Oklahoma Joe 20209029, 15202029 User Manual

LONGH
CHARCOAL/GAS SMOKER AND GRILL
PRODUCT GUIDE
GUÍA DEL PRODUCTO
Serial number | Número de serie See rating Label on grill for serial number. El número de serie se encuentra en la etiqueta de
especificaciones de la parrilla.
ORN COMBO GRILL
15202029
Date purchased | Fecha de compra
If you have questions or need assistance during assembly, please call 1-800-241-7548.
Si tiene alguna pregunta o si Necesita ayuda durante el Ensamblado, llámenos Al 1-800-241-7548.
Tools Needed for Assembly: 2 Adjustable Wrenches Phillips Screwdriver
08/31/16 • 42805247
Herramientas necesarias para el armado:
2 Llaves regulables Destornillador Phillips
TABLE OF CONTENTS
Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
THIS GRILL IS FOR OUTDOOR USE ONLY.
DANGER
Preparing to use your Smoker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Smoker Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Assembly Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-37
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39
Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
SAFETY SYMBOLS
The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
CAUTION
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING
Do not attempt to repair or alter the hose/valve/regulator for any “assumed” defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor or moderate injury.
WARNING
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
CAUTION
For residential use only. Do not use for commercial cooking.
CAUTION
DANGER
If during operation the flames go out (You smell gas or cannot see the flame)
1. Turn the burner controls OFF
2. Open lid.
3. Wait 5 minutes and repeat the lighting procedure.
If the burner goes out, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
WARNING
Most surfaces on this unit are hot when in use. Use extreme caution. Keep others away from unit Always wear protective clothing to prevent injury.
Keep children and pets away. Do not move this unit during operation. Never substitute gasoline, kerosene or alcohol for charcoal
starter. In some states, the use of charcoal starter is prohibited by law. In this case, paraffin-based starter cubes can be substituted for charcoal starter. Never use charcoal starter fluid with an electric starter.
THIS UNIT IS HEAVY! DO NOT attempt to assemble without a helper.
2
WARNING
CAUTION
After a charcoal fire appears extinguished, unconsumed embers can retain heat for up to 24 hours, and if exposed to fresh air, can burst into flame unexpectedly. Any such embers outside the firebox of the grill pose a fire hazard and can ignite combustible surfaces such as wooden decks.
WARNING
Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.
CAUTION
Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.
CAUTION
Some parts may contain sharp edges. Wear protective gloves if necessary.
Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf, resulting in failure of grill cart components.
DANGER
NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.
CAUTION
Grease Fires
• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and LP tank off.
• If grill has not been regularly cleaned, a grease fire can occur that may damage the product. Pay close attention while preheating or burning off food residue to insure that a grease fire does not develop.
• The best way to prevent grease fires is regular cleaning of the grill following instructions on General Grill Cleaning and Cleaning The Burner Assembly.
WARNING
CALIFORNIA PROPOSITION 65
1. Combustible by-products produced when using this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
Never fill a cylinder beyond 80% full.
An over filled or improperly stored cylinder is a hazard
due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
3
LP Cylinder Exchange
•Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only
for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
Always keep new and exchanged LP cylinders in upright
position during use, transit or storage.
Leak test new and exchanged LP cylinders BEFORE
connecting to grill.
•Place safety cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of safety cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
Leak test must be repeated each time LP cylinder is
exchanged or refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
Connecting Regulator to the LP Cylinder
1.LP cylinder must be properly secured onto grill. (Refer to
assembly section.)
2.Turn all control knobs to the OFF position.
3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
4.Remove the safety cap from LP cylinder valve. Always use cap
and strap if supplied with valve.
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Safety Relief Valve
Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.
5.Hold regulator and insert nipple into LP
cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.
Nipple has to be centered into the LP cylinder valve.
Strap and Cap
OPD Hand Wheel
Type 1 outlet with thread on outside
•Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.
Do not use household cleaning agents. Damage to gas train
components can result.
WARNING
If “growing” bubbles appear, do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!
Straig
ht
Hold coupling nut and regulator as shown for proper connection to LP cylinder valve.
Coupling nut
6.Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!
DANGER
• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.
4
WARNING
WARNING
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP! Turn off gas at source and correct leak.
• If you cannot stop a gas leak by closing the LP cylinder valve leave area and call your fire department!
Leak Testing Valves, Hose and Regulator
1.Turn all grill control knobs to OFF.
2.Be sure regulator is tightly connected to LP cylinder.
3.Completely open LP cylinder valve by turning hand wheel
counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct
before proceeding.
4.Brush soapy solution onto areas circled below, or other similar
fittings on your grill.
• Outdoor gas appliance is not intended to be installed in or on a boat.
• Outdoor gas appliance is not intended to be installed in or on
an RV.
• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
Safety Tips
Before opening LP cylinder valve, check the coupling nut for tightness.
When grill is not in use, turn off all control knobs and LP cylinder valve.
Never move grill while in operation or still hot.
Some surfaces will be hot during use. Use long-handled
barbecue utensils and oven mitts to avoid burns and splatters.
Maximum load for sideburner and side shelf is 10 lbs.
The grease tray or cup must be installed during use and
emptied after each use. Do not remove grease tray or cup until grill has completely cooled.
Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.
NOTE: Sideburner shelf fascia and other parts not shown for clarity.
5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts.
6.Always close LP cylinder valve after performing leak test by
turning hand wheel clockwise.
NOTE: Your grill may NOT be equipped with a sideburner.
Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.
Do not store objects or materials inside the grill cart enclosure
that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
If you have a grill problem see the "Troubleshooting” Section.
If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!
5
WARNING
For Safe Use of Your Grill and to Avoid Serious Injury:
Do not let children operate or play near grill.
Keep grill area clear and free from materials that burn.
Do not block holes in sides or back of grill.
Check burner flames regularly.
Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.
Do not use charcoal or ceramic briquets in a gas grill.
Do not cover grates with aluminum foil or any other
material. This will block burner ventilation and create a potentially dangerous condition resulting in property damage and/or personal injury.
• Use grill at least 3 ft. from any wall or surface. Maintain
10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
Ignitor Lighting
Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. To ignite, push and turn IGNITION BURNER knob to HIGH.
Immediately, push and hold ELECTRONIC IGNITOR button until the burner lights.
5. If ignition does NOT occur in 5 seconds, turn the burner
controls off , wait 5 minutes and repeat the lighting procedure.
6. To ignite remaining burners, push and turn knob to the HIGH
position starting with the burners closest to the IGNITION BURNER first.
WARNING
Turn controls and gas source or tank OFF when not in use.
3 ft.
• NEVER attempt to light or re-light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP cylinder out of correct position specified in assembly instructions.
• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
• Apartment Dwellers:
Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.
3 ft.
CAUTION
If ignition does NOT occur in 5 seconds, turn the burner controls off, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury.
Match-Lighting
Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Place match into match holder (hanging from side panel of grill). Light match; then light burner by placing match through the match light hole on side of grill. Immediately push in and turn burner knob to the HIGH position. Be sure burner lights and stays lit.
5. Light adjacent burners in sequence by pushing knobs in and
turning to the HIGH position.
6
NOTE: Your grill may NOT be equipped with a
Sideburner!
Sideburner Ignitor Lighting
Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Turn sideburner knob to the HIGH position, push and hold ELECTRONIC IGNITOR button.
5. If sideburner does NOT light within 5 seconds, turn knob
to off, wait 5 minutes, then repeat lighting procedure.
Burner Flame Check
• Remove cooking grates and heat tents. Light burners, rotate
knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on side burner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.
HIGH
LOW
Sideburner Match Lighting
Do not lean over grill while lighting.
1. Turn gas burner control valves to (off).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at LP cylinder.
4. Place lit match near burner. Immediately turn sideburner
knob to the HIGH position. Be sure burner lights and stays lit.
Turning Grill Off
• Turn all knobs to the off position. Turn LP cylinder off by
turning hand-wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP cylinder. Press and hold electronic ignitor
button. "Click" should be heard and spark seen each time in each collector box or between burner and electrode. See "Troubleshooting" if no click or spark.
Valve Check
• Important: Make sure gas is off at LP cylinder before checking valves. Knobs lock in off position. To check valves,
first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to off position. Valves should turn smoothly.
Hose Check
Before each use, check to see if hoses are cut or worn or
kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.
Storing Your Grill
• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.
Cover grill if stored outdoors. Choose from a variety of grill
covers offered by Char-Broil at charbroil.com.
• Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.
• When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill.
7
CAUTION
SPIDER ALERT!
SPIDER AND WEBS
INSIDE BURNER
Your burner might be different
If your grill is getting hard to light or the flame is weak, check and clean the venturis and burners.
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat tents.
3. Remove carryover tubes and hardware securing burners.
4. Detach electrode from burner.
NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below.
5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use
the one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works well)
into a small hook. Run the hook through each burner tube several times.
Spiders or small insects are known to create “flashback” problems by building nests and laying eggs in the grill’s venturi or burner, obstructing the flow of gas. The back­up gas can ignite behind the control panel. This flashback can damage your grill and cause injury. To prevent flashbacks and ensure good performance the burner and venturi tube assembly should be removed and cleaned when ever the grill has been idle for an extended period of time.
General Grill Cleaning
• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.
Plastic parts: Wash with warm soapy water and wipe dry.
Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.
• Porcelain surfaces: Because of glass-like composition, most
residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill’s high quality
appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is NOT recommended to clean cooking surfaces while grill is hot.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush). Run the brush through each burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each port to make sure air comes out each hole.
6. Wire brush entire outer surface of burner to remove food residue and dirt.
7. Clean any blocked ports with a stiff wire such as an open
paper clip.
8. Check burner for damage due to normal wear and corrosion,
some holes may become enlarged. If any large cracks or holes are found, replace burner.
VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations at right.
Correct burner-to­valve engagement
9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach to burners. Replace
heat tents and cooking grates.
13. Before cooking again on grill, perform a “Leak Test” and
“Burner Flame Check”.
Remove
Firebox
Firebox Burner Support
Carryover tube
Firebox
Carryover tube
Firebox Burner Support
Electrode
Electrode
screws
Pry off electrode with a flate blade screwdriver
8
PREPARING TO USE YOUR SMOKER
Before cooking with your smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.
1. Brush all interior surfaces including grills and grates with vegetable cooking oil.
2. Build a small fire on the fire grate or pan, being sure not to lay coals against the walls.
3. Close door. (Position damper and smokestack damper approximately at one quarter open.) This burn should be sustained for at least two hours, the longer the better. Then, begin increasing temperature by opening the damper and smokestack damper half-way and adding more charcoal. Your smoker is now ready for use.
Rust can appear on the inside of your smoker. Maintaining a light coat of vegetable oil on interior surfaces will aid in the protection of your unit. Exterior surfaces of smoker may need occasional touch up. We recommend the use of a commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE UNIT !
COOKING TIPS
Building Your Fire
1. Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend using 2 pounds (approximately 30 briquettes) to start your fire, adding more as needed.
2. If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer's instructions.
3. Always light the fire with the grill lid open.
Leave lid open until briquettes are fully lit. Failure to do this
could trap fumes from charcoal lighter fluid in grill and may result in a flash fire when lid is opened.
4. Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury.
5. You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow (approximately 12 – 15 minutes).
6. Depending on your cooking method, either leave the briquettes in a pile or spread evenly across the charcoal grate using a long-handled poker.
SMOKER MAINTENANCE
Frequency of clean up is determined by how often the grill is used. Make sure coals are completely extinguished before cleaning inside of the unit. Thoroughly rinse with water and allow to air dry before using again. Wipe out the interior of the unit with a cloth or paper towels. When finished cooking, and the unit has adequately cooled, clean out all remaining ashes. Ashes collect moisture, which can lead to premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit. Also, occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is recommended. NEVER PAINT THE INTERIOR OF THE UNIT. Cooking Surface: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
KNOW WHEN YOUR FIRE IS READY
Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray. Using caution, arrange the hot coals on your charcoal grate based on your desired method of cooking. Here are a few steps you can take to adjust the temperature of your fire:
-If it is too hot, spread the coals out a bit more, which makes the fire less intense.
-Raise or lower the adjustable charcoal grate.
-Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.
-Use the indirect grilling method, with coals to either side of drip pan and the food over the pan rather than directly over the coals.
-In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be careful, spraying with water tends to blow ashes around and make a mess.
-Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash over before adding more.
9
SMOKING AND SLOW COOKING
Food Safety
Remove the cooking grill from the firebox and build your fire on top of the fire grate in the firebox. Either charcoal or wood may be used, but wood is the recommended fuel for it’s rate of burn and the flavor it imparts to the food being cooked. Most seasoned hardwoods are good for smoking such as hickory, mesquite, pecan, oak, and many other fruit woods. Bark should be avoided or burned off first as it contains a high acid content and imparts an acrid flavor.
After allowing the fire to burn down, close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack. Smoke is contained within the chambers, which will reduce burn while imparting more smoke flavor. Do not operate the Smoker with temperatures exceeding 450 degrees in the smoker chamber. Place the food in the smoker chamber and monitor the temperature. Cooking and smoking are taking place using indirect heat. There is no need to worry about a grease fire flare-up ruining the food. Do not place food within 6” of the opening from the firebox into the smoker chamber. A general rule of thumb for cooking is about 1 hour per pound for smoking large cuts of meat. Refer to a cook book for specific cuts of meat. Limit the number of times you open the smoker chamber door as this will allow heat to escape and extend the cooking time.
SMOKING WITH WOOD CHIPS/WOOD CHUNKS
For a more robust smoke flavor while using charcoal briquettes or lump charcoal, try adding wood chips or several wood chunks to the fire. Wood chunks are available in a variety of natural flavors, and can be used alone or in addition to charcoal. As a general rule, any hardwood that bears a fruit or nut is suitable for cooking. However, different woods have very different tastes. Experiment with different woods to determine your personal favorite, and always use well-seasoned wood. Green or fresh-cut wood can turn food black, and tastes bitter.
Our Recommendations:
Chicken - Alder, Apple, Hickory, Mesquite Beef - Hickory, Mesquite, Oak Pork - Fruitwoods, Hickory, Oak Lamb - Fruitwoods, Mesquite Veal - Fruitwoods, Grapevines Seafood - Alder, Mesquite Vegetables – Mesquite
Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat. Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill: Refrigerate prepared foods and leftovers promptly.
Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather, you will need more heat to reach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect cooking times. Cold and thicker meats will take longer to cook.
Internal Meat Temperatures
Meat cooked on a grill often browns very fast on the outside. Therefore, use a meat thermometer to ensure it has reached safe internal temperatures.
USDA Recommended Safe Minimum
Internal Temperatures
Beef, Veal, Lamb, Steak, Roasts, & Whole Pork
(with a 3 minute rest time)
Fish Beef, Veal, Lamb, and Pork - Ground 160° F
Egg Dishes 160° F
Whole,
Turkey,
Chicken &
Duck
Pieces &
Ground 165° F
Please refer to the USDA for complete, up-to-date information. Our internal temperature chart is based on USDA standards for meat doneness. Check it out at www.isitdoneyet.gov
145° F
145° F
10
LIMITED WARRANTY
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE
All Parts
*Note: A dated sales receipt WILL be required for warranty service.
The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. Paint is not warranted and will require touch up. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Shipping cost, standard or expedited, for warranty and replacement parts
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.
DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,
replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,
acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions. THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE
SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the
product paid by the original consumer. NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions
may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.
2 years from date of purchase*
PERFORATION, MANUFACTURING, AND MATERIAL DEFECTS ONLY
If you wish to obtain performance of any obligation under this limited warranty, you should
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused.
write to:
Consumer Relations
P. O. Box 1240
WS_1 Rev05
11
ÍNDICE DE MATERIAS
Producción de información de los registros. . . . . . . . . . . . . . . . . . . . . . . . 1
Simbolos de seguridad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
ESTA PARRILLA SOLO SE PUEDE USAR EN EXTERIORES.
Uso y mantenimiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
Preparación para usar su ahumador. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Garantía limitada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Diagrama de piezas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Lista de piezas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Monteja. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-37
Solución de problemas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41
Tarjette de registre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Símbolos de seguridad
Los símbolos y las casillas ilustradas más adelante explican lo que significa cada encabezado. Lea y cumpla lo indicado en los mensajes que se encuentran en todo el manual.
A LA PERSONA QUE INSTALE O ENSAMBLE ESTA PARRILLA:
Deje este manual al cliente.
AL CONSUMIDOR:
Conserve este manual para que lo pueda consultar en el futuro.
ADVERTENCIA
PELIGRO
PELIGRO
Si siente olor a gas:
1. Cierre el paso de gas al aparato.
2. Apague toda llama al descubierto.
3. Abra la tapa.
4. Si el olor continúa, guarde lejos de la aplicación y llame inmediatamente su surtidor del gas o su cuerpo de bomberos.
ADVERTENCIA
1. No guarde ni use gasolina ni otros gases o líquidos inflamables cerca de éste ni de cualquier otro aparato.
2. No guarde un tanque de gas propano, que no esté conectado, cerca de éste ni de cualquier otro aparato.
ADVERTENCIA
No intente reparar ni modificar la unidad de la manguera/la válvula/el regulador debido a un "supuesto" defecto. Toda modificación a esta unidad anulará la garantía y creará el riesgo de una fuga de gas e incendio. Use únicamente repuestos autorizados, suministrados por el fabricante.
ADVERTENCIA: Indica una situación potencialmente
peligrosa o una práctica insegura que, de no evitarse, podría causar lesiones leves o menores.
ADVERTENCIA
ADVERTENCIA: Indica una situación potencialmente peligrosa que, de no evitarse, podría causar la muerte o lesiones graves.
PELIGRO
PELIGRO: Indica una situación peligrosa inminente que, de no evitarse, ocasionará la muerte o lesiones graves.
ADVERTENCIA
PELIGRO
Sólo para uso particular. No lo use para fines comerciales.
ADVERTENCIA
PELIGRO
¡ESTA UNIDAD ES PESADA! NO intente armarla sin la ayuda de otra persona.
PELIGRO
Si durante el funcionamiento las llamas se apagan (Huele a gas o no se ve la llama)
1. Gire los controles del quemador a APAGADO.
2. Abra la tapa.
3. Espere 5 minutos y repita el procedimiento de encendido.
Si el quemador se apaga, el gas continuará escapando del quemador y puede accidentalmente encenderse con riesgo de lesiones.
ADVERTENCIA
• La mayoría de las superficies de esta unidad están
calientes cuando está en uso. Sea sumamente cuidadoso. No deje que las demás personas se acerquen a la unidad. Use siempre ropa protectora para evitar lesionarse.
• No deje a los niños ni a las mascotas acercarse a la
unidad.
• No la mueva mientras esté en uso.
• Nunca use gasolina, queroseno ni alcohol para encender el
carbón. En algunos estados, la ley prohíbe el uso de líquido para encender carbón. En estos casos, puede usar cubos a base de parafina en lugar del líquido para encender carbón. Nunca use líquido para encender carbón con un encendedor eléctrico.
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ADVERTENCIA
ADVERTENCIA
PELIGRO
Después de un fuego de carbón parece extinguirse, brasas consumidas pueden retener el calor durante un máximo de 24 horas, y si se expone al aire libre, pueden estallar en llamas inesperadamente. Cualquier brasas fuera de la caja de fuego de la parrilla representan un peligro de incendio y pueden encender superficies combustibles tales como terrazas de madera.
ADVERTENCIA
El no cumplir con todas instrucciones del fabricante puede ocasionar graves y/o daños materials.
ADVERTENCIA
PELIGRO
Antes de empezar a ensamblar la parrilla y cocinar, lea y siga todas las indicaciones de seguridad, las instrucciones de ensamblado y las instrucciones de uso y de cuidado
ADVERTENCIA
PELIGRO
Fuego de Grasa
No es posible apagar los fuegos provocados por la
grasa cerrando la tapa. Por razones de seguridad, las parrillas tienen aberturas de ventilación.
No use agua para apagar los fuegos provocados por
la grasa. Esto puede ocasionar lesiones. Si surge un fuego provocado por la grasa, cierre las perillas y el tanque de gas.
Si el asador no se ha limpiado regularmente, podría
ocurrir fuego causado por la grasa que podría dañar el producto. Preste mucha atención mientras precalienta o quema los residuos de comida para asegurar que no se cause fuego debido a la grasa.
• La mejor forma de prevenir el incendio de grasas es limpiar frecuentemente la parrilla siguiendo las instrucciones de Limpieza general de la parrilla y Limpieza del conjunto quemador.
El uso de macetas de más de 6 cuartos de la capacidad podría superar límite de peso de lado el quemador plataforma o lado plataforma lo que resulta en el fracaso de la parrilla carrito componentes.
PELIGRO
• NUNCA guarde los cilindros de gas de repuesto debajo del aparato, cerca del mismo, ni en áreas cerradas.
ADVERTENCIA
PROPOSICION 65 DEL ESTADO DE CALIFORNIA
1. En el estado de California se sabe que los subproductos de la combustión, que se producen al usar este producto, contienen substancias químicas que causan cáncer, defectos congénitos u otras lesiones al aparato reproductor.
2. Este producto contiene substancias químicas, incluyendo el plomo y compuestos de plomo, que en el estado de California se sabe que las causan cáncer, defectos congénitos u otras lesiones al aparato reproductor.
Lávese las manos después de manipular este
• Nunca cargue el tanque con más del 80% de su capacidad.
• Los tanques de gas propano de repuesto sobrecargados o mal llenados son peligrosos, ya que la válvula de seguridad puede dejar salir gas. Esto puede provocar incendios intensos que pueden causar daños materiales, lesiones graves o la muerte.
• Si observa, huele o escucha una fuga de gas, aléjese de inmediato del cilindro y del aparato, y llame a los bomberos.
ADVERTENCIA
PELIGRO
Ciertas pueden tener bordes cortantes. Si es necesario, use guantes protectores.
13
Medidas de seguridad para la instalación
Utilice la parrilla, tal como se compró, sólo con LP
(propano), el gas y el regulador / válvula de montaje suministrado. Si su parrilla es de doble combustible listo, un kit de conversión debe ser adquirido para su uso con gas natural.
La instalación de la parrilla debe cumplir con las
disposiciones de los códigos locales, o, en su defecto, con el
National Fuel Gas Code (o Código nacional sobre gases combustibles), y las normas NFPA 54 / ANSI Z223.1 y Natural Gas and Propane Installation Code (Código de la instalación del gas natural y del propano), CSA B149.1.
• Todos los accesorios eléctricos (tal como el asador) deben estar conectados a tierra de conformidad con los códigos locales, o con el National Electrical Code (Código nacional sobre electricidad), ANSI / NFPA 70. Mantenga todo cable eléctrico o tubería de suministro de combustible alejados de las superficies calientes.
• Esta parrilla únicamente cuenta con la certificación de seguridad para ser usada en los Estados Unidos. No la modifique para usarla en ningún otro lugar. Cualquier modificación puede poner en peligro su seguridad.
USO Y MANTENIMIENTO
Remoción, transporte y almacenamiento del tanque de gas propano
• CIERRE todas las perillas de control y la válvula del tanque. Gire la tuerca de unión en sentido contrario a las agujas del reloj, a mano solamente; no use herramientas para desconectarla. Afloje el tornillo, ubicado debajo de la repisa, o desconecte el dispositivo de retención del tanque, luego levante el tanque de gas para sacarlo del carrito. Instale la tapa de seguridad en la válvula del tanque de gas. Use siempre la tapa y la correa que vienen con la válvula. Si la
tapa de seguridad no se usa tal como se indica, esto puede ocasionar lesiones o daños materiales graves.
• Los tanques de gas desconectados, guardados o en transporte, deben tener instalada la tapa de seguridad (como se ilustra). No guarde el tanque de gas en sitios cerrados, tales como cocheras, garajes, porches, patios techados u otras edificaciones.
• No guarde un tanque de gas en un área donde el juegan niños.
Válvula del tanque de gas
Tapa de seguridad
Tira de sujeción
Tanque de gas propano
• El tanque de gas que use con su parrilla debe cumplir los siguientes requisitos:
Use únicamente tanques de gas que tengan las siguientes
medidas obligatorias: 12 PULGADAS (30.5 cm) (diámetro) x 18 PULGADAS (45.7 cm) (altura), con una capacidad máxima de 20 lb. (9 kg).
• Los tanques de gas propano deben ser fabricados y
codificados según las especificaciones para tanques de gas propano del Departamento de Transporte de los Estados Unidos (DOT), oen Canadá, segúnlas normas CAN/CSA-B339, sobre cilindros,esferas y tubos para el transporte de mercancías peligros as del Ministeriode Transportes de Canadá(CT). El código se encuentra en el collarín del tanque de gas.
La válvula del tanque de gas debe tener:
•Una salida de tipo 1, compatible con el regulador o la parrilla.
•Una válvula de paso de seguridad.
•Un dispositivo de seguridad volumétrica (OPD por sus siglas en inglés) certificado por UL. Esta característica de seguridad OPD se identifica mediante una manilla de forma triangular. Use únicamente tanques
equipados con válvulas de este tipo.
• El cilindro de gas LP debe estar en posición vertical para la eliminación de vapores e incluir un cuello para proteger la válvula del cilindro de gas LP. Siempre mantenga los cilindros en posición vertical durante el uso, transporte y almacenamiento.
Tanque de gas en posición vertical para extraer el vapor
Manilla del dispositivo de seguridad volumétrica
El gas propano (GLP)
Es atóxico, inodoro e incoloro en el momento en que se
produce. , al gas propano se le ha Para su seguridad incorporado un olor (parecido al de la col podrida), de modo que se pueda oler.
El gas propano es sumamente inflamable y se puede
encender en forma inesperada al mezclarse con el aire.
Carga de los tanques de gas propano
Recurra solamente a vendedores autorizados y con experiencia.
purgar el tanque nuevo El vendedor de gas debe antes de
cargarlo.
NUNCA El vendedor no debe cargar el tanque de gas con más
del 80% de su volumen. El volumen de propano en el tanque puede variar con la temperatura.
Si el regulador está empañado, eso indica que el tanque está
sobrecargado. Cierre de inmediato la válvula del tanque y solicite ayuda del vendedor de gas propano.
• No deje escapar gas propano a la atmósfera. Ésta es una práctica peligrosa.
• Solicite ayuda del vendedor de propano o de los bomberos,
para vaciar el gas de su tanque. Identifique a los vendedores autorizados de propano de su región en la sección de "compañías de gas" de la guía telefónica.
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