power supply line. Be sure line voltage is up to specification.
3. Electrical connections to be in accordance with safety codes and National Electrical Code.
4. Rated voltage of the unit shall be identical with full supply voltage.
5. Voltage drop on the supply line shall not exceed 10% of full supply voltage.
6. The feederline conductor size in the raceway from the branch circuit to the unit must be correct to assure
adequate voltage under heavy starting and short overload conditions.
7. The feederline conductor shall only be used for the supply of one unit of the relevant horsepower. For
connections of more than one unit on the same feederline, a local electrician will have to be consulted to
determine the proper conductor size.
8. The size of the electrical wiring required from the power source to the mixer grinder with 7½HP grind motor is a
MINIMUM of No. 10 Wire. With 10HP grind motor MINIMUM of No. 8 WIRE to be used.
9. The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installation.
4
NOTE TO OWNER AND ELECTRICIAN: IF THIS MACHINE IS NOT CORD
AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE, THEN IT
SHOULD BE EQUIPPED WITH, OR CONNECTED TO, A LOCKABLE,
MANUALLY-OPERATED DISCONNECT SWITCH (OSHA 1010.147).
10. Two sets of green and red pushbuttons are located on the front of the machine that activate the magnetic
contactors that control the mix and grind motors. The magnetic interlock switch is mounted in the pushbutton
box. It lines up with the magnet attached to the product mixer safety cover. When the safety cover is raised the
machine will stop operation.
11. Push the green start button for grind. CHECK THE ROTATION OF THE AUGER DRIVE SHAFT; ROTATION
MUST BE COUNTER-CLOCKWISE as indicated by the rotation decal affixed to the grinding bowl. ROTATION
MUST ONLY BE CHECKED WITH THE GRINDING AUGER REMOVED, otherwise serious irreparable damage
may occur to grinding components.
12. Push the green start button for mix. CHECK ROTATION OF THE MIXING PADDLE; ROTATION MUST BE
COUNTER-CLOCKWISE as indicated by the rotation decal located on the paddle front mounting hub.
Backwards operation will not allow mixing paddle to feed product to the grinding auger.
13. If machine runs clockwise (backwards), it must be rewired to correct rotation, otherwise serious irreparable
damage may occur to grinding components. Both the auger and the mixing paddle must operate in the same
direction.
14. Check operation of optional footswitch if equipped. Plug footswitch cord into fitting at the bottom of the
pushbutton control box. Move toggle selector to foot. The machine will operate with pressure on the footswitch
treadle. Releasing the treadle stops the machine. The footswitch operates the mix and grind together.
15. Insert auger assembly into grinding bowl, place knife (sharp edges out) onto the square end of the auger
assembly. The breaker plate slides over the worm knife drive pin, and is held from rotating by pins in the grinding
bowl. Install the retaining ring.
ONLY HAND TIGHTEN RETAINING RING
For best results, use knife and plate as a set. Do not operate machine for any period of time without product
in the grinding bowl. This will cause heating and dulling of the knife and plate.
16. Check placement of all warning labels and Manual. Machine is now ready for trained operators to process
product.
17. Use meat deflector attached to grinding bowl to eliminate meat splatter.
18. Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or
operation of this machine.
5
OPERATION
ROTATING GRINDING AUGER & ROTATING MIXING PADDLE
TO AVOID SERIOUS PERSONAL INJURY
· ONLY Properly Trained Personnel Should Use This Equipment.
· NEVER Place Hands Into Machine Input or Output Openings.
· NEVER Open Machine During Operation.
· DO NOT Wear Gloves While Operating.
· DO NOT Tamper With, Bypass, Alter, or Modify This Equipment in Any Way From Its Original
Condition.
· NEVER Operate Machine With Product Mixer Safety Cover Opened or Removed or Magnetic
Interlock Switch By-Passed.
· ALWAYS Turn Off, Unplug Machine from Power Source and Perform Lockout/Tagout
Procedure to This Machine Before Unjamming, Unclogging, Cleaning or Servicing.
· NEVER Leave Unattended While Operating.
· NEVER Operate Without All Warning Labels Attached and Owner/Operator Manual Available to
the Operator.
A. TO PROCESS PRODUCT
1. Before starting mixer grinder, have a container for receiving ground product at the output end of the grinding
bowl.
2. FIRST GRIND
a. Fill Product Hopper (Maximum 200 Pounds), close Product Mixer Safety Cover.
b. Push both grind and mix green start buttons to feed first grind. It is recommended to use a breaker plate
with
3
8
" diameter or larger holes.
c. Push both grind and mix red stop buttons when all product has been ground out.
3. SECOND GRIND
a. Fill Product Hopper (Maximum 200 Pounds), close Product Mixer Safety Cover.
b. Push the mix green start button only. During this mix operation seasonings may be added through the
sight holes in the Product Mixer Safety Cover.
c. After the desired mix, push the green grind start button to operate grinding auger and grind out product.
d. Push both grind and mix red stop buttons when all product has been ground out.
4. Unplug from power source and perform lockout/tagout procedures.
6
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