Oliver Instrument Model 510 Drill Pointer - Manual Grinder

Page 1
DIRECTIONS
FOR
OPERATING
OLIVER
510 DRILL POINTER
OLIVER INSTRUMENT CO.
ADRIAN, MICHIGAN, U. S. A.
June, 1956
Page 2
!
INDEX
Page
Introduction Greasing the Chuck. . Operating Instructions
Dress the Wheel . . .
To Grind a Drill
Parts List
To Change the Clearance ....
To Change the Chisel Point Angle Grinding 3 and 4 Lip Drills . . To Grind Drills off Center. . .
Do Not Start the Machine vith the
Wrench in the Chuck
.....................
Water Attachment
If Point Does Not Look Right.
2 3
4 5
5 7
11
12 12
13
13 13
14
Checking Drills .........................
Web Thickness of Drills . . . Dry Grinding
Coolants
.
14
16 16 16
Page 3
INTRODUCTION
Drills ground on an Oliver #510 Drill Pointer are chucked in
a two jaw self-centering chuck, which revolves while the drill is being ground and produces a special type of point, which requires less feeding pressure and less horse power for the same feed and speed as compared with other types of standard drill points.
There is less clearance at the outer edge but greater clear ance toward the center, producing a much stronger cutting edge and sufficient clearance for the heaviest feed possible for the drill to
take
.
These facts have been borne out by experience with over 3,000
machines in service and are obvious to any mechanic having had ex
perience with drills and drilling.
Drills can be ground with point angles from 82 to 160 de
grees included.
Chisel point angles from 90 to 140 degrees, also
the clearance can be varied.
With these adjustable features many
different kinds of points can be ground.
The Oliver point requires less chisel point angle than drills ground in any other manner. We do not depend upon this angle for the center clearance.
Drills ordinarily ground have 130 degree chisel point angle.
The Oliver Point works best at 110 degrees to 120 degrees and has much better clearance toward the center. at the factory
for 110 degree chisel point angle.
The machines are adjusted
Most drills as
ordinarily ground have 12 to 15 degree clearance angle. We do not determine the clearance on a drill In degrees, it is always the amount of drop from the cutting edge to the heel which remains the same the full
length of the cutting
edge.
IMPORTANT-OILING INSTRUCTIONS
Check the oil level in the glass gage on the right-hand side of the machine, if oil is low add some No. 40 or 50 machine oil by removing the cap (f) on top of the body.
so inspection may also be made while the machine is operating,
We furnish a plastic cap
Oil
should be flowing on the gears at all times.
2
Page 4
The hollow or greater clearance toward the center makes the
drill stronger because it allows the chisel point to cut its way in
to the metal.
drill should not be brought forcibly against the metal as it will
Due to this increased clearance toward the center, the
bury its point deeply and may chip off the chisel point.
3
Standard machines will grind 2, 3 and 4 lip drills.
2 and
4 lip drills are ground with the standard sub-jaws sent with the
machine
split
.
bushing.
Best results
are obtained by grinding 3 lip drills in a
The machine has been carefully designed and the workmanship
is equal to that of the best machine tools.
DESIRED, SEE TO IT THAT THE MACHINE RECEIVES PROPER CARE. MACHINE CLEAN ) . machine
.
Emery and dirt
allowed to accumulate will
SPINDLE PULLEY
IF THE BEST RESULTS ARE
(KEEP
ruin any
GREASING THE CHUCK
The chuck should receive
DRIVE
PULLEY
daily attention and be kept clear of emery
The wearing parts of the
. chuck are hardened steel and a greas ing system is built in which helps to
keep emery from the working surfaces.
On opposite sides of the chuck are Alemite fittings.
The gun should
be used daily and cup grease forced
i
1
-e
IDLEFt PULLEY
into all working parts,
working out between the rubbing sur
faces.
If this is attended to once
a day and only the surplus grease re
moved from the inside of the chuck,
the surplus
it will prevent emery working into the wearing surfaces.
the
MOTOR
PULLEY
Pig. 1
Diagram of belt installation
BELT
The motor on this grinder is
hinged to eliminate the necessity of
a belt tightener.
pulley revolves around the quill
As the spindle
center, the slack is taken from the
belt by the weight of the motor. A
1-3/4" endless fabricated belt is pro vided. damage in shipment, a support is
To protect the motor from
slipped over the belt guard stud and
Page 5
4
motor shaft to support the motor.
the machine is in place and you are ready to install belt,
Do not remove this support until
When in
stalling the belt, be sure to mount it with the proper side to pulley
and follow the design shown in the diagram, Fig. 1.
CENTER ASSEMBLY
The center assembly is taken off the chuck for shipping.
turned end of the square bar fits bearing, this bar has been fitted held in place with a taper pin.
into the bored hole in the chuck
and lined up at the factory and is
When assembling this into the chuck bearing, make sure the large end of the taper hole in the bar is up. The center and center bracket can then be put on in position.
OPERATING INSTRUCTIONS
The
No. 510 Drill Pointer
Capacity l/4"-3" drills.
Page 6
It is always well to check the machine over before starting
it for the first started.
time,
Too often machines are damaged when first
5
Check the oil level in the glass gage on the right
of the machine, if oil is low add some No. 40 or 50 machine oil by
hand side
removing the cap (F) on top of the body.
For 2 lip drills be sure the shifting knob (i) is clear into
its limit.
The Wheel dresser
away from in front
(see Fig. 2)
of the grinding wheel.
(h) and setting
gage (C) should be swung
The Chuck should be backed away from the grinding wheel, this
is done with hand wheel (E )
The Clutch operating lever (a) operates the drive to the
.
chuck, it is all right to operate this while the grinding wheel is running
running
but do not throw this clutch in or out while the machine is
,
.
Start the motor to see if the grinding wheel is running the
right direction-clockwise
facing the pulley end of the motor and Is
indicated by an arrow cast on the.wheel guard. Running the machine
backwards will cause damage to the mechanism. When running correct
ly, pull the starting lever (b) forward, toward the operator, the limit of its travel
drill
To stop, push the lever back away from the operator to the
.
limit of travel,
and leave in this position while grinding the
STOP AND START until
the function of this control
is understood.
DRESSING THE WHEEL
To obtain proper clearance requires a perfectly straight and
sharp face to the wheel, and a dresser (H)
With the starting
dresser
in front
lever (B) in stopped position, raise the wheel
of
the wheel and then advance the carriage until
the dresser engages with the face of the wheel.
back and forth
across the wheel until
the wheel is straight and
sharp. Dress the wheel often enough to keep it cutting
, Fig. 2, is provided.
Move the dresser
freely.
Turn the diamond occasionally to keep it sharp.
Do not round the inside corner of the grinding wheel by hand or any other method, as this destroys the drill point form and changes the chisel
point angle.
Page 7
6
TO GRIND A DRILL
Move
the point of the drill,
on
the chuck and clamp it in position at the angle desired
The drill point included angle reading
is at the lover rim or base of the chuck.
Disengage
the chuck clutch by turning handle (A) Fig.
the left to its limit.
Three sets of false jaws or hardened inserts are furnished
with the machine.
This allows the chuck to rotate freely.
The range of the false jaws are as follows:
2 to
Small vee is for drills from 1/4" to 5/8"
Medium vee is for drills from 5/8" to 1-5/8"
Large vee is for drills from 1-5/8" to 3"
It is very important that the correct pair of false jaws are
used and that they are well seated, when tightened into the master
jaws of the chuck.
Raise through the back of the chuck with the left hand until it nearly touches the setting gage.
will crowd the drills sideways or off center with the chuck.)
the setting gage (C) Fig. 2, and insert
(Do not touch the setting gage because it
the drill
Clamp
the drill by means of the chuck wrench, using care to have the drill
properly located in relation to the jaw so that (x) and (y) (see Fig.
3) are approximately equal distances from center.
This precaution will insure drills being held at four points on the lands. THIS IS VERY IMPORTANT.
x'
Fig- 3
Correct wa.y to chuck drill
Page 8
7
4003A
4004 4007
4008 4010A 4012A
4013A 4014 4015B 4016A
4017 4018
4019 4020
4021A 4023
4024 4025 4026
4028 4029 4030 4031 4032
4033 4039
4040
4041 4042
4045 4046
4047
4051 4052
4053 405
4056 4057
4058
4059A
4060 4061 4062
4063 4064
4065
4066 4067
4072 4073
4074 4076
4077 4078
4079 4080
4083
Quill Quill end plate
Pulley Lock Spindle Nut
Spindle Pulley
Wheel Mount
Wheel Spindle
Quill Gear
Variable Cam
Cam Adjuster Adjuster Lock Sleeve Adjuster Lock
Adjuster Lock Spring Adjuster Pin
Adjuster Wrench
Pulley Spacer
Cam Shim Cam Thrust Plug Cam Thrust Sleeve Cam Thrust Spring Cam Thrust Screw
Cam Block
Body Cap
Thumb Screw Cam and Gear Rivet Cam Block Screw
Clutch Shaft Clutch and Gear Clutch Bolt Clutch Stop Pin Clutch Drive Gear
Clutch Lock Dive Key Dive Key Shaft Dive Key Pin
1*-
Dive Key Spring
Dive Key Plunger Plunger Bushing Shaft Extension
a
Shaft Knob 2- lip Change Gear 3
- lip Change Gear 4- lip Change Gear Change Gear Spacer
bearing spacer
2- lip idler gear
3- lip idler gear 4- lip idler gear Idler gear shaft Clutch Plate Clutch Body
Clutch Spring Clutch Spring shaft Clutch Shaft Clutch handle
Idler Shaft Pinion Oil Pipe
#510 PART
LIST
4085
4086
4087 4089 4091
4093 4095A
4096 4097
4098
4099 4100
4101
4102 4103
4104 4105B
4106 4107
4108 4109
4110A
4111 4112
4113A
4114 4115
4120
4121 4122
4123 4124
4125 4126
4127
4128 4131
4134
4135 4136
4137 4141 4142
4145
4146 4147
4148 4153
4154 4155
4156 4157
4160
4161 4162
4163 4164
Wedge Arm Bearing Wedge Arm
a
Wedge
Operating Shaft Lever Hub Wedge Arm Plate
Back Plate
Oil Pump Housing Oil Pump bushing
Drive Pinion
Pump Gear Drive shaft
Idler Gear Idler Gear Shaft
Chuck Drive Gear
Drive Gear Shaft
Drive Gear Plate Drive Pulley Dive Plug Dive Plug Screw
Dive Plug Spring Dive Shaft Bearing Bearing retainer
Oil Drain Plug Oil Seal retainer Drive Pulley Washer
Wheel Guard
Slide Feed Screw Nut
Screw Nut Lock Carriage Carriage Gib
Carriage End Plate Feed Screw
Feed Screw Washer Hand Wheel
Idler Gear Bushing
Wedge Latch
Latch Pin- Latch Spring Stud Latch Spring
Tie Plate Carriage Dust Seal
Setting Gage
Setting Gage Arm Setting Gage Shaft Setting Gage Lever
Wheel Dresser Stud
Wheel Dresser Arm Wheel Dresser Shaft
Lever Hub Lever Hub
Slide Support Slide Support
Idler Pulley Idler Bracket Idler Pulley Shaft
(dry)
(wet)
( dry
(wet)
)
Page 9
■
) O C
(W
o
)
I
O
J/
) § (
UNIVERSAL JOINTS & SHAFT
ASSEMBLY
DG-52
Q
LOWER UNIVERSAL JOINT
ONLY
DG - 50
T_£
0
g)
J
UPPER UNIVERSAL JOINT
ONLY
DG- 51
ggEASE in
4085
4091
4092
4001
4276
5
/a*lL
OIL SEALj^c^
4202-
4205'
6203 BRG5.
413 7-
4270
.4272
4275
277
42 74
4204
•4135
.4200
4087
■4134
4206
207
n
4189
T
CHUCK ASSEMBLY
DG — 62
4254
4196
\
Vs X I A
OIL SEAL
4165
4188
UNIVERSAL JOINT COVER
4163
/
4164
7
<
\
7
£
4226 42 31
4242 RH
4243
4244 R.H.
4245 L.H.
4227'
1
11b |mw
________
-/4240
i
4238
4 237
4225
4239
4241
6203
DRY
DG-47
DRY
J
4,206
_
I
I I 1
-
1
..
daily
CHUCK & BEARING
DG — 6 3
center rest assembly
4079
WHEEL
GREASE
DRESSER
DG-33
42 80
4 162
4 III
m
4103
413 8
5/g
X
|'/4OIL SEAL-
MACHINE ONLY
fl
DG-48
WET
0UV££
INSTRUMENT CO. ADR)
427-
4104
"O
” TAPER PIN'
4272
GREASE
4214
4210
X
fTt\ 4
4 209
1 2 7
4 I 2 5
rrrtm///////
4126
4128
4 121
/ / / / / /// ////y //////////// //////// TT/
CENTER REST LOCKING PLUG
[
CLUTCH STOP PIN
4153
[
CLUTCH LOCK RIVET
DIVE KEf SHAFT PIN
4138
VX2
.4120
4126
4020
42 76'
42 74'
4269
4271
4270
510 DRILLPOINTER
OILING CHART
ASSEMBLY CHART PARTS LIST
DECEMBER 16. 1942
mm
4)54
4131
4113 4279
•4278
p
■42 7 3
an
MICHIGAN
4201
4200
7 7 / / /
4045
C
4121 /
Q
]
4048
4055
^4114
4124 /
%
OIL DRIAN PLUG
4021
4004
4193
CUP
4008
*1
62Q6
\
4141
4161
OIL LEVEL TO CENTEr/
OF GLASS GAGE
4160
. DRY
4190
WET
4106
DRIVE SHAFT
PACKING
4095
6206
4072
4291
4064. 4078"
4 290
FELT RING 4224
,
1-5/8 X 2 1/2
BR
////
/Ur
///.
h
GARLOCK CHEVRON 7 PACKING f
fe ADAPTOR RINGS & V 2 CENTER RINGS
/
/
/
\
\
1/1/ ---■
[4189
/ 4066 4073
4065 4067
sWxi-lte' *4 31
4 185
1/
4015
4 100
s
4197/
4179
)"
6203 BRG.
/
4I75
4 191
/
2
2
FELT RING 42 24
4108
■4109
4107
4H07777777)
4133
\
4162
4 170
1-5/8
"
oil
4007
-4008 QUILL
PACKING
PACKING
SPRINGS 4223
x
40l0
-6 2 06 BRG. 41(1
-4083
-4099
-4138 .DRIVE SHAFT
PACKING
4095
■4106
J-/4X 2"
•^OIL SEAL
. — 6204 BRG. j ^
X 2-i/2
SEAL
4059
GREASE
3
4171
4^66
\
I
I
.
Page 10
10
4165 4166
4170 4171
4172 4173
4173 4176
4177 4178
4179 4180
4186 4187
4188 4189
4190
4192 4193
4197 4200
4201 4202
4203 4204
4205 4206
4207
4208 4209
4210 4211
4212 4213
4214 4215
4216 4218 4225 4226
4227 4228
4229 4230
4231 4232
4233
4234 4235
4236 4237
4238
4239
Bearing Retainer Motor Pulley Belt Guard Belt Guard Stud Tool Tray (dry)
Tool Tray Bracket (dry) Water Pump Water Pump Brg. Bearing Retainer Pump Vane
Water Pump Cap Water Pump Shaft
Outboard Bearing
Wheel Guard (wet) Water Pan (wet) Settling Pan Pan Support
Water Nozzle Water Pipe Hose and Coupling
Chuck Bearing
Chuck Bearing Cap Chuck Pinion Bkt. Chuck Pinion Shaft Pinion Brg. Retainer Chuck Pinion Chuck Gear
Brg. End Plate Center Rest Stud Center Rest Arm Center Rest Arm Cap Center Rest Center Rest Screw
Arm Clamp Screw
Screw Pin Center Rest Lock Plug
Tee
Slot Bolt Arm Clamp Screw Pin Chuck Body Chuck Cheek Chuck Cheek Chuck Ring Chuck Dust Seal Chuck Screw
Chuck Screw Block Chuck Screw Retainer Chuck Screw Retainer Chuck Jaw Chuck Jaw Nut Chuck Jaw Nut
A
B C
Plate Plate Plate
R.H. L.H.
4240 4241 4242
4243 4244
4245 4247 4253
4254
4255 4258
4259 4260
4261
4262 4269
4270 4271A 4272
4273
4274
4275 4276
4277 4278
4280
4290
4291
4292
DG33 DG47 DG52 DG62
DG63 6203
6204 6206
2631 2689 2691
5/8" x li" Oil Seal it" x 2" Oil Seal 1-5/8" x 2i" Oil Seal 5/8" x 1-1/8" Top Packing Ring 5/8" x 1-1/8" Bottom Packing Ring 5/8" x 1-1/8" Center Packing Ring 9x2x5"
Universal Joint Leather Covers
2" Endless Rubber Belt
#4ll Aico-1 Handle Balls
6557 Ale'mite Gun
D) Plate E) Plate G) Plate
H
j
Plate
I
) Plate
J
) Plate
Locking Plug
Screw Adjusting Plug
Screw Adjusting Plug Locking Plug Chuck Wrench Chuck Wrench Handle
False Jaws (large) False Jaws (medium) False Jaws (small)
Sleeve End
Universal Shaft
Shaft Sleeve Shaft Dust Sleeve Shaft Sleeve Key
Universal Joint Yoke Joint Yoke for Sleeve Joint Block Joint Pin Joint Pin Leather Dust Cover Motor Bracket Motor Bracket Shaft
(long) (
short
)
Motor Bracket Collar Wheel Dresser Assm.
Chuck Wrench Assm. Universal Shaft Assm. Chuck Assm.
Chuck and Brg. Assm. Ball Bearings Ball Bearings Ball Bearings Timken Cups (2) Timken Cone Timken Cone
Grinding Wheel
as
#0 Taper Pin
Page 11
11
Some special drills may require a little different
to obtain the four point contact on the lands, a few trials and this
setting
can he accomplished,,
You will notice the outer end of the jaws contact the drill
first.
the drill being held tight
!
or parallel to the top of the setting
The false jaws are set in on a slight angle which assures
at
the outer end.
Rotate the chuck by hand until the drill lip is horizontal
gage, then engage the chuck
clutch by turning handle (a) (Fig. 2) to the right to its limit.
Adjust the center rest (D) to support the rear end of the
drill,
under
drill within l/8"
motion, starting the machine.
It is not necessary to use the center on drills 5/3"
.
Lower the setting
of the grinding wheel, using hand wheel (e).
gage, REMOVE THE CHUCK WRENCH and bring the
Pull the operating lever (b) toward the operator
The drill is then brought in contact
the limit of
with the wheel by means of the hand wheel. Grinding is continued until the drill shows a clean sharp cutting
edge.
and
If it is necessary to grind off more than l/8 the drill should be reset to the gauge and a light cut taken to get the proper shape of point
.
The drill revolves in sight of the operator and when both
lips are clean and sharp, allow the wheel to make one or two passes
M of the drill,
over each lip without feeding, then quickly back the drill away from in contact with the wheel.
IT WILL BE NOTED FROM THE ABOVE THAT THE DRILL IS FIRST LOCATED IN THE CHUCK ACCORDING TO FIG. 5. AFTER WHICH, THE CHUCK IS REVOLVED BY HAND IN ITS BEARINGS TO OBTAIN THE PARALLEL LIP- SETTING
WITH THE TOP OF THE SETTING GAUGE (REMOVE THE CHUCK WRENCH).
TO CHANGE THE CLEARANCE
The machine is equipped with an adjustable clearance cam by
means of which the proper clearance for any material can be obtained.
Page 12
12
There are four varia
tions of clearance "which are
made as follows.
Remove the cover
(F) Fig. 2 and note the
i
V
o
3
o
N
capstan head screw (n) Fig.
4 between the quill
and flange.
This screw has four holes numbered 1 to 4 and it may be turned by
means of a pin (g).
Insert the pin to
O
its full may be turned from one posi tion to the next.
depth and the screw
#4 set ting is the maximum clear ance and #1 is the minimum
If more clearance
is desired than can be ob
Fig. 4
tained from the #4 cam setting, turn the chuck
(with the drill clamped in place) so that the lip of the drill comes
above the setting gage. The higher it is set the more clearance obtain
gear
.
ed. If less clearance is desired set the drill lip below the setting gaga
-
TO CHARGE THE CHISEL POINT ANGLE
The chisel point angle can be changed without changing the
clearance at all.
the closer the drill will drill to size.
The closer the chisel point angle Is to 90 degrees,
To make a greater chisel
point angle set the drill back away from the setting
back the greater the chisel point angle.
To decrease the chisel point
gage, the farther
angle set the drill out beyond the setting gage.
If a drill shows a tendency to rifle, it is an indication
that the chisel point angle is too great,
this is also true if the
drill lips chip off.
GRINDING 3 AND 4 LIP DRILLS
The machine is equipped to grind 2, 3 and 4 lip drills.
A
change gear knob (i) Fig. 2 in the main shaft operates with the gear
change mechanism. With the knob way in, the machine is set for 2-lip
drills.
by a spring plunger and is set for 3-lip drills.
Pull out about 3/4" and the rod stops at a position located
The next stop or
Page 13
*
13
clear out is for 4-lip drills.
DO NOT ATTEMPT TO SHIFT THE SLIDE KNOB (I) WITH THE MACHINE IN MOTION. After the knob has been shifted, the chuck clutch (a) Fig. 2, should be engaged by turning to the right and revolve the chuck by hand until the dive key (or drive) snaps into position.
If the machine is started before this drive is en
gaged, it Is liable to shear off the dive key.
Three and four lip drills are set l/4 inch back and the lip
10 to 15 degrees below the setting
gage, this varies
with different
makes of drills, but one or two trials will determine the proper posi
tion. WHEN SHARPENING THREE AND FOUR LIP DRILLS, FIRST, REMOVE THE HEAVY CENTER WEB ON A ROUGH GRINDER SO THAT THE DRILL POINTER GRINDS ONLY THE CUTTING LIP.
If the lip is set too high the cutting edge will be ground off.
Due to the difficulty of accurately centering a three lip drill in a two-jaw chuck, only the smaller three lip drills can be sharpened by holding them directly in the chuck jaws.
required the drill should be held in a split bushing. above 1-1/4 have a wall thickness of l/8
” have to be held in a split bushing.
” or 3/l6
” and be split
If accuracy is
The large drills
This bushing should
on one side only.
: :
TO GRIND DRILLS OFF CENTER
To grind drills off center loosen one false jaw and insert a shim of a thickness equal to the amount of !, the drill will
grind as desired. When the amount is found that gives
off center"
desired and
the best results, make a permanent shim marked with the job and the drill can be duplicated at any time.
DO NOT START THE MACHINE WITH
THE WRENCH IN THE CHUCK
The universal
lower end just ahead of the universal the machine is started with the wrench in the chuck and to replace the pin pry the shaft off the lower universal broken pieces of the sheared pin and install a new #0 taper pin. NOT USE A STRAIGHT PIN.
shaft driving the chuck has a shear pin at the
joint.
It is always best to reream the hole before
This pin will
joint,
shear if
take out the
DO
putting in the new pin.
WATER ATTACHMENT
If a water attachment is supplied with the machine, it should
f
be used with as nearly full
flow as practical.
This is especially Important in grinding high-speed drills, which require a large quanti ty of water or none at all. A small stream of water while grinding is sure to start surface cracks,
which will
cause the drill to chip
while drilling.
Page 14
14
Clean out the water tank occasionally to eliminate
!
sibility of clogging.
Clean-out openings are conveniently located
any pos-
on the side of the pedestal for this purpose.
|:
IF POINT DOES NOT LOOK RIGHT
If, at any time, a drill ground on the Oliver Drill Pointer
makes an oversize hole or the point does not look right, do not as
sume that the machine is out of time or needs adjustment and do not take the machine dawn or attempt to make adjustments, hut read the following item, CHECKING DRILLS. Oversize holes may he the results of the drill web being "out of center" or "out of index.
"
After checking the drills as described below and if the drills are found to be correct, but still consult your repairman who will have full
justments.
But first
be sure that the face of the grinding wheel is
do not seem to be ground right,
information on making ad
^/STRAIGHT AND SHARP and check the inside diameter of the grinding wheel
which should be 5 inches plus nothing minus l/l6".
CHECKING DRILLS
It is sometimes the case that a drill which seems to be accurately ground, does not drill a hole within a reasonable limit of the size of the drill and when this occurs check the drill for centrality of web and for index of the lips,
See instructions for
checking on next page.
i
Page 15
/a
*
h
•
fig* 7
15
The web can be measured by
laying and measuring from the surface plate to the lower Then turn the drill to see that both
sides measure the same, Drills have one flute shallower than the
other. ground out either
Oliver for this purpose), until measure the same depth at the point
of the drill.
the drill on a surface plate
end of the chisel
(See Fig. 7) .
with the web "out of center"
The shallow
Drill
Point thinner
groove should be
by hand or on the
(designed
both grooves
point.
A drill can be tested for in
dex by laying it on a surface plate
and measuring one-half the drill di ameter from the surface plate to the lip at the outer end of the cutting edge.
Hold or clamp the drill in this position and measure to see that both measure the same (See Fig. 8).
Fig. 8
Drills with the lips
index"
to size by first grinding in the regular
can be made to drill closely
way, then before taking
drill from the chuck, loosen the jaws and revolve
revolution,
the setting gage as the first lip.
wheel until
til
both lips are ground or the operation must be repeated.
slight
will
give a hole close to size.
to how close the hole will
setting the second lip in exactly the same relation to
Now advance the drill to the
a
cut will
slight
cut is taken from--ONE LIP--do not continue un
remove the high point from the long lip and the drill
There is also some misunderstanding
come to the size of the drill.
among users of drills
"out of
the drill one-half
This
the
as
Information that we have been able to obtain drilled holes are usually the drill,
by any method.
and this refers to drills
Oversize holes may also result
about .005" per inch diameter larger than
carefully and accurately ground
apart from grinding, such as bent drills, spring driller
table
or spindle, method of holding
work, etc.
indicates that
from causes entirely
condition of the
Page 16
!■
1
6
Most drills are ground at 118° point angle and this will he
found satisfactory for the general run of work in cast iron and steel.
However, modern requirements have made it necessary to grind drills
at various point angles; a flatter angle for the harder materials and
a sharper angle for countersinks, etc.
MANY COMBINATIONS OF POINT
ANGLE AND CLEARANCE MAY BE OBTAINED ON THE OLIVER DRILL POINTER.
WEB THICKNESS
Nev drills have a web thickness of about 1/8 the diameter and
this increases toward the shank. reduce the thickness to about one-tenth of the diameter, point reduces the thrust and if not carried too far back, does not
It is advisable for some purposes to
The thinned
materially weaken the drill.
Care should be exercised in thinning a drill to keep the web central and its thickness should not be reduced below one-tenth diameter
2 1/2 times the width of the web.
l/lOth, should have the full point work)
.
The thinning should not run up the drill web more than
Thus a 1" drill with web thinned to
thickness of the web l/4
.
(THE OLIVER POINT THINNER is very efficient on this class of
n back from the
.
the
DRY GRINDING
High speed drills may be ground dry without injuring them in any way. If it is understood that these drills are heated to about 1050 F.
dent that a temperature less than this cannot injure them.
(which is dull red), in the tempering operation, it is evi
It Is also
true that they become a deep blue when used at their proper feeds and speeds.
not do any harm.
with water.
Consequently a slight color, brought about by grinding, will
(see previous instructions regarding grinding drills
)
COOLANTS
Various lubricants or coolants are used In drilling and their
choice depends upon individual experience.
There is one rule, how
ever, which should be followed, and that is, USE PLENTY, especially
with High-Speed drills.
OLIVER INSTRUMENT COMPANY
ADRIAN, MICHIGAN. USA
-
Page 17
—
Page 18
r-~ ■
Manufacturers
of
DRILL POINTERS
TOOL AND CUTTER GRINDERS
!
FACE MILL GRINDERS
DRILL POINT THINNERS
TOOL BIT GRINDERS
FILING MACHINES
DIE-MAKING MACHINES
Loading...