First and foremost, the success of conduction soldering depends upon the
availability and controlled flow of thermal energy into the connection during
the two critical phases flux activation and intermetallic bond formation. Lead-
free alloys, with higher thermal demands, further heighten these
requirements. Conventional ceramic heaters attempt to control this process
by managing indirect parameters, such as the tip idle temperature. In contrast, SmartHeat technology senses the specific
thermal demand directly at the solder pad and delivers the precise quantity and flow of thermal energy during both phases to
ensure a reliable connection.
®
Powered by
SmartHeat
®
Precision Tip Selection – The Conductivity Factor
During the execution of a successful soldering
connection, the tip is the thermal energy “highway”
from the heater to the pad and, therefore, the choice
of tip geometry is critical to prevent power losses. In
addition to providing the most thermally efficient tip
designs, OK International has pioneered the tip
“Conductivity Factor” rating system providing
operators with quantifiable guidance in the selection
of the optimum tip geometry. Additionally, our
proprietary Power Meter can quantify exact pad
energy requirements, further refining the tip selection
process. Lead-free alloys, with tighter thermal
demands, make these tools mandatory.
> >
T h e r m a l P e r f o r m a n c e
637A 670A 642A
637A 670A 642A
CF=.89
CF=.50 CF=.25
Heavy
Light
2
Page 5
Temperature Stability – No Need for Calibration
Nearly all industry
standards associated with
CERAMIC HEATER
TECHNOLOGY
conduction soldering
performance cite
temperature stability as a
key requirement. To meet
C
D E G
5
+ / -
SMARTHEAT
TECHNOLOGY
the demands of
temperature stability,
conventional ceramic
heater systems depend on
the sensor, heater and
3 MOS 6 MOS 9 MOS 12 MOS
operator set point controls.
Each of these elements is
subject to drift and instability requiring frequent calibration and certification to ensure compliance. By contrast, the repeatability of
SmartHeat technology is inherently determined by the molecular properties of the heater material and does not shift over time,
®
ensuring long term stability without the need for calibration.
Reduced Risk of Overshoot
Conventional soldering stations strive to control the process with tip temperature using thermocouple sensors and ceramic
heaters. Inherent with this technology will be significant temperature variances throughout the tip body and consequently thermal
overshoot/undershoot. The risk is unreliable solder connections or damaged components. SmartHeat technology, on the other
hand, detects and controls the energy requirement of the pad, avoiding thermal delivery variances thereby eliminating the risk of
component damage.
®
®
S m a r t H e a tT e c h n o l o g y
Perfect for Lead-Free
The steps required for reliable lead-free
connections parallel those for traditional
alloys except that the thermal demands
are greater. The typical operator response
to the higher thermal demand is to
increase tip idle temperature,
unfortunately at higher temperatures the
contribution to thermal performance is
negligible. More importantly, the increase
in tip idle temperature comes dangerously
close to component and substrate
damage levels making process control
critical. Compared to conventional
technology, SmartHeat , combined with
®
°C
400
350
300
OPTIMUM REFLOW ZONE
250
LOW ENERGY FAIL ZONE
200
FLUX ACTIVATION ZONE
150
100
50
0
P S
Pb-Sn vs. SAC Process Window
FR-4 PAD DELAMINATION ZONE
EXCESSIVE ENERGY FAIL ZONE
OPTIMUM REFLOW ZONE
LOW ENERGY FAIL ZONE
FLUX ACTIVATION ZONE
n
b-
CA
S
Solder Melting Temperature
our Precision Tip Selection tools delivers precise process control assuring consistently reliable connections at low operating
temperatures which provide the thermal performance necessary for lead-free.
Increase Tip Life and Value
The useful life of a tip is dependent upon many factors including flux corrosion, oxidation and tin dissolution. With higher tip idle
temperatures, the contribution from these factors is dramatically increased. The resultant de-wetting from these chemical surface
interactions causes many operators to increase tip force, which significantly accelerates tip life deterioration. With the advantages
of SmartHeat technology operators can solder at lower temperatures and, combined with proper tip selection and care,
dramatically extend tip life and value.
®
3
Page 6
M F R S e r i e s M u l t i F u n c t i o n R e w o r k S y s t e m s
MFR Multi Function Rework Systems
The All in One Solution
Imagine performing all of your production soldering, rework and desoldering tasks with just one tool. The new Multi Function
Rework Systems (MFR) not only expertly perform rework, they also have tools for SMT and through-hole soldering. These flexible
systems feature two switchable outputs with a comprehensive choice of tools that support today's complex PCB and component
technologies.
Systems are configured with the following tools:
Soldering and Rework Production Soldering Adjustable Desoldering Hand-Piece
Standard Tweezer Precision Tweezer
Perfect for Lead-Free
The MFR Series uses SmartHeat Technology to
deliver the power required for lead-free
connections. SmartHeat Technology’s variable
power instantaneously senses and continuously
delivers the precise thermal energy to the pad,
yielding high quality solder joints while protecting
sensitive components from damage.
®
®
4
Page 7
Tip and Cartridge Options
With the MFR Series you can use heater tips or tip cartridges,
each filling a specific need. Heater tips are cost effective to meet
the demands of point to point, production soldering. While tip
cartridges are suited for high performance and rework
applications. Both options incorporate the popular quick change
design OK tips are well known for, which eliminates the
maintenance associated with traditional irons. The OK cartridge
tip has the slimmest diameter allowing access to the tightest
applications and its single piece design provides a secure
These high performance systems can be adapted to your exact
needs, whether it is cost effective production soldering, more
complicated rework with cartridges, handling small components
with the unique Precision Tweezer hand-piece or performing
through-hole desoldering.
All units include "Auto Standby" and "Auto Off" functions which
can be programmed to activate on different timing to help save
tip life, especially when working on a lead-free process.
Proprietary built-in motion detection then brings the unit back to
life when the operator lifts the hand-piece from the cradle. In
addition, a specially designed lead-free workstand provides
efficient tip cleaning and maintenance options.
And, when multiple units are used on the same bench or for the
same process, smart mechanical design allows for the units to
be interlocked, maximizing bench space.
Comfort and Simplicity
The short tip-to-grip distance of the MFR hand-piece improves
process precision for fine pitch applications. The cartridge
system provides the slimmest shaft for maximum access whilst
the precision tweezer design enables rework of the smallest
chips and resistors, such as 0201 chips. Ergonomic design
delivers superior performance with operator comfort and control.
M F R S e r i e s M u l t i F u n c t i o n R e w o r k S y s t e m s
5
Page 8
M F R S o l d e r i n g a n d R e w o r k S y s t e m
Soldering and Rework System
Cartridge heater technology provides soldering and rework performance to suit even the most demanding SMT removal and
placement applications. The cartridges provide fast thermal performance and respond quickly to the load demands. A small shaft
diameter provides access to tightly cramped rework areas and enables the most difficult operations to be performed effortlessly.
MFR-SRC Soldering & Rework System
Part No.
MFR-SRC
Includes
MFR-PS1K
MFR-HSR
MFR-WSSR
Description
Soldering and Rework System
Two Port Universal Voltage Power Supply
Soldering and Rework Hand-piece
Soldering Workstand
Contents of this brochure subject to change without notice
6
Page 9
Production Soldering System
The Production Solder Tip System is designed for production soldering applications where superior SmartHeat Technology is
needed to provide the performance for lead-free, but with a lower cost of ownership due to the innovative tip design. The two-
piece, long life heater and cost effective tip design provide a viable production alternative for regular and lead-free soldering.
®
MFR-PST Production Soldering System
Part No.
MFR-PST
Includes
MFR-PS1K
MFR-HPS
MFR-WSSR
Description
Production Soldering System
Two Port Universal Voltage Power Supply
Production Soldering Hand-piece and Coil Assembly
Soldering Workstand
M F R P r o d u c t i o n S o l d e r i n g S y s t e m
7
Page 10
M F R P r e c i s i o n T w e e z e r S y s t e m
Precision Tweezer, Soldering and Rework System
The Precision Tweezer has been ergonomically designed to be lightweight and easy to use for removing even the smallest of
discrete components, such as 0201 packages. The Precision Tweezer has a double sided pivot for “true tweezer” action and a dual
position pitch adjustment to help the operator target the component to skillfully complete the application.
MFR-PTZ Precision Tweezer, Soldering &
Rework System
Part No.
MFR-PTZ
Includes
MFR-PS1K
MFR-HPT
MFR-WSPT
MFR-HSR
MFR-WSSR
Description
Precision Tweezer, Soldering and Rework System
Two Port Universal Voltage Power Supply
Precision Tweezer Hand-piece
Tweezer Workstand
Cartridge Solder / Rework Hand-piece
Soldering Workstand
Contents of this brochure subject to change without notice
8
Page 11
Tweezer, Soldering and Rework System
M F R T w e e z e r S y s t e m
This combination system offers flexibility with
the rework versatility of the Solder/Rework
Cartridge Hand-piece with a standard
tweezer system for discrete and SO
symmetrical components
Part No.
MFR-STZ
Includes
MFR-PS1K
MFR-HSR
MFR-WSSR
MFR-HST
MFR-WSPT
Tweezer, Soldering and Rework System
Two Port Universal Voltage Power Supply
Soldering & Rework Hand-piece
Soldering Workstand
Standard Tweezer Hand-piece
Tweezer Workstand
Upgrade Kits
Add versatility to your MFR System. Hand-piece Upgrade Kits can be ordered
to compliment any of the MFR Systems. Kits include both the hand-piece and
workstand.
Description
Part No.
MFR-STZ-AD
MFR-SRC-AD
MFR-PTZ-AD
MFR-PST-AD
Note: Tips and cartridges are not included and need to be ordered separately.
Description
Standard Tweezer Upgrade Kit, hand-piece and workstand
Solder / Rework Cartridge Upgrade Kit, hand-piece and workstand
Precision Tweezer Upgrade Kit, hand-piece and workstand
Production / Solder Tip Upgrade Kit, hand-piece and workstand
9
Page 12
M F R D e s o l d e r i n g S y s t e m s
Versatile Pencil and Pistol Grip
Combination Hand-piece System
The MFR Desoldering Systems provides superior thermal transfer
to the joint, effectively reflowing the solder and then quickly and
efficiently removing all solder. SmartHeat Technology makes
through-hole desoldering easy and safe from board damage. The
state-of-the-art hand-piece can be adjusted from a pencil to a gun
with a simple press of a button. Operators can find the most
comfortable and efficient position to tackle the rework challenge.
The paper solder collection chamber and filter system is quick and
easy to change, and provides low cost maintenance.
Two MFR Desoldering Systems are available. The MFR-DSX
system requires shop air for desoldering. If shop air is not
available, the MFR-DSI features an internal vacuum pump.
®
Part No.
MFR-DSX
MFR-DSI
System Includes
Complete MFR System for Soldering,
Desoldering and Rework
The MFR Solder / Desoldering Systems include both the
innovative desoldering hand-piece and the solder/rework
cartridge hand-piece to cover all your rework needs.
Two MFR Soldering / Desoldering Systems are available.
The MFR-SDX system requires shop air for desoldering. If
shop air is not available, the MFR-SDI features an internal
pump that provides suction.
MFR-PS2X
MFR-PS2K
MFR-HDS
MFR-WSDS
Description
Desolder System, External Air
Desolder System, Internal Air Pump
Two Port Universal Voltage Power Supply,
External Air (MFR-DSX only)
Two Port Universal Voltage Power Supply,
with Internal Air Pump (MFR-DSI only)
Desolder Hand-piece
Desolder Workstand
10
Part No.
MFR-SDX
MFR-SDI
Systems Include
MFR-PS2X
MFR-PS2K
MFR-HSR
MFR-WSSR
MFR-HDS
MFR-WSDS
Note: Tips and cartridges are not included and need to be ordered separately.
Description
Solder / Desolder System, External Air
Solder / Desolder System, Internal Air Pump
Two Port Universal Voltage Power Supply External Air (MFR-SDX only)
Two Port Universal Voltage Power Supply with
Internal Air Pump (MFR-DSI only)
Soldering and Rework Hand-piece
Soldering Workstand
Desoldering Hand-piece
Desoldering Workstand
Contents of this brochure subject to change without notice
Page 13
Soldering Tip Heater Options
With hand soldering, the task is to make a quality solder connection, without damaging the substrate and without negatively impacting
throughput. All of the standard MFR Series power tips & rework cartridges are designed for use with glass fiber (FR4) PCB substrates.
This is denoted by the second letter in the part number: “F”. For example: SFP-CH10, DFP-CN3, and SFV-CNL10.
However, some specialist applications require working with thermally demanding or temperature sensitive substrates, such as ceramic
hybrids or flexible circuits. OK International has developed specialty heaters that quickly deliver the necessary power, but operate at
temperatures that minimize the risk of substrate damage. These are denoted by replacing the "F" in the part number with a "T" for
temperature sensitive or a "C" for demanding loads. Please contact your local representative for information and availability of specialty tip
heaters. For example: STP-CH10 and DCP-CN3.
= Standard FR4 Substrate
F
= Temperature Sensitive
T
= Ceramic or Heavy Load
C
Standard Soldering Tip Cartridges
The Standard Soldering Tip Cartridges are used with the MFR-HSR Soldering & Rework Hand-piece and have been designed to deliver
outstanding performance for the majority of point-to-point soldering and basic rework applications. The geometries within the range have
been optimized to deliver maximum accessibility combined with optimal thermal efficiency within a narrow cartridge diameter
To order specialty versions of the Soldering Tip Cartridges replace the " " in the part number with the appropriate letter designate for
your application when ordering: = Temperature Sensitive, = Ceramic or Heavy Load
TC
Dimensions and artwork listed are for indication/guidance only. Numbers have been rounded up.
Please contact your local technical support if you require specific technical information.
11
Page 14
S o l d e r i n g T i p s a n d C a r t r i d g e s
Rework Cartridges
The Rework Cartridges are used with the MFR-HSR Soldering & Rework Hand-piece for conduction rework of surface mount components.
The geometries are compatible with common SMT Chip and SOIC components.
.36"
.02"
0.5mm
.02"
0.5mm
.02"
0.5mm
9.14mm
9.14mm
9.14mm
.36"
.36"
.41"
10.4mm
.62"
15.6mm
.87"
22.1mm
.127"
3.22mm
.204"
5.18mm
.17"
4.32mm
To order specialty versions of the Rework Cartridges replace the " " in the part number with the appropriate letter designate for your
application when ordering: = Ceramic or Heavy Load
The Desoldering Tips are used with the MFR-HDS Desoldering Hand-piece, primarily for solder removal on through-hole components. The
tips are supplied in a range of diameters as well as in a long reach configuration to allow improved access on tightly packed PCBs.
Part Number DescriptionØ A mm (in)Ø B mm (in)
F
D P-CN2Desolder Tip0.67mm (.026”)1.80mm (.070”)
Regular
F
D P-CN3Desolder Tip0.79mm (.031”)2.05mm (.080”)
F
D P-CN4Desolder Tip1.05mm (.041”)2.30mm (.090”)
Long Reach
Outer Tip Ø B
Internal Hole Ø A
F
D P-CN5Desolder Tip1.31mm (.052”)2.65mm (.104”)
F
D P-CN6Desolder Tip1.55mm (.061”)2.85mm (.112”)
F
D P-CN7Desolder Tip2.44mm (.096”)3.65mm (.143”)
F
D P-CNL3Desolder Tip Long Reach0.79mm (.031”)2.05mm (.080”)
F
D P-CNL4Desolder Tip Long Reach1.05mm (.041”)2.30mm (.090”)
12
D P-CNL5Desolder Tip Long Reach1.31mm (.052”)2.65mm (.104”)
F
To order specialty versions of the Desoldering Tips replace the " " in the part number with the appropriate letter designate for your application
when ordering: = Ceramic or Heavy Load
C
Dimensions and artwork listed are for indication/guidance only. Numbers have been rounded up.
Please contact your local technical support if you require specific technical information.
F
Page 15
Precision Tweezer Cartridges
The Precision Tweezer Cartridges are supplied in pairs to be used in the MFR-HPT
Precision Tweezer Hand-piece for conduction rework of very fine surface mount chip
components.
.55"
0.76mm
0.76mm
2.0mm
.015"
.38mm
.03"
.04"
1.0mm
.03"
.079"
14mm
.55"
14mm
.75"
19.1mm
F
T P-BLP1
Tweezer Cartridge,
Blade 1.0mm (0.04") Pair
F
T P-BLP2
Tweezer Cartridge,
Blade 2.0mm (0.08") Pair
F
T P-CNP1
Tweezer Cartridge,
Conical 0.4mm (.015") Pair
Standard Tweezer Cartridges
The Standard Tweezer Cartridges are supplied in pairs and are designed to work with the MFR-HST Standard Tweezer Hand-piece for
conduction removal of two sided surface mount components. The geometries are specifically designed for larger SMT Chip and Dual in-line
SOIC components. All tweezer cartridges are sold in pairs.
.55
"
14mm
Fine Point Tip
F
T P-BLH3 Tweezer Heavy Duty Cartridge, 2.0mm (0.08") Pair
F
T P-BLH4 Tweezer Heavy Duty Cartridge, A = 6.35mm (.25") Pair
F
T P-BLH5 Tweezer Heavy Duty Cartridge, A = 16mm (.62") Pair
F
T P-BLH6 Tweezer Heavy Duty Cartridge, A = 20.5mm (.81") Pair
A
0.028
0.57mm
"
0.055
1.4mm
0.03
0.76mm
0.08
2.0mm
"
"
"
T w e e z e r T i p C a r t r i d g e s
Blade Tip
To order specialty versions of the Precision Tweezer Cartridges replace the " " in the part number with the appropriate letter designate for your
application when ordering: = Temperature Sensitive = Ceramic or Heavy Load
TC
F
T P-BLH7 Tweezer Heavy Duty Cartridge, A = 28mm (1.1") Pair
F
Dimensions and artwork listed are for indication/guidance only. Numbers have been rounded up.
Please contact your local technical support if you require specific technical information.
13
Page 16
P o w e r S o l d e r i n g T i p s
Power Tips for Production Soldering
The Power Heater Tips offer a combination of performance and value. The replaceable tips are used on the MFR-HPS Production Soldering
Hand piece and deliver high power, economical soldering in high volume production applications. The tips come in a thermally optimized large
diameter tip that includes additional iron plating for longer life.
0.43
0.04
1.0mm
"
11.0mm
"
FF
S V-CH10S V-CNB05
Chisel Solder Tip,Conical Bent Solder Tip,
30° 1.0mm (.04")0.5mm (.02")
0.02
0.5mm
"
0.51
13.0mm
"
0.39
"
10.0mm
0.43
11.0mm
0.4
10.0mm
0.48
12.2mm
0.34
8.5mm
"
"
"
FF
S V-CH20S V-CNL04
Chisel Solder Tip, Conical Long Solder Tip,
2.0mm (.08")
FF
S V-CH25S V-CNL10
Chisel Solder Tip, Conical Long Solder Tip,
2.5mm (.10" )1.0mm (.04")
FF
S V-CH50S V-CNL14
Extra Large Chisel Solder Tip, Conical Long Tip,
5.0mm (.20")1.4mm (.056”)
FF
S V-CHB15S V-DRH20
0.016
0.4mm
0.04
1.0mm
0.056
"
1.4mm
Chisel Bent 30° Solder Tip, Conical Bevel Solder Tip,
"
"
1.5mm (.06")2.0mm (.08” )
2.4mm
FF
S V-CN05S V-DRK50
Conical Solder Tip, Knife Solder Tip,
0.5mm (.02" )5.0mm (.20")
5.0m m
45º
.20"
0.8
"
2.0mm
0.1
"
2.5mm
0.2
"
5.0mm
0.06
"
1.5mm
0.02
0.5mm
"
"
.095"
14mm .55"
0.53
13.6mm
0.51
13.0mm
0.59
15.0mm
"
0.4mm (.016")
"
"
14
To order specialty versions of the Power Heater Tips replace the " " in the part number with the appropriate letter designate for your
application when ordering: = Temperature Sensitive = Ceramic or Heavy Load
TC
F
Dimensions and artwork listed are for indication/guidance only. Numbers have been rounded up.
Please contact your local technical support if you require specific technical information.
Page 17
MFR-PTZ, MFR-SRC, MFR-PST, MFR-STZ
System Specifications
Ambient Operating Temperature10-40°C
Maximum Enclosure Temperature55°C
Input Line Voltage 100- 240 VAC, grounded circuit
Input Line Frequency50/60 Hz
Power Consumption65 Watts max.
Output Power 50 Watts max. at 22°C ambient temperature
Output Frequency450 KHz
Power Cord (3-wire) 183cm (72”)
Power Supply Dimensions w x d x h122mm x 200mm x 152.5mm (4.8” x 8” x 6”)
Agency Tested PerIEC 61000-6-1,EC 61000-6-3 and UL499, FCC CFR Part 15
Tip-to-Ground Potential<2mV
Tip-to-Ground Resistance<2 ohms
Idle Tip Temperature Stability± 1.1°C in still air
Workstand Dimensions w x d x h100mm x 200mm x 100mm (4” x 8” x 4”)
Recommended Air Pressure Input450kPa (65PSI) - shop air versions only
Noise Level Less than 70dBA
Vacuum Suction Force22” Hg at vacuum pump (at sea level)
15
Page 18
A c c e s s o r i e s a n d S p a r e P a r t s
Hand-pieces and Cords
Part No.
MFR-HPT
MFR-HSR
MFR-HPS
MFR-HDS
MFR-HST
MFR-CA1
Description
Precision Tweezer Hand-piece W/Cord
Cartridge Solder / Rework Hand-piece W/Cord
Heater Tip Hand-piece W/Coil Assembly & Cord
Convertible Desolder Hand-piece
Standard Tweezer Hand-piece W/Cord
Coil Assembly for MFR-HPS Hand-piece
Replacement Workstands & Upgrades
In addition to the regular workstands, Auto
Sleep Workstands and Cradles are now
available. These new stands help extend
tip life by reducing the temperature
when the hand-piece is idle in the
workstand.
Part No.
MFR-WSPT
MFR-WSSR
MFR-WSDS
MFR-WSAS
MFR-WSC1
Description
Tweezer Workstand
Soldering Workstand
Desolder Workstand
Auto Sleeper Workstand
Solder Rework Cradle Auto Sleep (Black)
16
AC-Y10
AC-BP
Yellow Sponge (pack of 10)
Brass Pad (pack of 10)
Contents of this brochure subject to change without notice
Page 19
Lead-Free Process Identification
For factories that are transitioning to lead-free, it is important to identify which
processes are using lead-free to avoid accidental cross-contamination of solder
materials. To easily identify the lead-free processes, we have designed visual
indicators that fit on the system parts where cross-contamination can occur,
such as tips & workstand sponges.
Part No.
MFR-WSC2
AC-CK1
AC-CK4
Description
Green Solder Rework Cradle - Auto Sleep
Green cartridge identification ring for MFR & PHT
Consumables (Pack of 50)
Green cartridge identification ring for SFV Power Tips (Pack of 50)
Miscellaneous Accessories
Part No.
AC-BRUSH-P
AC-CP2
AC-FX1
AC-IK
AC-MFR-PM
A c c e s s o r i e s a n d S p a r e P a r t s
Description
Soft Brass Brush
Cartridge Removal Pad
Fume Extraction Kit
Inter Locking / Mounting Kit
Power Meter
MFR Desoldering Accessories & Maintenance Tools
Part No.Part No.
AC-TC-P
DP-SL3
AC-VL
AC-DFP
DescriptionDescription
Desoldering Tip Cleaner (Pack of 12)
Front Seal
ESD Air Hose
Chamber Liner, Filter & Fume
AC-PR1
AC-PM1
AC-CC
Pump Re-build Kit
Pump with Motor Replacement Kit
Solder Collection Chamber
17
Page 20
P S - 8 0 0 S o l d e r i n g S y s t e m
PS-800 Soldering System
Compact Production Soldering System
Designed to be the perfect, compact system for repetitive manual soldering and touch-up. The PS-800 Soldering System
features an innovative, compact power supply with a small footprint which is ideal for production environments. The
system combines the power and superior process control advantages of SmartHeat , with the system quality and
innovative design of OK International irons. In addition, the PS-800 Soldering System utilizing SmartHeat Technology
requires no calibration
®
®
Minimal Cost of Ownership
The PS-800 Soldering System uses replaceable heater tips rather than cartridges, with the cost being comparable to
that of conventional tips, making cost of ownership competitive. The unique two-piece design separates the induction coil
from the heater tip. The long-life induction coil remains in the handle, while replaceable heater tips are easily removed
and replaced.
OK International has developed a comprehensive line of soldering tip geometries for the PS-800 Soldering System.
Plus, enhancements to SmartHeat Technology have allowed for an increase to the plating thickness of the tips. The
result is extended tip life without reducing thermal performance.
®
18
Contents of this brochure subject to change without notice
Page 21
Perfect For Lead-Free Hand Soldering
The most important technical challenge of lead-
free hand soldering is being able to solder heat
sensitive components at 215-220°C, without
causing damage. This requires a soldering iron that
can respond to the thermal energy demands of the
application and deliver the correct amount of
energy to the joint without overshoot that can
cause damage.
OK International's PS-800 Soldering System is
perfect for lead-free hand soldering. SmartHeat
Technology allows the higher thermal performance
requirements of lead-free alloys to be met without
increasing the tip temperature. Thus, the risk of
thermal damage is eliminated.
The PS-800 Soldering System allows operators to produce high quality product quickly, easily and safely. It is a reliable, hassle-
free production tool that can be used to solder lead-free PCBs immediately without needing to be continually re-calibrated to meet
the higher temperature requirements like traditional technologies.
®
Shown with optional
PS-WSAS Workstand
PS-800 Soldering System
Part No.
PS-800
Includes
PS-PW1
PS-WSK1
PS-HC1
Description
PS-800 Soldering System
PS-800 Power Supply
PS-800 Workstand with Sponge
PS-800 Soldering Handle with Coil Assembly
Specifications
Power Supply
Ambient Operating Temperature10 - 40°C
Maximum Enclosure Temperature 65°C
Input Line Voltage90 - 240 VAC
Input Line Frequency 50/60 Hz
Power Consumption50 Watts max.
Output Power 35 Watts max. at
22°C ambient temperature
Output Frequency470 KHz
Power Cord (3-wire) 183cm (72”)
Dimensions (W x D x H)70mm x 161mm x 100mm
(2.76" x 6.34" x 3.94")
P S - 8 0 0 S o l d e r i n g S y s t e m
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Page 22
P S - 8 0 0 A c c e s s o r i e s
Lead-Free Process Identification
For factories that are transitioning to lead-free, it is important to identify which
processes are using lead-free to avoid accidental cross-contamination of solder
materials. To easily identify the lead-free processes, we have designed visual
indicators that fit on the system parts where cross-contamination can occur, such
as tips & workstand sponges.
Part No.
PS-WSAS-G
AC-CK1
Description
Auto Sleep Workstand with Green Cradle
Green cartridge identification ring for
PHT Consumables (Pack of 50)
Accessories & Spare Parts
Part No.
PS-PW1
PS-WSK1
PS-WSC1
PS-WSAS
AC-YS4
PS-HC1
PS-CA1
AC-CP2
AC-PM
Description
PS-800 Power Supply
PS-800 Workstand with Sponge
PS-800 Cradle
PS-800 Auto Sleep Workstand with Sponge
Sponge 3.12" ø x 1" (pack of 10)
PS-800 Soldering Handle with Coil Assembly
PS-800 Coil Assembly
Heater Tip Removal Pad
Power Meter – AC
PS-800 Heater Tips
.394"
10mm
.472"
12.0mm
3.0mm
.12"
2.5mm
.04"
1.78mm
.10"
.197"
5.0mm
1.0mm
.07"
.06"
1.5mm
10.0mm
10.0mm
.65"
16.5mm
.06"
1.5mm
.394"
10.0mm
.394"
.394"
.315"
8.0mm
PHT-0315PHT-2017
Chisel Fine 30° 1.0mm (.04")Conical 60° 0.25mm (.01")
PHT-0326PHT-2035
Chisel Fine/Bent 30° 1.5mm (.06")Conical Fine 0.5mm (.02")
PHT-0335PHT-2057
Chisel Fine 30° 1.78mm (.07")Conical Fine 1.0mm (.04")