Oliver Machinery 4705 User guide

Page 1
Shaper
Model 4705
For Models Manufactured Since 08/2010
175370
Oliver Machinery 1-800-559-5065 6902 S 194th St, Kent, WA 98032
[email protected] WWW.OLIVERMACHINERY.NET
Stock Number: 4705.001, 4705.002
Manual Version: 2.0.0
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READ AND UNDERSTAND ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO ASSEMBLE OR OPERATE THE MACHINE.
FOLLOW THE INSTUCTIONS AND THINK SAFETY!
THE OWNER OF THIS MACHINE IS SOLELY RESPONSIBLE FOR THE SAFETY OF ANYONE USING THIS MACHINE. SUCH RESPONSIBILITY INCLUDES BUT NOT LIMITED TO:
• PROPER ASSEMBLY, OPERATION, INSPECTION, MAINTENANCE, AND RELOCATION OF
THE MACHINE.
• PROPER TRAINING FOR THE OPERATORS AND ENSURES THIS MANUAL IS AVAILABLE
AT ALL TIMES.
• USAGE AUTHORIZATION.
• USAGE OF SAFETY AND PROTECTION DEVICE.
OLIVER MACHINERY DISCLAIMS ANY LIABILITY FOR MACHINES THAT HAVE BEEN ALTERED OR ABUSED. OLIVER MACHINERY RESERVES THE RIGHT TO EFFECT AT ANY TIME, WITHOUT PRIOR NOTICE, THOSE ALTERATIONS TO PARTS, FITTINGS, AND ACCESSORY EQUIPMENT WHICH THEY MAY DEEM NECESSARY FOR ANY REASON WHATSOEVER.
** SAVE THIS MANUAL FOR FUTURE REFERENCES. **
PROP 65 NOTICE
WARNING: Drilling, sawing, sanding or machining wood products can expose you to wood dust, and/or other chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Avoid inhaling wood dust and other harmful chemicals. Use a dust mask and/or other safety devices for personal protection.
For more information go to http://www.P65Warnings.ca.gov/wood
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Table of Contents
Introduction············································· 6
Features ·················································· 7
Specifications ·········································· 9
Quick View ·················································9
Product Dimensions ····································9
Shipment Info ·············································9
Electricals ···················································9
Motor ······················································ 10
Spindle and Cutter ···································· 10
Table ························································ 10
Fence ······················································· 11
Miter Gauge ············································· 11
Safety ······················································ 11
Others ······················································ 11
Identification ··········································12
Safety ·····················································14
General Safety Guidelines ························· 14
Safety Guidelines Specific to Shaper ·········· 15
Electricals ···············································18
Minimum Circuit Size Required for Model
4705 Shaper ············································· 18
Grounding ················································ 18
Electrical Wiring ······································· 18
440V Conversion for Three Phase Model
(Stock# 4705.002) ····································· 19
Setup ······················································20
Shop Preparation······································ 20
Space Requirement ········································· 20 Load Limits ······················································ 20 Electricals ························································ 20 Lighting ···························································· 20 Safety Labels ··················································· 20 Dust Collection ················································ 20
Receiving ·················································· 21
Unboxing ················································· 21
Inventory ················································· 22
Cleaning ··················································· 23
Assembly ················································· 23
Dust Collection ········································· 23
Wiring and Grounding ······························ 24
Wiring Instructions for Stock Number 4705.001 (220V, 1 Phase) ··············································· 24 Wiring Instructions for Stock Number 4705.002 (220/440V, 3 Phase) ········································ 24
Leveling Machine······································ 25
Operation and Controls ·························· 26
Control Panel ··········································· 26
Rotation Direction Switch ······························· 26 ON / OFF Switches ··········································· 26 Digital Readout ················································ 27
Spindle Height Adjustment ······················· 27
Spindle Assembly ····································· 31
Locking / Unlocking Spindle Arbor ·················· 31 Installing / Removing Spindles ························ 32 Installing/Removing Cutters ···························· 34 Installing/Removing Router Collets (Sold Separately) ······················································ 36 Adjusting Spindle Speed and Belt Tension ······ 37
Shaping Wood ·········································· 39
Shaping Long and Straight Pieces ···················· 39 Cross Grain Shaping ········································ 39 Shaping Tall Workpieces ································· 40 Shaping with Collars ········································ 40
Accessories ············································ 41
Collets ······················································ 41
Spindle Assemblies ··································· 41
440V Conversion Kit ································· 41
Touchup Paint ·········································· 41
Power Feeders ········································· 42
Maintenance ········································· 43
Replace Drive Belt ···································· 43
Align Fences ············································· 44
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Spindle Elevator Adjustment ····················· 44
Troubleshooting ·····································46
Wiring Diagram ······································48
For Stock Number
4705.001 (220V, 1Ph) ····· 48
For Stock Number 4705.002 (220/440V, 3Ph)
································································ 49
Parts List ················································50
Complete Exploded View ·························· 50
Cabinet and Base ······································ 51
Fence Assembly ········································ 52
Table Assembly ········································ 53
Elevator Assembly ···································· 54
Motor Assembly ······································· 55
Spindles ··················································· 56
Miter Gauge ············································· 57
Maintenance Record ······························ 67
Notes ····················································· 68
Warranty and Service····························· 69
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Introduction
Thank you for choosing Oliver! This manual contains important information on how to safely set up,
operate, and maintain this machine. Please take the time to read through this manual, and make sure you understand all the instructions.
While this manual may provide tips on optimizing the result of your workpiece, the manual is not intended
as a substitute for formal woodworking training. If you need to know how to safely perform an operation, please consult knowledgeable and qualified sources before proceeding further.
We made every effort to keep this manual up-to-date. Instructions, specifications, drawings, and
photographs in this manual should match the machine delivered. If you find any differences, or anything that seems confusing in this manual, please check our website for an updated version:
WWW.OLIVERMACHINERY.NET/MANUALS
Alternatively, you can contact our Technical Support for help:
1-800-559-5065
Before calling, please note down the manufacture date and serial
number of the machine. You can find the information on a label located on the back of the machine cabinet. This information is needed to provide proper technical support, and to determine if updated documentation is available for your machine.
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Features
Magnetic switch with
emergency shutoff and overloading protection for safer operation.
Reversible spindle gives
more options for each set-up.
Top mounted control panel
includes a digital readout for spindle height
adjustments.
Heavy cast iron base
provides a steady platform.
Lockable handwheel with
foldable handle for quick
spindle height adjustments.
Massive cast iron precision
ground table, with two
locations pre-drilled for
power feeder installation.
Digital readout for accurate, repeatable
spindle height adjustments.
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Cabinet door limit switch prevents accidental startups when the cabinet door is open.
Internal dust chute to reduce dust accumulation inside the cabinet.
Powerful TEFC motor available in 220V single phase (5HP) or 220/440V three-phase (7.5HP).
Three spindle speeds allow more choices to produce a better finish.
Infeed and outfeed fences are individually equipped with micro­adjustment mechanism with 1/128” accuracy.
Three table insert rings with alignment indicator, providing safety clearance for various cutter diameters.
Table is factory pre-drilled and threaded for Oliver power feeder installation. (Power feeder sold separately)
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Specifications
Quick View
Model
4705 Shaper
Stock Number
4705.001
4705.002
Motor
TEFC
5HP, 220V,1Ph
TEFC
7.5HP, 220/440V, 3Ph
Max Spindle Under Nut Capacity
5-1/4”
Max Cutter Diameter Allowed
7” Below Table
8” Above Table
Spindle Speed
5,000, 7,000, 10,000 RPM, Reversible
Dimensions
39-1/2“(L) x 36”(W) x 53-1/2”(H)
Footprint
28-1/2”(L) x 24-3/4”(W)
Fully Assembled Weight
660 lbs.
Warranty
1 Year (Motor and electronics)
2 Years (All other parts)
Product Dimensions
Width x Depth x Height (Fully Assembled)
39-1/2“(L) x 36”(W) x 53-1/2”(H)
Footprint
28-1/2” (L) x 24-3/4”(W)
Fully Assembled Weight
660 lbs.
Shipment Info
Type
Wood Crate with Pallet Base
Content
Shaper with Included Accessories
Dimensions
43”(L) x 39”(W) x 59-1/2”(H)
Weight
880 lbs.
Approx. Assembly Time
30-60 Minutes
Must Ship Upright
YES
Stackable
NO
Electricals
Stock Number
4705.001
4705.002
Power Requirement
220V, 1Ph, 60Hz
220/440V, 3Ph, 60Hz
*Part# 937600-002
required for 440V
Full Load Current Rating
23A
19.5A(220V) / 10A(440V)
Recommended circuit size
30A
30A(220V) / 20A(440V)
Power Switch Type
Magnetic switch with overload protection.
Connection Type
Cord and plug not included.
Electrical hookups required.
Overload Protection
Yes
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Motor
Stock Number
4705.001
4705.002
Motor Type
TEFC
TEFC
Horsepower
5HP
7.5HP
Speed
3450 RPM
3450 RPM
Efficiency / Power Factor
75% / 98%
75% / 90%
Alternative voltage/amperage
(Conversion Kit & Rewiring Required)
N/A
440V
Power Transfer Mechanism
Poly V-belt and pulleys
Bearing type
Permanently sealed ball bearing
Spindle and Cutter
Spindle Sizes
3/4”, 1-1/4” (Included)
1/2", 1" (Optional)
Spindle Speed
5,000, 7,000, 10,000 RPM
Vertical Spindle Travel
4"
Max Cutter (Under Nut) Capacity:
1/2" Spindle
3/4” Spindle
1” Spindle
1-1/4” Spindle
2-3/4” 3-1/2” 3-1/2” 5-1/4”
Max Cutter Diameter
7” Below Table
8” Above Table
Table
Material
Precision Ground Cast Iron
Table Dimensions (L/W/H)
39-3/8” x 31-1/2 x 3-1/2”
Table Height
35-1/2”
Table Opening Diameter
7-1/4”
Number of Table Inserts
3
Table Insert Opening Diameter:
Large
Medium
Small
5-3/4” 4-1/8”
2-9/16”
Miter Slot Type
T-Slot (Standard Size)
Miter Slot Width
3/4”
Miter Slot Height
3/8”
Power feeder mounting locations
On both rear corners of the table.
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Fence
Material
Extruded Aluminum
Fence Length
18-3/4”, for each infeed and outfeed fence
Fence Height
4-3/4”
Fence Maximum Travel Distance (Front to Back)
4-1/4”
Maximum Infeed/Outfeed Fence Offset
1-7/16”
Fence Slot Type
T-Slot
Cutter Guard
Included
Feather board
Included
Miter Gauge
Angle Range
-60° to 60°, with positive stops at -45°, 0°, 45°
Miter bar Length
18”
Safety
Guard material
Clear Polycarbonate
Maximum Guard Clearance
5-1/16“
Number of Feather Boards Included
2
Feather board hold down capacity
0” to 4-1/4“
Number of Dust Ports
2
Dust Port Size
4”
Minimum CFM Required
800 CFM
Sound Rating @ 2’ distance
85 dB
Others
Measurement Scale
Inch
Serial Number Location
on the back of the machine cabinet.
Certification
CSA 175370
Country of Origin
Taiwan
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Identification
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Safety
Oliver Machinery has made every attempt to provide a safe, reliable, easy-to-use piece of machinery.
Safety, however, is ultimately depending on the individual machine operator. As with any piece of machinery, the operator must exercise caution, patience, and common sense at all times to safely run the machine.
Before operating this product, please become familiar the following safety labels and guidelines.
DANGER
This indicate an imminent dangerous hazardous situation which, if not avoided, WILL cause death or serious injury.
WARNING
This means if the warning is not taken seriously, it CAN cause death or serious injury.
CAUTION
This mean if the precaution is not taken, it MAY cause minor or moderate injury.
IMPORTANT
This is a tip about proper operation of the machine to avoid machine damage.
General Safety Guidelines
1. FAMILIARIZE yourself with all safety instructions found in this manual. Know the limitations and
hazards associated with this machine. Do not operate / service this machine until you are properly trained.
2. ELECTRICAL GROUNDING, when done properly, reduce the risk of electrocution, shocks and fire.
Make certain that the machine frame is electrically grounded and that a ground lead is included in the incoming electrical service. In cases where a cord and a plug are used, make certain that the grounding plug connects to a suitable ground. Follow the grounding procedure indicated in the electrical code of your area.
3. DISCONNECT the machine from power before performing any service, maintenance, adjustments or
when changing cutters. A machine under repair should be RED TAGGED to show it should not be used until the maintenance is complete.
4. EYE PROTECTION: Always wear an approved safety face shield, goggles, or glasses that complies with
ANSI Z87.1 and CSA Z94.3 standards. Common eyeglasses are not safety glasses, and may not provide adequate protection.
5. EAR PROTECTION: Use hearing protective devices where the noise exceeds the level of exposure
allowed in Section 1910.95 of the OSHA Regulations. When in doubt, use it.
6. OTHER PERSONAL PROTECTION: Before operating the machine, remove tie, rings, watch and other
jewelry. Roll up sleeves above the elbows. Remove all loose outer clothing and confine long hair. Protective type footwear should be used. Do not wear gloves unless it is instructed to perform particular step(s) in the manual.
7. GUARDS: Keep the machine guards in place for all applicable operations. If any guards are removed
for maintenance, DO NOT OPERATE the machine until the guards are reinstalled. Check clearance between the guards and the cutter before starting the machine.
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8. WORKPLACE SAFETY: Keep the floor around the machine clean. Scrap material, saw dust, oil and other
liquids increase the risk of tripping or slipping. Be sure to clean up the table before starting the machine. Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust. Use anti-skid floor strips on the floor area where the operator normally stands and mark off machine work area. Provide adequate work space around the machine.
9. ACCESS CONTROL should be enforced so only trained personnel can access the work area and operate
the machine. Use childproof power switch when applicable.
10. STAY ALERT at all times. Do not operate this machine while under the influence of drugs/alcohol, or
when not feeling well.
11. REPLACEMENT PARTS: Use only genuine Oliver Machinery replacement parts and accessories
recommended for this machine. Generic parts made by other manufacturers may create a safety hazard, and WILL void the factory warranty and other guarantees.
12. PROPER USE: Do not use this machine for other than its intended use. If used for other purposes,
Oliver disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use.
Safety Guidelines Specific to Shaper
Before Work Begin:
1. CHECK CUTTER QUALITY: Make sure cutters are sharp, clean, balanced and free from damages.
Forcing the dull cutter to work invites accidents, and lowers the quality of the finish.
2. CUTTER POSITIONING: Whenever possible, position the cutter below the work piece and make blind
cuts with hold-downs. Doing so reduce operator’s exposure to the cutter.
3. SECURE SPINDLE AND CUTTER: Make sure the spindle and the draw bar are tightened on the arbor.
4. Keyed Collar: Never operate the shaper without the keyed collar located immediately under the
spindle nut. This prevents the nut from coming loose when the spindle is running in a counterclockwise direction. Do not substitute any other type washer in place of the keyed collar.
5. CHECK CUTTER CLEARANCE: Fence plates and table insert should only have enough space to clear the
cutter. Adjust fence plates and use correctly sized insert when applicable. Never start the shaper with the workpiece touching the cutter.
6. CHECK SPINDLE SPEED AND DIRECTION before starting the machine. Never set the spindle speed
above rated RPM of the cutter. Check control panel to ensure rotation direction is set as desired.
7. CHECK STOCK LENGTH: Never shape stock less than 12 inches in length without special fixtures. When
practical, shape longer stock and cut to size.
8. SHAPE ONLY QUALITY WOOD: This machine is designed for wood products only. Do not shape any
material other than wood. Do not attempt to shape workpiece with loose knots or with any other foreign material. Do not attempt to shape twisted, warped, bowed stock. Use a jointer to flatten the workpiece before shaping.
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9. COLLARS: When shaping with collars, the collar must have sufficient bearing surface. The work must
also be fairly heavy in proportion to the cut being made. Do not use short, lightweight stock when shaping against collars.
When Shaping:
1. 12-INCH RULE: When shaping, never allow
your hands to come closer than 12 inches to the cutters. Use push block, jigs, and hold­downs to safely feed the workpiece while cutting.
2. NO CLIMB CUT: Feed stock opposite to the
direction of the cutter rotation. Never back stock out of the cutter once the cut has been started. Instead, pull the stock straight back away from cutter and begin the cut again.
3. EDGE SHAPING: Always use the miter gauge
and clamping mechanism when edge shaping stock less than 6" wide.
4. FREEHAND SHAPING is for advanced users
only. Always use a starting pin or pivot board when starting a cut. Never start shaping at a corner.
5. MAKE LIGHT PASSES: Never force the cutter
to remove too much material in one pass. Doing so increase the risk of kickback and lower the quality of the finish. Make several light passes when applicable.
6. KEEP HANDS SAFE: Do not clear chips and
sawdust with hands; use a brush or compressed air.
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After Operation
1. STOP THE MACHINE if the operator leaves the machine for any reason.
2. WAIT until the cutter comes to a complete stop.
3. CLEAN UP the work area before departure.
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Electricals
WARNING
All electrical work must be done by a qualified electrician, and must meet the electrical code in your area.
Minimum Circuit Size Required for Model 4705 Shaper
Stock Number
Minimum Circuit Size Required
4705.001
30A
4705.002
30A(220V) / 20A(440V)
Please ensure the electrical circuit for this machine meets the minimum circuit size requirement.
Minimum circuit size requirement applies to a dedicated circuit which provides power to one 4705 Shaper. If more machines are sharing the same circuit, consult a qualified electrician to ensure the designated circuit is properly sized for safe operation.
If a circuit is available, but not meeting the minimum circuit size requirement listed above, a new circuit
must be installed for this machine.
Grounding
WARNING
Improper grounding increases the risk of electric shock, fire, and equipment damage.
Proper grounding reduces the risk to the operator in the event of electrical malfunction or breakdown.
This machine must be connected to the grounding conductor when available, and all grounding connections must meet or exceed the electrical code requirements in your area. Furthermore, all grounds must be verified and must meet or exceed the electrical requirement of the machine. If grounding is not available. Consider the use of a GFCI protection device as an alternative.
Electrical Wiring
This machine is not pre-wired with a cord and a plug. The preferred way of connection is to connect the
machine directly to the electrical panel (“Hardwiring”). Please ensure there is a readily accessible electrical disconnect near the machine. Refer to section “Wiring Diagram” for wiring your machine to a
power source.
If you choose to connect this machine with a plug and a cord, please use a UL/CSA listed plug. For power
cord, select a durable cord type with high temperature rating (90C° or above). Both plug and power cord must be sized to meet the amperage requirement of your machine.
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Minimum cord size (AWG) required based on amperage draw and length of the cord:
Amps
Power Cord Length
25 feet
50 feet
75 feet
100 feet
> 100 feet
< 5
16
14
14
14
NR
5 to 8
14
14
14
12
8 to 12
14
14
12
10
12 to 15
12
12
10
10
15 to 20
10
10
10
NR
21 to 30
10
NR
NR
NR
*NR: Not Recommended
WARNING
Use properly sized wires that meet or exceed the power requirement of your
machine. Using undersized wires may cause overheating and increase the risk of fire and machine damage.
WARNING
Use copper wires to connect this machine to a power source. If you must connect copper wires to aluminum wires, use certified CU/AL wire connectors.
Improper copper-aluminum wire connection is a fire hazard.
440V Conversion for Three Phase Model (Stock# 4705.002)
The three-phase version of this machine is prewired to 220V220V. To convert the machine for 440V
operation, you will need the optional part 937600-002, which can be purchased by calling us at 1-800-
559-5065.
WARNING
All electrical work must be done by a qualified electrician, and must meet the electrical code in your area.
In summary, it takes three steps to convert the shaper for 440V operation:
1. Replacing the original switch with the 440V compatible switch (Part #937600-002).
2. Follow the wiring diagram in section “Wiring Diagram - For Stock Number 4705.002 (220/440V, 3Ph)”
and rewire the motor for 440v operation.
3. Verify electrical connection, and check the direction of rotation of the arbor.
Please contact our sales department at 1-800-559-5065 if you prefer to have the 440V conversion kit pre-
installed at the time of purchase.
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Setup
Shop Preparation
Space Requirement
The dimensions of this machine are 39-1/2“(L) x 36”(W). You will need additional spaces for manipulating
your workpiece, electrical connection and dust collection.
Load Limits
This machine has a shipping weighs of 880 lbs., and net weigh of 660 lbs. Please ensure all lifting tools and
building structures have adequate load capacity, for transporting and supporting the total weight of this machine, the operator, and related items.
Electricals
Ensure a properly sized circuit and an electrical terminal is available nearby the machine. If the machine
is to be hardwired, there must be a readily accessible power disconnect nearby, so that the machine can be disconnected from power source for servicing and adjustments. If the machine is to be connected with a cord and a plug, please ensure a matching outlet is installed nearby the machine.
Please refer to the “Electricals” section in this manual for details regarding electrical requirements and
safety instructions.
Lighting
Adequate lighting is needed for operating this machine. Overhead, non-glare lighting should be installed
near the work area.
Safety Labels
If this machine introduces a new safety hazard to your work place. Please display proper warning signs in
highly visible location(s).
Dust Collection
Wood dusts created by this shaper is a health hazard. If dust collection system is available in the work
area, connect the dust collection ducts to BOTH dust ports of this machine. Check the air suction regularly to ensure the pipes are not jammed.
Dust masks should be available for using the shaper.
CAUTION
Use a dust collection system that is rated above 800 CFM. Doing so improves air quality in the workplace, and protects the machine from jamming.
Piping of dust collection system introduces additional air resistance, and decreases the effective CFM measured at the dust ports. Ensure both dust ports receive significant suctions from the dust collection system for removing dust and debris created by this machine.
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Receiving
Your shipment should come with one wood crate with pallet base. Upon receiving your shipment, check
for any significant damages before signing the delivery confirmation.
CAUTION
You may need to remove strapping that is used for securing your package. Strapping may spring back violently when released and cause injury. Always wear safety goggles and gloves for this task.
Moving Machine into the Shop
Your machine will be delivered by freight service. Your shipment will be left outside of your workshop by
default. On the day of delivery, please be sure help is available to move the machine to its final location.
WARNING
4705 Shaper has a gross weight of 880 lbs. and net weight of 660 lbs.
Safe moving techniques and proper lifting equipment required, or serious personal injury may occur.
WARNING
Your machine may be secured by the straps. Do not lift your shipment by the strap. They are not designed to hold the total weight of your shipment. They may snap without warning and cause serious injury and machine damage.
Unboxing
Upon removing the crate cover, you
should find a shaper that is mostly assembled, and a paper box that contains all the accessories.
Everything is covered by a plastic
bag.
IMPORTANT
If items are damaged, please call us immediately at 1-800-559-5065
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Inventory
Carefully unwrap the packaging and make sure all components are included in the shipment. Lay out all
the items received and inventory them.
Item
Description
Quantity
1
Hardware set for leveling this machine
- M16 Hex Screws
- M16 Hex Nuts
- Washers
4
2
3/4" Spindle Assembly
1
3
1-1/4” Spindle Assembly
1
4
14/17mm double ended wrench
1
5
22/24mm double ended wrench
1
6
3mm Hex Key
1
7
6mm Hex Key
1
8
Spindle draw bar
1
9
Wrench for spindle nut and spindle draw bar.
1
10
Screw driver
1
11
Starting Pin
1
12
Miter gauge assembly
1
NOTICE: If you cannot find the item in the list above. Please check if they are still attached to the packaging
or inside the cabinet. Occasionally the item may have been pre-installed at the factory. Please refer to the parts list section this manual to ensure you have all the components to setup this machine.
NOTICE: This machine comes with various standard sized, non-proprietary parts. If any of these parts are
missing, we be happy to deliver them to you. To have the machine up and running as soon as possible, you can also find these parts at your local hardware store.
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Additional Items Needed for Machine Assembly
Item Purpose
Safety glasses
Protection
Disposable gloves
Protection
Paper Towel
Cleaning
Rust Inhibitor
Cast iron table top rust protection.
Straight edge
Verify alignments
Carpenter Squares
Verify alignments
8MM Hex Key
Cutter installation
17MM Wrench
Extra 17mm wrench, for belt tension adjustment.
When all items are ready for setting up the machine, gently remove the machine from the pallet. Lift the
shaper with its table. If using a forklift or any metal lifting devices, ensure the table is protected by paddings.
NOTICE: The base of the shaper may be bolted to the shipping pallet to prevent shifting during transport.
Remove these bolts if you see them.
Cleaning
To prevent rusting, the cast iron tabletop of this shaper
is covered with thin machine oil and a plastic film. Simply loosen both fence assembly lock knob (B) to pull out the plastic film, then wipe off the machine oil with paper towels.
Once all the machine oil is removed, routinely coat the
table top with rust preventive such as Boeshield® T-9 or paste wax.
Assembly
This shaper is mostly assembled in the factory. You will need to connect the machine to power, and
connect to a dust collection system if available. Please refer to the later sections to prepare for a test run.
Dust Collection
If available, connect the dust collection system to
BOTH dust ports of this machine. Minimum CFM requirement for this shaper is 800 CFM. Your dust collection system should have a rating higher than 800 CFM, as air friction from the ducts reduces the effective CFM at the dust ports.
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Wiring and Grounding
DANGER
Deenergize the electrical circuit before touching any enclosed, electrified parts. Touching electrified part WILL result in serious personal injury or death.
WARNING
All electrical work must be done by a qualified electrician, and must meet the electrical code in your area.
Make sure the voltage of your power supply matches the specifications on the motor plate of the machine.
Wiring Instructions for Stock Number 4705.001 (220V, 1 Phase)
1. Power off before connecting any wires!!
2. Remove the screws that secure the cover to the connection box.
3. Insert the power cable through strain relief.
4. Use wiring diagram in section “Wiring Diagram” to attach the wires to the terminal.
5. Hand tighten the sealing nut of the strain relief to keep the cord in place.
6. Re-install the connection box cover.
Wiring Instructions for Stock Number 4705.002 (220/440V, 3 Phase)
WARNING
This shaper is pre-wired 220V. Operating this shaper with incorrect voltage, or misconfiguring the machine to operate in a different voltage, may cause serious injury, death and/or serious machine damage. Have a qualified electrician to convert the shaper for 440V operation.
1. Power off before connecting any wires!!
2. Remove the screws that secure the cover to the connection box.
3. Insert the power cable through strain relief.
4. Use wiring diagram in section “Wiring Diagram” to attach the wires to the terminal.
5. Hand tighten the sealing nut of the strain relief to keep the cord in place.
6. Re-install the connection box cover.
7. With three phase power, extra steps are needed to verify the motor is turning in the proper direction.
7.1. Set rotation direction switch set to “Forward”.
7.2. Temporary turn on the machine and check the rotation direction of the arbor. Looking through
the table opening from the top, the arbor should be turning counter-clockwise.
7.3. If the rotation is reversed, disconnect the machine from the power source and reverse any two
incoming power leads.
7.4. When testing completes, cut off the power by using the electrical disconnect switch, or unplug
the machine. Now the machine is ready for other setup steps.
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Leveling Machine
It is recommended to locate the shaper on flat, stable ground. If the machine is rocking, or if it vibrates
excessively during operation, the machine may need to be leveled. Use the provided leveling hardware to give the shaper even support on all 4 corners of the base:
1. Thread the jam nut all the way into the
leveling bolt.
2. Slightly lift up the machine, then center the
washer right under the screw holes found on the base.
3. Thread the leveling bolt into the base of
the machine. The leveling bolt has rounded end and will sink into the center of the washer.
4. Adjust the depth of the bolt until the
machine is completely leveled.
5. Finally, use a wrench to hold the position of
the leveling bolt, and then tighten the jam nut to secure the leveling bolt in place.
WARNING
This machine has a net weight of 660 lbs.
Leveling this machine requires protective gear, safe moving techniques, and/or proper equipment. Otherwise serious personal injury may occur.
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Operation and Controls
Control Panel
This top mounted control panel is equipped with a spindle rotation direction switch, a magnetic on/off
switch with overload protection, and a digital readout.
Rotation Direction Switch
Position
Function “FOR”
Set spindle to rotate counter-clockwise.
“REV”
Set spindle to rotate spindle clockwise.
“OFF”
Motor will stop rotating.
CAUTION: Setting this switch to “OFF” will NOT trigger the emergency shutoff switch. Motor will rotate once you toggle away from the “OFF” position.
The best way to shut down the machine is to press the
red “OFF” emergency shutoff button located on the
right side of the control panel (see below).
ON / OFF Switches
To Turn Off
Machine
Press the “Off” button.
NOTICE: When this button is pressed, the emergency shutoff mechanism will be triggered. It needs to be reset by turning the button clockwise before the machine can be turned on again.
To Turn On
Machine
Press the “On” button.
NOTICE: The machine will only turn on when:
1. Rotation direction switch is NOT set to “OFF”.
2. The emergency shutoff mechanism is disengaged.
3. Cabinet door is closed.
IMPORTANT
Only change the spindle rotation after the spindle has come to a complete stop, or damage to the machine may occur.
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Digital Readout
The digital readout shows the current position of the spindle relative to a reference point set by the
user. When spindle moves above the reference point, the digital readout will show a positive value. A negative value will show when spindle is below the reference point.
To Set a Reference Point
Press [0” SET]
To Change Measurement Unit
Press [mm/in.]
Spindle Height Adjustment
The spindle height adjustment handwheel is located in front of the shaper cabinet.
To adjust spindle height:
1. Flip the wheel handle (A) up.
2. Turn the locking knob (B) counter-clockwise
to unlock the height adjustment handwheel.
3. Turn the handwheel (C) clockwise to move
spindle up, or counter-clockwise to move
spindle down. You will see the value of the digital readout changes as the spindle travels up/down.
4. Once the spindle height is set, you may also
want to set the reference point of the digital
readout. Simply hit the [0” Set] button in the
control panel reset the reference point to zero.
5. To lock the spindle height, turn the locking
knob clockwise.
6. If moving the spindle with cutter, verify
safety clearance before starting the machine.
7. You may flip the wheel handle down when
all adjustments are done.
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Fence Assembly
The fence assembly has multiple knobs, locks, and scales:
WARNING
Always verify cutter clearance after making adjustment to the fence. Without enough clearance, the cutter and the fence assembly will collide, and may cause serious injury and/or machine damage.
Infeed/Outfeed Fence Lock
Infeed/Outfeed Fence Lock
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To move the entire fence assembly:
1. Loosen assembly lock knobs (B).
2. Rotate the fence adjustment knob (A) to
move the entire fence assembly forward/backward.
3. Re-tighten assembly lock knobs (B) when
adjustment is done.
To adjust cutter guard horizontal clearance:
1. Loosen cutter guard lock knobs (C). Now
cutter guard can slide FORWARD and BACKWARD.
2. After setting the position of the guard and
verified safe clearance, re-tighten the lock knobs.
To adjust cutter guard vertical clearance:
1. Loosen cutter guard lock knobs (D), and the
cutter guard can slide UP and DOWN.
2. After setting the position of the guard and
verified safe clearance, re-tighten the lock knobs.
To adjust infeed/outfeed fence positions:
1. Loosen the infeed/outfeed fence lock handle
(F).
2. Rotate the micro-adjustment knob (E) to
move the fence forward or backward. One revolution of the knob moves the fence by
1/16”. Each fence can move forward by at
most 1-7/16”.
3. The Vernier scale (G) indicates the position
of the fence relative to the fence housing, with precision of 1/128”.
To read the fence position using Vernier scale:
1. Read the main scale where it is passed by the
Vernier scale’s zero. That is the coarse value.
2. Find the first mark on the Vernier scale that
lines up perfectly with any line on the main scale. Multiply the number of that mark by 1/128”. That is the adjusted value.
3. The exact position is the sum of the coarse
value and adjusted value.
Example:
This picture shows the 3rd mark on the Vernier scale lines up with a line on the main scale, while
the zeroth mark passed the 1/8” mark on the
main scale:
Coarse Value: 1/8” Adjusted Value: 3 * 1/128 = 3/128”
Exact position:
1/8” + 3/128” = 19/128”
4. After setting the position of the fence and
verified safe clearance. Re-tighten the lock handle (F).
To slide the aluminum fence sideways:
1. Loosen the infeed/outfeed fence lock
knob (H).
2. After setting the position of the fence and
verified safe clearance. Re-tighten the fence lock knob.
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To adjust the position of featherboard:
1. It is recommended to use the provided
featherboards for all works applicable.
2. The featherboard (with mounting bracket, R)
is adjustable along the fence by loosening the two levers (P) and sliding the assembly to the desired location.
3. The height of the featherboard can be
adjusted by loosening the two levers (Q).
4. If the featherboard needs to be lowered
even further, the mounting bracket (R) can be flipped over so that the vertical face is pointing downward. The levers (P) will have to be removed and reinstalled in order to flip the bracket and the feather board itself.
5. The featherboard can also be directly
mounted on the aluminum fence if desired.
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To Lock Spindle Arbor
1. Disconnect machine from power source!!
2. Open the cabinet door and locate the
spindle lock handle (A), which is right below the table.
3. Pull and rotate the handle (A) until the pins
engage into the “Lock” notch.
4. Rotate the spindle by hand until the spindle
lock engages.
To Unlock Spindle Arbor
1. Disconnect machine from power source!!
2. Pull and rotate the handle (A) until the
pins engage into the “Unlock” notch.
3. Rotate the spindle by hand to ensure the
lock is disengaged.
Spindle Assembly
Locking / Unlocking Spindle Arbor
WARNING
Disconnect machine from the power source before any maintenance, service or assembly is performed. Failure to comply can cause serious injury!
Prior to adjusting spindle speed, or changing spindle/cutters/collets, the spindle arbor MUST be locked. Revisit this section before performing these tasks.
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To Install Spindle:
1. Disconnect machine from power source!!
2. Lock the spindle arbor.
3. Move cutter guard and fence away from the
table opening. Remove table inserts to gain access of the quill.
4. Raise the arbor all the way up, then lower
the spindle (B) straight into the quill (A). Hand thread the spindle assembly into the quill.
IMPORTANT: Take extra care not to cross
thread, or the spindle/quill connection will be damaged.
5. Insert spindle draw bar (X) up into the hole
(Y) at the bottom of the spindle. Thread and tighten the draw bar with the spindle wrench. You may also find a ratcheting wrench useful in tight space.
6. Use the supplied spindle wrench to tighten
the spindle nut.
Installing / Removing Spindles
WARNING
Disconnect machine from the power source before installing/removing spindles. Failure to comply can cause serious injury!
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7. If you need to install cutters, continue with
section “Installing/Removing Cutters” for
details.
8. Otherwise, unlock the spindle arbor.
9. Close the cabinet door.
10. Reconnect machine to power source when
all adjustments complete.
To Remove Spindle
• Disconnect machine from power source!!
• Lock the spindle arbor.
• Loosen and remove the draw bar.
• Use the spindle wrench to loosen the spindle
nut, then continue to turn until spindle assembly breaks free of the quill.
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Installing/Removing Cutters
WARNING
When changing cutters, always turn the machine off and disconnect the machine from its power source. Do not use damaged cutters with cracks or missing teeth.
To Install Cutter
1. Disconnect machine from power source!!
2. Lock the spindle arbor.
3. Place your shaper cutter onto the spindle.
IMPORTANT: Pay attention to the
orientation of the cutter blade. When
rotation switch is set to “FOR” (Forward), the
spindle will rotate counter-clockwise.
4. IMPORTANT: It is generally advisable to
place the cutter as low as possible on the spindle to reduce spindle deflection and ensure the best possible finish. However, if the teeth of the cutter contact the base of the spindle, the spindle will be damaged.
5. In this case, rise cutter up with spacers to
keep the cutter’s teeth away from the
spindle.
6. After the cutter is properly inserted, Add
more spacers on top of the cutter.
7. Then insert the keyed collar.
IMPORTANT: The keyed collar MUST sit slightly ABOVE the top of the spindle. This ensures significant pressure is applied to the cutter during operation.
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8. Install the spindle washer and the cap screw.
NOTICE: The spindle washer may or may not be pronged. If the spindle is equipped with a pronged washer, make sure the prongs are inserted into the holes of the spindle.
9. Thread and tighten the head cap screw with
an 8mm hex wrench.
10. After cutter is securely installed, unlock the
spindle arbor.
11. Turn the spindle by hand to ensure it rotates
freely. Be careful with the sharp edges of the cutter.
12. Check cutter clearance, when applicable,
add/remove table inserts, and adjust the fence/guard to provide safety clearance between the cutter and the objects nearby.
13. Reconnect to power source and before
operation.
To Remove Cutter
• Disconnect machine from power source!!
• Lock the spindle arbor.
• Loosen the head cap screw (F) with an 8mm
hex wrench.
• Remove the washer, cutter, and spacers as
needed.
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Installing/Removing Router Collets (Sold Separately)
Two optional router collets (1/4” & 1/2”) are available for this shaper. To purchase these collets, please
call our parts department at 1-800-559-5065.
WARNING
Disconnect machine from the power source before installing/removing collets. Failure to comply can cause serious injury!
To Install Router Collet
1. Disconnect machine from power source!!
2. Lock the spindle arbor.
3. Raise the arbor all the way up.
4. Insert the router bit into the collet.
5. Hand thread the router collet (router bit not
shown in the picture) onto the arbor.
6. Then tighten with the spindle wrench.
7. When collet is secured, unlock the spindle
arbor.
8. Turn the router collet by hand to ensure it
rotates freely. Be careful not to touch the sharp edges of the router bit.
9. Verify safety clearance before starting the
shaper. Adjust the fence, cutter guard, and table inserts as needed.
To Remove Router Collet
1. Disconnect machine from power source!!
2. Lock the spindle arbor.
3. Raise the arbor all the way up.
4. Loosen the collet with the spindle wrench
provided.
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Adjusting Spindle Speed and Belt Tension
WARNING
Disconnect machine from the power source before any maintenance, service or assembly is performed. Failure to comply can cause serious injury!
WARNING
Always check spindle speed is set below the cutter’s rated speed before starting the machine.
Your machine is supplied with a 3-step pulley system
that provides spindle speeds of 5000, 7000 and 10000 RPM. A speed chart is located on the inside of the cabinet door. Use the chart to set the belt position and adjust machine speed.
Before starting the machine, ensure the speed of the
shaper does not exceed cutter’s rated speed.
To Adjust Spindle Speed
1. Disconnect machine from power source!!
2. Open cabinet door to gain access of the belt
tension lever.
3. Pull belt tension lever towards you to relieve
belt tension.
4. Move the belt to the desired position on the
pulleys.
5. The poly-v belt and pulleys have many
grooves. Ensure the belt sits properly on the pulleys.
6. Push the tension lever back to the “Lock”
position.
7. Check belt tension. When pushing down into
the belt midway between the pulleys, the belt should flex by 1/8" using moderate finger pressure.
8. Continue with the next section to adjust belt
tension as needed.
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If Belt Tension Needs Adjustment
1. Disconnect machine from power source!!
2. Pull the belt tension lever to “Unlock”
position.
3. Loosen the jam nut.
4. Adjust the belt tension by rotating the belt
tension adjustment bolt:
Clockwise: Reduces belt tension.
Counter-clockwise: Increases belt tension.
5. Make small, incremental adjustments. Check
tension with every 1/6 turn of the adjustment bolt. You will need to hand tighten the jam nut and push the tension
level back to “Lock” position for testing belt
tension.
6. When pushing down into the belt midway
between the pulleys, the belt should flex by 1/8” using moderate finger pressure.
7. Once proper belt tension is set, re-tighten
the jam nut. Use one wrench to hold the position of the tension adjustment bolt while tightening the jam nut.
8. Check the movement of the belt tension
lever. If it is too difficult to move, slack off on the belt tension by a bit.
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Shaping Wood
WARNING
Do not shape workpiece with loose knots or with nails or any other detachable foreign objects. Use a jointer to flatten the workpiece before shaping.
Support long/wide boards with rollers or other devices to avoid injuries, and to ensure a smooth, consistent finish.
Follow the “12-Inch Rule”. Keep your hands at least 12 inches away from the cutter by using hold downs and push sticks. Use jigs when a workpiece is less than 12 inches long.
Shaping Long and Straight Pieces
Using the fence is the safest and the best way of
shaping straight pieces. Always use the fence whenever the work permits. Depends on situation, the infeed and outfeed fences will need to be adjusted to properly support a workpiece.
Case 1: Edge is partially shaped
When shaping a piece where a portion of the
original edge remains intact, both the infeed and outfeed fences should be in line.
Case 2: Entire edge is shaped
When using the shaper for jointing work or
making a full bead, the shaped edge will not be supported by the outfeed fence when both fences are in line:
In this case, the outfeed fence should be adjusted
to support the work piece. With the shaper running, move a small section of the workpiece through the cutter.
When the workpiece entered approximately 1/3 of the outfeed fence, stop the machine. Hold the workpiece in place, and use the micro­adjustment dial to move the outfeed fence forward, until it makes contact with the work piece. The outfeed fence will then be in line with the cutting circle and supporting the workpiece. Disengage the workpiece from cutter, and the operation can continue.
Cross Grain Shaping
The workpiece is more likely to chip out when shaping across grain. Using a scrap piece to support the workpiece at the end of the cut can mitigate this problem.
Often times cross grain shaping involves workpieces that are narrow. If that is the case, use the provided miter gauge or other cross cut jigs to support the workpiece.
If all four sides of the workpiece need to be shaped, shape the cross-grain sides first.
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Shaping Tall Workpieces
The height of the fence is 4-3/4” tall. For shaping
tall workpieces, mounting an auxiliary fence, or using a tenon jig, will provide addition support and avoid accidents.
Shaping with Collars
Ensure the edge of the workpiece that rides
against the collar is smooth. Otherwise any irregularity on that edge will be duplicated on the shaped surface.
When shaping with collars, the collar must have
sufficient bearing surface.
The work must also be fairly heavy relative to the
cut being made. Never shape a short, light workpiece against the collars.
The collars may be used in any of the following positions: above, below, or between the cutters.
When the collar is used below the cutter. The progress of the cut can be seen throughout the operation. However, any accidental lifting of the work will gouge the wood and ruin the workpiece.
When the collar is used above the cutter, the cut cannot be seen, but this method offers an advantage in that the cut is not affected by slight variations in the thickness of the stock. Also, accidental lifting of the workpiece will not gouge the workpiece; simply repeat the operation to correct the mistake.
Using the collar between two cutters has the advantages and disadvantages of the first two procedures, and is frequently used where both edges of the work are to be molded.
WARNING
Freehand shaping requires precise control of the workpiece and should only be performed by advanced users. Use the provided starting pin or a custom-made pivot board to initiate a cut. Never start freehand shaping at a corner.
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Accessories
Oliver Machinery has a collection of accessories and add-ons to enhances productivity of your shaper. To
purchase these items, please call us at 1-800-559-5065, our representatives are available Monday through Friday, 9AM - 5PM pacific time.
You can also email our parts department at [email protected]
WARNING
Using unapproved accessories may cause machine to malfunction, resulting in serious injury and/or machine damage. Only use accessories recommended for this machine.
Collets
Item
Stock Number
1/4" Collet
4705.A002
1/2" Collet
4705.A003
Spindle Assemblies
Item
Stock Number
1/2" Spindle
10047.A001
3/4” Spindle
10047.A002
1” Spindle
4705.A001
1-1/4 Spindle
4705.A004
440V Conversion Kit
This is a 440V compatible switch box assembly, which requires installation by a
qualified electrician. If you need to purchase a 440V version of this shaper. Please contact our customer service. We can pre-install this kit for you.
Touchup Paint
Keeping all painted surface in good condition not only keeps your machine looks
nice, it keeps rusts away. We have pre-mixed spray paint available in Oliver-Blue for purchase.
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Power Feeders
Two power feeders are available for 4705 Shaper. They can be installed on either side of the shaper table
in the back.
Features
• Polyurethane covered rollers provide excellent grip while protecting the work surface.
• Eight feed speeds and choice of three or four rollers to fit any application.
• Versatile stand allows adjustment of 10” in height and 18” in reach.
• Powerful TEFC motor available in single or three-phase.
• CSA Listed
Model
APF0038
Stock Number
APF0038.001 1HP, 1Ph, 220V (4.2A)
Stock Number
APF0038.002 1HP, 3Ph, 220V (3.4A)
Number of Rollers
3
Roller Size
4-3/4”(D) x 2-3/8”(W)
Feed Speed
8 Speeds:
6.5 / 13 / 18 / 22 / 36 / 43 / 55 / 108 FPM
Net Weight
137 lbs.
Model
APF0048
Stock Number
APF0048.001 1HP, 1Ph, 220V (4.2A)
Stock Number
APF0048.002 1HP, 3Ph, 220V (3.4A)
Number of Rollers
4
Roller Size
4-3/4”(D) x 2-3/8”(W)
Feed Speed
8 Speeds:
6.6 / 13 / 18 / 22 / 36 / 43 / 55 / 108 FPM
Net Weight
146 lbs.
Please visit our website at WWW.OLIVERMACHINERY.NET for additional recommended accessories.
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Maintenance
Routine maintenance keeps machine in top shape, and will extend machine’s life. Please follow the
maintenance schedule below, and use the maintenance record worksheet attached in the back of the manual to document all maintenance task completed over time. NOTICE: Maintenance schedule may vary for individual users due to different situations and safety requirements.
Task
Frequency
Check spindle and quill for damages
Every time when changing spindle.
Check electrical cord(s) for signs of failure
Every day.
Check belt tension
Every week, or after changing spindle speed.
Remove dust from cabinet
Every week, or whenever there is heavy dust buildup.
Re-coat table top with rust protectant
Every week.
Check fences are coplanar
Every week.
Check V-belt for signs of aging
Every month. Replace V-belt when it shows signs of
cracking or glazing.
Lubricate motor bearings
**Not needed** Motor bearings are permanently sealed and lubricated.
Replace Drive Belt
1. Disconnect machine from power source!!
2. Open cabinet door to gain access of the belt
tension lever.
3. Pull belt tension lever towards you to relieve
belt tension.
4. Move the belt to the lowest set of pulleys.
5. Continue sliding the belt down from the left
pulley until the belt is free, then remove the belt over the top of the right pulley.
6. Install a new belt by following step 5 in
reverse.
7. Move the belt to the desired position to set
the spindle speed, then check belt tension. See section “Adjusting Spindle Speed and Belt Tension” for details.
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Align Fences
The fences are pre-adjusted in the factory. The
coplanar of the fence should be checked regularly and adjusted as needed.
To Verify Fences are Coplanar
1. Reset the position of both fences. Release
the fence lock level (F), then turn the micro adjustment knob (E) to move the fences back to their initial (0”) position.
2. Place a straightedge on the table, and press
against the infeed and the outfeed fences to ensure both fences are flushed with the straight edge.
3. Place a woodworking square on the table
and make sure the fence is perpendicular to the table.
4. Adjustment is needed if the fences are
skewed.
Coplanar Adjustment
1. There are 4 nylon set screws supporting each
infeed/outfeed fence.
2. Loosen the fence locking knob (H) as shown
in the diagram. Then make small, incremental adjustment on the set screws to
align the fences. Check your adjustment frequently. You may want to mark the initial position of the set screws just in case.
3. To check alignment of the fence, re-lock the
fence with the fence locking knob (H). Check fences are coplanar, and it is perpendicular to the table.
Spindle Elevator Adjustment
The gib of the spindle elevator was factory adjusted and initially should not require readjustment. Depending on the amount of use, the spindle elevator may become loose and the spindle may vibrate. In this case, it will need to be adjusted:
1. Mark the origin position of the set screws.
2. With a 12mm wrench, loosen four jam nuts
that secure the gib set screws.
3. Hold the set screw in position with the 4mm
hex wrench, then use a 4mm hex wrench to tighten each set screw, 1/8 or less turn at a time. Begin with the lowest one, followed by the uppermost one, then the two middle set screws.
Page 45
4705 Shaper OLIVERMACHINERY.NET 45 | Page
4. If this is not enough to remove the play of
the gib, repeat the step above until the play is removed.
NOTICE: If the gibs are too tight, the spindle height adjustment handwheel will be difficult to turn.
5. When adjustment is complete, hold the set
screw in position with the 4mm hex wrench to maintain the setting while tightening the jam nut with the 12mm wrench.
Page 46
46 | Page Oliver Machinery 4705 Shaper
Troubleshooting
Problem
Possible Cause
Solution
Machine will not start
Emergency stop is engaged.
Rotate the “OFF” emergency shutoff button
clockwise until it pops out.
Spindle rotation switch
is in “Off” position.
Set direction to either “Forward” or “Reverse”
for your operation.
Cabinet door is open.
Close cabinet door.
Not connected to power source.
Check connection.
Fuse blown or circuit breaker tripped.
Replace fuse or reset circuit breaker.
Cord / plug damaged.
Have cord / plug replaced.
Faulty switch.
Replace switch.
Connected to wrong voltage.
Check voltage and ensure wiring is done correctly.
Spindle arbor is locked
Release spindle lock.
Overload protection is triggered frequently
Feeding stock too fast
Feed stock more slowly.
Cutter is dull or dirty
Clean or replace cutter.
Extension cord too light or too long
Use cords that meet this machine’s electrical
requirement.
V-Belt slippage
Increase belt tension.
Tool does not come up to speed
Extension cord too light or too long
Use cords that meet this machine’s electrical
requirement.
V-Belt slippage
Increase belt tension.
Motor not wired for correct voltage
Refer to motor nameplate for correct voltage.
Spindle does not raise freely
Sawdust and dirt in raising mechanisms
Brush or blow out loose dust and dirt.
Machine vibrates excessively
Damaged cutter
Replace cutter.
Machine stands on uneven floor
Reposition on flat, level surface.
Use provided leveling hardware as support.
V-belt not tensioned correctly
Adjust belt tension.
Bad v-belt
Replace v-belt.
Spindle gib wear
Adjust spindle gib pressure.
Bent pulley
Replace pulley.
Improper motor mounting
Check and adjust motor mounting.
Page 47
4705 Shaper OLIVERMACHINERY.NET 47 | Page
Problem
Possible Cause
Solution
Work pulled from hand
In adequate stock support
Use miter gauge with clamp or hold down. Hold work firmly against the fence. Adjust the hold down pressure.
Feeding work in wrong direction
Feed work against cutter rotation.
Machine makes unsatisfactory cuts
Dull cutter
Replace with sharp cutter.
Gum or pitch on cutter
Remove cutter and clean with turpentine and #000 steel wool.
Gum or pitch on table causing erratic feed
Clean table with turpentine and #000 steel wool.
Feeding work in wrong direction
Feed work against cutter rotation.
Edge splits off on cross grain cut
Some wood types tend to split with cross cuts.
Use sharp cutters.
Make cross-grain cuts first then finish with grain.
Use scrap block to support at the end of a cut.
Stock burns
Dull cutter
Replace with sharp cutter.
Cutter too deep
On hardwoods take light cuts; attain full depth of cut with several passes.
Forcing work
Feed slowly and steadily.
Spindle speed too high
Reduce spindle speed.
Raised areas on shaped edge
Variation in pressure which holds work against cutter
Keep work firmly against fence or collars throughout pass.
Use hold-downs.
Depth of cut not uniform
Fence is not aligned
Adjust outfeed fence. Check fence coplanarity.
Side pressure not uniform
Use hold-downs or feeder; keep pressure against fence or collars consistent.
Variation in height of cut
Variation in pressure which holds work down on table
Keep pressure firm throughout pass, use hold­downs; make pass slowly and steadily. Whenever possible, keep cutter under stock.
Cuts not smooth
Dull cutter
Replace with sharp cutter.
Spindle speed too low
Increase RPM.
Feeding too fast
Pass stock more slowly.
Working against grain
Work with grain whenever possible.
Cutting too deep
On deep cuts make several passes.
Page 48
48 | Page Oliver Machinery 4705 Shaper
Wiring Diagram
For Stock Number
4705.001 (220V, 1Ph
)
Page 49
4705 Shaper OLIVERMACHINERY.NET 49 | Page
For Stock Number 4705.002 (220/440V, 3Ph)
Page 50
50 | Page Oliver Machinery 4705 Shaper
Parts List
Complete Exploded View
Page 51
4705 Shaper OLIVERMACHINERY.NET 51 | Page
Cabinet and Base
Page 52
52 | Page Oliver Machinery 4705 Shaper
Fence Assembly
Page 53
4705 Shaper OLIVERMACHINERY.NET 53 | Page
Table Assembly
Page 54
54 | Page Oliver Machinery 4705 Shaper
Elevator Assembly
Page 55
4705 Shaper OLIVERMACHINERY.NET 55 | Page
Motor Assembly
Page 56
56 | Page Oliver Machinery 4705 Shaper
Spindles
Page 57
4705 Shaper OLIVERMACHINERY.NET 57 | Page
Miter Gauge
Page 58
58 | Page Oliver Machinery 4705 Shaper
Index
Part Number
Descriptions
Specifications
QTY 1
250838-620
Spindle Guard
1
2
000103-103
CAP Screw
M6*1.0P*12
8 3 006303-100
Spring Washer
6.1*12.3
12 4 230131-000
Lock Bolt
7 5
090240-000
Cover
1
6
000304-103
Round Head Screw
M6*1.0P*12
23
7
190175-904
Dust Port
1
8
230331-916
Lock Nut
1
9
011002-209
Spring Pin
4*18
1
10
320309-902
Gear
1
11
010006-000
S-Ring
STW-15
2
12
230329-901
Lock Bolt
2 13
006001-091
Flat Washer
13*28*3.0t
2
14
172839-000
Adjusting Plate
2
15
000203-106
SET Screw
M6*1.0P*16
2
16
008005-100
Hex. Nut
M6*1.0P(10B*5H)
6
17
360941-910
Handle
2
18
001902-102
SET Lock Screw
M6*1.0P*8
6
19
000203-109
SET Screw
M6*1.0P*30
4
20
230251-000
Universal Handle
2
21
172836-000
Scale
2
22
090239-000
Guard Seat
1 23
051064-000
Bar 2
24
172834-000
Scale Plate
2
25
006001-022
Flat Washer
6.3*13*1.0t
10
26
051059-000
Fence Bracket (Left)
1
27
380966-902
Fence Sliding Bar
2
28
051063-000
Fence Bracket (Right)
1 29
360942-902
Shaft
2
30
010010-000
S-Ring
STW-20
4
31
250593-615
Fence Cap
2
32
310109-909
Fence
2
33
000102-105
CAP Screw
M5*0.8P*16
2
34
380968-902
Sliding Positioning Bar
1
35
380967-902
Rack
1
36
000102-104
CAP Screw
M5*0.8P*12
4
37
006001-131
Flat Washer
5.3*10*2.0t
2
Page 59
4705 Shaper OLIVERMACHINERY.NET 59 | Page
Index
Part Number
Descriptions
Specifications
QTY 38
380971-902
Rack Sliding Positioning Bar
1
39
922670-000
Clamp System Assembly
2 39.1
230178-000
Universal Handle
4
39.2
006001-127
Flat Washer
5.5*22*2.0t
4
39.3
172031-901
Fixing Plate
1
39.4
250608-000
Clamp
TS-35
1
39.5
001004-202
Screw
M5*0.8P*16L
2
39.6
001004-203
Screw
M5*0.8P*30L
2
40
922652-000
Table Assembly
1 40.1
001904-102
SET Lock Screw
M4*0.7P*4
6
40.2
050693-902
Small Guide Ring
1
40.3
050688-902
Medium Guide Ring
1 40.4
000402-104
Pan Head Screw
M5*0.8P*12
3
40.5
050832-902
Large Guide Ring
1 40.6
051057-000
Table
1
41
010025-000
S-Ring
STW-40
1
42
000801-104
Pan Head Hex. Screw
M6*1.0P*20
8
43
051062-902
Upper Bearing Cap
1
44
030410-000
Ball Bearing
6008-2NK
4
45
051065-000
Spindle Sleeve
1
46
050892-901
Lower Bearing Cap
1
47
190165-901
Lower Sleeve
1 48
922651-000
Spindle Assembly
1
48.1
360939-901
Spindle
1 48.2
012005-011
Key
8*7*43
1
48.3
090242-000
Pulley
1
48.4
006802-100
Washer
25
1
48.5
008201-100
Nut
M25*1.5P
1
49
380969-905
Link Shaft
1
Page 60
60 | Page Oliver Machinery 4705 Shaper
Index
Part Number
Descriptions
Specifications
QTY
50.1
922193-001
1-1/4" Spindle Assembly
1
50.1.1
000105-103
Cap Screw
M10*1.5P*30
1
50.1.2
011102-103
Pin
4.0*20
2
50.1.3
171848-902
Arbor Washer
10.5*45*5t
1
50.1.4
380531-901
Arbor Bushing
1
50.1.5
380039-901
Spacer
5
50.1.6
380038-901
Spacer
3
50.1.7
220105-000
1-1/4" Arbor
1
50.1.10
380818-901
Arbor Nut
1 50.2
970311-001
3/4" Spindle Assembly
1
50.2.1
000105-103
Cap Screw
M10*1.5P*30
1
50.2.2
380691-902
Arbor Washer
1 50.2.3
380530-901
Arbor Bushing
1
50.2.4
380042-901
Spacer
4 50.2.5
380043-901
Spacer
2
50.2.6
220107-000
3/4" Arbor
1 50.2.9
380818-901
Arbor Nut
1
51
014341-000
Belt
250 J10(635mm)
1
52
SS04-01
52.1
900754-000
Motor Assembly 5HP*220V*60HZ*1PH
1
52.1.1
090241-000
Motor Pulley
1
52.1.2
001902-102
SET Lock Screw
2 52.1.3
012202-006
Key 1
52.1.4
603066-008
Motor
1
52.1.5
021306-000
Strain Relief PGA16-14B
1 52.1.6
572554-000
Motor Tag
1
52.1
900735-000
Motor Assembly
7.5HP*220V/440V*60HZ*3PH
1
52.1.1
090241-000
Motor Pulley
1
52.1.2
001902-102
SET Lock Screw
2
52.1.3
012202-006
Key 1
52.1.4
606106-008
Motor
1
52.1.5
021306-000
Strain Relief PGA16-14B
1
52.1.6
572553-000
Motor Tag
1
53
000004-102
Hex. Screw
M10*1.5P*25
14
54
006307-100
Spring Washer
10.2*18.5
15
Page 61
4705 Shaper OLIVERMACHINERY.NET 61 | Page
Index
Part Number
Descriptions
Specifications
QTY 55
006003-080
Flat Washer
10*25*3.0t
15
56
360946-902
Motor Bracket Shaft
1 57
051060-008
Motor Bracket
1
58
006001-142
Flat Washer
21*38*3t
2
59
008314-100
Lock Nut
M20*1.5P(30B*20H)
1
60
360943-902
Motor Fixing Shaft
1
61
300013-000
Handle
1
62
280151-905
Spring
1
63
011002-105
Spring Pin
4*20
1
64
360724-901
Fixing Pin
1
65
380511-901
Fixing Shaft
1
66
000105-106
CAP Screw
M10*1.5P*55
1
67
006305-100
Spring Washer
8.2*15.4
4
68
042608-000
Clamp
dia. 60-80mm(inner)
2
69
042611-000
Dust Duct
300mm
1
70
172835-008
Dust Chute
1
71
000104-104
CAP Screw
M8*1.25P*16 (Black)
4
72
160076-000
Sleeve
2
73
660147-000
Air Pressure Shaft
1
74
008006-100
Hex. Nut
M8*1.25P(13B*6.5H)
5
75
050696-000
Bar 1
76
360945-902
Spindle Up/Down Worm Shaft
1
77
012003-003
Key
5*5*12
3
78
160073-000
Up/Down Worm Shaft Sleeve
1
79
660144-000
Anti-Dirt Ring
1
80
031006-000
Thrust Bearing
51202
2
81
380767-000
Gear
Left Thread
1
82
360944-902
Sleeve
1
83
171985-000
Sensor
1
84
008307-100
Lock Nut
M10*1.25P(17B*12H)
1
85
051061-008
Sliding Seat Body
1
86
002604-101
CAP Lock Screw
M10*1.5P*20
1
87
000204-108
SET Screw
M8*1.25P*35
4
88
250159-615
Plug
1
Page 62
62 | Page Oliver Machinery 4705 Shaper
Index
Part Number
Descriptions
Specifications
QTY 89
008017-100
Hex. Nut
M20*1.5P(30B*16H)
4
90
380647-902
Screw
M20*1.5P
4
91
006001-136
Flat Washer
12.2*23*2.0t
4
92
006308-100
Spring Washer
12.2*21.6
4
93
000106-112
CAP Screw
M12*1.75P*80
4
94
002604-103
CAP Lock Screw
M10*1.5P*40
1
95
001101-203
Round Head Self-Tapping Screw
M3*1.06P*08L
2
96
172992-000
Bracket
1
97
172838-000
Anti-Dust Plate
1
98
172982-901
Supporting Bracket
1
99
001901-101
SET Lock Screw
M5*0.8P*5
2
100
380768-000
Gear
Right Thread
1
101
130061-000
Woodruff Key
1
102
004403-103
SET Lock Screw
5/16"-18NC*5/16"
2
103
000702-102
Pan Head Hex. Screw
M6*1.0P*12
1
104
240077-000
Handwheel
1 105
230046-000
Foldable Handle
1 106
230171-916
Lock Knob
1
107
006006-106
Flat Washer
19.1*25.4*1.6
2
108
360940-902
Handwheel Shaft
1
109
360376-901
Fixing Ring
1
110
172837-000
Left Side Cover
1
111
172987-000
Body
1
112
230297-615
Wire Fixing Chain
3
113
340007-615
Packing
2
114
003303-102
Round Head Screw
3/16"-24NC*1/4"
1
115
490124-008
Wiring Cover
1
116
000303-103
Round Head Screw
M5*0.8P*10
4
117
490609-008
Wiring Cover (Bottom)
1
118
021306-000
Strain Relief
PGA16-14B
1
119
021315-000
Strain Relief
MG25A-16B
1
120
006502-100
Washer
5.3*10(BW-5)
2
121
000302-102
Round Head Screw
M4*0.7P*8
2
122
006001-001
Flat Washer
4.3*10*1.0t
6
123
172841-000
Right Side Cover
1
124
230134-000
Door Bar
1
129
050822-000
Base
1
Page 63
4705 Shaper OLIVERMACHINERY.NET 63 | Page
Index
Part Number
Descriptions
Specifications
QTY 134
172983-000
Switch Support
1
135
000802-102
Pan Head Hex. Screw
M8*1.25P*20
6
136
006001-049
Flat Washer
8.5*16*2.0t
4
137
022231-000
Plastic Tube
NFE-16B*300mm
1
138
023207-000
Connector
N-MGQ50-48B*
1
139
250146-000
Handle
1
140
172991-904
Bracket
1
141
000003-109
Hex. Screw
M8*1.25P*45
2
142
172990-904
Supporting Bracket
1 143
008306-100
Lock Nut
M8*1.25P(13B*9H)
2
144
009105-300
Lock Nut
5/16"-18NC(12.7B*9H)
1
145
381002-904
Turning Block
1 146
008007-100
Hex. Nut
M10*1.5P(17B*8H)
2
147
000004-113
Hex. Screw
M10*1.5P*65
1
148
008301-100
Lock Nut
M4*0.7P(7B*5H)
2
149
171901-901
Bracket
1 150
490229-000
Limit Switch Anti-Dust Cover
KSSCB-2
1
151
490227-000
Limit Switch
MJ2-1306
1
152
000302-107
Round Head Screw
M4*0.7P*35
2
153
921574-000
Miter Gauge Assembly
1
153.1
003303-105
Round Head Screw
3/16"-24NC*3/8"
3
153.2
250193-620
Pointer
1 153.3
130053-901
Block
1
153.4
360381-901
Shaft
1 153.5
571151-000
Scale Tape
1
153.6
003305-106
Round Head Screw
5/32"-32NC*5/8"
3
153.7
009001-100
Hex. Nut
5/32"-32NC(8B*3.8H)
3
153.8
290017-901
Shoulder Screw
1 153.9
230222-901
Positioning Point
3
153.10
230300-615
Handle
1
153.11
006002-051
Flat Washer
8.5*18*3t
1
153.12
090067-008
Miter Gauge
1
153.13
380614-904
Positioning Bar
1 153.14
380069-901
Packing
1 153.15
000403-105
Pan Head Screw
M6*1.0P*6 (Black)
1
153.16
043311-000
P Type O-Ring
P5
1
Page 64
64 | Page Oliver Machinery 4705 Shaper
Index
Part Number
Descriptions
Specifications
QTY 154
937573-000
Switch Box Assembly 5HP 220V 60HZ 1PH
1
154.1
172833-000
Switch Controller Box
1
154.2
300036-000
Controller Panel
1
154.3
950479-000
Up/Down Sensor
1
154.4
490342-000
Forward/Reverse Switch
1
154.5
490040-000
On Switch
1
154.6
490591-000
Emergency Stop Switch
1
154.7
000304-203
Phil Head Screw
4
154.8
000301-202
Phil Head Screw
4
154.9
490640-000
Overload Protector
1
154.10
490692-000
Magnetic Contactor
1
154.11
571227-000
Electrical Hazards Warning Label
1
154.12
473004-035
Cable SJT12AWG*4C*1550mm
1
154.13
474004-022
Cable SJT12AWG*4C*1350mm
1
154.14
472001-027
Cable ST18AWG*2C*950mm
1
154.15
021702-000
Rubber Tie
1
154.16
000303-102
Phil Head Screw
2
154.17
006502-100
Toothed Washer
2
154.18
570695-000
Ground Label/Sticker
2
154.19
250839-620
Display Protector
1
154.20
730078-001
Terminal Block Plate
1
154.21
000302-201
Phil Head Screw
2
154.22
730083-012
Bracket
1
154
937524-000
Switch Box Assembly
7.5HP 220V 60HZ 3PH
1
154.1
172833-000
Switch Controller Box
1 154.2
300036-000
Controller Panel
1
154.3
950479-000
Up/Down Sensor
1
154.4
490341-000
Forward/Reverse Switch
1 154.5
490040-000
On Switch
1
154.6
490591-000
Emergency Stop Switch
1
154.7
000304-203
Phil Head Screw
4 154.8
000301-202
Phil Head Screw
4
154.9
490640-000
Overload Protector
1
154.10
490692-000
Magnetic Contactor
1
154.11
571227-000
Electrical Hazards Warning Label
1
154.12
474004-021
Cable SJT12AWG*4C*1550mm
1
Page 65
4705 Shaper OLIVERMACHINERY.NET 65 | Page
154.13
474004-022
Cable SJT12AWG*4C*1350mm
1
154.14
472001-027
Cable ST18AWG*2C*950mm
1
154.15
021702-000
Rubber Tie
1
154.16
000303-102
Phil Head Screw
2
154.17
006502-100
Toothed Washer
2
154.18
570695-000
Ground Label/Sticker
2
154.19
250839-620
Display Protector
1
154.20
730078-001
Terminal Block Plate
1
154.21
000302-201
Phil Head Screw
2 154.22
730083-012
Bracket
1
154
937600-002
Switch Box Assembly 7.5HP 440V 3PH
1
154.1
172833-000
Switch Controller Box
1 154.2
300036-000
Controller Panel
1
154.3
950733-000
Up/Down Sensor
1
154.4
490341-000
Forward/Reverse Switch
1 154.5
490040-000
On Switch
1
154.6
490591-000
Emergency Stop Switch
1
154.7
000304-203
Phil Head Screw
4 154.8
000301-202
Phil Head Screw
4
154.9
490736-000
Overload Protector
1
154.10
490737-000
Magnetic Contactor
1 154.11
571227-000
Electrical Hazards Warning Label
1
154.12
474004-021
Cable SJT12AWG*4C*1550mm
1
154.13
474004-022
Cable SJT12AWG*4C*1350mm
1 154.14
472033-007
Cable ST18AWG*2C*950mm
1
154.15
021702-000
Rubber Tie
1
154.16
000303-102
Phil Head Screw
2 154.17
006502-100
Toothed Washer
2
154.18
570695-000
Ground Label/Sticker
2
154.19
250839-620
Display Protector
1 154.20
730078-001
Terminal Block Plate
1
154.21
000302-201
Phil Head Screw
2
154.22
730083-012
Bracket
1 155
SS04-10
Oliver Brand Plaque
1
157
360735-905
Pin 1
164
SS04-85 Wire Nuts Package (x3 nuts)
1 171
471004-012
SJT12AWG*1C*150mm
1
Page 66
66 | Page Oliver Machinery 4705 Shaper
Index
Part Number
Descriptions
Specifications
QTY ** Hardware for leveling shaper **
125
000006-105
Screw
M16*2.0P*60
4
126
008011-100
Hex. Nut
M16*2.0P(24B*13H)
4
127
172277-902
Packing
4
** Tools for assembly **
158
171895-904
Wrench
50mm
1
159
040401-000
Screwdriver
No.1*75
1
160
040003-000
Hex. Wrench
3mm
1
161
040006-000
Hex. Wrench
6mm
1
162
040205-000
Open Wrench (Double Ended)
14*17
1
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4705 Shaper OLIVERMACHINERY.NET 67 | Page
Maintenance Record
Date
Task
Operator
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68 | Page Oliver Machinery 4705 Shaper
Notes
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4705 Shaper OLIVERMACHINERY.NET 69 | Page
Warranty and Service
Oliver makes every effort possible to assure that its equipment meets the highest possible standards of
quality and durability. All products sold by Oliver are warranted to the original customer to be free from defects for a period of 2 (two) years on all parts, excluding electronics and motors, which are warranted
for 1 year. Oliver’s obligation under this warranty shall be exclusively limited to repairing or replacing (at Oliver’s option) products which are determined by Oliver to be defective upon delivery F.O.B. (return
freight paid by customer) to Oliver, and on inspection by Oliver. This warranty does not apply to defects due, directly or indirectly, to misuse, abuse, negligence, accidents, unauthorized repairs, alterations, lack of maintenance, acts of nature, or items that would normally be consumed or require replacement due to normal wear. In no event shall Oliver be liable for death, personal or property injury, or damages arising from the use of its products.
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Oliver Machinery is always adding new Industrial Woodworking products to the line.
For complete, up-to-date product information, visit us online at:
WWW.OLIVERMACHINERY.NET
or call toll free 1-800-559-5065
** SAVE THIS MANUAL FOR FUTURE REFERENCES. **
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